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CN1263798C - Vinyl chloride series resin paste for hollow forming and formed article therefrom - Google Patents

Vinyl chloride series resin paste for hollow forming and formed article therefrom Download PDF

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Publication number
CN1263798C
CN1263798C CNB031076556A CN03107655A CN1263798C CN 1263798 C CN1263798 C CN 1263798C CN B031076556 A CNB031076556 A CN B031076556A CN 03107655 A CN03107655 A CN 03107655A CN 1263798 C CN1263798 C CN 1263798C
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vinyl chloride
paste
cyclohexene
plasticizer
hollow molding
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CN1446846A (en
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铃木治
占部郎
石山正登
桐泽理惠
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DIC Corp
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Dainippon Ink and Chemicals Co Ltd
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    • G08SIGNALLING
    • G08BSIGNALLING OR CALLING SYSTEMS; ORDER TELEGRAPHS; ALARM SYSTEMS
    • G08B3/00Audible signalling systems; Audible personal calling systems
    • G08B3/10Audible signalling systems; Audible personal calling systems using electric transmission; using electromagnetic transmission

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Abstract

本发明提供了一种中空成型用氯乙烯系树脂糊,即使反复使用中空成型工序中受热的剩余部分中空成型用氯乙烯系树脂糊,也不损害该中空成型用氯乙烯系树脂糊的溶胶粘度特性和所得成型物的特性等。此外,本发明还提供了一种用上述氯乙烯系树脂糊形成的成型物。中空成型用氯乙烯系树脂糊含有糊用氯乙烯系树脂和作为增塑剂的环己烯羧酸酯。利用中空成型法将上述氯乙烯系树脂糊成型而制得成型物。The present invention provides a vinyl chloride resin paste for hollow molding that does not impair the sol viscosity of the vinyl chloride resin paste for hollow molding even if the remaining portion of the vinyl chloride resin paste heated in the hollow molding process is repeatedly used characteristics and the characteristics of the resulting molded products, etc. In addition, the present invention also provides a molded article formed using the above-mentioned vinyl chloride-based resin paste. The vinyl chloride-based resin paste for hollow molding contains a vinyl chloride-based resin for paste and cyclohexene carboxylate as a plasticizer. The above-mentioned vinyl chloride-based resin paste was molded by a hollow molding method to obtain a molded article.

Description

中空成型用氯乙烯系树脂糊、用其形成的成型物Vinyl chloride-based resin paste for hollow molding, molded articles formed therefrom

                        技术领域 technical field

本发明涉及一种中空成型用氯乙烯系树脂糊及用其形成的成型物。The present invention relates to a vinyl chloride resin paste for hollow molding and a molded product formed therefrom.

更具体地说,本发明涉及一种中空成型时热稳定性优异、中空成型用氯乙烯系树脂糊的溶胶粘度低到适宜实用程度且成型物玩具等所要求的对于丙烯腈-丁二烯-苯乙烯树脂(ABS树脂)或聚苯乙烯树脂等的非迁移性优异并且耐渗出性优异的氯乙烯系树脂糊及用其形成的成型物。More specifically, the present invention relates to an acrylonitrile-butadiene- A vinyl chloride-based resin paste having excellent non-migration properties such as styrene resin (ABS resin) and polystyrene resin and excellent bleeding resistance, and a molded article formed therefrom.

本发明中所说的中空成型用氯乙烯系树脂糊在业内人士间一般被称作糊胶。The vinyl chloride-based resin paste for hollow molding mentioned in the present invention is generally called paste glue among those in the industry.

                        背景技术 Background technique

目前为止,氯乙烯系树脂糊一直是在糊用氯乙烯系树脂中配合作为增塑剂的芳香族羧酸酯而制造使用。在所使用的芳香族羧酸酯中,邻苯二甲酸酯增塑剂,特别是邻苯二甲酸二(2-乙基己基)酯(以下称为DOP),具有比较均衡的各种物性,适合于浸渍成型、涂布成型、旋转成型、中空成型、注射成型等成型方法,被广泛地应用于玩具、手套、壁纸、床材等住宅内部装饰领域,里衬、密封胶等汽车领域,钢板涂层、帆布涂层等各种用途。Conventionally, vinyl chloride-based resin pastes have been manufactured and used by blending aromatic carboxylic acid esters as plasticizers with vinyl chloride-based resins for pastes. Among the aromatic carboxylic acid esters used, phthalate plasticizers, especially bis(2-ethylhexyl) phthalate (hereinafter referred to as DOP), have a relatively balanced variety of physical properties. , suitable for dip molding, coating molding, rotational molding, hollow molding, injection molding and other molding methods, and is widely used in residential interior decoration fields such as toys, gloves, wallpapers, and bed materials, as well as automotive fields such as linings and sealants. Various applications such as steel plate coating and canvas coating.

但是,在上述邻苯二甲酸酯增塑剂中存在着怀疑有可能扰乱内分泌作用,对野生生物、人类的生殖、发育产生影响的物质(所谓环境激素),作为产业界的发展趋势,一直希望开发替代DOP等邻苯二甲酸酯增塑剂的具有优异性能的增塑剂。However, among the above-mentioned phthalate plasticizers, there are substances (so-called environmental hormones) that are suspected of disrupting endocrine action and affecting the reproduction and development of wild organisms and humans. As a development trend in the industry, it has been It is desired to develop plasticizers with excellent properties that can replace phthalate plasticizers such as DOP.

为此,例如,作为替代增塑剂,作为柠檬酸酯增塑剂的乙酰柠檬酸三丁酯(ATBC)等在部分领域中得到了应用,但由于增塑剂自身的耐热分解性差,因此存在着在高温条件下增塑剂酸值上升的问题。For this reason, for example, as an alternative plasticizer, acetyl tributyl citrate (ATBC) as a citrate plasticizer has been applied in some fields, but since the plasticizer itself has poor thermal decomposition resistance, There is a problem that the acid value of the plasticizer increases under high temperature conditions.

特别地,作为在玩具等中大量采用的成型方法,中空成型法是将中空成型用氯乙烯系树脂糊注入到模具中,然后加热,将剩余未凝胶化的中空成型用氯乙烯系树脂糊排出以便再次使用,此时,由于排出的中空成型用氯乙烯系树脂糊的温度通常上升至40~100℃,因此要求其具有能够经受住反复使用的热稳定性。In particular, as a molding method widely used in toys and the like, the hollow molding method is to inject a vinyl chloride resin paste for hollow molding into a mold, and then heat it to remove the remaining ungelled vinyl chloride resin paste for hollow molding. It is discharged for reuse. At this time, since the temperature of the discharged vinyl chloride resin paste for hollow molding usually rises to 40 to 100° C., it is required to have thermal stability that can withstand repeated use.

但是,以往任何增塑剂在能够经受住该反复使用的热稳定性方面都不理想。一般认为其原因之一在于,加热使增塑剂分子中烷基部分氧化分解,因此增塑剂的酸值上升。However, none of the conventional plasticizers is satisfactory in terms of thermal stability capable of withstanding such repeated use. It is generally believed that one of the reasons is that heating oxidatively decomposes the alkyl group in the plasticizer molecule, so the acid value of the plasticizer increases.

增塑剂的酸值对中空成型用氯乙烯系树脂糊的粘度特性有很大影响,因此从加工性(熔融时的流挂、厚度的不均匀等)方面考虑,要求其具有良好的稳定性。The acid value of the plasticizer greatly affects the viscosity characteristics of the vinyl chloride resin paste for hollow molding, so it is required to have good stability in terms of processability (sagging during melting, uneven thickness, etc.) .

因此,提出了使用作为己二酸酯增塑剂的己二酸二异壬酯(DINA)的技术,根据该技术,虽然初期粘度可以降低,但存在着耐热分解性、非迁移性(对聚苯乙烯树脂等)、耐渗出性等方面不理想的问题。Therefore, a technique of using diisononyl adipate (DINA) as an adipate plasticizer has been proposed. According to this technique, although the initial viscosity can be reduced, there are thermal decomposition resistance, non-migration (for Polystyrene resin, etc.), bleeding resistance and other unsatisfactory problems.

为了解决上述问题,提出了各种解决方案。In order to solve the above problems, various solutions have been proposed.

