CN1260779C - Method and device for removing useless materials from semiconductor wafers - Google Patents
Method and device for removing useless materials from semiconductor wafers Download PDFInfo
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- CN1260779C CN1260779C CN 02103461 CN02103461A CN1260779C CN 1260779 C CN1260779 C CN 1260779C CN 02103461 CN02103461 CN 02103461 CN 02103461 A CN02103461 A CN 02103461A CN 1260779 C CN1260779 C CN 1260779C
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Abstract
按照本发明,一种从半导体晶片上清除无用物质的装置将剥离带T提供给在半导体晶片W的表面上的保护带P。一边缘件28设置成与剥离带T的表面接触并沿保护带P移动。当剥离带T在边缘件28的末端被折回成90度的大角度或更大时被剥离。保护带P从晶片表面随着剥离带T被剥离和清除。结果,高精度地清除无用物质而不损坏晶片W。
According to the present invention, an apparatus for removing useless substances from a semiconductor wafer supplies a peeling tape T to a protective tape P on the surface of a semiconductor wafer W. As shown in FIG. An edge member 28 is arranged to be in contact with the surface of the release tape T and to move along the protective tape P. As shown in FIG. The peeling tape T is peeled off when it is folded back at a large angle of 90 degrees or more at the end of the edge piece 28 . The protective tape P is peeled and removed from the wafer surface along with the peeling tape T. As a result, useless substances are removed with high precision without damaging the wafer W.
Description
技术领域technical field
本发明涉及使用剥离带从半导体晶片(下面简称晶片)的表面上清除无用物质、诸如保护带、保护层等的方法和使用这种方法的装置。The present invention relates to a method of removing useless substances, such as a protective tape, a protective layer, etc., from the surface of a semiconductor wafer (abbreviated as wafer hereinafter) using a peeling tape and an apparatus using the method.
背景技术Background technique
通常,在图形形成工艺之后研磨晶片的背面(背后研磨)时,首先在晶片的表面提供一宽的保护带,从晶片的外周边突出的一部分保护带沿着晶片周边被切割掉,然后对晶片进行研磨处理,而它的整个表面被保护带保护,且通过一吸盘被吸力支承在其表面上。然后,从晶片的表面剥离和清除现在已是无用物质的保护带。Generally, when the backside of the wafer is ground after the pattern forming process (back grinding), at first a wide protective band is provided on the surface of the wafer, a part of the protective band protruding from the outer periphery of the wafer is cut off along the wafer periphery, and then the wafer is The grinding process is performed while its entire surface is protected by a protective tape, and is supported on the surface by suction through a suction cup. Then, the protective tape, which is now a useless substance, is peeled off and removed from the surface of the wafer.
使用剥离带的清除方法以剥掉保护带的装置的形式出现,它的外观如图30所示。在该清除方法里,将具有比保护带P更强粘性的剥离带T提供给粘结在晶片W表面的保护带(无用物质)P。剥离带T被卷起,同时剥离辊40在晶片上滚动,并在图30中向右移动,由此,如图30中的虚线所示,保护带P随剥离带T一起被剥离。The removal method using the stripping tape comes in the form of a device for peeling off the protective tape, the appearance of which is shown in Figure 30. In this removal method, a peeling tape T having a stronger adhesiveness than the protective tape P is supplied to the protective tape (useless substance) P bonded to the surface of the wafer W. The peeling tape T is rolled up while the
这样,剥离带T随剥离辊40的曲率被卷绕。在保护带P从晶片W的表面被剥离的一点处,保护带P相对于晶片表面的剥离角很小,接近于零,而剥离力以几乎垂直于晶片W的方向施加。结果,在晶片W薄弱处,如图31所示,晶片可能在点A处破裂。In this way, the peeling tape T is wound up following the curvature of the
此外,如图32所示,具有斜边b(该斜边是通过倾斜切割外周边形成的)的晶片W可能被背后研磨至一大的程度、到达斜边b的水平G处。对于这种薄的晶片W,如图33所示,保护带P的突出端部Pa可能下降并粘附在斜边b上。在这种情况下,在端部开始剥离保护带P可能是困难的。当剥离带T随沿这种状态滚动的剥离辊40卷起时,晶片W很容易破裂。Furthermore, as shown in FIG. 32, a wafer W having a bevel b formed by obliquely cutting the outer periphery may be background to a large extent to a level G of the bevel b. With such a thin wafer W, as shown in FIG. 33, the protruding end Pa of the protective tape P may drop and stick to the bevel b. In this case, it may be difficult to start peeling off the protective tape P at the end. When the peeling tape T is wound up with the
上述现象、即剥离带被剥离时施加的带子剥离力使晶片破裂也会在剥离带直接提供给晶片的表面、以便用剥离带清除留在晶片表面的保护层(无用物质)时发生。The above phenomenon that the wafer is broken by the tape peeling force applied when the peeling tape is peeled also occurs when the peeling tape is directly supplied to the surface of the wafer to remove the protective layer (useless substances) remaining on the wafer surface with the peeling tape.
发明内容Contents of the invention
本发明已经考虑到上述现有技术的情况,其目的是提供一种利用剥离带从晶片上剥离和清除无用物质的清除方法和装置,同时避免因带子剥离力而使晶片破裂。The present invention has considered the above-mentioned state of the art, and an object thereof is to provide a cleaning method and apparatus for peeling and removing useless substances from a wafer by using a stripping tape, while avoiding cracking of the wafer due to the stripping force of the tape.
