CN1271767A - Cleaning liquid and manufacturing method of semi-conductor device using said cleaning liquid - Google Patents
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- C11D—DETERGENT COMPOSITIONS; USE OF SINGLE SUBSTANCES AS DETERGENTS; SOAP OR SOAP-MAKING; RESIN SOAPS; RECOVERY OF GLYCEROL
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- C11D—DETERGENT COMPOSITIONS; USE OF SINGLE SUBSTANCES AS DETERGENTS; SOAP OR SOAP-MAKING; RESIN SOAPS; RECOVERY OF GLYCEROL
- C11D2111/00—Cleaning compositions characterised by the objects to be cleaned; Cleaning compositions characterised by non-standard cleaning or washing processes
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Abstract
使用包含作为主要成分的缩合磷酸铵、作为辅助剂的尿素或尿素的变态成分和酸且氢离子浓度在10-4mol/l以上的清洗液除去附着在从半导体衬底2上露出的第2布线层20和埋入金属膜14上的抗蚀剂残渣22a。由此,即使由于无边界布线的缘故,埋入到连接孔中的埋入膜的一部分露出,也能可靠地除去抗蚀剂残渣而不溶解该埋入层或布线层等的导电层。
Use a cleaning solution containing condensed ammonium phosphate as the main component, urea or a metamorphic component of urea as an auxiliary agent, and an acid with a hydrogen ion concentration of 10-4 mol/l or more to remove the second layer exposed from the semiconductor substrate 2. The resist residue 22a on the wiring layer 20 and the buried metal film 14 is buried. Thereby, even if part of the buried film buried in the connection hole is exposed due to the borderless wiring, the resist residue can be reliably removed without dissolving the conductive layer such as the buried layer or the wiring layer.
Description
本发明涉及清洗液及使用该清洗液的半导体装置的制造方法,特别涉及这样一种清洗液及使用了该清洗液的半导体装置的制造方法,该清洗液实质上不使布线层和埋入膜溶解,而能够可靠地除去在将抗蚀剂图形作为掩模的反应性离子刻蚀(干刻蚀)之后残留在半导体衬底上的抗蚀剂残渣。The present invention relates to a cleaning solution and a method for manufacturing a semiconductor device using the cleaning solution, and more particularly to a cleaning solution that does not substantially damage wiring layers and buried films and a method for manufacturing a semiconductor device using the cleaning solution. Resist residue remaining on the semiconductor substrate after reactive ion etching (dry etching) using the resist pattern as a mask can be reliably removed.
在半导体装置中,为了谋求器件的高速和高性能,正在向器件微型化方向发展。不仅对影响器件性能的晶体管等的元件部分,而且对布线结构也要追求微型化。In semiconductor devices, in order to achieve high-speed and high-performance devices, devices are being miniaturized. Not only components such as transistors, which affect device performance, but also wiring structures must be miniaturized.
为了利用将抗蚀剂图形作为掩模的干刻蚀形成微细图形,必须使抗蚀剂图形微细化和使用各向异性较强的干刻蚀。结果,在于刻蚀和除去抗蚀剂图形之后,在微细图形上附着很多抗蚀剂残渣。虽然该抗蚀剂残渣可以用清洗液除去,但过去的清洗液很难除去该抗蚀剂残渣。In order to form a fine pattern by dry etching using a resist pattern as a mask, it is necessary to make the resist pattern finer and use dry etching with strong anisotropy. As a result, after etching and removing the resist pattern, many resist residues adhere to the fine pattern. Although this resist residue can be removed with a cleaning solution, it is difficult to remove this resist residue with conventional cleaning solutions.
此外,如后面所述那样,当埋入与布线层连接的连接孔的埋入膜的上表面的一部分露出来时,过去的清洗液会溶解埋入膜。下面,举3个例子说明具有布线层的半导体装置的制造方法。Also, as will be described later, when a part of the upper surface of the buried film buried in the connection hole connected to the wiring layer is exposed, the conventional cleaning solution dissolves the buried film. Next, a method of manufacturing a semiconductor device having a wiring layer will be described with reference to three examples.
首先,作为第1现有技术,说明具有铝布线层的半导体装置的制造方法。参照图26,经氧化硅膜等基底层间绝缘膜104在硅衬底102上形成包含铝合金等的第1布线层106。再在基底层间绝缘膜104上形成层间绝缘膜108,覆盖该第1布线层106。在该层间绝缘膜108中形成露出第1布线层106的表面的连接孔110。在该连接孔110内,经包含钛合金等的下层金属膜112形成包含钨的埋入金属膜114。First, as a first prior art, a method of manufacturing a semiconductor device having an aluminum wiring layer will be described. Referring to FIG. 26, a
在下层金属膜112和埋入金属膜114上形成包含铝合金等的中间层金属膜(未图示)。在该中间金属膜上形成包含钛合金等的上层金属膜(未图示)。在该上层金属膜上形成抗蚀剂图形122。将该抗蚀剂图形122作为掩模,对上层金属膜、中间层金属膜和下层金属膜进行反应性离子刻蚀,形成第2布线层120。第2布线层120由上层金属膜118、中间层金属膜116和下层金属膜112构成。An intermediate metal film (not shown) made of aluminum alloy or the like is formed on the
其次,参照图27,使含氧气体变成等离子体,并将半导体衬底102暴露在该等离子体气体环境中,由此,除去抗蚀剂图形122。在除去抗蚀剂图形122之后的第2布线层120等的表面附着抗蚀剂残渣(未图示)。该抗蚀剂残渣可以用规定的清洗液除去。因此,在半导体装置中,可以得到具有第1布线层106和第2布线层120的多层线路结构。第1布线层106和第2布线层120通过在层间绝缘膜108中形成的含钨的埋入金属膜114进行电连接。Next, referring to FIG. 27, the oxygen-containing gas is turned into plasma, and the
其次,作为第2现有技术,说明具有例如位线的半导体装置的制造方法。Next, as a second prior art, a method of manufacturing a semiconductor device having, for example, a bit line will be described.
首先参照图28,在硅衬底102上形成由氧化硅膜形成的层间绝缘膜126。在该层间绝缘膜126中形成露出硅衬底102表面的位线接触孔128。在该位线接触孔128中形成含多晶硅的埋入膜130。在层间绝缘膜126和埋入膜130上形成含钛合金或钨合金的下层金属膜(未图示)。Referring first to FIG. 28 , an interlayer
在该下层金属膜上形成含钨等的上层金属膜(未图示)。在上层金属膜上形成抗蚀剂图形136。将该抗蚀剂图形136作为掩模,对上层金属膜和下层金属膜进行反应性离子刻蚀,由此,形成位线135。位线135由上层金属膜134和下层金属膜132构成。An upper metal film (not shown) containing tungsten or the like is formed on the lower metal film. A
其次,参照图29,使含氧气体变成等离子体,并将半导体衬底102暴露在该等离子体气体环境中,由此,除去抗蚀剂图形136。在除去抗蚀剂图形136之后的位线135等的表面附着抗蚀剂残渣(未图示)。该抗蚀剂残渣可以用规定的清洗液除去。因此,在半导体装置中,可以得到具有位线135的结构。位线135通过在层间绝缘膜126中形成的含多晶硅的埋入膜130与其它元件(未图示)等进行电连接。Next, referring to FIG. 29, the oxygen-containing gas is turned into plasma, and the
其次,作为第3现有技术,说明具有铜布线的半导体装置的制造方法。这里说明的由铜布线构成的多层线路结构称之为双镶嵌(dualdamascene)。Next, as a third prior art, a method of manufacturing a semiconductor device having copper wiring will be described. The multilayer circuit structure composed of copper wiring described here is called dual damascene.
首先参照图30,经由氧化硅膜等形成的基底层间绝缘膜138在硅衬底102上形成层间绝缘膜140,在该层间绝缘膜140中形成第1布线槽142。经包含钛合金等的第1下层金属膜144在该第1布线槽142中形成包含铜的第1布线层146。Referring first to FIG. 30 , an interlayer
在该第1布线层146和层间绝缘膜140上形成层间绝缘膜148。在该层间绝缘膜148上形成抗蚀剂图形152。将该抗蚀剂图形152作为掩模,对层间绝缘膜148进行反应性离子刻蚀,形成露出第1布线层146的表面的连接孔150。An interlayer
其次,参照图31,使含氧气体变成等离子体,并将半导体衬底102暴露在该等离子体气体环境中,由此,除去抗蚀剂图形152。在除去抗蚀剂图形152之后的在连接孔150的侧面和底面露出的第1布线层146的表面上附着抗蚀剂残渣(未图示)。该抗蚀剂残渣可以用规定的清洗液除去。然后,在层间绝缘膜148上形成规定的布线槽(未图示),同时,在该布线槽和连接孔150上埋入铜膜(未图示)后形成第2布线层(未图示)。因此,在半导体装置中,可以得到具有由铜布线形成的第1布线层和第2布线层的多层线路结构。Next, referring to FIG. 31, the oxygen-containing gas is turned into plasma, and the
但是,在上述第1~第3的现有技术中,分别存在以下问题。首先,说明第1现有技术存在的问题。However, the above-mentioned first to third conventional technologies have the following problems, respectively. First, the problems of the first prior art will be described.
