CN1259282C - A ball mill tank with controllable temperature and vacuum degree - Google Patents
A ball mill tank with controllable temperature and vacuum degree Download PDFInfo
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- CN1259282C CN1259282C CN 200310100369 CN200310100369A CN1259282C CN 1259282 C CN1259282 C CN 1259282C CN 200310100369 CN200310100369 CN 200310100369 CN 200310100369 A CN200310100369 A CN 200310100369A CN 1259282 C CN1259282 C CN 1259282C
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Abstract
Description
技术领域technical field
本发明属于陶瓷胶态成型技术领域,特别涉及陶瓷浓悬浮体制备工艺中的一种可控温度和真空度的球磨罐。The invention belongs to the technical field of ceramic colloidal molding, and in particular relates to a ball mill tank with controllable temperature and vacuum degree in the preparation process of ceramic concentrated suspension.
背景技术Background technique
胶态成型工艺是近年来发展起来的新型陶瓷成型工艺,已经成为目前陶瓷成型的主要方法之一。胶态成型工艺以水或非水为介质,使微米或亚微米级的陶瓷颗粒分散在其中,制备一定固相体积分数的陶瓷浓悬浮体,注入模具后通过不同的凝固技术使其固化成为具有一定密度的陶瓷坯体,如凝胶注模成型(Gelcasting)、直接凝固注模成型(Direct Coagulation Casting,DCC)、注射成型(Injection Moulding)、流延成型(Tape casting)等等。胶态成型可成型大尺寸复杂形状的部件,并能很好地控制成型过程中坯体内部的各种杂质、团聚体等,简化排胶工序,从而制造出高性能、高可靠性的陶瓷部件。The colloidal forming process is a new type of ceramic forming process developed in recent years, and has become one of the main methods of ceramic forming. The colloidal molding process uses water or non-water as the medium to disperse micron or submicron ceramic particles in it, and prepare a ceramic thick suspension with a certain solid volume fraction, which is solidified by different solidification techniques after being injected into the mold. A certain density of ceramic bodies, such as gel casting (Gelcasting), direct coagulation casting (Direct Coagulation Casting, DCC), injection molding (Injection Moulding), tape casting (Tape casting) and so on. Colloidal molding can form large-sized and complex-shaped parts, and can well control various impurities and aggregates inside the green body during the molding process, simplify the debinding process, and thus manufacture high-performance, high-reliability ceramic parts .
一般的,陶瓷结构的致密度和均匀性是衡量其性能优劣的重要指标。在严格控制烧结工艺的前提下,坯体本身的致密度和均匀性对最终的烧结体性能起着决定性的作用。胶态成型工艺中所用悬浮体的固相含量越高,成型坯体的密度和均匀性越高。因此胶态成型的关键技术是陶瓷浓悬浮体的制备,一般要求浓悬浮体的固相体积分数达到50vol%以上。但是一个不容忽视的事实是,随着固相含量的增加,悬浮体的粘度也会增大,在其球磨过程中会混入大量气体,随着球磨时间延长,裹入悬浮体内的气体得到充分扩散,以分子的形态溶解在悬浮体浆料中,直到达到溶解饱和。这些气体分子在一定的条件下,又会重新结合,成为气泡。但是消除这些溶解的气体分子并不容易,即使在球磨以后采取各种除泡工序,如:加除泡剂,真空搅拌等,收到的效果也不能令人满意。气泡严重影响陶瓷产品的质量和可靠性。另外,在有些情况下还需控制悬浮体的球磨温度,如直接凝固注模成型,由于在悬浮体中加入了生物酶,为抑制和延迟生物酶发生分解反应,同时使其与悬浮体混合均匀,需要将悬浮体在低温(0~5℃)下球磨。又如,在陶瓷的热压铸成型中,陶瓷粉体与石蜡混合在一起,既要保证在高温(如80℃)下球磨,使石蜡和陶瓷粉体混合均匀,又要将气泡消除干净。但是,目前的球磨装置还没有真空除泡和温度控制的设置。Generally, the density and uniformity of the ceramic structure are important indicators to measure its performance. Under the premise of strictly controlling the sintering process, the density and uniformity of the green body itself play a decisive role in the performance of the final sintered body. The higher the solid content of the suspension used in the colloidal molding process, the higher the density and uniformity of the formed body. Therefore, the key technology of colloidal molding is the preparation of ceramic concentrated suspension, which generally requires the solid phase volume fraction of the concentrated suspension to reach more than 50 vol%. But a fact that cannot be ignored is that as the solid content increases, the viscosity of the suspension will also increase, and a large amount of gas will be mixed in during the ball milling process. As the ball milling time prolongs, the gas wrapped in the suspension will be fully diffused. , dissolve in the suspension slurry in the form of molecules until the solution saturation is reached. These gas molecules will recombine under certain conditions to form bubbles. However, it is not easy to eliminate these dissolved gas molecules. Even if various defoaming procedures are adopted after ball milling, such as: adding defoaming agent, vacuum stirring, etc., the effect received is not satisfactory. Bubbles seriously affect the quality and reliability of ceramic products. In addition, in some cases, it is necessary to control the ball milling temperature of the suspension, such as direct coagulation injection molding, since the biological enzyme is added to the suspension, in order to inhibit and delay the decomposition reaction of the biological enzyme, and at the same time make it evenly mixed with the suspension , the suspension needs to be ball milled at low temperature (0-5°C). Another example is that in the hot die-casting of ceramics, ceramic powder and paraffin are mixed together. It is necessary to ensure ball milling at high temperature (such as 80°C) to mix paraffin and ceramic powder evenly, and to eliminate air bubbles. However, the current ball mill does not have the settings of vacuum defoaming and temperature control.