为了实现上述目的,本发明提供了一种通过提供剥离带给半导体晶片、从半导体晶片上清除无用物质、以及从半导体晶片上与剥离带一起剥离无用物质的方法,所述方法包括下列步骤:将一边缘件设置成与提供给半导体晶片的剥离带的表面相接触,并剥离该剥离带,同时以该边缘件的末端所提供的一剥离角折回,以及当所述边缘件的末端移动超过所述半导体晶片的一终端时,防止该边缘件的末端落下。In order to achieve the above objects, the present invention provides a method for removing useless substances from the semiconductor wafer by providing a stripping tape to the semiconductor wafer, and stripping the useless substances together with the stripping tape from the semiconductor wafer, the method comprising the steps of: An edge member is arranged to contact the surface of the release tape provided to the semiconductor wafer and peels off the release tape while being folded back at a peeling angle provided by the end of the edge member, and when the end of the edge member moves beyond the When an end of the semiconductor wafer is attached, the end of the edge member is prevented from falling.
在上述方法中,提供给晶片的剥离带在边缘件末端提供的剥离角处被折回。这样,相对晶片表面的带子剥离角大于使用剥离辊的剥离角。因此,剥离带可在不施加强的剥离力给晶片的情况下被剥离。无用物质随剥离带一起可从即使薄的晶片的表面被剥离和清除,且不损坏晶片。In the above method, the release tape provided to the wafer is folded back at the release corner provided at the end of the edge piece. Thus, the tape peel angle relative to the wafer surface is greater than the peel angle using peel rolls. Therefore, the peeling tape can be peeled without applying a strong peeling force to the wafer. Unwanted substances can be peeled off and removed from the surface of even thin wafers together with the stripping tape without damaging the wafers.
在按照本发明清除无用物质的方法里,通过边缘件的末端提供给剥离带的剥离角较佳的是一锐角或一钝角。更佳的是,钝角至少是90度,而锐角小于90度。In the method for removing unwanted substances according to the present invention, the peeling angle provided to the peeling tape by the end of the edge member is preferably an acute angle or an obtuse angle. More preferably, the obtuse angle is at least 90 degrees and the acute angle is less than 90 degrees.
即,边缘件末端的高度保持不变。边缘件末端从移动开始到结束保持在一稳定高度。That is, the height of the end of the edge piece remains constant. The end of the edge piece remains at a constant height from the beginning to the end of the movement.
在按照本发明清除无用物质的方法里,边缘件的末端较佳的是在晶片的端部往复移动通过一小行程。In the method of removing unwanted substances according to the present invention, the tip of the edge member is preferably reciprocated at the end of the wafer by a small stroke.
通过往复移动边缘件剥离剥离带和到达晶片的端部可高效地从晶片上剥离和清除剥离带。The peel tape can be efficiently peeled and removed from the wafer by reciprocating the edge member to peel off the tape and reach the end of the wafer.
在按照本发明的清除无用物质的方法里,在半导体晶片上的无用物质较佳的是施加在晶片表面的保护带或形成在晶片表面的保护层。In the method for removing unwanted substances according to the present invention, the unwanted substances on the semiconductor wafer are preferably a protective tape applied to the surface of the wafer or a protective layer formed on the surface of the wafer.
本发明还提供一种从半导体晶片上清除无用物质的装置,该装置包括:一支承半导体晶片的剥离台;一提供剥离带给在剥离台上的半导体晶片的带子服务器;一接纳剥离带并提供该剥离带给半导体晶片的带子敷贴单元;一具有边缘件、以便从半导体晶片上剥离剥离带的带子剥离单元,它从半导体晶片的端部开始,通过以边缘件的末端相对剥离带提供的剥离角使剥离带折回;以及一带子收集器,以便收集从晶片上剥离的、带有无用物质的剥离带,所述带子剥离单元具有一保持装置,所述保护装置用于当将所述剥离带从所述半导体晶片上剥离的所述边缘件的末端移动超过所述半导体晶片的一终端时,防止所述边缘件的末端落下。The present invention also provides a device for removing useless substances from a semiconductor wafer, the device comprising: a stripping table supporting the semiconductor wafer; a tape server providing a stripping tape for the semiconductor wafer on the stripping table; receiving the stripping tape and providing The tape application unit of this peeling belt semiconductor wafer; One has edge piece, so that peel off the tape stripping unit of peeling tape from semiconductor wafer, it starts from the end of semiconductor wafer, is provided by the opposite peeling tape with the end of edge piece The peeling angle makes the peeling tape turn back; and a tape collector, so that the peeling tape with useless substances peeled off from the wafer is collected, the tape peeling unit has a holding device, and the protection device is used for when the peeling tape is peeled off. When the end of the edge member stripped from the semiconductor wafer moves beyond a terminal end of the semiconductor wafer, the end of the edge member is prevented from falling.
在上述装置里,操作可在剥离台上通过使用提供大剥离角的边缘件将剥离带连续提供给晶片并剥离剥离带进行。还可使用一系列步骤提供和收集剥离带。这样,可有效地从晶片的表面清除无用物质,因此,许多晶片可连续地处理。In the above apparatus, the operation can be performed on the peeling table by continuously supplying the peeling tape to the wafer and peeling off the peeling tape by using the edge member providing a large peeling angle. The release tape can also be provided and collected using a series of steps. In this way, useless substances can be efficiently removed from the surface of the wafer, and therefore, many wafers can be processed continuously.