例如,提出了将环己烷羧酸酯用作增塑剂的技术(例如,参照专利文献1)。但是,该技术虽然在耐渗出性、非迁移性(对ABS树脂、对聚苯乙烯树脂等)等方面良好,但由于在耐热分解性方面差,因此增塑剂在加热过程中酸值上升,成型时中空成型用氯乙烯系树脂糊的热稳定性(溶胶粘度、触变性等)方面存在着问题。For example, a technique of using cyclohexane carboxylate as a plasticizer has been proposed (for example, refer to Patent Document 1). However, although this technology is good in bleeding resistance and non-migration (to ABS resin, to polystyrene resin, etc.), it is poor in thermal decomposition resistance, so the acid value of the plasticizer during heating There are problems with thermal stability (sol viscosity, thixotropy, etc.) of vinyl chloride resin paste for hollow molding during molding.

【专利文献1】特开2001-207002号公报(第2页、段落「0005」~第3页、段落「0011」)[Patent Document 1] JP-A-2001-207002 (page 2, paragraph "0005" to page 3, paragraph "0011")

                        发明内容 Contents of the invention

本发明的目的在于提供一种中空成型用氯乙烯系树脂糊和用其形成的成型物,该中空成型用氯乙烯系树脂糊的特点在于,即使反复使用在中空成型工序中受热的剩余成分的中空成型用氯乙烯系树脂糊,也不损害该中空成型用氯乙烯系树脂糊的溶胶粘度特性、所制得的成型物的特性等。An object of the present invention is to provide a vinyl chloride resin paste for hollow molding and a molded article formed therefrom, which is characterized in that even if the remaining components heated in the hollow molding process are repeatedly used, The vinyl chloride-based resin paste for hollow molding does not impair the sol viscosity characteristics of the vinyl chloride-based resin paste for hollow molding, the characteristics of the molded article to be obtained, and the like.

本发明的发明人为了解决上述课题进行了反复锐意的研究,其结果发现,通过将环己烯羧酸酯作为增塑剂用于糊用氯乙烯系树脂(作为必须成分),即使反复使用中空成型工序中剩余部分未凝胶化的中空成型用氯乙烯系树脂糊,也不发生在受热过程中由于增塑剂酸值上升所引起的溶胶粘度特性劣化的不利情况,能够使耐热分解性提高,从而完成了本发明。The inventors of the present invention conducted intensive studies to solve the above-mentioned problems. As a result, they found that by using cyclohexene carboxylate as a plasticizer in the vinyl chloride resin for paste (as an essential component), even if the hollow spacer is used repeatedly, The vinyl chloride-based resin paste for hollow molding that has not been gelled in the remaining part of the molding process does not suffer from the deterioration of the viscosity characteristics of the sol due to the increase in the acid value of the plasticizer during the heating process, and can improve the thermal decomposition resistance. Improve, thereby completed the present invention.

即,本发明提供了一种中空成型用氯乙烯系树脂糊,其特征在于:含有糊用氯乙烯系树脂和作为增塑剂的环己烯羧酸酯。That is, the present invention provides a vinyl chloride-based resin paste for hollow molding, characterized by containing a vinyl chloride-based resin for paste and cyclohexene carboxylate as a plasticizer.

此外,本发明提供了一种成型物,其特征在于:通过用中空成型法将氯乙烯系树脂糊成型而制得,其中,氯乙烯系树脂糊含有糊用氯乙烯系树脂和作为增塑剂的环己烯羧酸酯。Furthermore, the present invention provides a molded article characterized in that it is obtained by molding a vinyl chloride resin paste by a hollow molding method, wherein the vinyl chloride resin paste contains a vinyl chloride resin for the paste and a plasticizer of cyclohexene carboxylate.

以下进一步对本发明进行详细地说明。The present invention will be further described in detail below.

本发明所涉及的中空成型用氯乙烯系树脂糊含有糊用氯乙烯系树脂和作为增塑剂的环己烯羧酸酯,其存在的状态为:该糊用氯乙烯系树脂分散于增塑剂中。The vinyl chloride-based resin paste for hollow molding according to the present invention contains a vinyl chloride-based resin for paste and cyclohexene carboxylate as a plasticizer in a state where the vinyl chloride-based resin for paste is dispersed in the plasticizer. in the dose.

用于本发明的糊用氯乙烯系树脂,其为能够用于树脂糊的氯乙烯系树脂,该树脂糊可以用于中空成型法。作为该糊用氯乙烯系树脂,其包括例如聚氯乙烯系树脂、氯乙烯-醋酸乙烯酯共聚树脂、氯乙烯-硬脂酸乙烯酯共聚树脂、氯乙烯-乙烯共聚树脂、氯乙烯-丙烯共聚树脂、氯乙烯-异丁烯共聚树脂、氯乙烯-甲基丙烯酸酯共聚树脂、氯乙烯-异丁基乙烯基醚共聚树脂那样的已知单体和氯乙烯的聚氯乙烯共聚树脂、以及将聚氯乙烯系树脂或聚氯乙烯共聚树脂中氢原子取代为氯原子的氯化聚氯乙烯系树脂等,其形态例如为球状。这些聚合物可以使用一种或使用两种以上的混合物。The vinyl chloride-based resin for paste used in the present invention is a vinyl chloride-based resin that can be used in a resin paste that can be used in a hollow molding method. Examples of the vinyl chloride-based resin for the paste include polyvinyl chloride-based resins, vinyl chloride-vinyl acetate copolymer resins, vinyl chloride-vinyl stearate copolymer resins, vinyl chloride-ethylene copolymer resins, vinyl chloride-propylene copolymer resins, Resins, vinyl chloride-isobutylene copolymer resins, vinyl chloride-methacrylate copolymer resins, vinyl chloride-isobutyl vinyl ether copolymer resins, polyvinyl chloride copolymer resins of known monomers and vinyl chloride, and polyvinyl chloride Vinyl resins or chlorinated polyvinyl chloride resins in which hydrogen atoms are replaced by chlorine atoms in polyvinyl chloride copolymer resins have a spherical shape, for example. These polymers can be used singly or as a mixture of two or more.

这里所说的中空成型,是指用树脂糊成型中空成型物的加工方法的一种,后面将对其进行详细的说明。The hollow molding referred to here refers to a processing method of forming a hollow molded product with a resin paste, which will be described in detail later.

用于本发明的糊用氯乙烯系树脂的平均粒径优选几μm以下,更优选在0.02~2μm的范围内。The average particle size of the vinyl chloride-based resin for paste used in the present invention is preferably several μm or less, more preferably within a range of 0.02 to 2 μm.

该糊用氯乙烯系树脂可以通过对氯乙烯等单体混合物进行乳液聚合得到的乳液或用微悬浮聚合得到的悬浊液等进行干燥而制备。The vinyl chloride resin for paste can be prepared by drying an emulsion obtained by emulsion polymerization of a monomer mixture such as vinyl chloride or a suspension obtained by microsuspension polymerization.

上述乳液聚合通常使用氯乙烯等含氯的乙烯基单体等的单体混合物、作为阴离子表面活性剂的十二烷基硫酸钠、二辛基磺基琥珀酸钠等乳化剂、及过硫酸铵、过硫酸钾等水溶性催化剂,在水介质中进行。此外,也可以在单体中导入亲水性基团,进行不使用乳化剂的无乳化剂(soap-free)乳液聚合。The above-mentioned emulsion polymerization generally uses a monomer mixture such as a chlorine-containing vinyl monomer such as vinyl chloride, an emulsifier such as sodium lauryl sulfate and dioctyl sodium sulfosuccinate as an anionic surfactant, and ammonium persulfate. , Potassium persulfate and other water-soluble catalysts are carried out in aqueous medium. In addition, it is also possible to introduce a hydrophilic group into a monomer and perform emulsifier-free (soap-free) emulsion polymerization without using an emulsifier.

此外,微悬浮聚合通常使用氯乙烯等含氯的乙烯基单体等的单体混合物、作为阴离子表面活性剂的十二烷基硫酸钠、二辛基磺基琥珀酸钠等乳化剂、分散助剂、及十二烷酰过氧化物、二-2-乙基己基过氧化物等油溶性催化剂,在水介质中,用均化器等通过机械剪切使其分散为油滴而进行反应。In addition, microsuspension polymerization usually uses monomer mixtures such as vinyl chloride-containing vinyl monomers such as vinyl chloride, emulsifiers such as sodium lauryl sulfate and dioctyl sodium sulfosuccinate as anionic surfactants, and dispersion aids. agent, and oil-soluble catalysts such as lauryl peroxide and di-2-ethylhexyl peroxide, are dispersed into oil droplets by mechanical shearing with a homogenizer or the like in an aqueous medium and reacted.