为了适应器件的微型化,将布线层的宽度缩小到与连接孔的开口尺寸相同的量级。另一方面,在半导体衬底上形成的元件和对各元件进行电连接的布线层的加工精度因光刻工艺和刻蚀工艺而异。In order to adapt to the miniaturization of the device, the width of the wiring layer is reduced to the same order of magnitude as the opening size of the connection hole. On the other hand, processing accuracy of elements formed on a semiconductor substrate and wiring layers electrically connecting the elements differs depending on the photolithography process and the etching process.
结果,有时会如图32所示那样,第2布线层120与埋入连接孔110中的埋入金属114的上表面不能完全接触,处于与连接孔110相互错开的状态。这样形成的布线结构称之为无边界(borderless)布线。再有,若象这样,当在连接孔的上表面形成的布线层与连接孔错开时,无边界布线有时会使布线层上形成的连接孔与布线层相互错开。As a result, as shown in FIG. 32 , the
在图32所示的无边界布线的情况下,埋入连接孔110中的埋入金属114的上表面的一部分会露出来。而且,如图33所示,在除去抗蚀剂图形122之后的第2布线层120和露出的埋入金属114的表面会附着抗蚀剂残渣122a。抗蚀剂残渣122a含有反应性离子刻蚀时产生的反应生成物。In the case of the borderless wiring shown in FIG. 32 , part of the upper surface of the buried
抗蚀剂残渣122a可以象前述那样用规定的清洗液除去。作为这样的清洗液的一个例子,可以举出胺系列有机清洗液。该清洗液是以羟氨和乙醇胺等烷醇胺为主要成分的有机溶剂。该清洗液的特征是对抗蚀剂的溶解力很高,对铝和钛等金属具有若干腐蚀作用。The resist residue 122a can be removed with a predetermined cleaning solution as described above. An example of such a cleaning solution includes an amine-based organic cleaning solution. The cleaning solution is an organic solvent mainly composed of alkanolamines such as hydroxylamine and ethanolamine. This cleaning solution is characterized by its high dissolving power against resists, and has some corrosive effects on metals such as aluminum and titanium.
胺与水混合时显示强碱性,清洗液的pH值多数在10以上。在该清洗液中钨单体几乎不被腐蚀,例如,在温度60℃的清洗液中浸泡30分钟,钨的腐蚀量在30埃以下。When mixed with water, the amine shows strong alkalinity, and the pH value of the cleaning solution is mostly above 10. The tungsten monomer is almost not corroded in this cleaning solution. For example, if immersed in the cleaning solution at a temperature of 60°C for 30 minutes, the corroded amount of tungsten is below 30 angstroms.
但是,如图33所示,当在埋入金属114的上表面的一部分露出来的状态下进行抗蚀剂残渣的除去时,因电化学反应含钨埋入金属膜114加速溶解,如图34所示,埋入金属膜114被挖去一大部分。结果,第1布线层106与埋入金属膜114的接触电阻增大或断线,存在电接触不良的问题。However, as shown in FIG. 33, when the removal of the resist residue is carried out in a state where a part of the upper surface of the embedded
再有,该电化学反应起因于清洗液的强碱性,而且,由于在除去抗蚀剂时硅衬底102暴露在等离子体气体的环境中,所以第2布线层120积蓄电荷,从而引起电化学反应。In addition, this electrochemical reaction is caused by the strong alkalinity of the cleaning solution, and since the
其次,作为清洗液的另一个例子,可以举出特公昭59-5670号公报中记载的清洗液。该清洗液是无机清洗液,是以缩合铵为主要成分的包含尿素或其变态成分的水溶性清洗液。该清洗液的pH值根据尿素的添加量而多少有些变化,但通常在6.5到7.5之间,清洗液是中性的。该清洗液具有对金属表面的清洗效果好而且对金属的腐蚀小的特征。进而,该清洗液在易处理和不产生公害等作业安全性和无公害等方面是很优秀的。Next, as another example of the cleaning solution, the cleaning solution described in JP-A-59-5670 can be mentioned. The cleaning liquid is an inorganic cleaning liquid, which is a water-soluble cleaning liquid containing urea or its abnormal components mainly composed of condensed ammonium. The pH of the cleaning solution varies somewhat depending on the amount of urea added, but is generally between 6.5 and 7.5, making the cleaning solution neutral. The cleaning liquid has the characteristics of good cleaning effect on the metal surface and little corrosion to the metal. Furthermore, this cleaning solution is excellent in terms of work safety such as ease of handling and non-pollution, and non-pollution.
但是,当使用该清洗液除去抗蚀剂残渣122a时,确认其和胺系列有机清洗液一样,含钨埋入金属膜114会溶解在清洗液中。再有,因该清洗液是中性的,埋入金属膜的溶解量比使用胺系列有机清洗液时的少。However, when this cleaning solution was used to remove the resist residue 122a, it was confirmed that the tungsten-containing embedded
其次,作为清洗液的又一个例子,可以举出中性有机清洗液和中性无机清洗液。但是,当使用这些清洗液除去抗蚀剂残渣122a时,同样确认含钨埋入金属膜114会溶解在清洗液中。Next, as still another example of the cleaning liquid, a neutral organic cleaning liquid and a neutral inorganic cleaning liquid can be mentioned. However, when these cleaning solutions were used to remove the resist residue 122a, it was also confirmed that the embedded
如上所述,在第1现有技术中,当使用以往的清洗液除去抗蚀剂残渣122a时,在因无边界布线而使埋入金属膜114的上表面的一部分露出来的情况下,因电化学反应会加速含钨埋入金属膜114的溶解。结果,第1布线层106与埋入金属膜114的接触电阻增大或断线,存在电接触不良的问题。As described above, in the first prior art, when the conventional cleaning solution is used to remove the resist residue 122a, when a part of the upper surface of the embedded
其次,说明第2现有技术存在的问题。如图35所示,当位线135是无边界布线时,埋入位线连接孔128中的含多晶硅的埋入膜130的上表面的一部分露出。而且如图36所示,在除去抗蚀剂图形136之后的位线135和露出的埋入膜130的表面附着抗蚀剂残渣136a。该抗蚀剂残渣136a可以用规定的清洗液除去。Next, problems in the second prior art will be described. As shown in FIG. 35, when the
现有位线的布线材料使用了多晶硅膜或钨合金膜。这时,作为用来除去抗蚀剂残渣的清洗液,使用了硫酸和过氧化氢水的混合液(SPM)以及氨和过氧化氢水的混合液(APM)。但是为了使布线电阻降低,作为布线材料,发展到使用钛或钛合金等低电阻金属。Conventional wiring materials for bit lines use polysilicon films or tungsten alloy films. At this time, as cleaning solutions for removing resist residues, a mixed solution of sulfuric acid and hydrogen peroxide (SPM) and a mixed solution of ammonia and hydrogen peroxide (APM) were used. However, in order to reduce the wiring resistance, low-resistance metals such as titanium or titanium alloys have been used as wiring materials.
但是,如图36所示,当使用SPM或APM除去附着在具有含钛合金的下层金属膜132和含钨的上层金属膜134的位线135上的抗蚀剂残渣时,钛合金和钨会溶解在过氧化氢水中。因此,不能使用迄今一直使用的SPM、APM。However, as shown in FIG. 36, when SPM or APM is used to remove the resist residue attached to the
因此,作为SPM、APM的替代清洗液,可以举出氨水溶液。对于氨水溶液,已确认虽然它对位线135的钨和钛合金的腐蚀量少,但不能充分除去抗蚀剂残渣136a。Therefore, an ammonia solution can be mentioned as an alternative cleaning solution for SPM and APM. As for the aqueous ammonia solution, it was confirmed that although the amount of corrosion of the tungsten and titanium alloy of the
此外,因氨水溶液具有溶解硅的性质,故埋入位线接触孔128中的含多晶硅的埋入膜130便溶解在氨水溶液中,如图37所示,埋入膜130被挖去一大块。结果,位线135与埋入膜130的接触电阻增大或断线,产生电接触不良的问题。In addition, since the ammonia solution has the property of dissolving silicon, the buried
其次,作为清洗液的另一个例子,可以举出上述胺系列有机清洗液。包含有机溶剂的清洗液在制造方法上金属杂质的含有量较多。具体地说,对于SPM和APM等无机溶液,钠(Na)和铁(Fe)等金属杂质在1ppb以下,而对于胺系列有机清洗液,则含有数十至数百ppb的金属杂质。Next, as another example of the cleaning solution, the above-mentioned amine series organic cleaning solution can be mentioned. Cleaning liquids containing organic solvents contain a large amount of metal impurities in terms of manufacturing methods. Specifically, for inorganic solutions such as SPM and APM, metal impurities such as sodium (Na) and iron (Fe) are below 1 ppb, while for amine series organic cleaning solutions, they contain tens to hundreds of ppb of metal impurities.
