CN1277670A - a drying device - Google Patents
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- CN1277670A CN1277670A CN98810603A CN98810603A CN1277670A CN 1277670 A CN1277670 A CN 1277670A CN 98810603 A CN98810603 A CN 98810603A CN 98810603 A CN98810603 A CN 98810603A CN 1277670 A CN1277670 A CN 1277670A
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- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F26—DRYING
- F26B—DRYING SOLID MATERIALS OR OBJECTS BY REMOVING LIQUID THEREFROM
- F26B2210/00—Drying processes and machines for solid objects characterised by the specific requirements of the drying good
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Abstract
Description
本发明涉及一种干燥装置,尤其涉及一种用于干燥木材和木材半成品如胶合板或锯木板以及其它成品的装置。The present invention relates to a drying device, in particular to a device for drying wood and semi-finished wood products such as plywood or sawn boards and other finished products.
作为一种木质多年生植物的树丛,被砍断后在木材里含有大量的潮气。就大家所知,在树木的细胞中含有丰富的毛细管,这种毛细管含有游离液体和被称为潮气的吸附水分子,为满足工业使用的需要,必须将这种湿气降低到一定的标准。因此,木材必须经过适当处理,即通过一种能够防止出现多种干燥缺陷的方法来将木材干燥至某种可接受的最终湿气分布含量值。这种干燥过程在经济学术语中被称之为迈尔因素。Groves, being a woody perennial, contain a lot of moisture in the wood when cut. As we all know, the cells of trees are rich in capillaries, which contain free liquid and adsorbed water molecules called moisture, which must be reduced to a certain standard in order to meet the needs of industrial use. Therefore, the wood must be properly treated, i.e. dried to an acceptable final moisture distribution by a method that prevents many drying defects. This drying process is known in economics terms as the Mayer factor.
如果木材气候相关条件比较好,就可以在大气自然环境下对木材进行干燥,从而得到可接受的干燥锯木的质量。必须考虑的是,在大气中干燥是一个漫长的过程,一般需要数年时间。当木材被最后干燥后,就需要适当的存储条件包括干燥温暖空气的自然流通等等。必须考虑到,如果木材表面未被雨水、雪或其它物质覆盖,木材中的吸附水就会出来并随周围空气的流动而蒸发。通过再堆积调整流通能力来影响空气干燥工艺,对于木材受到霉菌、微生物、真菌、昆虫伤害(破坏木材质量的因素)的危险性程度的降低几乎没有效果。在空气干燥过程中,总存在一个潜在的问题:当自然空气干燥不可预测且无法防止的情形发生时,会出现木材形变。另外,木材中的潮气分布量的测定是根据气候条件在一定周期时间之后利用空气干燥技术进行的,这就意味着在计划中出现了时间变量,从而会引起其它的问题如增加了成本等等。另外,这种工艺还存在其它的缺陷,如低能耗、较大的干燥面积、存储场地、安全性。可以通过装配轴向风扇来缩短空气干燥时间,但是还有太多的因素如相对湿度等都是轴向风扇所无法影响的。If the climate-related conditions of the wood are favorable, it is possible to dry the wood in the natural atmosphere and obtain an acceptable dry sawn wood quality. It must be considered that drying in the atmosphere is a lengthy process, generally taking years. When the wood is finally dried, proper storage conditions including natural circulation of dry warm air are required. It must be considered that if the wood surface is not covered by rain, snow or other substances, the adsorbed water in the wood will come out and evaporate with the flow of surrounding air. Influencing the air-drying process by redepositing to adjust flow capacity has little effect on reducing the degree of danger of wood being damaged by mould, microbes, fungi, insects (factors that damage wood quality). During air drying, there is always a potential problem: wood deformation occurs when natural air drying is unpredictable and cannot be prevented. In addition, the determination of the moisture distribution in wood is carried out using air drying technology after a certain cycle time according to the climatic conditions, which means that time variables appear in the plan, which will cause other problems such as increased costs, etc. . In addition, this process also has other defects, such as low energy consumption, large drying area, storage space, and safety. The air drying time can be shortened by installing an axial fan, but there are too many factors such as relative humidity that cannot be affected by the axial fan.
