CN1263808A - Ratchet-driven tool - Google Patents
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- CN1263808A CN1263808A CN 00103297 CN00103297A CN1263808A CN 1263808 A CN1263808 A CN 1263808A CN 00103297 CN00103297 CN 00103297 CN 00103297 A CN00103297 A CN 00103297A CN 1263808 A CN1263808 A CN 1263808A
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Abstract
Description
本发明涉及到一种棘动工具,尤其是一种扭力大,换向确实及迅速,结构简单,易于组装的棘动工具。The invention relates to a ratchet tool, in particular to a ratchet tool with large torsion force, accurate and rapid reversing, simple structure and easy assembly.
棘动工具是一种很常用的手工工具,如我们通常使用的棘轮扳手,因此要求该类工具具有较高的扭力值,棘动件拥有高齿数,从而使消费者在使用时扳手不易损坏,而扭力大小将决定于卡制件与棘动件的啮合齿数的多少,例如汽车引擎室空间非常狭小,在使用棘轮扳手时,转动角度过大将会影响操作顺畅度,转动角度的大小决定于棘动件的齿数,因为棘动件齿数高则每一齿转动角度小,最早的棘轮扳手由24齿进步至目前的72齿,亦即其转动角度由最早的一齿15度进步至一齿的5度。Ratchet tool is a very commonly used hand tool, such as the ratchet wrench we usually use, so this type of tool is required to have a high torque value, and the ratchet part has a high number of teeth, so that the wrench is not easy to be damaged when consumers use it. The size of the torque will be determined by the number of meshing teeth between the clamping part and the ratchet part. For example, the space in the engine room of a car is very small. When using a ratchet wrench, the excessive rotation angle will affect the smoothness of operation. The number of teeth of the moving part, because the number of teeth of the ratchet part is high, the rotation angle of each tooth is small. The earliest ratchet wrench has progressed from 24 teeth to the current 72 teeth, that is, the rotation angle has increased from the earliest 15 degrees of one tooth to one tooth. 5 degrees.
真对上述对棘轮扳手的要求,公知的扳手,如美国发明专利295377号(附件二)公开了一种棘轮扳手,它具有上盖及下盖,上、下盖的设置势必影响整支棘轮扳手的美观,且增加成本,组装工时,换向开关有定位装置定位,该定位装置呈斜向向上的方式摆置,但这个斜向向上的孔,在制造上相当困难且容易钻歪,此外,容置部呈斜角度展开状,必须以电脑车床铣制方有可能制造,且成本过高,且易造成生产瓶颈,虽然符合棘动件与顶制件高齿数结合的要求,可产生较高扭力,但生产速度过慢,成本过高,无法在竞争激烈的市场上生存,因此不具备实用性。For the above-mentioned requirements for the ratchet wrench, known wrenches, such as U.S. Patent No. 295377 (Appendix 2), disclose a ratchet wrench, which has an upper cover and a lower cover, and the setting of the upper and lower covers will certainly affect the entire ratchet wrench. The appearance is beautiful, and the cost is increased, and the assembly time is increased. The reversing switch has a positioning device for positioning. The positioning device is placed in a diagonal upward manner, but this diagonal upward hole is quite difficult to manufacture and is easy to drill. In addition, The accommodating part unfolds at an oblique angle and must be manufactured by computerized lathe milling. The cost is too high and it is easy to cause a production bottleneck. Although it meets the requirements of combining the ratchet part with the high number of teeth on the top part, it can produce high Torque, but was too slow to produce and too expensive to survive in a competitive market to be practical.
人们又设计出一种高扭力及高齿数的棘轮扳手,如附件一所示,其扳手本体的头部具有四个容置空间,第一至第三容置空间可以铣刀旋转铣制,其相当容易铣制,而第四容置空间呈不规则形状,则须以电脑车床车制,相对其成本高,且浪费时间,再者第一至第四容置空间呈连续开放状,导致头部的结构变得相当弱,不利扭力值的提高,另外,由于棘动件需要盖体,除增加成本及组装难度外,亦不利其外观的整体性,所述顶制件由换向开关透过弹簧的勾部带动,而勾部由顶制件的顶部带动,其带动力量会明显不足,因为不是由顶制件的侧部带动,力量是属间接式的,因此上述扳手在换向上将会有不明显的情况存在,这是其一大缺点。People have also designed a ratchet wrench with high torque and high number of teeth. As shown in Annex 1, the head of the wrench body has four accommodation spaces. The first to third accommodation spaces can be milled by a milling cutter. It is quite easy to mill, and the irregular shape of the fourth storage space must be turned by computer lathe, which is relatively expensive and time-consuming. Moreover, the first to fourth storage spaces are continuously open, causing headaches. The structure of the upper part becomes quite weak, which is unfavorable for the increase of the torque value. In addition, because the ratchet part needs a cover body, in addition to increasing the cost and difficulty of assembly, it is also unfavorable for the integrity of its appearance. Driven by the hook part of the spring, and the hook part is driven by the top of the top part, its driving force will be obviously insufficient, because it is not driven by the side part of the top part, and the force is indirect. There will be non-obvious cases, which is one of its major disadvantages.