作为上述乳液、悬浊液等的干燥方法,其包括例如喷雾干燥等。As a drying method of the above-mentioned emulsion, suspension, etc., it includes, for example, spray drying and the like.

在本发明所涉及的中空成型用氯乙烯系树脂糊中,使用作为增塑剂的环己烯羧酸酯,也可以并用环己烯羧酸酯以外的增塑剂。In the vinyl chloride-based resin paste for hollow molding according to the present invention, cyclohexene carboxylate is used as a plasticizer, and plasticizers other than cyclohexene carboxylate may be used in combination.

在这种情况下,在所使用的全部增塑剂中环己烯羧酸酯的含量优选在50~100重量%的范围内,特别优选70~100重量%的范围,最优选地,环己烯羧酸酯的含量为100重量%。环己烯羧酸酯的含量如果在50~100重量%的范围内,则增塑剂具有优异的耐热分解性,并且具有优异的溶胶粘度、溶胶粘度稳定性、耐渗出性、非迁移性、非挥发性的均衡性。In this case, the content of cyclohexene carboxylate in the total plasticizer used is preferably in the range of 50 to 100% by weight, particularly preferably in the range of 70 to 100% by weight, most preferably, cyclohexene The content of carboxylate is 100% by weight. If the content of cyclohexene carboxylate is in the range of 50 to 100% by weight, the plasticizer has excellent thermal decomposition resistance, and has excellent sol viscosity, sol viscosity stability, bleeding resistance, non-migration The balance of sex and non-volatility.

作为用于本发明的环己烯羧酸酯,其包括例如环己烯一元羧酸酯、环己烯二羧酸二酯、环己烯三羧酸三酯、环己烯四羧酸四酯等。As the cyclohexene carboxylate used in the present invention, it includes, for example, cyclohexene monocarboxylic acid ester, cyclohexene dicarboxylic acid diester, cyclohexene tricarboxylic acid triester, cyclohexene tetracarboxylic acid tetraester wait.

在这些环己烯羧酸酯中,从与糊用氯乙烯系树脂的相容性及非挥发性方面考虑,优选环己烯二羧酸二酯、环己烯三羧酸三酯。Among these cyclohexene carboxylic acid esters, cyclohexene dicarboxylic acid diester and cyclohexene tricarboxylic acid triester are preferable from the viewpoint of compatibility with the vinyl chloride resin for paste and non-volatility.

作为环己烯二羧酸二酯,其包括例如4-环己烯-1,2-二羧酸二(2-乙基己基)酯、4-环己烯-1,2-二羧酸二异壬酯、4-环己烯-1,2-二羧酸二异癸酯、2-环己烯-1,4-二羧酸二异壬酯等。As the cyclohexene dicarboxylic acid diester, it includes, for example, 4-cyclohexene-1,2-dicarboxylic acid di(2-ethylhexyl) ester, 4-cyclohexene-1,2-dicarboxylic acid di Isononyl ester, diisodecyl 4-cyclohexene-1,2-dicarboxylate, diisononyl 2-cyclohexene-1,4-dicarboxylate, and the like.

此外,作为环己烯三羧酸三酯,其包括例如4-环己烯-1,2,3-三羧酸三(2-乙基己基)酯、5-环己烯-1,2,4-三羧酸三异壬酯等。In addition, as cyclohexenetricarboxylic acid triester, it includes, for example, 4-cyclohexene-1,2,3-tricarboxylic acid tris(2-ethylhexyl)ester, 5-cyclohexene-1,2, 4-triisononyl tricarboxylate, etc.

此外,从耐渗出性方面考虑,本发明所使用的环己烯羧酸酯的酸值优选0.2以下。In addition, the acid value of the cyclohexene carboxylate used in the present invention is preferably 0.2 or less from the viewpoint of bleeding resistance.

这里所说的酸值,是指中和1g试样中含有的酸所必需的氢氧化钾的毫克数。The acid value here means the number of milligrams of potassium hydroxide necessary to neutralize the acid contained in 1 g of the sample.

用于本发明的环己烯羧酸酯,其可以例如用已知常用的方法使环己烯羧酸和一元醇进行缩合反应而制得。例如,可以在氮气流中,在对规定的原料进行搅拌的情况下,附加回流冷凝器,一边使过剩的一元醇进行回流直至酸值达到0.5以下,优选地,一边在130~250℃的温度下连续加热连续地将生成的水除去,随后,优选地,在230~180℃的温度下,在10hPa以下,更优选地,在4hPa以下的减压条件下,将未反应的醇除去,其后必要时进行中和,然后过滤得到具有规定性状的增塑剂。The cyclohexene carboxylic acid ester used in the present invention can be produced, for example, by subjecting cyclohexene carboxylic acid and a monohydric alcohol to a condensation reaction by a known and commonly used method. For example, in a nitrogen stream, while stirring the specified raw materials, a reflux condenser can be added to reflux the excess monohydric alcohol until the acid value reaches 0.5 or less, preferably at a temperature of 130 to 250°C. The generated water is continuously removed under continuous heating, and then, preferably, at a temperature of 230 to 180° C., under 10 hPa, more preferably, under reduced pressure below 4 hPa, the unreacted alcohol is removed. Afterwards, neutralize if necessary, and then filter to obtain a plasticizer with specified properties.

作为能够在这里使用的环己烯羧酸,举出环己烯一元羧酸、环己烯二羧酸、环己烯三羧酸、环己烯四羧酸等。在这些环己烯羧酸中,从其酯化物与糊用氯乙烯系树脂的相容性及非挥发性方面考虑,优选环己烯二羧酸、环己烯三羧酸。Examples of the cyclohexene carboxylic acid that can be used here include cyclohexene monocarboxylic acid, cyclohexene dicarboxylic acid, cyclohexene tricarboxylic acid, cyclohexene tetracarboxylic acid, and the like. Among these cyclohexene carboxylic acids, cyclohexene dicarboxylic acid and cyclohexene tricarboxylic acid are preferable from the viewpoint of the compatibility and non-volatility of esterified products thereof with the vinyl chloride resin for paste.

作为上述环己烯二羧酸,其包括例如1-环己烯-1,2-二羧酸、2-环己烯-1,2-二羧酸、3-环己烯-1,2-二羧酸、4-环己烯-1,2-二羧酸、4-甲基-4-环己烯-1,2-二羧酸、1-环己烯-1,3-二羧酸、3-环己烯-1,3-二羧酸、4-环己烯-1,3-二羧酸、1-环己烯-1,4-二羧酸、2-环己烯-1,4-二羧酸等。As the aforementioned cyclohexene dicarboxylic acid, it includes, for example, 1-cyclohexene-1,2-dicarboxylic acid, 2-cyclohexene-1,2-dicarboxylic acid, 3-cyclohexene-1,2- Dicarboxylic acid, 4-cyclohexene-1,2-dicarboxylic acid, 4-methyl-4-cyclohexene-1,2-dicarboxylic acid, 1-cyclohexene-1,3-dicarboxylic acid , 3-cyclohexene-1,3-dicarboxylic acid, 4-cyclohexene-1,3-dicarboxylic acid, 1-cyclohexene-1,4-dicarboxylic acid, 2-cyclohexene-1 , 4-dicarboxylic acid, etc.

作为上述环己烯三羧酸,其包括例如1-环己烯-1,2,3-三羧酸、3-环己烯-1,2,3-三羧酸、4-环己烯-1,2,3-三羧酸、1-环己烯-1,2,4-三羧酸、2-环己烯-1,2,4-三羧酸、3-环己烯-1,2,4-三羧酸、4-环己烯-1,2,4-三羧酸、5-环己烯-1,2,4-三羧酸、6-环己烯-1,2,4-三羧酸、1-环己烯-1,3,5-三羧酸等。As the aforementioned cyclohexenetricarboxylic acid, it includes, for example, 1-cyclohexene-1,2,3-tricarboxylic acid, 3-cyclohexene-1,2,3-tricarboxylic acid, 4-cyclohexene- 1,2,3-tricarboxylic acid, 1-cyclohexene-1,2,4-tricarboxylic acid, 2-cyclohexene-1,2,4-tricarboxylic acid, 3-cyclohexene-1, 2,4-tricarboxylic acid, 4-cyclohexene-1,2,4-tricarboxylic acid, 5-cyclohexene-1,2,4-tricarboxylic acid, 6-cyclohexene-1,2, 4-tricarboxylic acid, 1-cyclohexene-1,3,5-tricarboxylic acid, etc.