为了减少干燥时间,并兼顾到成本和质量,已发展了不同类型的干燥设备:第一种是隔室型,第二种是隧道干燥炉型。这两种类型的干燥设备均是固定类型的设备。通过第一种类型的干燥设备,木材被置于隔室中,这种隔室能够产生不同的用于进行干燥处理的物理条件:如温度、湿度、空气流通能力等。通过第二种类型的干燥设备,木材在水平传送单元的辅助下,被传送通过干燥设备,依次在不同的物理条件下经过处理,其目的在于逐步进行干燥过程。相比较而言,隔室类型的设备更为便宜,但比隧道干燥炉型设备的产率低,因此其投资成本也相对较高。In order to reduce the drying time and take into account both cost and quality, different types of drying equipment have been developed: the first is the compartment type, and the second is the tunnel drying oven type. Both types of drying equipment are stationary types of equipment. With the first type of drying equipment, the wood is placed in compartments that create different physical conditions for the drying process: temperature, humidity, air circulation capacity, etc. With the second type of drying plant, the wood is conveyed through the drying plant with the aid of a horizontal transfer unit, successively subjected to different physical conditions, with the aim of carrying out the drying process step by step. In comparison, the equipment of the compartment type is cheaper, but the yield is lower than that of the tunnel drying furnace type equipment, so its investment cost is relatively high.
已知类型的干燥设备都具有某种缺陷(将在以下进行详细描述),如较大的投资成本以及考虑到经济因素在建厂上的困难。Drying plants of the known type all have certain drawbacks (described in detail below), such as relatively high investment costs and difficulties in building plants for economical reasons.
现在所用的干燥木材的工艺是通过绝热、对流、传导或辐射的原理来实现低温(15至45℃之间)、中温(45至90℃之间)或者高温(90-130℃之间)对木材进行干燥。The process of drying wood currently used is to achieve low temperature (between 15 and 45°C), medium temperature (between 45 and 90°C) or high temperature (between 90-130°C) through the principles of heat insulation, convection, conduction or radiation. The wood is dried.
对于一定类型的干燥设备,木材通过合适的传送工具被置于隔室内。通过置于天花板上(很少置于别处)的通风扇产生空气流,在某种情形下可横向吹,但在其它情形下也可以水平加横向吹,在其它情形下还可以纵向吹。For certain types of drying equipment, the wood is placed in the compartments by suitable conveying means. Air flow is generated by ventilation fans placed on the ceiling (rarely elsewhere), blowing laterally in some cases, but also horizontally and laterally in other cases, and vertically in other cases.
所有这些已知的干燥设备,其传送单元是通过一种方式构成的,即其直径须能够满足尽可能多地装载木材。木材是沿通风方向堆垛的,在这种堆垛方式中,至少在一个水平面里是可能有空气流的。在空气间隙尺寸(对于空气流动是必须的)和干燥炉中的木材数量之间必须达成某种折衷。为了加速干燥强度,热空气通过空气间隙吹过。当热空气与高度潮湿的木材接触时,会尽可能地吸收潮气,甚至在木堆的深部也会进行。这就意味着,木材越潮湿,通风扇就必须产生越强的空气流,由此增加了能耗。由于在空气中含有大量的潮气,它可能凝结在较冷的地方如炉壁和其它的设备上从而引起损害。在干燥炉中的凝结水对于干燥过程是有害的。In all these known drying plants, the transfer unit is constructed in such a way that its diameter must be able to accommodate as much wood as possible. Timbers are stacked in the direction of ventilation, in such a way that air flow is possible in at least one horizontal plane. Some compromise must be reached between the size of the air gap (necessary for air flow) and the amount of wood in the kiln. To speed up drying strength, hot air is blown through the air gap. When the hot air comes into contact with highly moist wood, it absorbs as much moisture as possible, even in the deepest parts of the wood pile. This means that the more humid the wood, the stronger the air flow that the ventilation fan must generate, thereby increasing energy consumption. Since the air contains a large amount of moisture, it may condense on cooler places such as furnace walls and other equipment and cause damage. Condensed water in the drying oven is detrimental to the drying process.