象第1现有技术那样,在铝布线形成工艺中,当使用胺系列有机清洗液时,即使金属杂质附着在布线等表面,因由钛合金形成的下层金属膜112的作用,金属杂质不容易扩散到位于下方的晶体管等元件中。Like the first prior art, when an amine-based organic cleaning solution is used in the aluminum wiring formation process, even if metal impurities adhere to the surface of the wiring, etc., the metal impurities are not easily diffused due to the action of the
另一方面,当在形成位线的工艺中使用了胺系列清洗液时,因位线的位置离晶体管比离铝布线近,故附着的金属杂质容易到达晶体管等元件中,存在元件特性变差的问题。因此,不能使用胺系列清洗液来除去附着在位线135等上抗蚀剂残渣136a。On the other hand, when an amine series cleaning solution is used in the process of forming the bit line, since the position of the bit line is closer to the transistor than to the aluminum wiring, the attached metal impurities are easy to reach the transistor and other components, and the device characteristics will deteriorate. The problem. Therefore, the resist
其次作为清洗液的又一个例子,可以举出上述专利公报(昭59-5670号)中记载的清洗液。但是已确认,当使用该清洗液除去抗蚀剂残渣136a时,清洗效果差,很难除去抗蚀剂残渣136a。Next, as yet another example of the cleaning solution, the cleaning solution described in the above-mentioned Patent Publication (Shao 59-5670) can be mentioned. However, it has been confirmed that when this cleaning solution is used to remove the resist
如上所述,在第2现有技术中,若要使用现有的清洗液除去抗蚀剂残渣136a,在无边界布线的情况下,含多晶硅的埋入膜130会溶解在清洗液中。结果,位线135与埋入膜130的接触电阻增大或断线。此外,因清洗液的种类的缘故,不能充分除去抗蚀剂残渣136a。As described above, in the second prior art, if the resist
其次说明第3现有技术存在的问题。如图38所示,在层间绝缘膜148中除去用来形成连接孔150的抗蚀剂图形152之后,在连接孔150的侧面和底面露出的第1布线层146的表面上附着抗蚀剂残渣152a。该抗蚀剂残渣152a也用规定的清洗液除去。Next, the problems of the third prior art will be described. As shown in FIG. 38, after removing the resist pattern 152 for forming the
作为这样的清洗液的一个例子,可以举出上述胺系列有机清洗液。但是,如图39所示,已确认对于该胺系列有机清洗液,在连接孔150的底面露出的第1布线层146的表面会溶解在清洗液中。An example of such a cleaning solution includes the aforementioned amine-based organic cleaning solution. However, as shown in FIG. 39 , it has been confirmed that the surface of the
此外,为了形成第2布线层(未图示),在层间绝缘膜148中形成第2布线槽。可以确认,在除去该工序的抗蚀剂残渣时,因清洗液侵入连接孔150而在底面露出的第1布线层146的表面进而溶解在清洗液中。In addition, in order to form a second wiring layer (not shown), a second wiring groove is formed in the
结果,如图40所示,第1布线层146被挖去,第2布线层160与第1布线层146的接触电阻增大甚至断线,第1布线层146和第2布线层160不能进行良好的电接触。As a result, as shown in FIG. 40, the
其次作为清洗液的又一个例子,可以举出上述专利公报(昭59-5670号)中记载的清洗液。但是已确认,当使用该清洗液除去抗蚀剂残渣时,不能充分除去抗蚀剂残渣152a。Next, as yet another example of the cleaning solution, the cleaning solution described in the above-mentioned Patent Publication (Shao 59-5670) can be mentioned. However, it has been confirmed that the resist
如上所述,在第3现有技术中,若要使用现有的清洗液除去抗蚀剂残渣152a,第1布线层就会溶解在清洗液中。此外,还不能充分除去抗蚀剂残渣152a,这取决于清洗液的种类。As described above, in the third prior art, when the resist
如以上说明的那样,在第1、第2的现有技术中,当除去抗蚀剂残渣时,因现有的的清洗液的缘故,在因无边界布线使埋入连接孔中的埋入膜的上表面的一部分露出的情况下,该露出表面有时会溶解在清洗液中。此外,在第3现有技术中,在半导体衬底102上形成的布线层有时会溶解在现有的清洗液中。As described above, in the first and second conventional techniques, when removing resist residues, due to the existing cleaning solution, the buried contact hole due to the borderless wiring is buried. When a part of the upper surface of the film is exposed, the exposed surface may be dissolved in the cleaning solution. In addition, in the third prior art, the wiring layer formed on the
结果,会产生布线层与埋入膜的接触电阻增大甚至断线等,造成电接触不良。此外,因清洗液之故,不能充分除去抗蚀剂残渣。As a result, the contact resistance between the wiring layer and the buried film may increase, or disconnection may occur, resulting in poor electrical contact. In addition, resist residues could not be sufficiently removed due to the cleaning solution.
本发明是为了解决上述课题而提出的,一个目的是为了提供这样一种清洗液,在无边界布线的情况下,也不会实质性地溶解埋入膜和布线层的导电层,能可靠地除去抗蚀剂残渣。另一个目的是为了提供一种半导体装置的制造方法,该方法具有使用这样的清洗液除去抗蚀剂残渣的残渣除去工序。The present invention was made in order to solve the above-mentioned problems, and an object thereof is to provide a cleaning solution that reliably dissolves the conductive layer of the embedded film and the wiring layer even in the case of borderless wiring. Remove resist residue. Another object is to provide a method of manufacturing a semiconductor device, which has a residue removal step of removing resist residues using such a cleaning solution.
本发明第1方面的清洗液是水溶性清洗液,包含作为主要成分的缩合磷酸铵、作为辅助剂的尿素或尿素的变态成分和酸。而且氢离子浓度在10-4mol/l以上。The cleaning solution according to the first aspect of the present invention is a water-soluble cleaning solution containing condensed ammonium phosphate as a main component, urea or a metamorphic component of urea and an acid as an auxiliary agent. And the hydrogen ion concentration is above 10 -4 mol/l.
若按照该清洗液,氢离子浓度在10-4mol/l以上,即,清洗液的pH值在4以下。因此,能够可靠地除去附着在从半导体衬底露出的导电层的表面上的抗蚀剂残渣,而清洗液对该导电层没有实质性的溶解。According to this cleaning solution, the hydrogen ion concentration is above 10 -4 mol/l, that is, the pH value of the cleaning solution is below 4. Therefore, resist residue adhering to the surface of the conductive layer exposed from the semiconductor substrate can be reliably removed without the cleaning solution substantially dissolving the conductive layer.
氢离子浓度最好在10-2mol/l以下。The hydrogen ion concentration is preferably below 10 -2 mol/l.
这时,清洗液的pH值在2以上。当从半导体衬底露出的导电层包含铝或铝合金时,当清洗液的pH值小于2时,该导电层变得容易溶解。因此,希望清洗液的pH值大于2小于4。At this time, the pH value of the cleaning solution is above 2. When the conductive layer exposed from the semiconductor substrate contains aluminum or an aluminum alloy, when the pH of the cleaning solution is less than 2, the conductive layer becomes easily dissolved. Therefore, it is desirable that the pH value of the cleaning solution is greater than 2 and less than 4.
酸最好是磷酸或正磷酸。The acid is preferably phosphoric or orthophosphoric acid.
这时,酸是作为调整清洗液的pH值的调整剂而添加进去的。该酸也可以是硝酸或硫酸等,但从清洗效果和对从半导体衬底上露出的导电层的溶解性的方面来看,最好是磷酸或正磷酸。At this time, the acid is added as an adjusting agent for adjusting the pH of the cleaning solution. The acid may be nitric acid, sulfuric acid, etc., but phosphoric acid or orthophosphoric acid is preferable from the viewpoint of cleaning effect and solubility to the conductive layer exposed from the semiconductor substrate.
此外,缩合磷酸铵的聚合度最好是2以上150以下。In addition, the degree of polymerization of the condensed ammonium phosphate is preferably 2 or more and 150 or less.
这是因为,当缩合磷酸铵的聚合度超过150时,即使液温高于90℃,缩合磷酸铵也不溶解而成为浆状物,清洗效果差。而当聚合度小于2时,在从半导体衬底露出的导电层包含铝或铝合金的情况下,铝等较容易溶解。This is because, when the degree of polymerization of the condensed ammonium phosphate exceeds 150, even if the liquid temperature exceeds 90°C, the condensed ammonium phosphate does not dissolve and becomes a slurry, and the cleaning effect is poor. Whereas when the degree of polymerization is less than 2, in the case where the conductive layer exposed from the semiconductor substrate contains aluminum or an aluminum alloy, aluminum or the like is more easily dissolved.
尿素的变态成分最好是缩二脲或二缩三脲(triuret)。The metamorphic component of urea is preferably biuret or triuret.
它们通过缩合磷酸铵起缓冲剂的作用,抑制从半导体衬底露出的导电层的溶解。They act as buffers by condensing ammonium phosphate, inhibiting the dissolution of the conductive layer exposed from the semiconductor substrate.
缩合磷酸铵与尿素或尿素变态成分的重量比最好是1∶1~10∶1。The weight ratio of condensed ammonium phosphate to urea or urea metamorphic components is preferably 1:1 to 10:1.
这是因为,当尿素或尿素变态成分添加得多而超过1∶1时,清洗效果差。而当尿素或尿素变态成分添加得少而少于10∶1时,缩合磷酸铵对从半导体衬底上露出的导电层的溶解的抑制效果变差,导电层较容易溶解。This is because, when urea or urea-abnormal components are added in a large amount exceeding 1:1, the cleaning effect will be poor. And when urea or urea abnormal components are added less than 10:1, the effect of condensed ammonium phosphate on the dissolution of the conductive layer exposed from the semiconductor substrate becomes poor, and the conductive layer is more likely to dissolve.
缩合磷酸铵的浓度相对于清洗液的总重量百分比最好在1%以上40%以下。The concentration of condensed ammonium phosphate is preferably not less than 1% and not more than 40% relative to the total weight percentage of the cleaning solution.