本发明的目的在于提供一种棘动工具,尤其是这样一种棘动工具,可以增强工具头部的承受扭力,并可防止棘动件与卡制件间不会有滑齿或跳齿的情形发生,提高整支工具的扭力,组装时,只需以一锁固件结合即可,组装上相当快速便捷,由于不需加任何盖子,使整支工具外观整洁漂亮,降低在制造工时及成本。The object of the present invention is to provide a ratchet tool, especially such a ratchet tool, which can enhance the torsion bearing capacity of the tool head, and can prevent the teeth from slipping or skipping between the ratchet part and the clamping part. When the situation occurs, the torque of the whole tool is increased. When assembling, it only needs to be combined with a locking piece. The assembly is very fast and convenient. Since no cover is needed, the appearance of the whole tool is neat and beautiful, and the manufacturing time and cost are reduced. .
本发明的目的是这样实现的:一种棘动工具,包括:The purpose of the present invention is achieved in that a kind of ratcheting tool comprises:
一扳手本体,该扳手本体一端设有一头部,另一端则形成有一柄部,其中头部内形成一第一容置部,柄部设有第三容置部,在第一、三容置部间设有第二容置部;A wrench body, one end of the wrench body is provided with a head, and the other end is formed with a handle, wherein a first accommodating part is formed in the head, and a third accommodating part is provided in the handle, and the first and third accommodating parts There is a second accommodating part between the parts;
一换向开关置入扳手本体的第三容置部内并可相对柄部旋转定位;A reversing switch is placed in the third accommodating part of the wrench body and can be rotated and positioned relative to the handle;
一顶制装置置入换向开关内卡合,并可随换向开关旋转定位;A jacking device is put into the reversing switch to engage, and can be rotated and positioned with the reversing switch;
一卡制件一侧设有齿部,其置入扳手本体的第二容置部内,且顶制装置与其不具齿部的一侧结合在一起,并可由顶制装置带动在第二容置部内移动;A clamping part is provided with a tooth on one side, which is placed in the second accommodation part of the wrench body, and the pushing device is combined with the side without the tooth part, and can be driven by the pushing device in the second accommodation part move;
一棘动件呈圆柱形状,外围环设有齿部,其置入头部的第一容置部固定,并可相对头部作旋转,其中其上的齿部与卡制件上的齿部呈贴合状态。A ratchet part is in the shape of a cylinder, and the outer ring is provided with a tooth part, which is fixed in the first accommodating part of the head, and can rotate relative to the head, wherein the tooth part on it and the tooth part on the locking part In a fit state.
本发明结构简易,组装容易、换向确实,其具有以下的优点:The present invention has the advantages of simple structure, easy assembly and reliable reversing, and has the following advantages:
(1)本发明的棘动工具可提供一结构简易且组装容易的棘动工具,其组装时,仅须利用一锁固件即可组装完成整个棘动工具,无须任何螺丝。(1) The ratchet tool of the present invention can provide a ratchet tool with a simple structure and easy assembly. When assembling, the whole ratchet tool can be assembled by using only one locking member without any screws.
(2)本发明的棘动工具有效地解决了一般棘轮扳手在制造上的困难,其第一至第三容置部皆仅需以铣刀旋转铣制即可,无须动用电脑车床,其成本低,制造流程短,制造工时短,对于手工动工具的产业将带来莫大的效益。(2) The ratchet tool of the present invention effectively solves the difficulty in the manufacture of the general ratchet wrench. Its first to third accommodating parts only need to be milled with a milling cutter without using a computerized lathe. Low, short manufacturing process and short manufacturing hours will bring great benefits to the hand tool industry.