由于有了调节边缘件角度的装置,带子可以以适当的剥离角被剥离。由于有了保持装置,边缘件末端的高度可以保持稳定,这样,边缘件的末端可从移动开始到结束保持一稳定的高度。Thanks to the device for adjusting the angle of the edge piece, the tape can be peeled at the proper peeling angle. Thanks to the holding means, the height of the end of the edge piece can be kept stable, so that the end of the edge piece can maintain a stable height from the beginning to the end of the movement.
在按照本发明的清除无用物质的装置里,带子剥离单元较佳的是包括:一边缘单元,它具有固定在其上的、并可沿带子剥离单元移动方向来回摆动地被支承的一边缘件;一角度调节装置,以便调节边缘件相对晶片表面的角度;以及一保持装置,以便防止边缘件的末端在从晶片上剥离剥离带的边缘件的末端移动超过晶片的终端时落下;角度调节装置具有使边缘单元摆动的部件,以便调节边缘件末端的角度;以及保持装置具有一部件,以便限制随边缘单元的摆动而发生的边缘件末端的垂直移动。In the device for removing useless substances according to the present invention, the tape peeling unit preferably includes: an edge unit, which has an edge member fixed thereon and supported in a swingable manner along the moving direction of the tape peeling unit ; an angle adjusting device, so that adjust the angle of edge member relative to wafer surface; And a holding device, so that the end that prevents edge member from falling when the end of the edge member that peels off strip from wafer moves beyond the terminal end of wafer; Angle adjusting device There is means for swinging the edge unit to adjust the angle of the end of the edge piece; and the retaining means has a means for limiting the vertical movement of the end of the edge piece as the edge unit swings.
边缘单元被支承成可沿带子剥离单元的移动方向来回摆动。边缘单元可通过角度调节装置摆动,由此可容易地设定或改变边缘件的角度和高度。The edge unit is supported to be swingable back and forth in a moving direction of the tape peeling unit. The edge unit can be swung by the angle adjustment device, whereby the angle and height of the edge piece can be easily set or changed.
保持装置限制边缘件末端随边缘单元摆动发生的垂直移动。这将防止边缘件末端在剥离剥离带的边缘件末端移动超过晶片端部时落下。即,防止剥离带直接粘附在晶片上。The retaining means limits the vertical movement of the end of the edge piece as the edge unit swings. This will prevent the end of the edge piece from falling off when the end of the edge piece that peels off the release tape moves past the end of the wafer. That is, the peeling tape is prevented from directly adhering to the wafer.
在按照本发明的清除无用物质的装置里,由边缘件末端提供给剥离带的剥离角较佳的是一锐角或一钝角。更佳的是,钝角至少是90度,而锐角小于90度。In the device for removing unwanted substances according to the present invention, the peeling angle provided to the peeling tape by the end of the edge member is preferably an acute angle or an obtuse angle. More preferably, the obtuse angle is at least 90 degrees and the acute angle is less than 90 degrees.
在按照本发明的清除无用物质的装置里,保持装置较佳的是包括测微计。In the device for removing unwanted substances according to the present invention, the holding device preferably includes a micrometer.
按照本发明的清除无用物质的装置可包括一装置,它使边缘件的末端在晶片的端部往复移动通过一小行程。The apparatus for removing unwanted matter according to the present invention may include means for reciprocating the end of the edge member over the end of the wafer through a small stroke.
剥离剥离带和到达晶片端部的边缘件的末端往复移动通过一小行程。结果,可高效地从晶片上剥离和清除剥离带。Peeling off the strip and the end of the edge piece reaching the end of the wafer reciprocates through a small stroke. As a result, the peel tape can be efficiently peeled and removed from the wafer.
附图说明Description of drawings
图1是第一实施例中的整个保护带剥离装置的立体图;Fig. 1 is a perspective view of the whole protective tape stripping device in the first embodiment;
图2是第一实施例中的整个保护带剥离装置的前视图;Fig. 2 is a front view of the entire protective tape stripping device in the first embodiment;
图3是第一实施例中的整个保护带剥离装置的平面图;Fig. 3 is a plan view of the entire protective tape stripping device in the first embodiment;
图4是一带子敷贴单元和一带子剥离单元的前视图;Fig. 4 is a front view of a tape applying unit and a tape peeling unit;
图5是显示用于带子剥离边缘件的支承结构的前视图;Figure 5 is a front view showing a support structure for tape peeling edge pieces;
图6是显示带子剥离操作的主要部分的立体图;Fig. 6 is a perspective view showing main parts of a tape peeling operation;
图7是显示带子剥离工艺的前视图;Figure 7 is a front view showing the tape stripping process;
图8是显示带子剥离工艺的前视图;Figure 8 is a front view showing the tape stripping process;
图9是显示带子剥离工艺的前视图;Figure 9 is a front view showing a tape stripping process;
图10是显示带子剥离工艺的前视图;Figure 10 is a front view showing a tape stripping process;
图11是显示带子剥离工艺的前视图;Figure 11 is a front view showing a tape stripping process;
图12是带子剥离工艺的主要部分的放大的前视图;FIG. 12 is an enlarged front view of main parts of the tape stripping process;
图13是带子剥离工艺的主要部分的放大的前视图;FIG. 13 is an enlarged front view of main parts of the tape stripping process;