除了上述环己烯羧酸外,代替环己烯羧酸,可以使用它们的酸酐或它们的酰氯等酯形成性衍生物。此外,也可以使用这些环己烯羧酸的烷基酯化合物。在所使用的烷基酯化合物中,从脱醇反应工序能够在缓和条件下进行考虑,优选低级烷基酯化合物,其中特别优选甲基酯化合物。In addition to the above cyclohexene carboxylic acids, ester-forming derivatives such as their anhydrides or their acid chlorides can be used instead of the cyclohexene carboxylic acids. In addition, alkyl ester compounds of these cyclohexenecarboxylic acids can also be used. Among the alkyl ester compounds to be used, lower alkyl ester compounds are preferable because the dealcoholization reaction step can be carried out under mild conditions, and among them, methyl ester compounds are particularly preferable.

这些物质可以单独使用,也可以两种以上混合使用。These substances may be used alone or in combination of two or more.

作为在制造用于本发明环己烯羧酸酯中可以使用的一元醇,其包括例如丁醇、异丁醇、己醇、异己醇、庚醇、异庚醇、辛醇、异辛醇、2-乙基己醇、壬醇、异壬醇、2-甲基辛醇、癸醇、异癸醇、十一醇、十二醇、十三醇等。As the monohydric alcohol usable in the production of the cyclohexene carboxylate used in the present invention, it includes, for example, butanol, isobutanol, hexanol, isohexanol, heptanol, isoheptanol, octanol, isooctyl alcohol, 2-Ethylhexanol, Nonanol, Isononanol, 2-Methyloctanol, Decyl Alcohol, Isodecanol, Undecyl Alcohol, Dodecyl Alcohol, Tridecyl Alcohol, etc.

这些一元醇可以单独使用,也可以两种以上混合使用。These monohydric alcohols may be used alone or in combination of two or more.

在与上述环己烯羧酸进行缩合反应而得到的环己烯羧酸酯中,这些醇构成了醇单元。These alcohols constitute alcohol units in the cyclohexene carboxylate obtained by the condensation reaction with the above-mentioned cyclohexene carboxylic acid.

作为上述醇,优选带有碳数在6~11范围内的烷基的一元醇。如果一元醇烷基的碳数在6~11的范围内,则所制得的环己烯羧酸酯具有优异的非挥发性,并且与糊用氯乙烯系树脂具有优异的相容性。As the aforementioned alcohol, a monohydric alcohol having an alkyl group having a carbon number in the range of 6 to 11 is preferable. If the carbon number of the monoalcohol alkyl group is in the range of 6 to 11, the obtained cyclohexene carboxylate has excellent non-volatility and excellent compatibility with vinyl chloride resin for paste.

作为所使用的带有碳数在6~11范围内烷基的一元醇,其包括例如己醇、异己醇、庚醇、异庚醇、辛醇、异辛醇、2-乙基己醇、壬醇、异壬醇、2-甲基辛醇、癸醇、异癸醇、十一醇等。As the monohydric alcohol having an alkyl group having a carbon number ranging from 6 to 11 to be used, it includes, for example, hexanol, isohexanol, heptanol, isoheptanol, octanol, isooctyl alcohol, 2-ethylhexanol, Nonanol, isononanol, 2-methyloctanol, decyl alcohol, isodecyl alcohol, undecyl alcohol, etc.

此外,在上述带有碳数在6~11范围的烷基的一元醇中,特别优选羟值在370~420范围的一元醇。作为烷基的碳数在6~11范围内并且羟值在370~420范围的一元醇,在上述一元醇中列举壬醇、异壬醇、2-甲基辛醇等。如果是使用同时满足烷基碳数及羟值范围的一元醇而得到的环己烯羧酸酯,则其具有优异的非挥发性及与糊用氯乙烯系树脂的相容性。In addition, among the above-mentioned monohydric alcohols having an alkyl group having a carbon number ranging from 6 to 11, monohydric alcohols having a hydroxyl value ranging from 370 to 420 are particularly preferable. Examples of monohydric alcohols having an alkyl group having a carbon number in the range of 6 to 11 and a hydroxyl value in the range of 370 to 420 include nonanol, isononanol, 2-methyloctanol, and the like. The cyclohexene carboxylate obtained by using a monohydric alcohol satisfying both the carbon number of the alkyl group and the range of the hydroxyl value has excellent non-volatility and compatibility with the vinyl chloride resin for paste.

这里所说的羟值,是指根据规定的方法,用乙酰化剂在规定温度及时间下中和使1g试样反应时生成的乙酸所需的氢氧化钾的毫克数。The hydroxyl value mentioned here refers to the number of milligrams of potassium hydroxide required to neutralize acetic acid produced when 1 g of a sample is reacted with an acetylating agent at a predetermined temperature and time according to a predetermined method.

在进行用于合成本发明中所使用的环己烯羧酸酯的缩合反应时,为了促进缩合反应的进行,优选使用催化剂。作为所使用的催化剂,其包括例如对甲苯磺酸、磷酸等酸催化剂、钛酸四异丙酯、钛酸四丁酯、二丁基锡氧化物、二辛基锡氧化物、氯化锌等金属催化剂等。When carrying out the condensation reaction for synthesizing the cyclohexene carboxylate used in the present invention, it is preferable to use a catalyst in order to promote the progress of the condensation reaction. The catalyst used includes, for example, acid catalysts such as p-toluenesulfonic acid and phosphoric acid, metal catalysts such as tetraisopropyl titanate, tetrabutyl titanate, dibutyltin oxide, dioctyltin oxide, and zinc chloride.

此外,该缩合反应时的温度优选100~250℃,更优选为130~250℃。Moreover, the temperature at the time of this condensation reaction becomes like this. Preferably it is 100-250 degreeC, More preferably, it is 130-250 degreeC.

在本发明所涉及的中空成型用氯乙烯系树脂糊中,除了环己烯羧酸酯外,还可以使用已知的增塑剂。其包括例如邻苯二甲酸酯类、己二酸酯类、癸二酸酯类、偏苯三酸酯类、均苯四酸酯类、环氧大豆油等环氧酯类、氯化石蜡类、磷酸酯类、聚酯类、环己烷羧酸酯等。In the vinyl chloride-based resin paste for hollow molding according to the present invention, known plasticizers may be used in addition to cyclohexene carboxylate. It includes, for example, phthalates, adipates, sebacates, trimellitates, pyromellitates, epoxy esters such as epoxidized soybean oil, chlorinated paraffins , phosphate esters, polyesters, cyclohexane carboxylate, etc.

对于100重量份的糊用氯乙烯系树脂,本发明所涉及的中空成型用氯乙烯系树脂糊中增塑剂的使用量优选10~300重量份,特别优选为20~200重量份。如果中空成型用氯乙烯系树脂糊中上述增塑剂的使用量在上述范围内,则中空成型工序中加工粘度容易调整,不产生渗出。The amount of the plasticizer used in the vinyl chloride resin paste for hollow molding according to the present invention is preferably 10 to 300 parts by weight, particularly preferably 20 to 200 parts by weight, based on 100 parts by weight of the vinyl chloride resin for paste. When the usage-amount of the said plasticizer in the vinyl chloride-type resin paste for hollow molding is in the said range, processing viscosity is easy to adjust in a hollow molding process, and bleeding does not generate|occur|produce.

本发明所涉及的中空成型用氯乙烯系树脂糊,在中空成型该氯乙烯系树脂糊时,为了抑制由于加热而引发的糊用氯乙烯系树脂的脱盐酸反应,通常配合使用热稳定剂。The vinyl chloride resin paste for hollow molding according to the present invention usually incorporates a heat stabilizer in order to suppress the dehydrochlorination reaction of the vinyl chloride resin for paste caused by heating when the vinyl chloride resin paste is hollow molded.

作为上述热稳定剂,其包括例如铅系、锡系、Ba-Zn系、Ca-Zn系、Zn-K系、Zn-Na系等各种热稳定剂。所使用热稳定剂的配合量,对于100重量份的糊用氯乙烯系树脂,其优选在0.1~10重量份范围内。Examples of the heat stabilizers include various heat stabilizers such as lead-based, tin-based, Ba-Zn-based, Ca-Zn-based, Zn-K-based, Zn-Na-based, and the like. The amount of the heat stabilizer used is preferably within a range of 0.1 to 10 parts by weight relative to 100 parts by weight of the vinyl chloride resin for paste.