如在专利申请号EP 0170648A1中提到一种最新的干燥工艺,其隔室具有绝热壁。锯木材在干燥炉中被纵向通风堆垛。在该干燥设备中,装有一个能使气流通过一个加热调风器然后继续通过堆垛木材至一个冷却调风器并不断循环往复的通风扇。在加热调风器区域,空气被加热后通过堆垛木材以带出潮气,然后通过冷却调风器至加热调风器而释放潮气。如果处理新鲜锯木,这样的结合过程就可能产生凝结物。但是这一过程更适合用于具有低潮气量的木材-----在工业使用之前的最终接触的木材。As mentioned in patent application number EP 0170648A1 a newest drying process has a compartment with insulating walls. The sawn timber is stacked with longitudinal ventilation in the kiln. In this drying plant, a ventilation fan is provided which allows the airflow to pass through a heating register and then continue through the stacked wood to a cooling register and cycle continuously. In the area of the heated register, the air is heated and passed through the stacked wood to bring out the moisture, and then passes through the cooled register to the heated register to release the moisture. If freshly sawn wood is handled, this bonding process may produce coagulum. But this process is more suitable for wood with low moisture content ----- final contact wood before industrial use.
如果需要,通过饱和空气的方式来处理极潮湿的堆垛木材,须加热空气。大量饱和空气的排出伴随着巨大的热损失。利用这种干燥工艺,其能量的利用率很低。Handle extremely damp stacked lumber by saturating the air, heating the air if necessary. The discharge of large volumes of saturated air is accompanied by enormous heat losses. With this drying process, the utilization rate of energy is very low.
除上述干燥技术之外,在专利PCT/DK 87/00012和WO 87/04779中描述了一种真空干燥技术。其中,为了避免干燥缺陷,可对干燥过程进行监测。这种使用真空技术的设备对于保持正常的真空条件非常敏感,它更适合于干燥含水量较低的木材,这就意味着必须先使用能除去大部分潮气的干燥工艺。In addition to the drying techniques described above, a vacuum drying technique is described in patents PCT/DK 87/00012 and WO 87/04779. Among them, in order to avoid drying defects, the drying process can be monitored. This type of equipment using vacuum technology is very sensitive to maintaining normal vacuum conditions, and it is more suitable for drying wood with a low moisture content, which means that it must first use a drying process that removes most of the moisture.
对于上述所有已知的方法,可总结出以下一些缺陷:如:对于全球经济来说是无法接受的较低的能量利用率、对占用场地空间的较高要求、对能源的较高依赖性、较高的干燥缺陷率、几乎没有可适应的能力,而且它被建成一种具有干燥容量和干燥技术的固定类型的设备,其中干燥容量是指干燥木材的数量。For all known methods mentioned above, the following disadvantages can be summarized: such as: unacceptably low energy efficiency for the global economy, high requirements for occupied site space, high dependence on energy sources, High drying defect rate, almost no adaptability, and it is built as a fixed type of equipment with drying capacity and drying technology, where drying capacity refers to the amount of dry wood.