图14是带子剥离工艺的主要部分的放大的前视图;FIG. 14 is an enlarged front view of the main part of the tape stripping process;
图15是带子剥离工艺的主要部分的放大的前视图;FIG. 15 is an enlarged front view of the main part of the tape stripping process;
图16是显示第二实施例中的整个保护带剥离装置的立体图;Fig. 16 is a perspective view showing the entire protective tape stripping device in the second embodiment;
图17是第二实施例中的整个保护带剥离装置的前视图;Fig. 17 is a front view of the entire protective tape stripping device in the second embodiment;
图18是第二实施例中的整个保护带剥离装置的平面图;Fig. 18 is a plan view of the entire protective tape stripping device in the second embodiment;
图19是一带子敷贴单元和带子剥离单元的前视图;Figure 19 is a front view of a tape applying unit and a tape peeling unit;
图20是显示用于带子剥离边缘件的支承结构的前视图;Figure 20 is a front view showing a support structure for a tape peeling edge piece;
图21是显示带子剥离操作的主要部分的立体图;Fig. 21 is a perspective view showing main parts of a tape peeling operation;
图22是显示带子剥离工艺的前视图;Figure 22 is a front view showing the tape stripping process;
图23是显示带子剥离工艺的前视图;Figure 23 is a front view showing the tape stripping process;
图24是显示带子剥离工艺的前视图;Figure 24 is a front view showing the tape stripping process;
图25是显示带子剥离工艺的前视图;Figure 25 is a front view showing the tape stripping process;
图26是显示带子剥离工艺的前视图;Figure 26 is a front view showing the tape stripping process;
图27是显示第三实施例中的装置的带子剥离单元的主要部分的前视图;Fig. 27 is a front view showing a main part of a tape peeling unit of the device in the third embodiment;
图28是显示第三实施例中的装置的带子剥离操作的主要部分的平面图;Fig. 28 is a plan view of main parts showing a tape peeling operation of the device in the third embodiment;
图29是显示带子剥离操作的主要部分的前视图;Fig. 29 is a front view showing main parts of a tape peeling operation;
图30是通过传统装置进行的带子剥离工艺的主要部分的放大的前视图;30 is an enlarged front view of main parts of a tape stripping process performed by a conventional device;
图31是通过传统装置进行的带子剥离工艺的主要部分的放大的前视图;FIG. 31 is an enlarged front view of main parts of a tape stripping process performed by a conventional device;
图32是带有施加在其上的保护带的、成斜角的半导体晶片的一部分的前视图;以及32 is a front view of a portion of a beveled semiconductor wafer with a protective tape applied thereto; and
图33是通过传统装置进行的一工艺的主要部分的放大的前视图,以便在背后研磨加工之后从成斜角的半导体晶片上剥下保护带。33 is an enlarged front view of a main part of a process performed by a conventional apparatus to peel off a protective tape from a beveled semiconductor wafer after backside grinding.
具体实施方式Detailed ways
下面的结构将被用来解决现有技术中的问题。The following structure will be used to solve the problems in the prior art.
(第一实施例)(first embodiment)
下面将参考附图描述第一实施例,该实施例是实施本发明的一种形式。图1是显示一整个保护带剥离装置的立体图,它是按照本发明的无用物质清除装置的一个例子。图2是前视图,而图3是其平面图。图4是一带子敷贴单元和一带子剥离单元的前视图。图5是显示用于带子剥离边缘件的支承结构的前视图。图6是显示带子剥离操作的主要部分的立体图。A first embodiment, which is a form for carrying out the present invention, will be described below with reference to the drawings. Fig. 1 is a perspective view showing a whole protective tape stripping device which is an example of a useless substance removing device according to the present invention. Fig. 2 is a front view, and Fig. 3 is a plan view thereof. Fig. 4 is a front view of a tape applying unit and a tape peeling unit. Fig. 5 is a front view showing a supporting structure for a tape peeling edge piece. Fig. 6 is a perspective view showing main parts of a tape peeling operation.
该晶片保护带清除装置包括:一晶片供应站1,用于接纳其中堆叠的晶片W的一盒子C1;具有机械手2的晶片传送机构3;调节晶片W位置的对齐台4;将剥离带T供应给一剥离位置的带子服务器5;用吸力支承一晶片W的剥离台6;将剥离带T施加在剥离台6上的晶片W的带子敷贴单元7;将施加的剥离带T剥下的带子剥离单元8;捡起和收集被剥下的剥离带Ts的带子收集器9;以及用来接纳盒子C2的晶片收集站10,盒子C2以堆叠方式储存经过处理的晶片10;以及一单元驱动器11,它使带子敷贴单元7和带子剥离单元8互相独立地左右往复运动。这些部件安装在底板12上或上方。晶片供应站1、晶片传送机构3、对齐台4、剥离台6和晶片收集站10安装在底板12的上表面上,而带子服务器5和带子收集器9安装在垂直壁13的前表面上,垂直壁13直立在底板12的上表面上。带子敷贴单元7和带子剥离单元8安装在垂直壁13的下部开口附近,而单元驱动器11安装在垂直壁13的后侧。The wafer protection tape removal device includes: a
晶片供应站1包括一盒子台14,用于接纳盒子C1,而盒子里以水平方式并呈适当垂直间隔堆叠着晶片W,晶片的表面具有面向上的保护带P。汽缸15可使盒子台14转动,以改变它的方向。晶片收集站10也包括一盒子台16,用于支承盒子C2,而盒子C2接纳已被剥去保护带的晶片W,而晶片以水平方式并呈适当垂直间隔地堆叠着。盒子台16在汽缸17的作用下也可转动,以改变它的方向。The
传送机构3的机械手2可水平移动和枢转,以便从晶片供应站1拿取各晶片W,将晶片W提供给对齐台4,将对齐台4上的晶片W传送给剥离台6,从剥离台6上卸下各经过处理的晶片W,以及将经过处理的晶片W放入晶片收集站10。The manipulator 2 of the
带子服务器5从贮料辊R上拉下剥离带T,并引导它经过剥离台6的上方到带子敷贴单元7和带子剥离单元8。这里使用的剥离带T具有小于晶片W直径的宽度。The
如图3所示,剥离台6包括安装在其中心的、可垂直移动的吸力垫18,该垫具有作为真空负压面的上表面。剥离台6具有向上的真空负压面,以支承没有移动的晶片W。As shown in FIG. 3, the peeling table 6 includes a vertically movable suction pad 18 installed at its center, and the pad has an upper surface as a vacuum negative pressure surface. The peeling table 6 has an upward vacuum negative pressure surface to support the wafer W that is not moving.
