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CN1259765C - A device that can prevent electrostatic discharge of motor stator and rotor - Google Patents

A device that can prevent electrostatic discharge of motor stator and rotor Download PDF

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Publication number
CN1259765C
CN1259765C CN 200310110580 CN200310110580A CN1259765C CN 1259765 C CN1259765 C CN 1259765C CN 200310110580 CN200310110580 CN 200310110580 CN 200310110580 A CN200310110580 A CN 200310110580A CN 1259765 C CN1259765 C CN 1259765C
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motor
hole
electrostatic discharge
rotor
steel ball
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CN1547309A (en
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熊万里
黄红武
邓新春
宓海青
吴耀
陆名彰
盛晓敏
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Hunan University
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Abstract

本发明公开了一种可预防电机定转子静电放电的装置,它是在电机端盖的外圆圆周上沿径向开设有带螺纹的通孔,通孔端部设有螺纹,该通孔中设置钢球、金属弹簧和压紧螺钉,所述钢球位于通孔内端并与主轴相接触,压紧螺钉与通孔端部所设的螺纹段相连接,金属弹簧位于钢球与压紧螺钉之间。本发明结构简单可靠,使用简便易行,可有效地避免电机定转子静电放电损伤故障发生。

Figure 200310110580

The invention discloses a device capable of preventing electrostatic discharge of the motor stator and rotor. It is provided with a threaded through hole radially on the outer circumference of the motor end cover, and the end of the through hole is provided with a screw thread. A steel ball, a metal spring and a compression screw are arranged, the steel ball is located at the inner end of the through hole and is in contact with the main shaft, the compression screw is connected with the threaded section provided at the end of the through hole, and the metal spring is located at the steel ball and the compression screw. between the screws. The invention has a simple and reliable structure, is easy to use and can effectively avoid electrostatic discharge damage faults of the stator and rotor of the motor.

Figure 200310110580

Description

可预防电机定转子静电放电的装置A device that can prevent electrostatic discharge of motor stator and rotor

技术领域  本发明属于电机领域,具体涉及一种可预防电机定转子静电放电的装置。Technical Field The present invention belongs to the field of motors, and in particular relates to a device that can prevent electrostatic discharge of motor stators and rotors.

背景技术  电机是目前广泛应用于工农业生产的一种设备;电机在工作过程中,电机定子和转子表面会发生电荷积聚现象,当电荷积聚到一定程度上时,就会在电机定转子之间发生静电放电现象。通常发生静电放电的部位是电机轴承和电机编码器等。Background technology The motor is a kind of equipment widely used in industrial and agricultural production at present; during the working process of the motor, the phenomenon of charge accumulation will occur on the surface of the motor stator and rotor. When the charge accumulates to a certain extent, it will Electrostatic discharge occurs. The parts where electrostatic discharge usually occurs are motor bearings and motor encoders.

电机轴承目前广泛采用钢质轴承,轴承表面的润滑油膜具有绝缘作用,但是在高压静电放电条件下,油膜很容易被击穿,并导致轴承表面出现电蚀而损坏。当电机轴承采用陶瓷轴承等作为支撑时,由于陶瓷球的绝缘作用,静电放电不容易在轴承部位发生,而会转移到固定于电机转子上的编码器齿轮与固定于电机机座的编码器座之间进行,从而导致编码器损坏。近年来,交流变频调速技术在电机领域应用已经十分普遍。由变频技术引起的高次电磁谐波使得电机定转子产生感应静电的几率比以前大大增高。据统计,目前轴承由于静电放电引起的故障已经占所有轴承故障的10%以上,并且在不断增长;而由于静电放电导致编码器故障占编码器所有发生故障的概率更高。At present, steel bearings are widely used in motor bearings. The lubricating oil film on the bearing surface has an insulating effect. However, under the condition of high-voltage electrostatic discharge, the oil film is easily broken down and causes electrical corrosion on the bearing surface and damages it. When the motor bearing is supported by ceramic bearings, etc., due to the insulating effect of ceramic balls, electrostatic discharge is not easy to occur at the bearing part, but will be transferred to the encoder gear fixed on the motor rotor and the encoder seat fixed to the motor frame. between, resulting in damage to the encoder. In recent years, the application of AC frequency conversion speed regulation technology in the field of motors has become very common. High-order electromagnetic harmonics caused by frequency conversion technology greatly increase the probability of induced static electricity on the stator and rotor of the motor. According to statistics, at present, bearing failures caused by electrostatic discharge have accounted for more than 10% of all bearing failures, and are growing continuously; while encoder failures caused by electrostatic discharge account for a higher probability of all encoder failures.