这是因为,当缩合磷酸铵的浓度小于1%的重量时,抗蚀剂残渣的除去效果差。而要使缩合磷酸铵的浓度大于40%的重量,制造上很困难。This is because, when the concentration of condensed ammonium phosphate is less than 1% by weight, the effect of removing resist residue is poor. It is very difficult to make the concentration of condensed ammonium phosphate greater than 40% by weight.
清洗液最好进而包含界面活性剂。The cleaning solution preferably further contains a surfactant.
在从半导体衬底露出的导电层包含铝或铝合金的情况下,通过添加界面活性剂,能够降低清洗液对铝或铝合金的熔解。此外,当导电层包含钨时,也可以利用界面活性剂来抑制其溶解。When the conductive layer exposed from the semiconductor substrate contains aluminum or an aluminum alloy, by adding a surfactant, the melting of the aluminum or aluminum alloy by the cleaning solution can be reduced. In addition, when the conductive layer contains tungsten, its dissolution can also be suppressed by a surfactant.
本发明另一方面的半导体装置的制造方法具有残渣除去工序。在该残渣除去工序中,使用包含作为主要成分的缩合磷酸铵、作为辅助剂的尿素或尿素的变态成分和酸且氢离子浓度在10-4mol/l以上的清洗液除去残留在至少从半导体衬底露出的导电层的表面上的光致抗蚀剂残渣。A method of manufacturing a semiconductor device according to another aspect of the present invention includes a residue removal step. In this residue removal step, the residues at least from the semiconductor are removed using a cleaning solution containing condensed ammonium phosphate as the main component, urea or a metamorphic component of urea as an auxiliary agent, and an acid and having a hydrogen ion concentration of 10 -4 mol/l or more. Photoresist residue on the surface of the substrate exposing the conductive layer.
若按照该方法,由于清洗液的氢离子浓度在10-4mol/l以上,即清洗液的pH值在4以下,所以能可靠地除去抗蚀剂残渣而清洗液对导电层没有实质性的溶解。According to this method, since the hydrogen ion concentration of the cleaning solution is above 10 -4 mol/l, that is, the pH value of the cleaning solution is below 4, the resist residue can be reliably removed and the cleaning solution has no substantial effect on the conductive layer. dissolve.
作为从半导体衬底露出的导电层,具体地说,最好包含钨、钨合金、铝、铝合金、铜和铜合金。As the conductive layer exposed from the semiconductor substrate, specifically, tungsten, tungsten alloy, aluminum, aluminum alloy, copper and copper alloy are preferably contained.
上述方法在残渣除去工序之前最好包括:在半导体衬底上形成导电层的工序;在半导体衬底上形成绝缘膜将该导电层覆盖的工序;在绝缘膜上形成抗蚀剂图形的工序;将该抗蚀剂图形作为掩模对绝缘膜进行刻蚀、由此形成从导电层表面露出的连接孔的工序;和除去抗蚀剂图形的工序,残渣除去工序紧接在除去抗蚀剂图形的工序之后进行。The method preferably includes, before the residue removing step: a step of forming a conductive layer on the semiconductor substrate; a step of forming an insulating film on the semiconductor substrate to cover the conductive layer; a step of forming a resist pattern on the insulating film; A step of etching the insulating film with the resist pattern as a mask to form connection holes exposed from the surface of the conductive layer; and a step of removing the resist pattern, the residue removal step is followed by the removal of the resist pattern after the procedure.
这时,附着在从连接孔的侧面和底面露出的导电层的表面上的抗蚀剂残渣能够可靠地除去,而清洗液对该导电层没有实质性的溶解。In this case, the resist residue adhering to the surface of the conductive layer exposed from the side and bottom of the connection hole can be reliably removed without substantially dissolving the conductive layer by the cleaning solution.
上述方法在残渣除去工序之前最好包括:在半导体衬底上形成绝缘膜的工序;在该绝缘膜上形成开口部的工序;形成埋入导电体将该开口部填埋的工序;在绝缘膜上形成成为布线层的层的工序;在成为布线层的层上形成抗蚀剂图形的工序;将抗蚀剂图形作为掩模对成为布线层的层进行刻蚀形成与埋入导电体连接的布线层的工序;和除去抗蚀剂图形的工序,该残渣除去工序紧接在除去抗蚀剂图形的工序之后进行,导电层包括布线层和埋入导电体。The above-mentioned method preferably includes before the residue removal step: a step of forming an insulating film on the semiconductor substrate; a step of forming an opening on the insulating film; a step of forming a buried conductor to fill the opening; The process of forming a layer to be a wiring layer; the process of forming a resist pattern on a layer to be a wiring layer; using the resist pattern as a mask to etch a layer to be a wiring layer to form a connection with a buried conductor a step of wiring layer; and a step of removing the resist pattern, the residue removing step is performed immediately after the step of removing the resist pattern, and the conductive layer includes a wiring layer and a buried conductor.
这时,即使布线层成为无边界布线,埋入导电体的上表面的一部分露出,也能可靠地除去抗蚀剂残渣而清洗液而对该布线层和埋入导电体没有实质性的溶解。结果,能够防止布线层与埋入导电体的接触电阻的增大或断线。In this case, even if the wiring layer becomes a borderless wiring and a part of the upper surface of the buried conductor is exposed, the resist residue can be reliably removed without substantially dissolving the wiring layer and the buried conductor by the cleaning solution. As a result, an increase in contact resistance between the wiring layer and the buried conductor or disconnection can be prevented.
埋入导电体最好包含钨,布线层最好包含铝或铝合金。The buried conductor preferably contains tungsten, and the wiring layer preferably contains aluminum or an aluminum alloy.
这时,能够可靠地除去抗蚀剂残渣而清洗液对钨、铝或铝合金没有实质性的溶解。结果,能够防止布线层与埋入导电体的接触电阻的增大或断线。In this case, the resist residue can be reliably removed without substantially dissolving the tungsten, aluminum or aluminum alloy in the cleaning solution. As a result, an increase in contact resistance between the wiring layer and the buried conductor or disconnection can be prevented.
清洗液的氢离子浓度最好在10-2mol/l以下。The hydrogen ion concentration of the cleaning solution is preferably below 10 -2 mol/l.
当导电层包含铝或铝合金时,由于清洗液的氢离子浓度在10-2mol/l以下,即清洗液的pH值在2以上(4以下),所以能够抑制清洗液对铝或铝合金的溶解。When the conductive layer comprises aluminum or aluminum alloy, since the hydrogen ion concentration of the cleaning solution is below 10 -2 mol/l, that is, the pH value of the cleaning solution is above 2 (below 4), it can inhibit the cleaning solution from affecting the aluminum or aluminum alloy. of the dissolution.
进而,由于清洗液包含界面活性剂,所以能够抑制清洗液对铝或铝合金的溶解。Furthermore, since the cleaning liquid contains a surfactant, it is possible to suppress the dissolution of aluminum or aluminum alloy in the cleaning liquid.
当导电层包含铝或铝合金时,希望清洗液的温度在20℃以上65℃以下。这是因为,当清洗液的温度低于20℃时,抗蚀剂残渣的除去能力降低,另一方面,当清洗液的温度高于65℃时,铝或铝合金容易溶解在清洗液中。When the conductive layer contains aluminum or an aluminum alloy, it is desirable that the temperature of the cleaning solution is not less than 20°C and not more than 65°C. This is because, when the temperature of the cleaning solution is lower than 20°C, the ability to remove resist residues decreases, and on the other hand, when the temperature of the cleaning solution is higher than 65°C, aluminum or aluminum alloy tends to dissolve in the cleaning solution.
此外,当导电层不包含铝或铝合金时,清洗液的温度在40℃以上100℃以下。In addition, when the conductive layer does not contain aluminum or aluminum alloy, the temperature of the cleaning solution is not less than 40°C and not more than 100°C.
这是因为,当清洗液的温度低于40℃时,抗蚀剂残渣的除去能力降低,另一方面,当清洗液的温度高于100℃时,清洗液蒸发快,不能使用。This is because, when the temperature of the cleaning solution is lower than 40° C., the ability to remove resist residues decreases, and on the other hand, when the temperature of the cleaning solution exceeds 100° C., the cleaning solution evaporates quickly and cannot be used.
在残渣除去工序中,希望将半导体衬底浸渍在清洗液中,或者将清洗液喷洒到半导体衬底上。In the residue removal step, it is desirable to immerse the semiconductor substrate in a cleaning solution or to spray the cleaning solution on the semiconductor substrate.
图1是表示本发明实施例1的半导体装置的制造方法的一个工序的截面图。FIG. 1 is a cross-sectional view showing one step of a method of manufacturing a semiconductor device according to
图2是表示在实施例1中的图1所示的工序之后进行的工序的截面图。FIG. 2 is a cross-sectional view showing steps performed after the step shown in FIG. 1 in Example 1. FIG.
图3是表示在实施例1中的图2所示的工序之后进行的工序的截面图。3 is a cross-sectional view showing steps performed after the step shown in FIG. 2 in Example 1. FIG.
图4是表示在实施例1中的图3所示的工序之后进行的工序的截面图。FIG. 4 is a cross-sectional view showing steps performed after the step shown in FIG. 3 in Example 1. FIG.