在不损害本发明目的的范围内,本发明所涉及的中空成型用氯乙烯系树脂糊可以进一步配合各种添加剂。作为所使用的添加剂,其包括例如抗氧剂、紫外线吸收剂、填充剂、稀释剂、发泡剂、稳定助剂等。The vinyl chloride-based resin paste for hollow molding according to the present invention may further contain various additives within a range that does not impair the object of the present invention. As the additive used, it includes, for example, an antioxidant, an ultraviolet absorber, a filler, a diluent, a foaming agent, a stabilizing assistant, and the like.

作为上述抗氧剂,其包括例如2,6-二叔丁基-对甲酚等酚系抗氧剂、十八烷基-3-(3,5-二叔丁基-4-羟苯基)丙酸酯等受阻酚系抗氧剂、硫代二丙酸二月桂酯等硫醚系抗氧剂、三壬基苯酚磷酸酯(フオスフアイト)等磷酸系抗氧剂等。所使用抗氧剂的配合量,对于100重量份糊用氯乙烯系树脂,其优选在0.1~10重量份范围内。As the antioxidant, it includes, for example, phenolic antioxidants such as 2,6-di-tert-butyl-p-cresol, octadecyl-3-(3,5-di-tert-butyl-4-hydroxyphenyl ) hindered phenol-based antioxidants such as propionate, sulfide-based antioxidants such as dilauryl thiodipropionate, and phosphoric acid-based antioxidants such as trinonylphenol phosphate. The amount of the antioxidant to be used is preferably in the range of 0.1 to 10 parts by weight relative to 100 parts by weight of the vinyl chloride resin for paste.

作为上述紫外线吸收剂,其包括例如水杨酸苯酯等水杨酸酯系化合物、2-羟基-4-甲氧基二苯甲酮等二苯甲酮系化合物、2-(2’-羟基-5’-叔丁基苯基)苯并三唑等苯并三唑系化合物、2-乙基己基-2-氰基-3,3’-二苯基丙烯酸酯等氰基丙烯酸酯系化合物、二(2,2,6,6-四甲基-4-氮己环基)癸二酸酯等受阻胺化合物等。对于100重量份糊用氯乙烯系树脂,所使用的紫外线吸收剂的配合量优选0.1~10重量份的范围。As the above-mentioned ultraviolet absorber, it includes, for example, salicylate-based compounds such as phenyl salicylate, benzophenone-based compounds such as 2-hydroxy-4-methoxybenzophenone, 2-(2'-hydroxyl -Benzotriazole-based compounds such as 5'-tert-butylphenyl)benzotriazole, cyanoacrylate-based compounds such as 2-ethylhexyl-2-cyano-3,3'-diphenylacrylate , hindered amine compounds such as bis(2,2,6,6-tetramethyl-4-nitrohexanyl) sebacate, and the like. It is preferable that the compounding quantity of the ultraviolet absorber used is the range of 0.1-10 weight part with respect to 100 weight part of vinyl chloride-type resins for pastes.

作为上述填充剂,其包括例如碳酸钙、粘土、滑石、二氧化硅、氢氧化铝、氧化镁、碳酸镁、硅酸镁、硅酸钙等。对于100重量份的糊用氯乙烯系树脂,所使用的填充剂的配合量优选在1~120重量份的范围内。As the aforementioned filler, it includes, for example, calcium carbonate, clay, talc, silica, aluminum hydroxide, magnesium oxide, magnesium carbonate, magnesium silicate, calcium silicate and the like. It is preferable that the compounding quantity of the filler to be used exists in the range of 1-120 weight part with respect to 100 weight part of vinyl chloride-type resins for pastes.

作为上述稀释剂,其包括例如2,2,4-三甲基-1,3-戊二醇二异丁酸酯、正烷烃等。对于100重量份的糊用氯乙烯系树脂,所使用的稀释剂的配合量优选在1~50重量份的范围内。As the aforementioned diluent, it includes, for example, 2,2,4-trimethyl-1,3-pentanediol diisobutyrate, n-alkane, and the like. It is preferable that the compounding quantity of the diluent to be used exists in the range of 1-50 weight part with respect to 100 weight part of vinyl chloride-type resins for pastes.

作为上述发泡剂,其包括例如以偶氮甲酰胺、p,p’-氧双苯磺酰肼为代表的有机发泡剂、以碳酸氢钠为代表的无机发泡剂等。对于100重量份的糊用氯乙烯系树脂,所使用发泡剂的配合量优选在0.1~30重量份的范围内。As the aforementioned foaming agent, it includes, for example, an organic foaming agent represented by azodicarbonamide and p,p'-oxybisbenzenesulfonyl hydrazide, an inorganic foaming agent represented by sodium bicarbonate, and the like. It is preferable that the compounding quantity of the foaming agent used exists in the range of 0.1-30 weight part with respect to 100 weight part of vinyl chloride-type resins for pastes.

此外,作为上述稳定助剂,其包括例如环氧化大豆油、环氧化亚麻籽油、环氧硬脂酸丁酯等环氧化合物等。In addition, as the aforementioned stabilizing aids, epoxy compounds such as epoxidized soybean oil, epoxidized linseed oil, epoxy butyl stearate, and the like are included, for example.

对于100重量份的糊用氯乙烯系树脂,上述稳定助剂的配合量优选在0.5~50重量份的范围内。It is preferable that the compounding quantity of the said stabilization aid exists in the range of 0.5-50 weight part with respect to 100 weight part of vinyl chloride-type resins for pastes.

将这样得到的糊用氯乙烯系树脂和作为增塑剂的环己烯羧酸酯及各种添加剂等混合、搅拌,通过使该糊用氯乙烯系树脂和必要时使用的各种添加剂等分散于该增塑剂中,可以制备出由该增塑剂和在该增塑剂中分散的糊用氯乙烯系树脂构成的本发明所涉及的中空成型用氯乙烯系树脂糊。The thus obtained paste is mixed and stirred with a vinyl chloride resin, cyclohexene carboxylate as a plasticizer, various additives, etc., and the paste is dispersed with a vinyl chloride resin and various additives, etc., if necessary. In this plasticizer, the vinyl chloride-type resin paste for hollow molding which concerns on this invention which consists of this plasticizer and the vinyl chloride-type resin for pastes dispersed in this plasticizer can be prepared.

作为在混合、搅拌、分散构成上述中空成型用氯乙烯系树脂糊的各成分时能够使用的装置,其包括例如捏合机、蝶形混合器、行星式混合器、亨舍尔混合机、粉碎机等。Examples of devices that can be used for mixing, stirring, and dispersing the components constituting the above-mentioned vinyl chloride resin paste for hollow molding include kneaders, butterfly mixers, planetary mixers, Henschel mixers, and pulverizers. wait.

所谓中空成型,是一种利用将糊用氯乙烯系树脂均匀地分散于增塑剂中而形成的中空成型用氯乙烯系树脂糊的流动性而赋以形状,通过加热使其凝胶化熔融而制得成型物的成型法。The so-called hollow molding is a kind of vinyl chloride resin paste for hollow molding formed by uniformly dispersing the vinyl chloride resin for paste in the plasticizer to give a shape, and it is gelled and melted by heating. And make the forming method of molding.

用于中空成型的糊用氯乙烯系树脂,对于粒径大小约为100μm左右的通用氯乙烯系树脂,由于糊用氯乙烯系树脂为粒径在几μm以下的微细球形粒子,因此中空成型用氯乙烯系树脂糊可以保持稳定的固液分散状态,能够只用热能制得均质的成型物。Vinyl chloride resin for paste for hollow molding, for general-purpose vinyl chloride resin with a particle size of about 100 μm, since the vinyl chloride resin for paste is a fine spherical particle with a particle size of several μm or less, it is suitable for hollow molding. Vinyl chloride-based resin paste can maintain a stable solid-liquid dispersion state, and can produce a homogeneous molded product using only heat energy.

本发明所涉及的成型物可以通过对这样得到的中空成型用氯乙烯系树脂糊进行中空成型而制得。The molded article according to the present invention can be produced by blow molding the thus obtained vinyl chloride resin paste for blow molding.

本发明所涉及的中空成型用氯乙烯系树脂糊,由于其含有作为增塑剂的环己烯羧酸酯,因此在反复加热的受热过程中,由于该增塑剂热分解而产生的酸值上升少,耐热分解性优异,因此可以特别有效地用于中空成型。The vinyl chloride-based resin paste for hollow molding according to the present invention contains cyclohexene carboxylate as a plasticizer, so the acid value generated by thermal decomposition of the plasticizer during the heating process is repeated. Since it has little rise and is excellent in thermal decomposition resistance, it can be used particularly effectively for blow molding.