(3)本发明的棘动工具其第一容置部与第三容置部间具有一连接部位,可提供头部一较佳的支撑力,亦即可提升整支工具的承受扭力,克服现有技术中整支棘轮扳手的承受扭力降低的缺陷,而具有高扭力,因此,相当具有实用价值及方便使用者的操作。(3) The ratcheting tool of the present invention has a connecting portion between the first accommodation part and the third accommodation part, which can provide a better supporting force for the head, that is, it can improve the torsional force of the whole tool, and overcome The entire ratchet wrench in the prior art suffers from the defect of reduced torsion, but has high torsion. Therefore, it has practical value and is convenient for users to operate.
(4)本发明的棘动工具其换向确实及迅速,利用顶制装置直接带动卡制装置作移动及换向,其直接产生一垂直分力及水平分力,垂直分力直接使卡制件的齿部紧密贴合棘动件的齿部,而水平分力则使卡制件紧靠第二容置部位的壁面,卡制装置与棘动件间的齿部紧密贴合将使得在棘动件在施力时不会有滑齿或跳齿的情形发生,亦即其可承受较高的扭力,再者水平分力使卡制件紧抵第二容置部位的壁面,利用壁面的厚度来承受棘动件的推力,此亦有助于整支扳手扭力的提升,再者固定装置交换向开关加以固定,更能确保卡制装置与卡制件的相对位置不会有任何移位的情形发生,多了一道安全装置,此一功能相当具有进步性及实用价值,可大幅度提高活动扳手的使用水准及其连带的高附加价值,具有良好的经济效益。(4) The ratcheting tool of the present invention is sure and quick to change direction, and utilizes the top control device to directly drive the clamping device to move and change direction, which directly generates a vertical component force and a horizontal component force, and the vertical component force directly makes the clamping device The tooth part of the ratchet part closely fits the tooth part of the ratchet part, and the horizontal component force makes the clip part close to the wall of the second accommodating part. The ratchet will not slip or jump when applying force, that is, it can withstand high torque, and the horizontal force makes the clamping part close to the wall of the second accommodating part. Thickness to withstand the thrust of the ratchet parts, which also helps to increase the torque of the whole wrench, and the fixing device is exchanged to the switch to fix it, which can ensure that the relative position of the clamping device and the clamping part will not have any movement In the case of a bit, there is an additional safety device. This function is quite progressive and practical. It can greatly improve the use level of the adjustable wrench and its associated high added value, and has good economic benefits.
本发明的具体结构由以下的实施例及其附图给出。其中:Concrete structures of the present invention are given by the following embodiments and accompanying drawings. in:
图1是根据本发明提出的一种棘动工具的第一实施例的立体分解图;Fig. 1 is a three-dimensional exploded view of a first embodiment of a ratcheting tool proposed according to the present invention;
图2是根据本发明提出的一种棘动工具的第一实施例组合后的侧剖面图;Fig. 2 is an assembled side sectional view of the first embodiment of a ratcheting tool according to the present invention;
图3是根据本发明提出的一种棘动工具的第一实施例的第一动作状态图;Fig. 3 is a first action state diagram of the first embodiment of a ratcheting tool proposed according to the present invention;
图4是根据本发明提出的一种棘动工具的第一实施例的第二动作状态图;Fig. 4 is a second action state diagram of the first embodiment of a ratcheting tool proposed according to the present invention;
图5是根据本发明提出的一种棘动工具的第一实施例的第三动作状态图;Fig. 5 is a third action state diagram of the first embodiment of a ratcheting tool proposed according to the present invention;
图6是根据本发明提出的一种棘动工具的第一实施例组合后的立体图;Fig. 6 is an assembled perspective view of the first embodiment of a ratcheting tool according to the present invention;
图7是根据本发明提出的一种棘动工具的第二实施例侧剖面图;Fig. 7 is a side sectional view of the second embodiment of a ratcheting tool proposed according to the present invention;
图8是根据本发明提出的一种棘动工具的第三实施例状态图;Fig. 8 is a state diagram of the third embodiment of a ratcheting tool proposed according to the present invention;
图9是根据本发明提出的一种棘动工具的第四实施例状态图。Fig. 9 is a state diagram of the fourth embodiment of a ratcheting tool proposed according to the present invention.
下面结合附图及其最佳实施例对本发明提出的具体结构做进一步的描述。The specific structure proposed by the present invention will be further described below in conjunction with the accompanying drawings and its preferred embodiments.