如图4所示,带子敷贴单元7包括一被支承的、可沿着轨道21左右移动的移动框架22。通过电动机M1可逆驱动的进给螺杆23,移动框架22可左右往复移动一个固定的行程。移动框架22具有一敷贴辊25,通过摇臂24它被可垂直移动地支承。As shown in FIG. 4 , the
带子剥离单元8也包括一被支承的、可沿着轨道21左右移动的移动框架26。通过电动机M2可逆驱动的进给螺杆27,移动框架26可左右往复移动一个固定的行程。该移动框架26具有一带子剥离边缘件28、一导向辊29、一从动的导出辊30、以及与其相对的一压紧辊31。The
如图5和6所示,带子剥离边缘件28是由一板形成的,它在其远端形成一尖锐边缘,并具有大于晶片直径的宽度。边缘件28固定连接在一旋转支承轴32上,而支承轴32由移动框架26的前表面支承并从该前表面突出。边缘件28通过槽口33和螺栓34被连接,并通过相对轴32的延伸和收回可被调节。控制臂35固定在旋转支承轴32的近端。控制臂35具有一自由端,该端可枢转地连接在连杆37上,而连杆37连接在汽缸36的活塞杆36a上,而汽缸36安装在移动框架26的前表面上。活塞杆36a可伸缩,从而使控制臂35摆动,继而使旋转支承轴32转动,最后垂直移动边缘件28。As shown in Figures 5 and 6, the tape stripping
从控制臂35的自由端延伸出来的连杆37与汽缸36的活塞杆36a螺纹连接。通过调节连杆37的螺纹啮合长度,可对控制臂35的摆动角度进行调节,这个角度是当活塞杆36a延伸至其行程末端时、即边缘件28处于下部极限位置时的角度。A connecting
按照本发明的保护带剥离装置的零部件如上所述。下面将参考图7至11介绍从晶片W表面剥去保护带P的基本过程。The components of the protective tape stripping device according to the present invention are as described above. The basic procedure for peeling off the protective tape P from the surface of the wafer W will be described below with reference to FIGS. 7 to 11. FIG.
首先,机械手2吸力支承一晶片W,将它从在晶片供应站1处的盒子C1里取出,并将晶片W放置在对齐台4上。在此,根据检测的晶片W的定向平面或凹口的方向对晶片W进行位置调节。经过位置调节的晶片W再由机械手2支承和传送,提供给剥离台6。First, the robot arm 2 suction-supports a wafer W, takes it out of the cassette C1 at the
放置在剥离台6上的晶片W由从剥离台6上突出的吸力垫18接纳。当吸力垫18下降时,晶片W以预定的姿态和位置放置在剥离台6的上表面上,并被吸力支承在其上,而上面施加保护带P的晶片W的表面面向上。此时,如图7所示,带子敷贴单元7和带子剥离单元8保持在向后远离剥离台6的备用位置上。The wafer W placed on the peeling table 6 is received by the suction pad 18 protruding from the peeling table 6 . When the suction pad 18 is lowered, the wafer W is placed on the upper surface of the peeling table 6 in a predetermined attitude and position, and is supported thereon by the suction force, with the surface of the wafer W on which the protective tape P is applied facing upward. At this time, as shown in FIG. 7 , the
当晶片W被放置在剥离台6上时,如图8所示,带子敷贴单元7的敷贴辊25下降到一个预定水平。然后,整个单元向前移动,而敷贴辊25在晶片W上滚动,将剥离带T提供给保护带P的表面。When the wafer W is placed on the peeling table 6, as shown in FIG. 8, the
当已提供剥离带T时,如图9所示,带子剥离单元8的汽缸36延伸至行程末端,使控制臂35摆动,从而将边缘件28下降至下部极限位置。When the peeling tape T has been supplied, as shown in FIG. 9 , the
接着,如图10所示,带子剥离单元8向前移动,而边缘件28的尖锐端部将剥离带T压在保护带P的表面上。与此同时,导出辊30以与单元传送剥离带T的移动速度同步的圆周速度转动。这样,剥离带T在边缘件28的尖锐端部处以一角度θ折回,并引导通过导向辊29被导向导出辊30和压紧辊31之间的一个位置。如图6所示,剥离带T带走牢牢地粘结在其上的保护带P,从而从晶片W的表面剥离保护带P。Next, as shown in FIG. 10, the
这样,边缘件28被设定至一向前的低速,当移动经过晶片W的端部时开始从其上剥离保护带P。然后,向前移动速度增加,以便提高工作效率。导出辊30通过一在负载超过预定的转矩时滑动的滑动离合器、由一未画出的驱动装置驱动。这样,剥离带T通过施加在其上的预定的拉力被卸下。Thus, the
当带子剥离单元8移动经过晶片W并完全从其上剥离保护带P时,如图11所示,机械手2从剥离台6上卸下晶片W,将它插入在晶片收集站10上的盒子C2里。然后,带子敷贴单元7和带子剥离单元8返回到初始备用位置,而已使用过的剥离带Ts被卷起和收集。敷贴辊25和边缘件28也向上返回到各自的备用位置。When the
由此完成了一个带子剥离过程,而装置准备处理下一块晶片。This completes a tape stripping process and the apparatus is ready to process the next wafer.