根据本发明,干燥单元是由一个充气室提供的,该室内表面区域通过排气与充气管与周缘区域相连。由此,根据本发明的原理,这种新式干燥设备建立在许多通风系统的基础之上,这些系统包括被安装在干燥设备上的不同类型的进风口和排风口。该设备装有一个带有加热单元、一个压缩单元和一个通风扇的热压缩机。该干燥设备有一个干燥炉,欲干燥的木材可通过传送带送进炉内。通过增加通风气体,而在干燥炉中进行这一干燥过程。这一干燥炉膛的至少一个炉壁装有一个通风井以实现充气-排气功能;作为该干燥设备的整体单元,包括排气通风系统,利用该系统可实现预定向和在干燥过程中根据需要可随时转向的功能,转向是通过转向器实现的,该转向器是通过热压缩机固定在炉膛内并位于干燥炉腔之上,并且在干燥炉的底部从一端延伸到另一端。通过热压缩固定的气体转向器至少装有一个通风孔,该转向器可自调节,并与炉隔断壁、炉顶形成一个整体单元,在与装在炉顶上的通气系统的隧道形通风井相连。上述所有部分均被称为空气转向器。上述通风井是从装在炉顶的微气候通风孔开始,再沿侧壁延伸,最后在炉内伸展并消失。在该干燥炉内至少装有一个通风单元以通过开/关置位来实现角度调节。在通风井的辅助下,与之相连的微气候通风孔在关闭时,可以在炉膛内产生流动气体;在打开时,炉膛内的湿气流流出,由于压力差,同时使得炉膛外的新鲜空气被吸进炉内。建议隧道形通风井用绝热材质制备。According to the invention, the drying unit is provided by an air-filled chamber, the surface area of which is connected to the peripheral area by exhaust and air-fill ducts. Thus, according to the principles of the present invention, the new type of drying equipment is based on a number of ventilation systems comprising different types of air inlets and outlets installed on the drying equipment. The device is equipped with a thermal compressor with a heating unit, a compression unit and a ventilation fan. The drying equipment has a drying furnace, and the wood to be dried can be sent into the furnace through a conveyor belt. This drying process is carried out in a drying oven by increasing the ventilation gas. At least one furnace wall of this drying furnace is equipped with a ventilation shaft to realize the aeration-exhaust function; as an integral unit of the drying equipment, it includes an exhaust ventilation system, which can be used for pre-orientation and as needed during the drying process. The function of being able to turn at any time, the turning is realized by the turning device, which is fixed in the furnace through a thermal compressor and is located above the drying furnace chamber, and extends from one end to the other at the bottom of the drying furnace. The gas diverter fixed by thermal compression is equipped with at least one ventilation hole, which is self-adjustable and forms an integral unit with the furnace partition wall and the furnace roof, and is connected with the tunnel-shaped ventilation shaft of the ventilation system installed on the furnace roof connected. All of the above parts are known as air diverters. The above-mentioned ventilation shaft starts from the microclimate ventilation hole installed on the furnace roof, then extends along the side wall, and finally stretches and disappears in the furnace. At least one ventilation unit is provided in the drying oven for angle adjustment via an on/off position. With the help of the ventilation shaft, the connected microclimate ventilation hole can generate flowing gas in the furnace when it is closed; when it is opened, the humid air flow in the furnace flows out, and due to the pressure difference, the fresh air outside the furnace is simultaneously into the furnace. It is recommended that tunnel-shaped ventilation shafts be prepared with insulating materials.
根据本发明,该干燥设备装有一种堆积木材或其它用于干燥的成品材的辅助设备,利用该设备可实现垂直及水平堆积以及纵向通风。该辅助设备也能使干燥木材的主要表面垂直定位。定距器可使木材相互间垂直堆放,该定距器比单元的垂直支撑物短。传送带装有传送轮。根据本发明,在干燥炉膛内邻近微气候通风孔装有一个紫外发射器以对空气中含有的潮气发射紫外射线,以防止霉菌、真菌和微生物的侵害。According to the invention, the drying plant is equipped with an auxiliary device for stacking timber or other finished timber for drying, with which vertical and horizontal stacking and longitudinal ventilation are possible. This auxiliary device also enables the vertical orientation of the main surface of the dry wood. Spacers allow the lumber to be stacked perpendicular to each other, the spacers being shorter than the unit's vertical supports. The conveyor belt is equipped with transfer wheels. In accordance with the present invention, an ultraviolet emitter is provided adjacent to the microclimate vents in the drying chamber to emit ultraviolet rays against moisture contained in the air to prevent mold, fungus and microorganisms.
根据本发明,这种新型干燥设备在干燥炉膛内装有磁体,可利用磁性处理来影响所有的物理、化学、生物过程。According to the invention, this new type of drying equipment is equipped with magnets in the drying chamber, which can affect all physical, chemical, biological processes by magnetic treatment.