如图1及图2、图3所示的结构,为本发明提出的一种棘动工具的第一最佳实施例,它具有一扳手本体10,该扳手本体10一端为头部11,而另一端为柄部12,其中在头部11上形成一第一容置部13,第一容置部13为一圆形状,在其内缘壁面的底部设有一凹环槽131,与第一容置部13相邻的柄部12内部设有一弧形状的第二容置部14,该第二容置部14隐藏在柄部12内,与第二容置部14相邻且在柄部12上设有第三容置部15,第三容置部15的一端穿透柄部12的表面呈圆柱状,且与第二容置部14重叠造成破孔相通,以利顶制件61直接动作,不需另外加工打通第二容置部14及第三容置部15,故第三容置部15与第一容置部13隔着连接部位16与第一容置部13相邻,该连接部位16使柄部12及头部11并非全部镂空相连,可增加头部11与柄部12间的结构强度。The structure shown in Fig. 1 and Fig. 2 and Fig. 3 is the first preferred embodiment of a ratcheting tool proposed by the present invention, it has a
一棘动件20呈圆环状,其外侧壁面上环设有齿部21,在齿部21的两侧分别环设有凹环槽23及凹陷部22,棘动件20的内侧壁面环设有呈多角形状的旋动部位24。A
一锁固件30为呈C形状的弹性体。A locking
一卡制件40呈半月形弯弧状,其一侧壁面设有齿部41,相对于齿部41的另一侧设有长凹槽42,该长凹槽42的两端分别设有第一及第二位置421、422,而卡制件40的两端分别设有第一及第二端部43、44。A clamping
一换向开关50由扳动件51及带动部52组合而成,其中扳动件51呈两端狭小中间部位大的状态,以利使用者扳动换向开关50,而带动部52呈圆柱状,使换向开关50能够以其为中心作旋转动作,其中带动部52的中间部位设有一容置孔521。A reversing
一顶制装置60由一顶制件61及一弹性构件62组合而成,其中弹性构件62属拉伸弹簧为最佳实施例,其一端具有一底部621,另一端具有一扣部622,该顶制件61呈长条状,其一端可抵于弹性构件62的底部621。A
组装时,先将换向开关50置入扳手本体10的第三容置部15内,再将顶制装置60经由第二容置部14置入换向开关50的容置孔521内,并使弹性构件62套设在顶制件61的外部,顶制件61的一端部紧抵弹性构件62的底部621,且弹性构件62的扣部622扣于容置孔521的外缘,这部分请特别参阅图3所示,接着将卡制件40置入第二容置部14内,其中卡制件40具齿部41的端部朝向第一容置部13,而具长凹槽42的端部则朝向第二容置部14,使顶制件61伸入其长凹槽42内,将锁固件30套入棘动件20的凹环槽23内,再将两者的组合体置入扳手本体10的第一容置部13内,此时锁固件30会卡入第一容置部13的凹环槽131内,并使得棘动件20与扳手本体10的头部11结合在一起,且棘动件20与头部11可相对旋转,这部分请特别参阅图2,接着请参看图3,组合完成后,(组装完成的棘动工具请参阅图6)顶制件61会因弹性构件62的弹性而紧抵顶制件40的长凹槽42,从组装过程中可以清楚地看出,本发明整个组装过程相当快速,且只须一锁固件30即可,无须任螺丝或盖体,相当简易。When assembling, put the reversing
请参阅图3至图5,如图3所示为顶制装置61抵于卡制件40的长凹槽42内第二位置422,此时卡制件40呈逆时针旋转可带动旋松螺丝,反之顺时针是空转状态,顶制装置61呈斜向顶推卡制件40,该顶制装置61会产生一斜向力,该斜向力可分一垂直分力及水平分力,其中垂直分力将卡制件40推抵使其上的齿部41与棘动件20的齿部21紧密结合且紧密贴合,这部分可以提供高扭力。Please refer to Fig. 3 to Fig. 5. As shown in Fig. 3, the ejecting
欲换向时扳动换向开关50,由带动部52带动顶制装置60转动,请参看图4,当顶制装置61转至中间位置时,顶制装置61会对弹性构件62的底部产生一顶力,使弹性构件62长度拉长,当扳动作旋转至一角度,如图5所示,顶制装置61会受弹性构件622的弹力推动,而紧抵长凹槽42内的第一位置421,此时棘动件20亦会产生一水平分力及垂直分力,分别将卡制件40推向棘动件20的齿部及第二容置部14的端部。Pull the reversing
请参看图7,为本发明的第二最佳实施例,其与第一最佳实施例主要差异在于棘动件20及头部11的差异,一扳手本体10其头部11的中央部位设有一第一容置部13,一棘动件70呈圆柱状,其侧环设有齿部71,该齿部71的两端分别设有凸缘72及旋动部73,在旋动部73上设有一固定装置80,该固定装置80用于旋动部73与套筒(图中未示出)结合时锁固套筒,棘动件70的凸缘72则伸入头部的第一容置部13内,锁固件30锁固定棘动件70及头部11的凹环槽131、731内,使得棘动件70得以枢转。Please refer to Fig. 7, it is the second preferred embodiment of the present invention, and its main difference with the first preferred embodiment lies in the difference between the
请参看图8,是本发明的第三最佳实施例,其与第一最佳实施例的主要差别在于顶制装置90的不同,本实施例的顶制装置90亦是由顶制件91及弹性构件92组合而成,其中顶制件91亦成长条状,而其内部设有一容置孔911,该容置孔911贯穿至顶制件91的底部,弹性构件92置入容置孔911内固定,与第一实施例主要差别在于第一实施例属于顶制件61是置入弹性构件62内,而第三实施例则是弹性构件92是置入顶制件91内部,两者所达到的效果是一致的。Please refer to Fig. 8, it is the third preferred embodiment of the present invention, and its main difference with the first preferred embodiment is the difference of