下面将参考图12至15描述从一背后研磨成一斜边b(见图32)的薄晶片W上剥离保护带P的过程。The process of peeling off the protective tape P from a thin wafer W which is back ground to a bevel b (see FIG. 32) will be described below with reference to FIGS. 12 to 15. FIG.
如图12所示,在下部极限位置上的边缘件28的尖锐端部略微在保护带P表面的下面。这样,当处理具有斜边b的薄晶片W、而保护带P的突出端部Pa粘结在斜边上时,接近晶片W端部的边缘件28的尖锐端部也将剥离带T提供给保护带P的突出端部Pa。As shown in FIG. 12, the sharp end of the
这样,当边缘件28向前移动而位于晶片W的端部时,如图14所示,粘结在斜边b上的保护带P的突出端部Pa被可靠地从斜边b上剥离。后来的剥离过程被稳定地执行,如图15所示。Thus, when the
较佳的是,由边缘件28提供的弯折角θ被设定为90度的钝角或更大,更佳的是100度或更大。然而,根据晶片W的附着力或韧性或强度,这个角度可以小于90度(接近90度)。较佳的是,保护带P的韧性越大,带子的弯折角θ越小。这个调节可通过调节连杆37的延伸、从而调节在下部极限位置的边缘件28的角度而实现。由于边缘件28角度的变化而引起的边缘件高度的变化可通过调节边缘件28相对旋转支承轴32的安装位置而得到纠正。Preferably, the bending angle θ provided by the
(第二实施例)(second embodiment)
下面将参考附图描述第二实施例。A second embodiment will be described below with reference to the drawings.
图16是显示整个保护带剥离装置的立体图,它是按照本发明的无用物质清除装置的一个例子。图17是前视图,而图18是其平面图。图19是带子敷贴单元和带子剥离单元的前视图。图20显示用于带子剥离边缘件的支承结构的前视图。图21是显示带子剥离操作的主要部分的立体图。Fig. 16 is a perspective view showing the entire protective tape stripping device, which is an example of a useless substance removing device according to the present invention. Fig. 17 is a front view, and Fig. 18 is a plan view thereof. Fig. 19 is a front view of the tape applying unit and the tape peeling unit. Figure 20 shows a front view of a support structure for a tape peel edge piece. Fig. 21 is a perspective view showing main parts of a tape peeling operation.
该实施例不同于第一实施例的地方只在于带子剥离单元8。与第一实施例中的零件相同的零件用相同的标号表示,这里不再介绍。This embodiment differs from the first embodiment only in the
带子剥离单元8包括一可沿着轨道21左右移动通过一固定行程的移动框架26。移动框架26具有一带子剥离边缘件28、一角度调节辊29、一从动导出辊30和与其相对的压紧辊31。The
如图20和21所示,带子剥离边缘件28由一平板形成,它在其远端形成一尖锐边缘,并具有大于晶片直径的宽度。边缘件28固定连接在一旋转支承轴32上,而支承轴32由移动框架26的前表面支承并从其上突出。边缘件28通过槽口33和螺栓34连接,并可调节其相对轴32的伸缩。As shown in FIGS. 20 and 21, the tape peeling
控制臂35固定在旋转支承轴32的远端。控制臂35具有一自由端,该自由端可枢转地连接在一连杆37上,而连杆37与安装在移动框架26的前表面上的汽缸36的活塞杆36a连接。活塞杆36a可伸缩,以便使控制臂35摆动,而控制臂35使旋转支承轴32转动,从而垂直移动边缘件28的边缘。A
从控制臂35的自由端延伸的连杆37螺纹连接在汽缸36的活塞杆36a上。通过调节连杆37的螺纹啮合长度,可对控制臂35的摆动角度进行调节,这个调节是发生在活塞杆36a延伸至其行程末端时、即边缘件28处于下部极限位置时的角度。A connecting
角度调节辊29是一可转动辊,它与螺纹连接在汽缸38的活塞杆38a上的连杆39连接。即,通过调节连杆39的螺纹啮合量可如愿调节角度调节辊29a的位置,从而调节带子弯折角θ。The
较佳的是,保护带P的韧性越大或剥离带T的韧性越大,通过角度调节辊29设定的带子弯折角θ越小。Preferably, the greater the toughness of the protective tape P or the greater the toughness of the peeling tape T, the smaller the belt bending angle θ set by the
下面将参考图22至26描述从晶片W的表面剥离保护带P的基本过程。给剥离台6提供晶片W的过程与第一实施例相同。这样,这个过程将参照图22所示的、从晶片已放置在剥离台6开始描述。The basic process of peeling the protective tape P from the surface of the wafer W will be described below with reference to FIGS. 22 to 26 . The process of supplying the wafer W to the peeling table 6 is the same as that of the first embodiment. Thus, the process will be described with reference to that shown in FIG.