根据本发明,该干燥设备还包含一个带有通风扇的热压缩机,该通风扇装在隔断壁开口处。该热压缩机是以一种不规则的适中气流的方式设计的,由此可以提高压缩和发热效率。According to the invention, the drying device also comprises a thermal compressor with a ventilation fan mounted in the opening of the partition wall. The thermal compressor is designed with an irregular moderate air flow, which improves compression and heating efficiency.
现在,可通过实施例以及附图说明来对本发明进行更为详尽的描述。The invention will now be described more fully by way of examples and description of the drawings.
图1是本发明中的干燥设备在垂直平面上的纵剖面图。Fig. 1 is a vertical sectional view of the drying equipment in the present invention on a vertical plane.
图2是本发明中的干燥设备在垂直平面上的横剖面图。Fig. 2 is a cross-sectional view on a vertical plane of the drying equipment in the present invention.
图3是本发明中的干燥设备在水平面上的纵剖面图。Fig. 3 is a longitudinal sectional view of the drying equipment in the present invention on a horizontal plane.
图4是本发明中的干燥设备在垂直平面上的纵剖面图。然而在操作模式中,在脱潮与对流干燥过程中,须结合为保证通风而纵向堆放木材的方式。Fig. 4 is a vertical sectional view of the drying equipment in the present invention on a vertical plane. However, in the mode of operation, during dehumidification and convective drying, it is necessary to combine the method of stacking the wood longitudinally for ventilation.
图5是根据图4的干燥设备在垂直平面上的横剖面图。Fig. 5 is a cross-sectional view of the drying device according to Fig. 4 in a vertical plane.
图6是根据图1-3的干燥设备的纵剖面图。然而在进一步的操作过程中为加速自然空气干燥过程,还须结合木材的堆积方式。Fig. 6 is a longitudinal sectional view of the drying apparatus according to Figs. 1-3. However, in order to accelerate the natural air drying process in the further operation, it is necessary to combine the accumulation method of the wood.
图7是根据图5的干燥设备的横剖面图。FIG. 7 is a cross-sectional view of the drying device according to FIG. 5 .
图8显示了根据本发明的压缩单元;以及Figure 8 shows a compression unit according to the present invention; and
图9显示了根据本发明的设备所包含的用于堆积木材的单元。Figure 9 shows the unit for stacking timber comprised in the device according to the invention.
图1-3中所示的一种干燥设备一般设计用来干燥木材和其它的材料,其干燥炉膛1的构成是为了满足在传送领域里所知的一般和其他要求,其中标准容器是用于满足所有已知的传送可能性。与所有已知的干燥设备相比,干燥炉膛1的比例具有某种优势以及某种限制,然而这些限制可以通过本发明中所述的方法得以解决。用这种方式就有可能使用户以最快最简单的方式将其安装到合适的位置并以固定的或可移动的设备方式来使用这种干燥设备。A kind of drying equipment shown in Figures 1-3 is generally designed to dry wood and other materials, and its
干燥炉膛1的至少一个侧壁11,12,13,14,即在纵向壁13的情形下,装有一个合适的门131,以允许作为个人用通道而进入干燥炉膛1。另一方面,在侧壁11上装有一个提伸负载门,该门被安装在至少一个系统通风口111上,或者被装在上述壁11的区域内。根据本发明的思路,系统通风口111的作用将在下文进行详细描述。At least one