为了避免电机定转子在轴承和编码器等部位发生静电放电,常用的解决方法是把电机转子接地,轴承采用具有导电性的润滑剂。但是导电性的润滑剂中由于含有金属颗粒,常常会磨损轴承,导致轴承寿命缩短。避免静电放电的另一种传统办法是转轴通过碳刷接地,但是由于碳刷容易产生污染,且更换时需要清洗周围环境,导致更换碳刷很不方便。现在又提出了一种通过屏蔽电机定子绕组消除感应电压从而减少静电放电的方法,但是由于该方法成本很高,工程上难以实现。In order to avoid electrostatic discharge of the stator and rotor of the motor on bearings, encoders and other parts, the common solution is to ground the rotor of the motor, and use a conductive lubricant for the bearings. However, conductive lubricants often wear the bearing due to the metal particles contained in it, resulting in shortened bearing life. Another traditional way to avoid electrostatic discharge is to ground the rotating shaft through carbon brushes. However, carbon brushes are prone to pollution and the surrounding environment needs to be cleaned during replacement, which makes it very inconvenient to replace carbon brushes. Now a method of eliminating the induced voltage by shielding the stator winding of the motor is proposed to reduce the electrostatic discharge, but because of the high cost of this method, it is difficult to realize in engineering.

发明内容  本发明所要解决的技术问题是提供一种结构简单、使用简便易行的可预防电机定转子静电放电的装置。Summary of the Invention The technical problem to be solved by the present invention is to provide a device that can prevent electrostatic discharge of motor stator and rotor with simple structure and easy operation.

本发明解决上述技术问题采用的技术方案是:它是在电机端盖的外圆圆周上沿径向开设有带螺纹的通孔,通孔端部设有螺纹,并于该通孔中设置钢球、金属弹簧和压紧螺钉,所述钢球位于通孔内端并与主轴相接触,压紧螺钉与通孔端部所设的螺纹段相连接,金属弹簧位于钢球与压紧螺钉之间。The technical scheme adopted by the present invention to solve the above-mentioned technical problems is: it is provided with a threaded through hole radially on the outer circumference of the motor end cover, the end of the through hole is provided with a thread, and a steel pipe is set in the through hole. Ball, metal spring and compression screw, the steel ball is located at the inner end of the through hole and is in contact with the main shaft, the compression screw is connected with the threaded section set at the end of the through hole, and the metal spring is located between the steel ball and the compression screw between.

作为本发明的进一步改进,所述的钢球与金属弹簧之间设置一金属垫片。As a further improvement of the present invention, a metal gasket is arranged between the steel ball and the metal spring.

所述的带螺纹的通孔可为一个或一个以上。There may be one or more than one threaded through holes.

所述的带螺纹的通孔位于电机端盖安装位置的下方。The threaded through hole is located below the installation position of the motor end cover.

本发明的有益效果在于:本发明在电机端盖的外圆圆周上沿径向开设的螺纹通孔中设置钢球、金属弹簧和压紧螺钉,钢球在弹簧力的作用下始终保持与主轴处于导体接触状态;由于电机转子与主轴为导体接触,电机定子与电机机座为导体接触,主轴通过与钢球、弹簧、电机端盖与电机机座接触实际上将电机定转子构成了一个回路。同时由于电机机座通常接地,因此电机转子和电机定子上的静电都可以直接通过接地导体释放掉,从而避免了电机定转子之间的高压静电放电现象。本发明结构简单可靠,使用简便易行,可有效地避免电机定转子静电放电损伤故障发生。The beneficial effect of the present invention is that: the present invention arranges steel balls, metal springs and compression screws in the threaded through holes opened radially on the outer circumference of the motor end cover, and the steel balls are always kept in contact with the main shaft under the action of the spring force. It is in the state of conductor contact; since the motor rotor is in contact with the main shaft as a conductor, and the motor stator is in contact with the motor frame, the spindle actually forms a circuit between the motor stator and rotor by contacting the steel ball, spring, motor end cover and the motor frame . At the same time, since the motor frame is usually grounded, the static electricity on the motor rotor and the motor stator can be released directly through the grounding conductor, thus avoiding the high-voltage electrostatic discharge phenomenon between the motor stator and rotor. The invention has a simple and reliable structure, is easy to use, and can effectively avoid electrostatic discharge damage to the stator and rotor of the motor.