图5是表示在实施例1中的图4所示的工序之后进行的工序的截面图。5 is a cross-sectional view showing steps performed after the step shown in FIG. 4 in Example 1. FIG.
图6是表示在实施例1中的图5所示的工序之后进行的工序的截面图。FIG. 6 is a cross-sectional view showing steps performed after the step shown in FIG. 5 in Example 1. FIG.
图7是表示在实施例1中的图6所示的工序之后进行的工序的截面图。FIG. 7 is a cross-sectional view showing steps performed after the step shown in FIG. 6 in Example 1. FIG.
图8是表示在实施例1中的图7所示的工序之后进行的工序的截面图。8 is a cross-sectional view showing steps performed after the step shown in FIG. 7 in Example 1. FIG.
图9是表示在钨—水系中以pH值和氧化还原电位为基础的平衡状态的图。Fig. 9 is a diagram showing an equilibrium state based on pH value and oxidation-reduction potential in a tungsten-water system.
图10是表示本发明实施例2的半导体装置的制造方法的一个工序的截面图。10 is a cross-sectional view showing one step of a method of manufacturing a semiconductor device according to
图11是表示在实施例2中的图10所示的工序之后进行的工序的截面图。FIG. 11 is a cross-sectional view showing steps performed after the step shown in FIG. 10 in Example 2. FIG.
图12是表示在实施例2中的图11所示的工序之后进行的工序的截面图。FIG. 12 is a cross-sectional view showing steps performed after the step shown in FIG. 11 in Example 2. FIG.
图13是表示在实施例2中的图12所示的工序之后进行的工序的截面图。FIG. 13 is a cross-sectional view showing steps performed after the step shown in FIG. 12 in Example 2. FIG.
图14是表示在实施例2中的图13所示的工序之后进行的工序的截面图。FIG. 14 is a cross-sectional view showing steps performed after the step shown in FIG. 13 in Example 2. FIG.
图15是表示在实施例2中的图14所示的工序之后进行的工序的截面图。FIG. 15 is a cross-sectional view showing steps performed after the step shown in FIG. 14 in Example 2. FIG.
图16是表示本发明实施例3的半导体装置的制造方法的一个工序的截面图。16 is a cross-sectional view showing one step of a method of manufacturing a semiconductor device according to Embodiment 3 of the present invention.
图17是表示在实施例3中的图16所示的工序之后进行的工序的截面图。FIG. 17 is a cross-sectional view showing steps performed after the step shown in FIG. 16 in Example 3. FIG.
图18是表示在实施例3中的图17所示的工序之后进行的工序的截面图。FIG. 18 is a cross-sectional view showing steps performed after the step shown in FIG. 17 in Example 3. FIG.
图19是表示在实施例3中的图18所示的工序之后进行的工序的截面图。FIG. 19 is a cross-sectional view showing steps performed after the step shown in FIG. 18 in Example 3. FIG.
图20是表示在实施例3中的图19所示的工序之后进行的工序的截面图。20 is a cross-sectional view showing steps performed after the step shown in FIG. 19 in Example 3. FIG.
图21是表示在实施例3中的图20所示的工序之后进行的工序的截面图。FIG. 21 is a cross-sectional view showing steps performed after the step shown in FIG. 20 in Example 3. FIG.
图22是表示在实施例3中的图21所示的工序之后进行的工序的截面图。FIG. 22 is a cross-sectional view showing steps performed after the step shown in FIG. 21 in Example 3. FIG.
图23是表示在实施例3中的图22所示的工序之后进行的工序的截面图。FIG. 23 is a cross-sectional view showing steps performed after the step shown in FIG. 22 in Example 3. FIG.
图24是表示在实施例3中的图23所示的工序之后进行的工序的截面图。24 is a cross-sectional view showing steps performed after the step shown in FIG. 23 in Example 3. FIG.
图25是表示在实施例3中的图24所示的工序之后进行的工序的截面图。25 is a cross-sectional view showing steps performed after the step shown in FIG. 24 in Example 3. FIG.
图26是表示第1现有技术的半导体装置的制造方法的一个工序的截面图。26 is a cross-sectional view showing one step of the method of manufacturing a semiconductor device according to the first prior art.
图27是表示图26所示的工序之后进行的工序的截面图。FIG. 27 is a cross-sectional view showing steps performed after the step shown in FIG. 26 .
图28是表示第2现有技术的半导体装置的制造方法的一个工序的截面图。28 is a cross-sectional view showing one step of a method of manufacturing a semiconductor device according to the second prior art.
图29是表示图28所示的工序之后进行的工序的截面图。Fig. 29 is a cross-sectional view showing steps performed after the step shown in Fig. 28 .
图30是表示第3现有技术的半导体装置的制造方法的一个工序的截面图。30 is a cross-sectional view showing one step of a method of manufacturing a semiconductor device according to the third prior art.
图31是表示图30所示的工序之后进行的工序的截面图。Fig. 31 is a cross-sectional view showing steps performed after the step shown in Fig. 30 .
图32是表示用来说明第1现有技术的问题的半导体装置的制造方法的一个工序的截面图。32 is a cross-sectional view illustrating one step of a method of manufacturing a semiconductor device for explaining problems of the first conventional art.
图33是表示图32所示的工序之后进行的工序的截面图。Fig. 33 is a cross-sectional view showing steps performed after the step shown in Fig. 32 .
图34是表示图33所示的工序之后进行的工序的截面图。Fig. 34 is a cross-sectional view showing steps performed after the step shown in Fig. 33 .
图35是表示用来说明第2现有技术的问题的半导体装置的制造方法的一个工序的截面图。35 is a cross-sectional view showing one step of a method of manufacturing a semiconductor device for explaining problems of the second conventional art.
图36是表示图35所示的工序之后进行的工序的截面图。Fig. 36 is a cross-sectional view showing steps performed after the step shown in Fig. 35 .
图37是表示图36所示的工序之后进行的工序的截面图。FIG. 37 is a cross-sectional view showing steps performed after the step shown in FIG. 36 .
图38是表示用来说明第3现有技术的问题的半导体装置的制造方法的一个工序的截面图。38 is a cross-sectional view showing one step of a method of manufacturing a semiconductor device for explaining problems of the third prior art.
图39是表示图38所示的工序之后进行的工序的截面图。FIG. 39 is a cross-sectional view showing steps performed after the step shown in FIG. 38 .
图40是表示图39所示的工序之后进行的工序的截面图。FIG. 40 is a cross-sectional view showing steps performed after the step shown in FIG. 39 .
实施例1Example 1
说明本发明实施例1的清洗液和使用该清洗液的半导体装置的制造方法。首先参照图1,利用CVD法等在硅衬底2上形成由氧化硅膜形成的基底层间绝缘膜4。利用例如溅射法在该基底层间绝缘膜4上形成成为第1布线层的含铝或铝合金的金属膜(未图示)。在该金属膜上形成抗蚀剂图形(未图示)。将该抗蚀剂图形作为掩模对金属膜进行反应性离子刻蚀(干刻蚀),由此,形成第1布线层6。然后除去抗蚀剂图形。The cleaning solution according to Example 1 of the present invention and a method of manufacturing a semiconductor device using the cleaning solution will be described. Referring first to FIG. 1, an underlying
其次,参照图2,利用CVD法等在基底层间绝缘膜4上形成由氧化硅膜形成的层间绝缘膜8,将该第1布线层6覆盖。Next, referring to FIG. 2 , an
其次,参照图3,在层间绝缘膜8上形成抗蚀剂图形(未图示)。将该抗蚀剂图形作为掩模对层间绝缘膜8进行反应性离子刻蚀,由此,形成从第1布线层6的表面露出的连接孔10。然后除去抗蚀剂图形。Next, referring to FIG. 3 , a resist pattern (not shown) is formed on
其次,参照图4,利用溅射法在层间绝缘膜8上形成包含例如象氮化钛那样的钛合金等的下层金属膜12,将露出的第1布线层6的表面和连接孔10覆盖。其次,利用CVD法在下层金属膜12上形成钨膜(未图示),并埋入连接孔10中。通过对该钨膜进行全面的回刻(etchback),只在连接孔10内留下钨膜,从而形成埋入金属膜14。Next, referring to FIG. 4, a lower
其次,参照图5,利用例如溅射法形成含铝或铝合金的中间层金属膜16,将基底金属膜12和埋入金属膜14覆盖。利用溅射法在该中间层金属膜16上形成含钛合金的的上层金属膜18。其次,参照图6,在上层金属膜8上形成抗蚀剂图形22。将该抗蚀剂图形22作为掩模对上层金属膜18、中间层金属膜16和下层金属膜12进行反应性离子刻蚀,从而露出层间绝缘膜8的表面。由此,形成由上层金属膜18、中间层金属膜16和下层金属膜12构成的第2布线层20。Next, referring to FIG. 5 , an intermediate metal film 16 containing aluminum or an aluminum alloy is formed by, for example, sputtering to cover the
再有,假定在该工序中因形成抗蚀剂图形22时的错位而使第2布线层20成为无边界布线。因此,露出埋入金属膜14上表面的一部分。In this step, it is assumed that the second wiring layer 20 becomes a borderless wiring due to misalignment when the resist pattern 22 is formed. Therefore, a part of the upper surface of the buried
其次,参照图7,使含氧气体变成等离子体,通过将硅衬底2暴露在该等离子体气体中来除去抗蚀剂22。在除去抗蚀剂22之后的第2布线层20的表面和埋入金属膜14的表面上附着抗蚀剂残渣22a。Next, referring to FIG. 7, the oxygen-containing gas is turned into plasma, and the resist 22 is removed by exposing the
其次,使用包含作为主要成分的缩合磷酸铵、作为辅助剂的尿素或尿素的变态成分和酸且氢离子浓度在10-4mol/l以上、即pH值在4以下的清洗液除去该抗蚀剂残渣22a。Next, the resist is removed using a cleaning solution containing condensed ammonium phosphate as the main component, urea or a metamorphic component of urea as an auxiliary agent, and an acid with a hydrogen ion concentration of 10 -4 mol/l or higher, that is, a pH value of 4 or lower.