本发明中所说的“中空成型”通常是指顺次经过下述工序(1)到工序(4)的各工序而制得成型物的成型方法。"Blow molding" as used in the present invention generally refers to a molding method in which a molded article is obtained by sequentially passing through the following steps (1) to (4).

工序(1):将中空成型用氯乙烯系树脂糊从糊槽注入到模具中,加热该模具,使与该模具内壁面接触的该中空成型用氯乙烯系树脂糊凝胶化,形成凝胶化层。Step (1): The vinyl chloride resin paste for hollow molding is poured into the mold from the paste tank, and the mold is heated to gel the vinyl chloride resin paste for hollow molding in contact with the inner wall surface of the mold to form a gel. layers.

工序(2):停止加热,将凝胶化层以外的剩余部分的未凝胶化的中空成型用氯乙烯系树脂糊排出,回收到糊槽中。Step (2): Heating is stopped, and the remaining ungelled vinyl chloride resin paste for hollow molding other than the gelled layer is discharged and recovered into a paste tank.

工序(3):再次加热模具,使凝胶化层熔融从而使凝胶化进行彻底。Step (3): Heating the mold again to melt the gelled layer and complete the gelation.

工序(4):使模具冷却,取出成型物。Step (4): The mold is cooled, and the molded product is taken out.

顺次经过上述各工序,可以制得作为本发明目的的中空状成型物。The hollow molded article which is the object of the present invention can be obtained through the above-mentioned steps in sequence.

此外,在上述工序中使用的模具为内壁面具有凹凸部分等的壳状物,该凹凸部分具有所需的设计图案。In addition, the mold used in the above-mentioned process is a shell-shaped object having a concavo-convex portion having a desired design pattern, etc. on the inner wall surface.

作为工序(1)中模具的加热方法,只要是可以对模具进行加热的方法,并无特别的限定。其包括例如使用油浴的方法、使用空气加热炉的方法等。此外,加热温度通常为可以使中空成型用氯乙烯系树脂糊凝胶化的温度,优选120~200℃的范围。The method of heating the mold in the step (1) is not particularly limited as long as it can heat the mold. It includes, for example, a method using an oil bath, a method using an air heating furnace, and the like. In addition, the heating temperature is usually a temperature at which the vinyl chloride-based resin paste for hollow molding can be gelled, and is preferably in the range of 120 to 200°C.

此外,由于工序(1)的凝胶化层随时间的延长而变厚,因此可以根据成型物的种类,通过设定适宜加热的中止时期对成型物的层厚进行调整。In addition, since the gelled layer in step (1) becomes thicker with time, the layer thickness of the molded product can be adjusted by setting an appropriate heating stop time according to the type of molded product.

工序(2)中回收到糊槽中的未凝胶化的中空成型用氯乙烯系树脂糊,其在中空成型的工序(1)中再次被使用,此时未凝胶化的中空成型用氯乙烯系树脂糊被回收到糊槽中,以后该工序被反复进行多次,从而对其进行反复使用。The ungelled vinyl chloride resin paste for hollow molding recovered in the paste tank in step (2) is reused in the hollow molding step (1). The vinyl resin paste is recovered into the paste tank, and this process is repeated many times thereafter so that it can be used repeatedly.

工序(4)中模具的冷却方法并无特别限定,例如可以用水冷进行冷却。The cooling method of the mold in the step (4) is not particularly limited, and for example, cooling with water can be used.

本发明所涉及的成型物由于使用了中空成型用氯乙烯系树脂糊,而该中空成型用氯乙烯系树脂糊使用了含有上述本发明所涉及的环己烯羧酸酯作为必需成分的增塑剂,因此即使反复使用该中空成型用氯乙烯系树脂糊,在受热过程中由于热分解而产生增塑剂酸值上升得也很少,常常可以制得非渗出性(增塑剂的相容性)、非迁移性、非挥发性等诸特性的均衡性优异的成型物。The molded article according to the present invention uses a vinyl chloride-based resin paste for hollow molding, and the vinyl chloride-based resin paste for hollow molding uses a plasticizer containing the above-mentioned cyclohexene carboxylate according to the present invention as an essential component. Therefore, even if the vinyl chloride resin paste for hollow molding is repeatedly used, the acid value of the plasticizer due to thermal decomposition during the heating process is rarely increased, and non-bleeding (phase of the plasticizer) can often be obtained. Capacitance), non-migration, non-volatility and other characteristics of the excellent balance of molded products.

作为本发明所涉及的成型物,其包括例如玩具、手套、汽车部件等。The molded article according to the present invention includes, for example, toys, gloves, automobile parts and the like.

作为本发明所涉及的成型物,从要求具有特别高的美观性的角度出发,在上述成型物中优选玩具。As the molded article according to the present invention, toys are preferable among the above-mentioned molded articles from the viewpoint of requiring particularly high aesthetic appearance.

作为本发明中所制得的玩具,其包括例如为软塑料玩具的玩偶、数字商品、儿童游戏商品、人体模型等。As the toy produced in the present invention, it includes, for example, dolls which are soft plastic toys, figure goods, children's play goods, mannequins and the like.

由于这些玩具在商品的构成上,通常与ABS树脂或聚苯乙烯树脂等接触或组合使用,因此要求中空成型用氯乙烯系树脂糊中的增塑剂不向与其接触或组合使用的这些树脂中迁移(即,具有非迁移性),作为本发明成型物的玩具,在这方面性能优异。Since these toys are usually used in contact with or in combination with ABS resin or polystyrene resin in the composition of the product, it is required that the plasticizer in the vinyl chloride resin paste for hollow molding does not contribute to these resins in contact with or in combination with it. Migrating (that is, having non-migrating properties), the toy as the molded article of the present invention is excellent in this respect.

                   具体实施方式 Detailed ways

以下结合实施例对本发明进行更为具体的说明。文中的粉”全部是以重量为基准。The present invention will be described in more detail below in conjunction with the examples. The "powder" in the text is all based on weight.

《实施例1~4》及《比较例1~5》"Examples 1-4" and "Comparative Examples 1-5"

按表1及表2所示的配合组成,调制含有糊用氯乙烯系树脂、增塑剂及添加物的中空成型用氯乙烯系树脂糊,用其制成片材。对这些中空成型用氯乙烯系树脂糊、增塑剂及成型物的耐热分解性、溶胶粘度、耐渗出性、非迁移性及非挥发性进行评价,其结果示于表1及表2。According to the compounding composition shown in Table 1 and Table 2, a vinyl chloride resin paste for hollow molding containing a vinyl chloride resin for paste, a plasticizer and additives was prepared, and a sheet was made from it. The thermal decomposition resistance, sol viscosity, exudation resistance, non-migration and non-volatility of these vinyl chloride resin pastes for hollow molding, plasticizers, and molded products were evaluated, and the results are shown in Tables 1 and 2. .

该中空成型用氯乙烯系树脂糊的调制及评价方法如下所述。The preparation and evaluation methods of this vinyl chloride-based resin paste for hollow molding are as follows.

[中空成型用氯乙烯系树脂糊的调制][Preparation of vinyl chloride resin paste for hollow molding]

按照表1及表2所示的配合比例,用混合搅拌机[东京理化器械(株)制、ケミスタ一ラ一B-100],在搅拌转数为1100rpm、4分钟的条件下进行混合搅拌,然后在减压下实施30分钟静置脱泡,调制出分散有糊用氯乙烯系树脂的中空成型用氯乙烯系树脂糊。According to the compounding ratio shown in Table 1 and Table 2, use a mixing mixer [Tokyo Rikaki Co., Ltd., chemistara-B-100], mix and stir under the condition of 1100 rpm and 4 minutes at the stirring speed, and then Under reduced pressure, static defoaming was performed for 30 minutes to prepare a vinyl chloride resin paste for hollow molding in which a vinyl chloride resin for paste was dispersed.

[片状化烘烤条件][Flake Baking Conditions]

将实施例及比较例中得到的中空成型用氯乙烯系树脂糊制成试验片,用ワ一ナ一マチス烘箱(ワ一ナ一マチスAG制、LTF-ST),在玻璃板上涂布1mm厚后,在190℃的温度下烘烤10分钟,作成薄片。The vinyl chloride-based resin paste for hollow molding obtained in Examples and Comparative Examples was made into a test piece, and coated on a glass plate with a thickness of 1 mm After thickening, bake at 190°C for 10 minutes to make thin slices.