本发明既可通过直接替代原电机端盖实现避免电机定转子静电放电的功能,也可以通过改造加工原电机端盖来完成,实现起来非常方便。The invention can realize the function of avoiding electrostatic discharge of the stator and rotor of the motor by directly replacing the end cover of the original motor, and can also be completed by transforming and processing the end cover of the original motor, which is very convenient to realize.

附图说明Description of drawings

图1为本发明实施例的结构示意主视图:Fig. 1 is the structural schematic front view of the embodiment of the present invention:

图2为图1的A-A剖视图;Fig. 2 is A-A sectional view of Fig. 1;

图3为本发明安装于电机上的结构示意图。Fig. 3 is a structural schematic view of the present invention installed on a motor.

图中各标号表示:Each label in the figure means:

1、电机端盖,    11、通孔,    2、钢球,    3、金属弹簧,1. Motor end cover, 11. Through hole, 2. Steel ball, 3. Metal spring,

4、压紧螺钉,    5、金属垫片, 6、主轴,    7、电机机座,4. Compression screw, 5. Metal gasket, 6. Main shaft, 7. Motor frame,

8、电机定子,    9、电机转子。8. Motor stator, 9. Motor rotor.

具体实施方式  如图1、2、3所示,本发明的可预防电机定转子静电放电的装置,它是在电机端盖1的外圆圆周上沿径向开设有带螺纹的通孔11,该孔可沿圆周设置一个或一个以上,为了保证电机转子9与钢球2导体接触的可靠性,可以设置多个,本实施例为二个。通孔11端部设有螺纹,并于该通孔11中设置钢球2、金属弹簧3和压紧螺钉4,钢球2位于通孔11内端并与主轴6相接触,压紧螺钉4与通孔11端部所设的螺纹段相连接,金属弹簧3位于钢球2与压紧螺钉4之间,钢球2在弹簧力的作用下始终保持与金属主轴6处于导体接触状态;弹簧力通过调节压紧螺钉4旋入电机端盖1所设通孔11的深度,改变金属弹簧3的压缩量来实现。钢球2与金属弹簧3之间还可设置一金属垫片5,以利于钢球2的滚动。DETAILED DESCRIPTION OF THE PREFERRED EMBODIMENTS As shown in Figures 1, 2, and 3, the device for preventing electrostatic discharge of the motor stator and rotor according to the present invention is to provide a threaded through hole 11 radially on the outer circumference of the motor end cover 1, One or more holes can be arranged along the circumference. In order to ensure the reliability of the contact between the motor rotor 9 and the steel ball 2 conductors, multiple holes can be arranged. In this embodiment, there are two holes. The end of the through hole 11 is provided with threads, and a steel ball 2, a metal spring 3 and a compression screw 4 are arranged in the through hole 11. The steel ball 2 is located at the inner end of the through hole 11 and is in contact with the main shaft 6, and the compression screw 4 Connected with the threaded section provided at the end of the through hole 11, the metal spring 3 is located between the steel ball 2 and the compression screw 4, and the steel ball 2 is always in conductor contact with the metal spindle 6 under the action of the spring force; the spring The force is achieved by adjusting the depth of the compression screw 4 screwed into the through hole 11 of the motor end cover 1 and changing the compression of the metal spring 3 . A metal washer 5 can also be arranged between the steel ball 2 and the metal spring 3 to facilitate the rolling of the steel ball 2 .

本装置在电机端盖1外圆圆周上加工螺纹通孔11的方位可以任意,并与电机端盖1的紧固螺钉孔位置错开。如图3所示,最好设置于电机端盖1安装位置的下方,这样,更换钢球2和金属弹簧3时不需要取下电机端盖1即可方便地完成操作。The orientation of the machined threaded through hole 11 on the outer circumference of the motor end cover 1 can be arbitrarily staggered with the positions of the fastening screw holes of the motor end cover 1 . As shown in FIG. 3 , it is preferably installed below the installation position of the motor end cover 1 , so that the replacement of the steel ball 2 and the metal spring 3 can be easily completed without removing the motor end cover 1 .