在干燥炉膛1的对面,即在壁12的上部,装有合适的集成微气候通风口1211,该通风口1211装有合适的排气道1210和充气道1220,及相应的充气排通风井121和122,由此可使干燥炉膛的内部与外部空气相连。On the opposite side of the drying
利用微气候通风口1211,通风井121与外部空气和邻近干燥炉膛1顶部100的内部区域10’接通或关闭;类似地,利用合适的微气候通风口1211,通风井122以相同的方式与外部空气和邻近干燥炉膛1底部101并与后壁12有一定距离的内部空间10”接通,该处也装有一个热压缩机2。在以自动方式进行干燥时,使用这种微气候通风口1211即显示出其巨大的优势。Utilizing the
图8示意出了热压缩机2,该机包括以下部分:用于压缩的装有出气口201的室20、一个压缩单元21、一个加热单元22、一个压缩机23和一个扼子,这些部件通过适当的电路26与压缩单元21、加热单元22和通风扇25相连,通风扇的目的在于使气流从压缩单元21向加热单元22流动,并继续以相同的方向向干燥炉膛1的内部流动。通过这种热压缩设备2可使得热潮气在压缩单元21的辅助下在流出排放管201时产生凝结从而减少其湿气含量。与从周缘区域进入到干燥炉体内的空气温度相比,在加热单元22中的空气约被加热了2℃。Fig. 8 has shown schematically
在干燥炉膛1中,在隔断壁上装有一个空气转向器3,该转向器位于干燥炉的顶部,与热压缩单元2相邻,并与侧壁12有一定距离,它与干燥炉膛1的底部区域101相连接。通风井121、122和热压缩设备2被置于侧壁12和带有空气转向器3的顶部区域100之间,空气转向器3被置于干燥炉膛1内的顶部区域100之下与顶部区域100保持一定的距离,并一直延伸至干燥炉膛1的带有系统通风口111的炉门11。带有空气转向器3的顶部区域100与炉顶100和带有系统通风口111的炉门11相比与通道30更为接近,该通道30位于炉顶100、侧壁112和带有空气转向器3的顶部100之间。系统通风口111可置为自动模式。In the drying
位于顶部区域100之下的空气转向器3的形状和位置使得能够形成具有隧道形状的通风井1000,在该隧道中安装有一个包括两个分立的通风扇41和42的排风单元40,这两个通风扇分别装在靠近通风井121和122的位置。如有可能,在装有加热元件430和440的干燥炉膛1的中部位置再安装两个通风扇43和44。The shape and position of the
在炉顶和空气转向器3之下,位于底部101和系统通风口111及相应壁之间是进料门11,炉内的剩余空间(炉腔)6提供了充分的炉体容量使得一个或更多载有堆积单元5的传送进入成为可能,在该堆积单元上装有欲干燥的木材或其它材料。根据本发明,考虑位置5的所有细节将在下文进行详细描述。Below the furnace roof and the
在这种干燥设备中,还装有至少一个通风单元7,该单元至少包含一个装有对气流能够角状散布72的通风扇71。当通风扇处于与相邻侧壁平行的位置时,它处于一种停止状态;反之,当处于其它位置时,则为活动状态。无论任何原因,当传送5沿干燥炉6移动时,通风扇必须处于非活动状态。如图3所示,两个通风扇71′和71″被分别安装在合适的支撑杆72′和72″上,两个支撑杆分别位于干燥炉膛1的纵向侧壁13和14的一侧。In this drying device there is also at least one
如图9所示的用于装运木材的传送堆积单元5装有车轮,用于将木材送进干燥炉腔6中。根据本发明,传送堆积单元5是按如下方式构成的:利用垂直间隔部件51可以垂直方式堆积木材,另外也使得垂直堆积52以一定角度进行堆积。至少有一个堆积单元5装有如图4所示的车轮50,本发明中建议使用更多的堆积单元5。通过这种方式,有可能在每一个单独的装有车轮50的堆积单元5上将其装至所需的高度。通过附图5-7所示的方式,贯穿整个干燥炉腔6的以垂直和水平方向的堆积可达到所需的值,并由此确保良好的透气性。As shown in FIG. 9 , the conveying and stacking
根据本发明,最合适的方式是:选择以下的方式来堆积在干燥炉腔6内的堆积单元5上的木材:使木材的主要表面以垂直方式排列。需要将具有较小宽度的木材的以互相垂直的位置堆积在堆积单元5中,并通过合适的隔离部件51′来保证空气间距。According to the invention, the most suitable way is to choose the following way to stack the wood on the stacking
根据本发明,在干燥炉1中,更准确地说应是在区域10′内,装有一个紫外幅射器8,最好是一个紫外发射器以向含在空气中的潮气发射紫外射线,从而消除发生霉菌、真菌和其它微生物损害的可能性。According to the invention, in the drying
在干燥炉1中的区域10′内,进一步可以使用至少两块具有偶极的磁体9,这种磁场处理可以影响所有的物理、化学、微生物过程以及所有的出现在干燥炉膛1内的潮气。In the zone 10 ′ in the drying