若使用该清洗液,如后面详细说明的那样,因清洗液的pH值在4以下,故能够可靠地除去抗蚀剂残渣22a,而清洗液对含钨埋入金属膜14没有实质性的溶解。因清洗液的pH值大于2小于4,故能够可靠地除去抗蚀剂残渣22a,而清洗液对含铝或铝合金等的第2布线层20没有实质性的溶解。If this cleaning solution is used, as will be described in detail later, since the pH value of the cleaning solution is 4 or less, the resist
因此,如图8所示,能够得到在半导体装置中具有第1布线层6和第2布线层20的多层布线结构。Therefore, as shown in FIG. 8 , a multilayer wiring structure having the
如上所述,在图7所示的抗蚀剂残渣22a的除去工序中,本清洗液对露出的含钨埋入金属膜14没有实质性的溶解。下面,详细说明这一点。As described above, in the step of removing the resist
图9是示出W-H2O系水溶液中的钨和水的反应以及根据pH和氧化还原电位示出各种化合物的稳定区的图(1998 IEEE InternationalReliability Physics Symposium Proceedings 36th Annual)。Fig. 9 is a graph showing the reaction of tungsten and water in a WH 2 O-based aqueous solution and the stability regions of various compounds according to pH and redox potential (1998 IEEE International Reliability Physics Symposium Proceedings 36th Annual).
考虑清洗液和埋入金属的情况,特别是图9纵轴的氧化还原电位与埋入金属膜14的电位大致对应的情况。该埋入金属膜14的电位是因为露出的埋入金属膜14的表面暴露在含氧等离子体气氛中而产生的电位。Considering the cleaning solution and the buried metal, in particular, the oxidation-reduction potential on the vertical axis in FIG. 9 approximately corresponds to the potential of the buried
较具体地说明产生该电位的机制。首先,在除去抗蚀剂图形22时,因除去抗蚀剂图形22而露出的第2布线层20和埋入金属膜14的表面暴露在含氧等离子体气氛中。该等离子体气氛中存在氧原子团。因氧原子团具有非常高的反应性而且氧是强阴电性原子,故当氧原子团一旦与第2布线层20的表面接触,氧原子团很容易从第2布线层20夺取电子。结果,第2布线层带正电。这样一来,在与该第2布线层20连接的埋入金属膜14上会产生正电位。以下,将该氧化还原电位简单地称作电位。The mechanism for generating this potential will be described more specifically. First, when the resist pattern 22 is removed, the surfaces of the second wiring layer 20 and the buried
因此,若参照图9,当清洗液的pH值在4以上的区域、而且电位在正的区域时,钨以WO4 -2的形式溶解在清洗液中。另一方面,即使电位在正的区域,当清洗液的pH值在4以下的区域时,在钨的表面形成所谓的WO2、WO3、W2O3的氧化物(非导体),钨不溶解。此外,当电位在负的比较低的区域时,在清洗液中钨在钨的状态下不溶解,与pH值无关。Therefore, referring to FIG. 9 , when the pH value of the cleaning solution is in the region above 4 and the potential is in the positive region, tungsten dissolves in the cleaning solution in the form of WO 4 -2 . On the other hand, even if the potential is in the positive region, when the pH value of the cleaning solution is below 4, so-called oxides (non-conductors) of WO 2 , WO 3 , and W 2 O 3 are formed on the surface of tungsten, and tungsten insoluble. In addition, when the potential is in a relatively low negative range, tungsten does not dissolve in the state of tungsten in the cleaning solution, regardless of the pH value.
因此,因本清洗液的pH值在4以下,即使埋入金属膜14带正电,清洗液对含钨埋入金属膜也没有实质性的的溶解。Therefore, since the pH value of the cleaning solution is below 4, even if the embedded
另一方面,为比较起见,说明使用第1现有技术的清洗液的情况。例如,胺系有机清洗液的pH值在10以上。此外,以缩合磷酸铵为主要成分的无机清洗液的pH值是6.5~7.5。这些清洗液的pH值比4大。因此,如图9所示,当在pH值比4大且电位为正的区域时,含钨埋入金属膜会溶解在现有的清洗液中。On the other hand, for the sake of comparison, the case where the washing liquid of the first prior art is used will be described. For example, the pH value of the amine-based organic cleaning solution is above 10. In addition, the pH value of the inorganic cleaning solution mainly composed of condensed ammonium phosphate is 6.5 to 7.5. These cleaning solutions have a pH greater than 4. Therefore, as shown in FIG. 9, when the pH value is greater than 4 and the potential is positive, the buried metal film containing tungsten will dissolve in the existing cleaning solution.
第2布线层20包含铝或铝合金。因本清洗液的pH值小于2时铝容易溶解,故希望本清洗液的pH值大于2小于4。The second wiring layer 20 contains aluminum or an aluminum alloy. Since aluminum is easy to dissolve when the pH value of the cleaning solution is less than 2, it is desirable that the pH value of the cleaning solution is greater than 2 and less than 4.
作为调整本清洗液的pH值的调整剂而添加的酸可以是硫酸或硝酸等,但从清洗效果和布线材料的溶解性的观点出发,希望是磷酸,最好是正磷酸。Sulfuric acid, nitric acid, etc. may be used as the acid to be added as an adjusting agent for adjusting the pH of the cleaning solution, but phosphoric acid is preferred, preferably orthophosphoric acid, from the viewpoint of cleaning effect and solubility of wiring materials.
包含在本清洗液中的缩合磷酸铵的聚合度希望在2以上150以下。这是因为,当缩合磷酸铵的聚合度大于150时,即使是温度90℃以上的液温,缩合磷酸铵也不溶解而呈浆状,清洗效果降低。The degree of polymerization of the condensed ammonium phosphate contained in this cleaning solution is desirably not less than 2 and not more than 150. This is because, when the degree of polymerization of the condensed ammonium phosphate exceeds 150, the condensed ammonium phosphate does not dissolve even at a liquid temperature of 90° C. or higher, and the cleaning effect decreases.
另一方面,当聚合度小于2时,形成第2布线层20的铝或铝合金较容易溶解。On the other hand, when the degree of polymerization is less than 2, the aluminum or aluminum alloy forming the second wiring layer 20 is easily dissolved.
作为辅助剂添加的尿素变态成分,希望是缩二脲(Biuret:H2NCONHCONH2)或二缩三脲(Triuret:H2NCONHCONHCONH2)。再有,这里所说的辅助剂是指具有利用缩合磷酸铵来抑制形成布线层的布线材料溶解于清洗液的作用的物质。The urea modification component added as an auxiliary agent is desirably biuret (Biuret: H 2 NCONHCONH 2 ) or triuret (Triuret: H 2 NCONHCONHCONH 2 ). In addition, the auxiliary agent mentioned here means the thing which has the effect of suppressing the dissolution of the wiring material which forms a wiring layer in a cleaning liquid by condensed ammonium phosphate.
缩合磷酸铵与尿素及其变态成分的比例希望其重量比是1∶1~10∶1。这是因为,当尿素及其变态成分添加得多重量比以致超过1∶1时,清洗效果差。The ratio of condensed ammonium phosphate to urea and its metamorphic components is preferably 1:1 to 10:1 by weight. This is because, when urea and its metamorphic components are added so much that the weight ratio exceeds 1:1, the cleaning effect is poor.
另一方面,当尿素及其变态成分添加得少重量比少于10∶1时,作为辅助剂的效果降低,形成布线层的布线材料较容易溶解于清洗液。On the other hand, when urea and its metamorphic components are added in a weight ratio of less than 10:1, the effect as an auxiliary agent is reduced, and the wiring material forming the wiring layer is more easily dissolved in the cleaning solution.
此外,缩合磷酸铵的浓度其相对清洗液的全部重量的百分比希望在1%以上40%以下。这是因为,当缩合磷酸铵的浓度低于1%重量比时,抗蚀剂残渣除去效果差。In addition, the concentration of condensed ammonium phosphate is preferably not less than 1% and not more than 40% relative to the total weight of the cleaning solution. This is because, when the concentration of condensed ammonium phosphate is lower than 1% by weight, the resist residue removal effect is poor.
另一方面,当缩合磷酸铵的浓度其重量比高于40%时,制造上有困难。On the other hand, when the concentration of condensed ammonium phosphate exceeds 40% by weight, there are difficulties in manufacture.