本发明的工作原理在于:钢球2在弹簧力的作用下始终保持与金属主轴6处于导体接触状态,电机转子9与主轴6为导体接触,电机定子8与电机机座7为导体接触,主轴6通过与钢球2、金属弹簧3、电机端盖1与电机机座7接触实际上将电机定转子构成了一个回路(见图3)。同时由于电机机座7通常接地,因此电机转子9和电机定子8上的静电都可以直接通过接地导体释放掉,从而避免了电机定转子之间的高压静电放电现象。The working principle of the present invention is: the steel ball 2 is always in conductor contact with the metal main shaft 6 under the action of the spring force, the motor rotor 9 is in conductor contact with the main shaft 6, the motor stator 8 is in conductor contact with the motor frame 7, and the main shaft 6 By contacting the steel ball 2, the metal spring 3, the motor end cover 1 and the motor frame 7, the motor stator and rotor actually form a circuit (see Figure 3). At the same time, since the motor base 7 is usually grounded, the static electricity on the motor rotor 9 and the motor stator 8 can be directly released through the ground conductor, thereby avoiding the high-voltage electrostatic discharge phenomenon between the motor stator and rotor.

本发明使用时可直接替代原电机端盖,也可以通过改造加工原电机端盖来实现。When the present invention is used, it can directly replace the original motor end cover, and can also be realized by transforming and processing the original motor end cover.

Claims (4)

1、一种可预防电机定转子静电放电的装置,其特征在于它是在电机端盖(1)的外圆圆周上沿径向开设有带螺纹的通孔(11),通孔(11)端部设有螺纹,该通孔(11)中设置钢球(2)、金属弹簧(3)和压紧螺钉(4),所述钢球(2)位于通孔(11)内端并与主轴(6)相接触,压紧螺钉(4)与通孔(11)端部所设的螺纹段相连接,金属弹簧(3)位于钢球(2)与压紧螺钉(4)之间。1. A device that can prevent electrostatic discharge of the motor stator and rotor is characterized in that it is provided with a threaded through hole (11) radially on the outer circumference of the motor end cover (1), and the through hole (11) The end is provided with threads, and a steel ball (2), a metal spring (3) and a compression screw (4) are arranged in the through hole (11), and the steel ball (2) is located at the inner end of the through hole (11) and is connected with the The main shaft (6) is in contact, and the compression screw (4) is connected with the threaded section provided at the end of the through hole (11), and the metal spring (3) is positioned between the steel ball (2) and the compression screw (4). 2、根据权利要求1所述的可预防电机定转子静电放电的装置,其特征在于所述的钢球(2)与金属弹簧(3)之间设置一金属垫片(5)。2. The device for preventing electrostatic discharge of motor stator and rotor according to claim 1, characterized in that a metal gasket (5) is arranged between the steel ball (2) and the metal spring (3). 3、根据权利要求1或2所述的可预防电机定转子静电放电的装置,其特征在于所述的带螺纹的通孔(11)为一个或一个以上。3. The device for preventing electrostatic discharge of motor stator and rotor according to claim 1 or 2, characterized in that there are one or more than one threaded through holes (11). 4、根据权利要求1或2所述的可预防电机定转子静电放电的装置,其特征在于所述的带螺纹的通孔(11)位于电机端盖(1)安装位置的下方。4. The device for preventing electrostatic discharge of motor stator and rotor according to claim 1 or 2, characterized in that the threaded through hole (11) is located below the installation position of the motor end cover (1).
CN 200310110580 2003-11-28 2003-11-28 A device that can prevent electrostatic discharge of motor stator and rotor Expired - Fee Related CN1259765C (en)

Priority Applications (1)

Application Number Priority Date Filing Date Title
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Application Number Priority Date Filing Date Title
CN 200310110580 CN1259765C (en) 2003-11-28 2003-11-28 A device that can prevent electrostatic discharge of motor stator and rotor

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CN1259765C true CN1259765C (en) 2006-06-14

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Families Citing this family (7)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN101689785B (en) * 2007-06-25 2012-05-09 松下电器产业株式会社 Electric motor, and electric device having the motor
JP5704002B2 (en) * 2011-07-13 2015-04-22 株式会社Ihi Electric motor
CN104037985B (en) * 2014-06-04 2017-01-25 湖南海捷主轴科技有限公司 Motor rotor anti-static discharging device and assembly method
CN113258705A (en) * 2015-01-28 2021-08-13 德昌电机(深圳)有限公司 Motor capable of resisting high-voltage static electricity
CN108322979A (en) * 2018-03-16 2018-07-24 镇江市阳光西尔新材料科技有限公司 A kind of static electricity earthing device of agitating device
CN109167480B (en) * 2018-11-02 2024-08-06 浙江斯耐特动力股份有限公司 Anti-electric erosion grounding device of variable frequency motor bearing
CN113664765A (en) * 2021-08-31 2021-11-19 苏州通格电子设备有限公司 Electric screwdriver anti-static grounding device

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