发明内容Contents of the invention
本发明提供了一种可控温度和真空度的球磨罐,其特征在于:在球磨罐的右边安装抽真空的电磁阀及抽真空接口,主轴包在抽真空接口外周;上部装有测压接口及真空压力表;在左边安装有温度控制器和温度测量计;球磨罐的夹层罐壁内装有控温介质。球磨罐的进/出料口装在测压接口对面。The invention provides a ball mill jar with controllable temperature and vacuum degree, which is characterized in that: a solenoid valve for vacuuming and a vacuum interface are installed on the right side of the ball mill jar, the main shaft is wrapped around the outer periphery of the vacuum interface; the upper part is equipped with a pressure measurement interface And a vacuum pressure gauge; a temperature controller and a temperature gauge are installed on the left; the interlayer tank wall of the ball mill tank is equipped with a temperature control medium. The inlet/outlet of the ball mill tank is installed on the opposite side of the pressure measuring interface.
所述控温介质是装在球磨罐的夹层罐壁内的油或盐水。The temperature control medium is oil or brine installed in the interlayer tank wall of the ball mill tank.
本发明的有益效果是使用该装置使真空压力表和抽真空系统做到了即插即用,操作方便;调节控温介质到所需温度,控温介质可使球磨罐内悬浮体的温度与其保持一致。保证了球磨装置既能控制温度又能达到真空除泡的良好效果。The beneficial effect of the present invention is that the vacuum pressure gauge and the vacuum system can be plugged and played by using the device, and the operation is convenient; the temperature control medium can be adjusted to the required temperature, and the temperature control medium can keep the temperature of the suspension in the ball mill tank with it. unanimous. It ensures that the ball mill can not only control the temperature but also achieve a good effect of vacuum defoaming.
附图说明Description of drawings
图1为可控温度和真空度的球磨罐结构示意图。Figure 1 is a schematic diagram of the structure of a ball mill tank with controllable temperature and vacuum degree.
具体实施方式Detailed ways
本发明为一种可控温度和真空度的球磨罐。图1所示为可控温度和真空度的球磨罐结构示意图。在球磨罐的右边安装抽真空的电磁阀8及抽真空接口7,主轴6包在抽真空接口7外周。上部装有测压接口及真空压力表1;在左边安装有温度控制器2和温度测量计3;球磨罐的夹层罐壁内装有控温介质4,球磨罐的进/出料口5装在测压接口及真空压力表1的对面。下面以球磨过程来对本发明进一步说明。The invention relates to a ball milling jar with controllable temperature and vacuum degree. Figure 1 shows a schematic diagram of the structure of a ball mill tank with controllable temperature and vacuum. A
1.将陶瓷粉料分散于含有有机物的溶液中,同时加入分散剂,通过进/出料口5注入球磨罐。1. Disperse the ceramic powder in the solution containing organic matter, add the dispersant at the same time, and inject it into the ball mill tank through the inlet/outlet 5.
2.球磨罐装料后,通过抽真空接口7接真空泵抽真空,此时,球磨罐内陶瓷粉料内的气泡被真空泵抽去,消除干净,待真空压力表1显示到所需真空度1-3Pa后,关闭电源,电磁阀8自动封闭,使球磨罐内保持真空;并将抽真空系统取下。2. After the ball mill tank is loaded, connect the vacuum pump to vacuum through the vacuum port 7. At this time, the air bubbles in the ceramic powder in the ball mill tank are sucked out by the vacuum pump and eliminated. After the vacuum pressure gauge 1 shows the required vacuum degree 1 After -3Pa, turn off the power, and the
3.并将控温介质4预先调到所需温度,控温介质4的温度使球磨罐内悬浮体的温度与其保持一致。3. The temperature control medium 4 is adjusted to the required temperature in advance, and the temperature of the temperature control medium 4 keeps the temperature of the suspension in the ball mill tank consistent with it.
4.开启球磨机进行球磨。根据需要,每隔一定的时间,关闭球磨机电源,待球磨机停稳定后,用真空压力表1测球磨罐内压力,不符合要求则再次启动抽真空系统;通过温度测量计3查看悬浮体温度,通过温度控制器2对悬浮体温度进行调整。如此反复,直到球磨结束。4. Turn on the ball mill for ball milling. According to needs, turn off the power supply of the ball mill at regular intervals. After the ball mill stops stably, use the vacuum pressure gauge 1 to measure the pressure in the ball mill tank. If it does not meet the requirements, start the vacuum pumping system again; The temperature of the suspension is adjusted by a
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Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN 200310100369 CN1259282C (en) | 2003-10-14 | 2003-10-14 | A ball mill tank with controllable temperature and vacuum degree |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN 200310100369 CN1259282C (en) | 2003-10-14 | 2003-10-14 | A ball mill tank with controllable temperature and vacuum degree |
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| Publication Number | Publication Date |
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| CN1528711A CN1528711A (en) | 2004-09-15 |
| CN1259282C true CN1259282C (en) | 2006-06-14 |
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| CN 200310100369 Expired - Fee Related CN1259282C (en) | 2003-10-14 | 2003-10-14 | A ball mill tank with controllable temperature and vacuum degree |
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Families Citing this family (4)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| PL2272591T3 (en) | 2009-07-06 | 2014-02-28 | Bachofen Willy A Ag | Stirring ball mill |
| CN102114435A (en) * | 2010-12-14 | 2011-07-06 | 维苏威太阳能坩埚(苏州)有限公司 | Ball mill |
| CN103861716A (en) * | 2012-12-12 | 2014-06-18 | 江苏森美铝颜料有限公司 | Sealing system of ball mill |
| CN106076511B (en) * | 2016-07-02 | 2019-01-08 | 黄碎存 | A kind of efficient ball mill |
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