此外,如上所述,因第2布线层包含铝等,通过对本清洗液添加界面活性剂,更能够抑制清洗液对该铝等的溶解。此外,通过添加活性剂,可以提高抗蚀剂残渣的除去效果,同时,能够抑制含钨埋入金属膜14的溶解。In addition, as described above, since the second wiring layer contains aluminum or the like, by adding a surfactant to this cleaning solution, it is possible to further suppress the dissolution of the aluminum or the like in the cleaning solution. In addition, by adding an activator, the effect of removing resist residues can be enhanced, and at the same time, the dissolution of the tungsten-containing buried
再有,考虑到当本清洗液添加的界面活性剂的量太多时则界面活性剂不能充分溶解,存在废液处理等环境问题,所以界面活性剂的浓度最好在500ppm以下。Furthermore, considering that when the amount of the surfactant added to the cleaning solution is too much, the surfactant cannot be fully dissolved, and there are environmental problems such as waste liquid treatment, so the concentration of the surfactant is preferably below 500ppm.
此外,作为使用本清洗液的抗蚀剂残渣除去方法,可以通过将硅衬底2浸渍在本清洗液中或者将本清洗液喷洒在硅衬底2上来除去抗蚀剂残渣22a。In addition, as a resist residue removal method using this cleaning solution, the resist
进而,作为这时的本清洗液的温度,最好在20℃以上65℃以下。这是因为,当清洗液的温度低于20℃时,抗蚀剂残渣22a的除去效果差,另一方面,当清洗液的温度高于65℃时,包含铝或铝合金的第2布线层20较容易溶解于清洗液。Furthermore, the temperature of the cleaning solution at this time is preferably not less than 20°C and not more than 65°C. This is because, when the temperature of the cleaning solution is lower than 20°C, the removal effect of the resist
如上所述,在除去抗蚀剂残渣的工序中,若使用本清洗液,即使产生无边界布线而使埋入金属膜14的表面露出一部分,清洗液对该埋入金属膜14和第2布线层20也没有实质性的溶解。结果,能够防止第2布线层20与埋入金属膜14的接触电阻的增大或断线。As described above, in the process of removing resist residues, if this cleaning solution is used, even if a borderless wiring is generated and a part of the surface of the buried
再有,对于本实施例,已就使用本清洗液除去图7所示的工序的抗蚀剂残渣的情况进行了说明。但是,除此之外,在图3所示的工序中,当在除去用来形成连接孔10的抗蚀剂图形之后除去附着在连接孔10的侧面和在底面露出的第1布线层6的表面上的抗蚀剂残渣时,也可以使用本清洗液。In this embodiment, the case where the resist residue in the step shown in FIG. 7 is removed using this cleaning solution has been described. However, in addition to this, in the process shown in FIG. 3 , when the resist pattern for forming the
这时,也能够可靠地除去抗蚀剂残渣,而本清洗液对从连接孔底部露出的包含铝等的第1布线层6也没有实质性的溶解。Even in this case, the resist residue can be reliably removed, and the cleaning solution does not substantially dissolve the
实施例2Example 2
说明本发明实施例2的清洗液和使用了该清洗液的半导体装置的制造方法。再有,因本实施例的清洗液和实施例中说明了的清洗液一样,故省略其详细说明。The cleaning solution according to Example 2 of the present invention and a method of manufacturing a semiconductor device using the cleaning solution will be described. In addition, since the cleaning solution in this embodiment is the same as that described in the working example, its detailed description will be omitted.
首先,参照图10,利用CVD法在硅衬底2上形成由氧化硅膜等形成的层间绝缘膜26。在该层间绝缘膜26上形成抗蚀剂图形(未图示)。将该抗蚀剂图形作为掩模对层间绝缘膜26进行反应性离子刻蚀,由此,形成露出硅衬底102表面的位线接触孔28。。First, referring to FIG. 10, an
其次,参照图11,利用CVD法在层间绝缘膜26上形成多晶硅膜(未图示)将位线接触孔28覆盖。通过对该多晶硅膜进行全面的回刻,只在位线接触孔28内留下多晶硅膜,从而形成埋入膜30。Next, referring to FIG. 11 , a polysilicon film (not shown) is formed on the
其次,参照图12,利用溅射法形成包含例如象氮化钛那样的钛合金或钨合金等的下层金属膜32,将层间绝缘膜26和埋入膜30覆盖。利用溅射法在该下层金属膜32上形成含钨等的上层金属膜34。Next, referring to FIG. 12 , an
其次,参照图13,在上层金属膜34上形成抗蚀剂图形36。将该抗蚀剂图形36作为掩模对上层金属膜34和下层金属膜32进行反应性离子刻蚀,从而露出层间绝缘膜26的表面。由此,形成位线35。Next, referring to FIG. 13 , a resist pattern 36 is formed on the
再有,假定在该工序中因形成抗蚀剂图形36时的错位而使位线35成为无边界布线。因此,露出埋入膜30上表面的一部分。It should be noted that the
其次,参照图14,使含氧气体变成等离子体,通过将硅衬底2暴露在该等离子体气体中来除去抗蚀剂36。在除去抗蚀剂36之后的位线35的表面和露出的埋入膜30的表面上附着抗蚀剂残渣36a。Next, referring to FIG. 14, the oxygen-containing gas is turned into plasma, and the resist 36 is removed by exposing the
使用本清洗液除去该抗蚀剂残渣36a。可以确认,若使用该清洗液,即使因无边界布线而使埋入膜30的上表面露出一部分也能够可靠地除去抗蚀剂残渣,而清洗液对由多晶硅形成的埋入膜30没有实质性的溶解。This resist
因此,如图15所示,能够防止位线35与埋入膜30接触电阻的增大或断线,而清洗液对埋入膜30没有实质性的溶解。Therefore, as shown in FIG. 15 , an increase in contact resistance between the
在实施例1中,第2布线层20的布线材料包含铝或铝合金,而在本实施例中,位线35的布线材料包含钨或钛合金。因此,抗蚀剂残渣36a与实施例1的抗蚀剂残渣22a中所包含的成分各不相同。In the first embodiment, the wiring material of the second wiring layer 20 contains aluminum or aluminum alloy, while in the present embodiment, the wiring material of the
结果,了解到清洗液的下限温度比实施例1的清洗液的下限温度高,即,若不在40℃以上,就不能充分除去抗蚀剂残渣。另一方面,还知道当清洗液的温度比100℃高时,清洗液的蒸发快,实际使用困难。As a result, it was found that the lower limit temperature of the cleaning solution was higher than that of the cleaning solution in Example 1, that is, unless it was 40° C. or higher, the resist residue could not be sufficiently removed. On the other hand, it is also known that when the temperature of the cleaning solution is higher than 100° C., the cleaning solution evaporates quickly, making it difficult to use in practice.
因此,这时,除去抗蚀剂残渣36a时的清洗液温度最好在40℃以上100℃以下。Therefore, at this time, the temperature of the cleaning solution for removing the resist
如上所述,在除去抗蚀剂残渣工序中,通过使用本清洗液,即使位线35成为无边界布线且埋入膜30的一部分表面露出,也能够可靠地除去抗蚀剂残渣36a而清洗液对埋入膜30和位线35没有实质性的溶解。结果,能够防止位线35与埋入膜30的接触电阻的增大或断线。As described above, by using this cleaning solution in the resist residue removal step, even if the
再有,在本实施例中,说明了使用本清洗液除去形成位线35时附着的抗蚀剂残渣的工序。除此之外,例如,在除去形成晶体管传输门时附着的抗蚀剂残渣的工序中也可以使用本清洗液。为了降低布线电阻,传输门和位线一样使用钨。因此,在除去抗蚀剂残渣时,露出钨和多晶硅。In addition, in this embodiment, the process of removing the resist residue adhering when the
通过使用本清洗液,能够可靠地除去抗蚀剂残渣36a,而清洗液对包含钨和多晶硅的传输门没有实质性的溶解。By using this cleaning solution, the resist
此外,例如,在动态随机存取存储器中,为了使存储单元区域内的晶体管和电容与在外围电路区域内形成的元件实现电连接,有在衬底上形成的层间绝缘膜中形成接触孔的工序,使该接触孔分别从位线、传输门、硅衬底和电容器的单元板(cell plate)的表面同时露出。Also, for example, in DRAM, in order to electrically connect transistors and capacitors in the memory cell area to elements formed in the peripheral circuit area, contact holes are formed in the interlayer insulating film formed on the substrate. The process of making the contact hole is simultaneously exposed from the surface of the bit line, the transmission gate, the silicon substrate and the cell plate of the capacitor.
在该工序中,在各接触孔的底部露出包含钨的位线和传输门的表面,并露出包含硅的单元板和硅衬底的表面。而且,在该接触孔形成后,表面上附着抗蚀剂残渣。In this process, the surface of the bit line and the transfer gate containing tungsten are exposed at the bottom of each contact hole, and the surface of the cell plate and the silicon substrate containing silicon are exposed. And, after the contact hole is formed, resist residues adhere to the surface.
在除去该抗蚀剂残渣时,通过使用本清洗液,能够可靠地除去抗蚀剂残渣而清洗液对包含钨的位线、传输门、包含硅的单元板和硅衬底没有实质性的溶解。When removing the resist residue, by using this cleaning solution, the resist residue can be reliably removed without substantially dissolving the bit line containing tungsten, the transmission gate, the cell plate containing silicon, and the silicon substrate. .
实施例3Example 3
说明本发明实施例3的清洗液和使用了该清洗液的半导体装置的制造方法。再有,因本实施例的清洗液与在实施例1中已说明过的清洗液一样,故省略其说明。The cleaning solution according to Example 3 of the present invention and a method of manufacturing a semiconductor device using the cleaning solution will be described. In addition, since the cleaning solution in this embodiment is the same as that described in Example 1, its description is omitted.