请参看图9,为本发明的第四最佳实施例,与第三最佳实施例的不同仅在棘动件70的不同而已,其他构件大致相同,第四实施例的棘动件70具有一带动部73及凸缘72,而第三最佳实施例的棘动件20则为穿透式。Please refer to Fig. 9, which is the fourth preferred embodiment of the present invention. The difference from the third preferred embodiment is only the
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Cited By (7)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN101337342B (en) * | 2007-07-05 | 2011-04-13 | 谢智庆 | Reversing structure of wrench tool |
| CN102380839A (en) * | 2010-09-06 | 2012-03-21 | 胡厚飞 | Dustproof structure of ratchet spanner |
| CN102848347A (en) * | 2011-06-30 | 2013-01-02 | 徐日雄 | Screwdriver connector with function of transverse rotation reversing |
| CN104173111A (en) * | 2014-09-02 | 2014-12-03 | 贾海亮 | A large torque wrench for dental use |
| CN104416508A (en) * | 2013-09-04 | 2015-03-18 | 志拓有限公司 | Ratchet wrench |
| CN104827427A (en) * | 2014-02-10 | 2015-08-12 | 志拓有限公司 | Ratchet wrench easy to assemble |
| US9333628B2 (en) | 2012-01-16 | 2016-05-10 | New Way Tools Co., Ltd. | Driving end of tool |
-
2000
- 2000-03-23 CN CNB001032976A patent/CN1151010C/en not_active Expired - Lifetime
Cited By (12)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN101337342B (en) * | 2007-07-05 | 2011-04-13 | 谢智庆 | Reversing structure of wrench tool |
| CN102380839A (en) * | 2010-09-06 | 2012-03-21 | 胡厚飞 | Dustproof structure of ratchet spanner |
| CN102380839B (en) * | 2010-09-06 | 2013-11-20 | 胡厚飞 | Dustproof structure of ratchet spanner |
| CN102848347A (en) * | 2011-06-30 | 2013-01-02 | 徐日雄 | Screwdriver connector with function of transverse rotation reversing |
| CN102848347B (en) * | 2011-06-30 | 2014-12-10 | 徐日雄 | Screwdriver connector with function of transverse rotation reversing |
| US9333628B2 (en) | 2012-01-16 | 2016-05-10 | New Way Tools Co., Ltd. | Driving end of tool |
| CN104416508A (en) * | 2013-09-04 | 2015-03-18 | 志拓有限公司 | Ratchet wrench |
| CN104827427A (en) * | 2014-02-10 | 2015-08-12 | 志拓有限公司 | Ratchet wrench easy to assemble |
| CN104827427B (en) * | 2014-02-10 | 2016-08-17 | 志拓有限公司 | The easily ratchet spanner of assembling |
| CN104173111A (en) * | 2014-09-02 | 2014-12-03 | 贾海亮 | A large torque wrench for dental use |
| CN104173111B (en) * | 2014-09-02 | 2017-12-01 | 民乐县科奇科技开发服务有限责任公司 | A large torque wrench for dental use |
| CN107913113A (en) * | 2014-09-02 | 2018-04-17 | 贾海亮 | A kind of dentistry magnetic spanner |
Also Published As
| Publication number | Publication date |
|---|---|
| CN1151010C (en) | 2004-05-26 |
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