当晶片W已被放置在剥离台6上时,如图23所示,带子敷贴单元7的敷贴辊25被下降到一预定高度。然后,整个单元向前移动,而敷贴辊25在晶片W上滚动,将剥离带T提供给保护带P的表面。When the wafer W has been placed on the peeling table 6, as shown in FIG. 23, the
当提供了剥离带T时,如图24所示,带子剥离单元8的汽缸36伸长至行程末端,使控制臂35摆动,由此使边缘件28下降至下部极限位置。与此同时,汽缸38收缩至行程末端,由此将角度调节辊29设定在一个角度θ。在该实施例里,角度θ是90度或更小的一个锐角。When the peeling tape T is supplied, as shown in FIG. 24 , the
接着,如图25所示,带子剥离单元8向前移动,而边缘件28的尖锐端部将剥离带T压在保护带P的表面上。与此同时,导出辊30以与传送剥离带T的单元的移动速度同步的圆周速度转动。这样,剥离带T在角度调节辊29处以角度θ折回,并通过调节辊29被导向至导出辊30和压紧辊31之间的一个位置。如图21所示,剥离带T带走固定粘结在其上的保护带,因此从晶片W的表面剥离保护带P。Next, as shown in FIG. 25, the
这样,边缘件28被设定至一向前的低速,当移动经过晶片W的端部时开始从其上剥离保护带P。然后,向前移动速度增加,以便提高工作效率。导出辊30通过一在负载超过预定的转矩时滑动的滑动离合器、由一未画出的驱动装置驱动。这样,剥离带T由施加在其上的预定的拉力被卸下。Thus, the
当带子剥离单元8移动经过晶片W并完全从其上剥离保护带P时,如图26所示,机械手2从剥离台6上卸下晶片W,将它插入在晶片收集站10上的盒子C2里。然后,带子敷贴单元7和带子剥离单元8返回到初始备用位置,而已使用过的剥离带Ts被卷起和收集。敷贴辊25和边缘件28也向上返回到各自的备用位置。When the
由此完成了一个带子剥离过程,而装置准备处理下一块晶片。This completes a tape stripping process and the apparatus is ready to process the next wafer.
(第三实施例)(third embodiment)
下面将参考附图描述第三实施例。A third embodiment will be described below with reference to the drawings.
图27是显示带子剥离单元的主要部分的前视图。图28是带子剥离单元的主要部分的平面图。Fig. 27 is a front view showing the main part of the tape peeling unit. Fig. 28 is a plan view of main parts of the tape peeling unit.
本实施例不同于第一实施例的地方只在于带子剥离单元8。与第一实施例中的零件相同的零件用相同的标号表示,这里不再介绍。This embodiment differs from the first embodiment only in the
如图27所示,带子剥离边缘件28是由一平板制成的,它在其远端形成一尖锐边缘,并具有大于晶片直径的宽度。边缘件28固定在由带子剥离单元8的旋转轴40支承的边缘单元41上。还安装一剥离带传送辊R。As shown in FIG. 27, the tape peeling
边缘单元41具有一汽缸36的活塞杆36a,活塞杆36a通过连杆37与其各侧连接。随着活塞杆36a的伸缩,边缘单元41在边缘件28的移动方向上向前和向后摆动。结果,边缘件28的边缘垂直移动,从而改变它的角度及其高度。本实施例中的汽缸36、活塞杆36a和连杆37构成本发明的角度调节装置。The
脉冲电动机PM的转矩驱动传送给边缘单元41远离汽缸36的一端。边缘单元41具有两个固定在其左右侧的测微计43,而调节杆44可响应脉冲电动机PM的可逆转动而伸缩。The torque drive of the pulse motor PM is transmitted to the end of the
具体地说,如图28所示,两个测微计43接受来自单个脉冲电动机PM的、通过包绕在与齿轮G同轴的皮带轮K上的皮带V的相等转速的转矩驱动。即,脉冲电动机PM的转动直接传送给一个齿轮G,然后传送给一个测微计43。该转动通过皮带V传送给另一齿轮G,然后传送给另一个测微计43。左右测微计43的调节杆44可伸缩相同的距离。Specifically, as shown in FIG. 28, two
测微计43的调节杆44的末端靠近边缘单元41的框架的两侧。通过活塞杆36a使边缘单元41倾斜至一预定角度。靠近边缘单元41的框架的调节杆44作为止动件防止边缘单元41倾斜超过预定角度、使边缘垂直、特别是向下移动。通过如上所述固定边缘单元41的位置,下面的麻烦就可避免。The ends of the
在剥离操作时,随着该边缘与剥离带T的表面接触,边缘推压剥离带T。当已到达晶片W的端部的该边缘移动经过该端部时,不固定边缘单元41的位置,该边缘将如图29所示下倾一个相当大的程度,即,通过距离H与晶片W接触。由于这种现象,剥离带T的粘结表面随着保护带P的剥离将再次粘结在晶片W的端部。当剥离单元8在该阶段返回时,晶片W的端部将被向上弯曲,这将导致损坏。At the time of the peeling operation, as the edge comes into contact with the surface of the peeling tape T, the edge pushes the peeling tape T. When the edge, which has reached the end of the wafer W, moves past the end, without fixing the position of the
在本实施例里,可避免上述麻烦,这是因为通过调节杆44固定了边缘单元41,防止它垂直移动。In this embodiment, the above-mentioned troubles can be avoided because the
边缘单元41的剥离角度、即边缘的末端位置可根据提供给晶片W的保护带P的厚度和剥离带T的厚度适当改变。调节杆44不需要保持与边缘单元41接触,但可根据两带子的厚度提供一缝隙(间隙),以便防止剥离带T粘结在晶片W的表面上。测微计43相当于本发明的保持装置。The peeling angle of the
剥离保护带的操作与上述实施例相同,因此不再介绍。The operation of peeling off the protective tape is the same as the above embodiment, so it will not be described again.