根据如图4和图5所示的本发明中的干燥设备,通过上述压缩-对流的方法,可以完成去潮气的整体干燥过程。打开进料提升炉门11,将欲干燥的木材放入干燥炉腔6内的堆积单元5上,在该过程中,使用了辅助件51来适当堆积木材,如有必要,也可使用垂直隔离部件51′和水平隔离部件52。在木材上出现了粘附于锯木板的粗糙表面上的湿物薄层,该层可以防止潮气从木材中进一步散失。当木材被放入干燥炉腔6内并关闭炉门11之后,就可以通过打开排气扇41、42、43、44、通风单元40、装在热压缩单元上的排气扇25以及打开的排气扇71来进行干燥过程。该系统通风口111相应地被装在墙内,关闭炉门11。热压缩单元2被打开,在预先设定好的温度下产生适当的气体流通,该温度是通过启动通风单元40的加热元件430和440而获得的。当符合所需条件时,加热元件430和440停止工作,此时所需的热仅仅通过启动的热压缩机2来提供。为了达到加速干燥过程的目的,必须建立适当加热空气的流通。当出现在木材中/上的潮气在通过热压缩机2时被空气吸收,在此,利用如图8所示的压缩单元21将潮气除去并随后通过排气管201将气体排出。在这一阶段,干燥炉膛1通过通风井121和122与外部的空气相连。当通过热压缩机2时,空气被加热到一定温度并被风扇25、41、42、43吸入以循环流动通过隧道形通风井1000,在此,如有必要,气体通过适当的加热元件430和440被加热,然后空气流经通道30,通过系统通风口111和空气转向器3使得气体进入干燥炉腔6内,在此,气体是根据堆积在传送堆积单元50之上的木材的形状通过通风扇17导入的。According to the drying equipment in the present invention as shown in Fig. 4 and Fig. 5, through the above-mentioned compression-convection method, the overall drying process of dehumidification can be completed. Open the feed
这种干燥条件可有力地实现将潮气从木材向流通空气的传送。通过通风井122,空气从干燥炉腔6出现并向外部环境流通。在科学上已知,富含潮气的冷却水有向下流动的趋势,因此富含潮气的较冷空气也向干燥炉膛1的底部流动。然而,由于同时出现了压力差,利用微气候通口1211,流经通风井的空气通过通风井121被含较少潮气的新鲜空气所置换。This dry condition effectively transfers moisture from the wood to the circulating air. Air emerges from the drying
在干燥炉腔6中的剩余部分的气体通过热压缩单元2时,利用压缩单元21,将潮气从空气中去除,气体通过加热单元22被部分加热到所需温度,然后利用所有的通风扇使气体进入到隧道通风井以开始重新流通循环。特别在开始阶段当木材上/里出现大量的游离水时,上述干燥方式是一种非常有效的方法,它无需加热到高温而引起在过去的干燥过程中可能出现的干燥缺陷。When the remaining part of the gas in the drying
利用上述干燥工艺,要使干燥炉膛1内及干燥炉腔6中的空气湿度达到预定的和可控的值,就必须改变干燥条件。据大家所知,在树木的细胞中含有毛细管,毛细管内含有游离液体和吸附水分子(称为潮气),如果使用了恰当的干燥工艺,就必须在合适的气候条件下进行干燥,从而降低潮气,这些条件主要依赖于木材的种类,随其种类的改变而变化。另外,流动空气总是能够减少木材中的湿气含量。Utilizing the above-mentioned drying process, in order to make the air humidity in the drying
在上述方法中,如果使用了这种改进过的新的干燥设备,就有可能在极短的时间内完成干燥过程,而无需装配任何辅助部件以及对木材的重新堆积,另外也不需要对空气进行额外加热。空气经过邻近空气转向器3的通道30,打开如图6中所示的体系通风口111,考虑到在多数情形下无需额外对空气进行加热,即使在功能消失后,也可以完成这个新的改进过的干燥过程。在使用这一新的改进过的干燥工艺时,微气候通风口1211和通风井121及122处于关闭状态。In the above method, if this improved new drying equipment is used, it is possible to complete the drying process in a very short time without assembling any auxiliary parts and re-accumulation of wood, and also without the need for air for additional heating. The air passes through the