首先,参照图16,利用CVD法在硅衬底2上形成由氧化硅膜等形成的基底层间绝缘膜38。进而,利用CVD法等在该在层间绝缘膜38上形成层间绝缘膜40。在该层间绝缘膜40上形成抗蚀剂图形(未图示)。将该抗蚀剂图形作为掩模对层间绝缘膜40进行反应性离子刻蚀,由此,形成第1布线槽42。First, referring to FIG. 16, an underlying
其次,参照图17,利用例如溅射法在第1布线槽42的表面和层间绝缘膜40上形成包含钛合金的第1下层金属膜(未图示)。接着,利用电镀法或溅射法形成包含铜的金属膜(未图示)。然后,通过对金属膜和第1下层金属膜进行化学机械研磨(CMP),在第1布线槽内形成第1下层金属膜44和第1布线层46。Next, referring to FIG. 17, a first lower metal film (not shown) made of a titanium alloy is formed on the surface of the
其次,参照图18,利用CVD法在第1布线层46和层间绝缘膜40上形成层间绝缘膜48。在该层间绝缘膜48上形成抗蚀剂图形52。将该抗蚀剂图形52作为掩模对层间绝缘膜48进行反应性离子刻蚀,从而形成从第1布线层46的表面露出的连接孔50。Next, referring to FIG. 18, an
其次,参照图19,使含氧气体变成等离子体,通过将硅衬底2暴露在该等离子体气体中来除去抗蚀剂52。在除去抗蚀剂52之后的连接孔50的侧面和露出的第1布线层46的表面上附着抗蚀剂残渣52a。Next, referring to FIG. 19, the oxygen-containing gas is turned into plasma, and the resist 52 is removed by exposing the
其次,参照图20,使用本清洗液除去该抗蚀剂残渣52a。可以确认,若使用该清洗液,能够可靠地除去抗蚀剂残渣52a,而清洗液对从连接孔50的底部露出的第1布线层46的表面没有实质性的溶解。Next, referring to FIG. 20, the resist
其次,参照图21,在层间绝缘膜48上形成抗蚀剂图形54。将该抗蚀剂图形54作为掩模对层间绝缘膜48进行反应性离子刻蚀,由此,形成第2布线槽56。其次,参照图22,使含氧气体变成等离子体,通过将硅衬底2暴露在该等离子体气体中来除去抗蚀剂54。在除去抗蚀剂52之后的第2布线槽56的侧面附着抗蚀剂残渣54a。Next, referring to FIG. 21 , a resist
其次,参照图23,使用本清洗液除去该抗蚀剂残渣54a。可以确认,若将本清洗液灌入连接孔50内,能够可靠地除去抗蚀剂残渣54a,而清洗液对从连接孔50的底部露出的第1布线层46的表面没有实质性的溶解。Next, referring to FIG. 23, the resist
其次,参照图24,利用溅射法等在第2布线槽56的表面、连接孔50的表面、露出的第2布线层46的表面和层间绝缘膜48的上表面形成包含钛合金的第2下层金属膜58。接着,利用电镀法或溅射法等在该第2下层金属膜58上形成包含铜的金属膜。Next, referring to FIG. 24 , a first layer containing titanium alloy is formed on the surface of the
其次,参照图25,通过对金属膜和第2下层金属膜58进行化学机械研磨(CMP),在第2布线槽56内形成第2布线层60。Next, referring to FIG. 25 , the
因此,在半导体装置中,可以得到具有称之为双镶嵌(dualdamascene)的铜布线的布线结构。Therefore, in a semiconductor device, a wiring structure having copper wiring called a dual damascene can be obtained.
如上所述,可以确认,在除去在图19所示的工序中产生的抗蚀剂残渣52a和图22所示的工序中产生的抗蚀剂残渣54a时,通过使用本清洗液,能够可靠地除去抗蚀剂残渣52a、54a,而清洗液对从连接孔50的底部露出的第1布线层46的表面没有实质性的溶解。因此,能够防止第1布线层46与第2布线层60的接触电阻的增大或断线。As described above, it can be confirmed that when removing the resist
再有,在本实施例中,使用本清洗液以除去在连接孔50或第2布线槽56形成时产生的抗蚀剂残渣52a、54a。除此之外,如图17所示,也可以在利用化学机械研磨形成第1布线层46之后将该清洗液作为清洗其表面的清洗液来使用。特别是在该工序中,露出了作为第1布线层46的布线材料的铜和作为第1下层金属膜44的材料的钛合金等。In addition, in this embodiment, this cleaning solution is used to remove the resist
通过使用本清洗液,可以不溶解这样一些金属而能够有效地除去因化学机械研磨所产生的污染物。此外,在进行了形成第2布线层60时的化学机械研磨之后同样可以使用本清洗液。By using this cleaning solution, it is possible to effectively remove the contaminants generated by chemical mechanical polishing without dissolving such metals. In addition, this cleaning solution can also be used after performing chemical mechanical polishing at the time of forming the
这次所公开的实施例在所有方面都只是一种例示,本发明并不局限于此。本发明的范围不是上述已说明的内容,而是权利要求书所表示的范围,与权利要求的范围均等的内容和范围内的一切变更均包含在本发明的权利要求范围之内。The embodiment disclosed this time is an illustration in all respects, and the present invention is not limited thereto. The scope of the present invention is not the above-described content but the scope indicated by the claims, and all changes within the scope of the scope of the claims and equal content are included in the scope of the claims of the present invention.
Claims (15)
Applications Claiming Priority (2)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| JP11121225A JP2000311879A (en) | 1999-04-28 | 1999-04-28 | Cleaning liquid and method for manufacturing semiconductor device using the same |
| JP121225/1999 | 1999-04-28 |
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| Publication Number | Publication Date |
|---|---|
| CN1271767A true CN1271767A (en) | 2000-11-01 |
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| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN00106995A Pending CN1271767A (en) | 1999-04-28 | 2000-04-27 | Cleaning liquid and manufacturing method of semi-conductor device using said cleaning liquid |
Country Status (5)
| Country | Link |
|---|---|
| JP (1) | JP2000311879A (en) |
| KR (1) | KR100362693B1 (en) |
| CN (1) | CN1271767A (en) |
| DE (1) | DE10019704A1 (en) |
| TW (1) | TW479287B (en) |
Cited By (5)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN100446217C (en) * | 2005-10-24 | 2008-12-24 | 富士通微电子株式会社 | Semiconductor device manufacturing method |
| CN100476015C (en) * | 2003-01-23 | 2009-04-08 | 株式会社爱发科 | Component for film forming device and method of washing the component |
| CN100476037C (en) * | 2003-02-19 | 2009-04-08 | 株式会社爱发科 | Structural member for film forming apparatus and cleaning method thereof |
| US7928046B2 (en) | 2003-08-19 | 2011-04-19 | Avantor Performance Materials, Inc. | Stripping and cleaning compositions for microelectronics |
| CN106796878A (en) * | 2014-11-13 | 2017-05-31 | 三菱瓦斯化学株式会社 | Inhibit the cleaning fluid and the cleaning method using its semiconductor element of the semiconductor element of the damage of the material comprising tungsten |
Families Citing this family (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| JP6737436B2 (en) | 2015-11-10 | 2020-08-12 | 株式会社Screenホールディングス | Film processing unit and substrate processing apparatus |
-
1999
- 1999-04-28 JP JP11121225A patent/JP2000311879A/en not_active Withdrawn
-
2000
- 2000-04-20 DE DE10019704A patent/DE10019704A1/en not_active Ceased
- 2000-04-21 TW TW089107533A patent/TW479287B/en not_active IP Right Cessation
- 2000-04-27 CN CN00106995A patent/CN1271767A/en active Pending
- 2000-04-28 KR KR1020000022750A patent/KR100362693B1/en not_active Expired - Fee Related
Cited By (6)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN100476015C (en) * | 2003-01-23 | 2009-04-08 | 株式会社爱发科 | Component for film forming device and method of washing the component |
| CN100476037C (en) * | 2003-02-19 | 2009-04-08 | 株式会社爱发科 | Structural member for film forming apparatus and cleaning method thereof |
| US7928046B2 (en) | 2003-08-19 | 2011-04-19 | Avantor Performance Materials, Inc. | Stripping and cleaning compositions for microelectronics |
| CN1839355B (en) * | 2003-08-19 | 2012-07-11 | 安万托特性材料股份有限公司 | Stripping and cleaning compositions for microelectronic devices |
| CN100446217C (en) * | 2005-10-24 | 2008-12-24 | 富士通微电子株式会社 | Semiconductor device manufacturing method |
| CN106796878A (en) * | 2014-11-13 | 2017-05-31 | 三菱瓦斯化学株式会社 | Inhibit the cleaning fluid and the cleaning method using its semiconductor element of the semiconductor element of the damage of the material comprising tungsten |
Also Published As
| Publication number | Publication date |
|---|---|
| TW479287B (en) | 2002-03-11 |
| DE10019704A1 (en) | 2001-01-18 |
| KR100362693B1 (en) | 2002-11-27 |
| JP2000311879A (en) | 2000-11-07 |
| KR20000071851A (en) | 2000-11-25 |
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