本发明不限于上述实施例,还可改变如下:The present invention is not limited to above-mentioned embodiment, also can change as follows:
(1)当到达晶片W的端部时,边缘件28可来回往复一预定的小行程。然后,剥离带T可以以增加的可靠性提供给保护带P的端部,从而可有效地进行一基本完整的剥离。当处理具有斜边b的晶片W时,这将特别有效。(1) When reaching the end of the wafer W, the
(2)将剥离带T在晶片W的端部提供给保护带P可用一CCD摄像机或类似的机器监控。预定的剥离操作可在确定剥离带已经提供给保护带P的端部后开始。(2) The supply of the peeling tape T to the protective tape P at the end of the wafer W can be monitored by a CCD camera or the like. A predetermined peeling operation may be started after it is determined that a peeling tape has been supplied to the end of the protective tape P. As shown in FIG.
(3)本发明还适用于用粘结带从环形框架支承的晶片W上剥离保护带P的情况。(3) The present invention is also applicable to the case where the protective tape P is peeled off from the wafer W supported by the ring frame with an adhesive tape.
(4)本发明还适用于直接提供剥离带给晶片的表面、以便将留在晶片表面上的无用保护层(无用物质)清除掉的情况。(4) The present invention is also applicable to the case where the stripping band is directly provided to the surface of the wafer to remove the useless protective layer (useless substance) remaining on the wafer surface.
(5)在第三实施例中稳定边缘件28的边缘高度的保持装置不限于测微计43。该装置可以具有任何其它的结构,以便在从晶片W上剥离剥离带T的一系列操作过程中防止剥离带T直接粘结在晶片W上。(5) The holding means for stabilizing the edge height of the
(6)第三实施例中的带子剥离单元8通过使边缘单元41摆动调节边缘件28的边缘的高度和角度。这种结构不是限定的。例如,只有边缘件28可单独调节,以便改变角度。(6) The
工业应用industrial application
如上所述,按照本发明的、从半导体晶片上清除无用物质的装置通过使用剥离带从晶片上剥离和清除无用物质,从而晶片不会因带子的剥离力而被断裂或损坏。As described above, the apparatus for removing useless substances from semiconductor wafers according to the present invention peels and removes useless substances from wafers by using a peeling tape so that the wafers are not broken or damaged by the peeling force of the tape.
Claims (17)
Applications Claiming Priority (3)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| JP175812/01 | 2001-06-11 | ||
| JP2001175812A JP4502547B2 (en) | 2000-08-07 | 2001-06-11 | Method and apparatus for removing protective tape of semiconductor wafer |
| JP175812/2001 | 2001-06-11 |
Publications (2)
| Publication Number | Publication Date |
|---|---|
| CN1391262A CN1391262A (en) | 2003-01-15 |
| CN1260779C true CN1260779C (en) | 2006-06-21 |
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| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN 02103461 Expired - Fee Related CN1260779C (en) | 2001-06-11 | 2002-01-30 | Method and device for removing useless materials from semiconductor wafers |
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Cited By (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN106409745A (en) * | 2015-07-30 | 2017-02-15 | 株式会社迪思科 | Peeling method and peeling apparatus |
| CN107615475A (en) * | 2015-08-31 | 2018-01-19 | 琳得科株式会社 | Sheet peeling device and stripping means |
Families Citing this family (5)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| JP4592289B2 (en) * | 2004-01-07 | 2010-12-01 | 日東電工株式会社 | Unnecessary semiconductor wafer removal method |
| JP4641984B2 (en) * | 2006-07-31 | 2011-03-02 | 日東電工株式会社 | Adhesive tape affixing method to semiconductor wafer and protective tape peeling method from semiconductor wafer |
| JP4740296B2 (en) * | 2008-08-28 | 2011-08-03 | リンテック株式会社 | Sheet peeling apparatus and peeling method |
| JP5149122B2 (en) * | 2008-10-22 | 2013-02-20 | リンテック株式会社 | Sheet peeling apparatus and peeling method |
| JP5381821B2 (en) * | 2010-03-10 | 2014-01-08 | 三菱電機株式会社 | Protective tape peeling method and protective tape peeling apparatus |
-
2002
- 2002-01-30 CN CN 02103461 patent/CN1260779C/en not_active Expired - Fee Related
Cited By (4)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN106409745A (en) * | 2015-07-30 | 2017-02-15 | 株式会社迪思科 | Peeling method and peeling apparatus |
| CN106409745B (en) * | 2015-07-30 | 2021-10-29 | 株式会社迪思科 | Stripping method and stripping device |
| CN107615475A (en) * | 2015-08-31 | 2018-01-19 | 琳得科株式会社 | Sheet peeling device and stripping means |
| CN107615475B (en) * | 2015-08-31 | 2021-01-15 | 琳得科株式会社 | Sheet peeling device and peeling method |
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| CN1391262A (en) | 2003-01-15 |
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