[增塑剂耐热分解性的测定方法及评价基准][Measuring method and evaluation criteria of thermal decomposition resistance of plasticizers]

将100g实施例及比较例中使用的增塑剂装入250cc的样品瓶中,在开盖放置的情况下,在100℃的干燥机内加热14天。试验结束后,测定增塑剂的酸值,与初期酸值进行比较,根据下述基准进行评价。100 g of the plasticizer used in Examples and Comparative Examples was put into a 250 cc sample bottle, and was heated in a drier at 100° C. for 14 days with the lid left open. After the test, the acid value of the plasticizer was measured, compared with the initial acid value, and evaluated according to the following criteria.

○:酸值小于2○: acid value is less than 2

×:酸值为2以上×: The acid value is 2 or more

[溶胶粘度稳定性的测定方法及评价基准][Measurement method and evaluation criteria of sol viscosity stability]

<初期溶胶粘度的测定><Measurement of initial sol viscosity>

用BM型粘度计,根据ロ一タ一No.3在6rpm、测定温度为25℃的条件下,对实施例及比较例中所得到的中空成型用氯乙烯系树脂糊进行测定。Using a BM-type viscometer, according to Rota-No. 3, under the conditions of 6 rpm and a measurement temperature of 25° C., the vinyl chloride-based resin pastes for hollow molding obtained in Examples and Comparative Examples were measured.

<溶胶粘度稳定性的测定><Measurement of Sol Viscosity Stability>

在25℃的条件下,将上述中空成型用氯乙烯系树脂糊静置保存7天,在与初期溶胶粘度相同的条件下,用BM型粘度计测定溶胶粘度。Under the condition of 25°C, the above-mentioned vinyl chloride resin paste for hollow molding was stored for 7 days, and under the same conditions as the initial sol viscosity, the sol viscosity was measured with a BM type viscometer.

算出7天后的溶胶粘度与初期溶胶粘度的比值(7天后的溶胶粘度/初期溶胶粘度),根据下述的评价基准进行评价。The ratio of the sol viscosity after 7 days to the initial sol viscosity (sol viscosity after 7 days/initial sol viscosity) was calculated and evaluated according to the following evaluation criteria.

○:小于1.5倍○: less than 1.5 times

×:1.5倍以上×: 1.5 times or more

[耐渗出性的测定方法及评价基准][Measuring method and evaluation criteria of bleeding resistance]

将上述制得的薄片切割成5cm×5cm大小,将其用作试验片,在70℃、相对湿度95%的条件下,用目视观察放置10天、20天、30天及40天后薄片的状态,根据下述的评价基准进行评价。Cut the thin slice prepared above into a size of 5cm × 5cm, and use it as a test piece, and observe the appearance of the thin slice visually after 10 days, 20 days, 30 days and 40 days under the conditions of 70°C and 95% relative humidity. The state was evaluated according to the following evaluation criteria.

○:不渗出。○: No bleeding.

△:不渗出,但表面的粘着感增加。Δ: No bleed-out, but stickiness on the surface increased.

×:渗出×: seepage

硬化:不渗出,但增塑剂挥发,试验片硬化。Hardening: No bleeding, but the plasticizer volatilizes and the test piece hardens.

[非迁移性的测定方法及评价基准][Measurement method and evaluation criteria of non-migration]

将上述制得的薄片切割成2.5mm×2.5mm大小,将其用作试验片,用ABS树脂板[旭化成工业(株)制、スタイラツク121]及HIPS树脂(高抗冲聚苯乙烯树脂)板[A&M苯乙烯(株)制、AGI02],分别将试验片夹持在两片树脂板中间成“三明治”状,在10g/cm2的负荷下,在40℃温度下,保持24小时后,目视观察由于增塑剂向ABS树脂板及HIPS树脂板迁移而产生的侵蚀状态,根据下述评价标准进行评价。The sheet obtained above was cut into a size of 2.5mm x 2.5mm, which was used as a test piece, and an ABS resin plate [manufactured by Asahi Kasei Industry Co., Ltd., STAILUCK 121] and a HIPS resin (high-impact polystyrene resin) plate were used. [Manufactured by A&M Styrene Co., Ltd., AGI02], each test piece is sandwiched between two resin plates to form a "sandwich" shape, and it is held at 40°C under a load of 10g/ cm2 for 24 hours. The erosion state due to migration of the plasticizer to the ABS resin plate and the HIPS resin plate was observed visually, and evaluated according to the following evaluation criteria.

○:没有发现由于增塑剂的迁移而产生向树脂板的侵蚀。◯: Erosion to the resin plate due to migration of the plasticizer was not observed.

△:没有由于增塑剂的迁移而产生向树脂板的侵蚀,但略微发现有痕迹。Δ: No attack to the resin plate due to migration of the plasticizer occurred, but traces were slightly observed.

×:发现有由于增塑剂的迁移而产生向树脂板的侵蚀。×: Erosion to the resin plate due to migration of the plasticizer was observed.

××:明显发现有由于增塑剂的迁移而产生向树脂板的侵蚀。××: Erosion to the resin plate due to migration of the plasticizer was clearly observed.

[非挥发性的测定方法][nonvolatile measurement method]

将上述制得的薄片切割成5cm×5cm大小,将其用作试验片,预先测定重量(a)后,装入干燥机中,在100℃温度下干燥120小时。随后取出薄片,其后再次测定重量(b),根据下述计算式求得重量减少率(%)。The sheet obtained above was cut into a size of 5 cm x 5 cm and used as a test piece. After the weight (a) was measured in advance, it was placed in a dryer and dried at 100° C. for 120 hours. Then, the sheet was taken out, and the weight (b) was measured again thereafter, and the weight loss rate (%) was obtained from the following calculation formula.

重量减少率(%)=(a-b)/a×100Weight reduction rate (%)=(a-b)/a×100

【表1】 表1 实施例1 实施例2 实施例3 比较例1 比较例2 比较例3 氯乙烯系树脂*1)(份) 100 100 100 100 100 100 环己烯系A    (份)环己烯系B    (份)环己烯系C    (份) 50 50 50 DOP          (份)DINA         (份)ATBC         (份) 50 50 50 环氧化大豆油*2(份)Ca/Zn系稳定剂*3(份) 53 53 53 53 53 53 增塑剂的耐热分解性酸值(mgKOH/g)初期14日后耐热分解性评价 0.110.71○ 0.030.50○ 0.150.85○ 0.033.15× 0.0810.15× 0.103.75× 溶胶粘度      初期(25℃,mPa.s)7日后粘度稳定性评价 55405730○ 60206230○ 66606720○ 61509840× 24305120× 41507310× 耐渗出性      10日后20日后30日后40日后 ○○○○ ○○○○ ○○○△ ○○○○ ○△×× 硬化硬化硬化硬化 非迁移性 ABS树脂板HIPS树脂板 ○△ ○△ ○△ ○△ ○×× ×××× 非挥发性重量减少率(%) 7.9 4.7 3.1 7.2 8.8 19.3 【Table 1】 Table 1 Example 1 Example 2 Example 3 Comparative example 1 Comparative example 2 Comparative example 3 Vinyl chloride resin *1) (parts) 100 100 100 100 100 100 Cyclohexene system A (part)Cyclohexene system B (part)Cyclohexene system C (part) 50 50 50 DOP (parts)DINA (parts)ATBC (parts) 50 50 50 Epoxidized soybean oil *2 (parts) Ca/Zn series stabilizer *3 (parts) 53 53 53 53 53 53 Evaluation of thermal decomposition resistance of plasticizers after the initial 14 days of acid value (mgKOH/g) 0.110.71○ 0.030.50○ 0.150.85○ 0.033.15× 0.0810.15× 0.103.75× Sol Viscosity Evaluation of Viscosity Stability After 7 Days Initially (25°C, mPa.s) 55405730○ 60206230○ 66606720○ 61509840× 24305120× 41507310× Exudation resistance After 10 days, after 20 days, after 30 days, after 40 days ○○○○ ○○○○ ○○○△ ○○○○ ○△×× hardened hardened hardened hardened Non-migrating ABS resin board HIPS resin board ○△ ○△ ○△ ○△ ○×× ×××× Non-volatile weight reduction rate (%) 7.9 4.7 3.1 7.2 8.8 19.3

【表2】【Table 2】

在实施例4及比较例5中,用耐热分解性试验开始14日后的增塑剂进行表2所记载的评价项目。In Example 4 and Comparative Example 5, the evaluation items described in Table 2 were performed using the plasticizer 14 days after the start of the thermal decomposition resistance test.