由此,本发明中所述的这种干燥工艺与已知的干燥过程工艺相比,其不同之处在于:无需对空气与饱和空气进行反复流动和混合,由此提高了这种新干燥工艺的工作效率。打开通风口单元40的通风扇41、42、43、44,热压缩机2的通风扇25,以及通风扇71,可以产生合适的空气流通。外部空气通过系统通风口111进入干燥炉膛1并进而进入干燥炉腔6和自调节通风口31,随后流经带有加热单元22的热压缩机2,由于热压缩机2在绝大多数情形下是不开的,因此外部空气是利用通风扇25而流进隧道形通风井1000,从而到达空气通道30。当系统通风口111打开时,从空气通道30出来的空气不能重新进入干燥炉腔6内,而是从干燥炉膛1排到外部大气中。通过这种方式,使得仅有干燥而新鲜的空气能与木材接触。在这一领域里的技术人员应当明白,出现极端条件时,对于进入的新鲜气体必须以某种方式进行处理,这种处理可以借助于在此所提及的辅助部件,但这些变动并不影响本发明的原理。Thus, the drying process described in the present invention differs from known drying processes in that it does not require repeated flow and mixing of air and saturated air, thereby improving the drying process of the new drying process. work efficiency. Opening the
Claims (20)
Applications Claiming Priority (4)
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| SIP9700284 | 1997-11-04 | ||
| SIP9800094 | 1998-03-27 | ||
| SI9800094A SI9800094B (en) | 1998-03-27 | 1998-03-27 | Drier |
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| CN1277670A true CN1277670A (en) | 2000-12-20 |
| CN1139777C CN1139777C (en) | 2004-02-25 |
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| CNB988106035A Expired - Fee Related CN1139777C (en) | 1997-11-04 | 1998-03-30 | Drying device |
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| EP (1) | EP1029211B1 (en) |
| JP (1) | JP3955729B2 (en) |
| KR (1) | KR100481454B1 (en) |
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- 2000-04-18 IS IS5459A patent/IS5459A/en unknown
- 2000-04-18 BG BG104350A patent/BG63980B1/en unknown
- 2000-04-27 OA OA1200000122A patent/OA11405A/en unknown
- 2000-05-04 NO NO20002349A patent/NO325868B1/en not_active IP Right Cessation
Cited By (8)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN102087070B (en) * | 2009-12-07 | 2012-07-18 | 承逸工业有限公司 | Electric stove for wood panels |
| CN102564091A (en) * | 2012-01-30 | 2012-07-11 | 曹树梁 | Drying equipment for hollow ceramic solar panel matrix biscuits formed by slip casting |
| CN102564091B (en) * | 2012-01-30 | 2014-08-13 | 曹树梁 | Drying method for hollow ceramic solar panel matrix biscuits formed by slip casting |
| CN105651016A (en) * | 2016-03-18 | 2016-06-08 | 浙江安吉双虎竹木业有限公司 | Plate drying device |
| CN106123539A (en) * | 2016-06-25 | 2016-11-16 | 安徽省申运木业有限公司 | A kind of wood drier |
| CN107398955A (en) * | 2017-08-15 | 2017-11-28 | 广西河池市宜州梦若天蓝信息科技有限公司 | A kind of waddy slicer |
| CN109737703A (en) * | 2018-11-29 | 2019-05-10 | 颍上县陈家工艺家具有限公司 | A kind of timber drying device |
| CN115289784A (en) * | 2022-08-02 | 2022-11-04 | 安徽九洲华隆实木家俬有限公司 | Solid wood furniture drying method |
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