[表1及表2记载的增塑剂的说明及注释][Description and notes of plasticizers listed in Table 1 and Table 2]

环己烯系A:由4-环己烯-1,2-二羧酸和2-乙基己醇(羟值432)构成的4-环己烯-1,2-二羧酸二(2-乙基己基)酯。粘度为37mPa.s(25℃)。Cyclohexene system A: 4-cyclohexene-1,2-dicarboxylic acid bis(2) composed of 4-cyclohexene-1,2-dicarboxylic acid and 2-ethylhexanol (hydroxyl value 432) -ethylhexyl) ester. The viscosity is 37mPa.s (25°C).

环己烯系B:由4-环己烯-1,2-二羧酸和异壬醇(协和发酵(株)制、商品名;オキソコ一ル900、羟值390)构成的4-环己烯-1,2-二羧酸二异壬酯。粘度48mPa.s(25℃)。Cyclohexene-based B: 4-cyclohexene composed of 4-cyclohexene-1,2-dicarboxylic acid and isononanol (manufactured by Kyowa Hakko Co., Ltd., trade name; Okisocol 900, hydroxyl value 390) Diisononyl ene-1,2-dicarboxylate. Viscosity 48mPa.s (25°C).

环己烯系C:由4-环己烯-1,2-二羧酸和异癸醇(羟值355)构成的4-环己烯-1,2-二羧酸二异癸酯。粘度67mPa.s(25℃)。Cyclohexene-based C: Diisodecyl 4-cyclohexene-1,2-dicarboxylate composed of 4-cyclohexene-1,2-dicarboxylic acid and isodecyl alcohol (hydroxyl value: 355). Viscosity 67mPa.s (25°C).

DOP:邻苯二甲酸二(2-乙基己基)酯。DOP: Di(2-ethylhexyl) phthalate.

DINA:己二酸二异壬酯。DINA: Diisononyl adipate.

ATBC:乙酰柠檬酸三丁酯。ATBC: Acetyl tributyl citrate.

环己烷系:将环己烷-1,2-二羧酸和异壬醇(协和发酵(株)制、商品名;オキソコ一ル900)进行缩合反应而得到的环己烷-1,2-二羧酸二异壬酯。粘度42mPa.s(25℃)。Cyclohexane series: Cyclohexane-1,2-dicarboxylic acid and isononanol (manufactured by Kyowa Hakko Co., Ltd., trade name; Okisocol 900) subjected to condensation reaction - diisononyl dicarboxylate. Viscosity 42mPa.s (25°C).

*1)糊用聚氯乙烯系树脂(聚合度1650) * 1) Polyvinyl chloride resin for paste (polymerization degree 1650)

*2)稳定助剂、大日本油墨化学工业(株)制、W-100-EL * 2) Stabilizing agent, manufactured by Dainippon Ink & Chemicals Co., Ltd., W-100-EL

*3)热稳定剂、大日本油墨化学工业(株)制、ゲレツクML-610A * 3) Heat stabilizer, manufactured by Dainippon Ink & Chemicals Co., Ltd., ゲレツクML-610A

根据表1及表2的结果可以看到,本发明所涉及的中空成型用氯乙烯系树脂糊在溶胶粘度、耐渗出性、非迁移性、非挥发性等方面与DOP等同,此外由于在中空成型用氯乙烯系树脂糊中含有作为增塑剂的环己烯羧酸酯,因此具有优异的耐热稳定性及溶胶粘度稳定性。According to the results of Table 1 and Table 2, it can be seen that the vinyl chloride resin paste for hollow molding used in the present invention is equivalent to DOP in terms of sol viscosity, exudation resistance, non-migration, and non-volatility. Vinyl chloride resin paste for hollow molding contains cyclohexene carboxylate as a plasticizer, so it has excellent heat resistance stability and sol viscosity stability.

其中,构成环己烯羧酸酯的醇单元的羟值为390的实施例2,其溶胶粘度、耐渗出性、非迁移性、非挥发性的均衡性非常良好。Among them, Example 2 in which the hydroxyl value of the alcohol unit constituting the cyclohexene carboxylate is 390 has a very good balance of sol viscosity, bleeding resistance, non-migration, and non-volatility.

本发明所涉及的中空成型用氯乙烯系树脂糊,由于含有作为增塑剂的环己烯羧酸酯作为必要成分,因此与以往已知的中空成型用氯乙烯系树脂糊相比,其在中空成型工序中即使反复加热使用,受热过程中增塑剂的烷基部分也不易发生热分解,耐热分解性优异,而且粘度稳定性、非迁移性、耐渗出性、非挥发性优异,因此极其适用于中空成型。可以广泛地应用于主要通过中空成型法进行成型的玩具等中空成型物中。The vinyl chloride-based resin paste for hollow molding according to the present invention contains cyclohexene carboxylate as a plasticizer as an essential component, so it is more effective than the conventionally known vinyl chloride-based resin paste for hollow molding. Even if it is repeatedly heated and used in the hollow molding process, the alkyl portion of the plasticizer is not easily thermally decomposed during the heating process, and has excellent thermal decomposition resistance, and excellent viscosity stability, non-migration, bleeding resistance, and non-volatility. Therefore it is extremely suitable for blow molding. It can be widely used in hollow molded articles such as toys mainly molded by a hollow molding method.

Claims (5)

1.一种中空成型用氯乙烯系树脂糊,其特征在于,含有糊用氯乙烯系树脂和作为增塑剂的环己烯羧酸酯,相对于前述糊用氯乙烯系树脂100重量份,所述增塑剂的含量为10重量份-300重量份,并且相对于所述增塑剂的总量,所述环己烯羧酸酯的含量为50~100重量%。1. A vinyl chloride resin paste for hollow molding, characterized in that it contains a vinyl chloride resin for the paste and a cyclohexene carboxylate as a plasticizer, with respect to 100 parts by weight of the vinyl chloride resin for the paste, The content of the plasticizer is 10 parts by weight to 300 parts by weight, and the content of the cyclohexene carboxylate is 50 to 100 parts by weight relative to the total amount of the plasticizer. 2.根据权利要求1记载的中空成型用氯乙烯系树脂糊,其中,构成环己烯羧酸酯的醇单元来源于一元醇,该一元醇带有碳数为6~11的烷基。2. The vinyl chloride resin paste for hollow molding according to claim 1, wherein the alcohol unit constituting the cyclohexene carboxylate is derived from a monohydric alcohol having an alkyl group having 6 to 11 carbon atoms. 3.根据权利要求1或2记载的中空成型用氯乙烯系树脂糊,其中,构成环己烯羧酸酯的醇单元来源于羟值在370~420范围的一元醇。3. The vinyl chloride resin paste for hollow molding according to claim 1 or 2, wherein the alcohol unit constituting the cyclohexene carboxylate is derived from a monohydric alcohol having a hydroxyl value in the range of 370 to 420. 4.一种成型物,其特征在于,用中空成型法将氯乙烯系树脂糊成型而制得,该氯乙烯系树脂糊含有糊用氯乙烯系树脂和作为增塑剂的环己烯羧酸酯,相对于前述糊用氯乙烯系树脂100重量份,所述增塑剂的含量为10重量份-300重量份,并且相对于所述增塑剂的总量,所述环己烯羧酸酯的含量为50~100重量%。4. A molded product characterized in that it is obtained by molding a vinyl chloride-based resin paste by a hollow molding method, and the vinyl chloride-based resin paste contains a vinyl chloride-based resin for paste and cyclohexene carboxylic acid as a plasticizer ester, with respect to 100 parts by weight of the above-mentioned vinyl chloride resin for paste, the content of the plasticizer is 10 parts by weight to 300 parts by weight, and relative to the total amount of the plasticizer, the cyclohexene carboxylic acid The ester content is 50 to 100% by weight. 5.根据权利要求4记载的成型物,其中成型物为玩具。5. The molded article according to claim 4, wherein the molded article is a toy.
CNB031076556A 2002-03-26 2003-03-24 Vinyl chloride series resin paste for hollow forming and formed article therefrom Expired - Fee Related CN1263798C (en)

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WO2020091361A1 (en) * 2018-10-29 2020-05-07 주식회사 엘지화학 Cyclohexane triester-based plasticizer composition, and resin composition containing same

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