CN1251222C - Magnetic Test Method of Optical Disc Clamp - Google Patents
Magnetic Test Method of Optical Disc Clamp Download PDFInfo
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Abstract
本发明揭示一种光盘片夹钳磁性测试的方法,适用于一托盘式光驱,针对托盘式光驱在夹钳磁性异常时会影响托盘退出动作的特性,利用控制直流马达输入电压的方式,调整托盘的退出力,使退出力在不足以使托盘完成退出动作的状况下,对托盘进行一退出测试动作,并藉由量测退出测试动作中托盘退出时的距离,做为判断夹钳磁性是否异常的依据。
The present invention discloses a method for testing the magnetic properties of a disc clamp, which is applicable to a tray-type optical drive. The method uses a DC motor input voltage control method to adjust the tray's ejection force so that when the ejection force is insufficient to complete the tray's ejection, an ejection test is performed on the tray. The ejection distance of the tray during the ejection test is measured as a basis for determining whether the clamp's magnetic properties are abnormal.
Description
技术领域technical field
本发明涉及托盘式光驱的夹钳,尤其是关于一种应用于托盘式光驱的光盘片夹钳磁性测试的方法。The invention relates to a clamp for a tray-type optical drive, in particular to a method for magnetic testing of a disc clamp applied to a tray-type optical drive.
发明背景Background of the invention
由于电子化信息时代的来临,对于具有高容量的可携式数字储存媒体的需求也与日俱增,早期普遍被使用的软盘(floppy disk)所能提供的储存容量已不敷需求。因此,具有高储存容量、高品质、便于携带、易于保存等特性的光学储存媒体及其储存装置便迅速地被广泛使用,如光驱(CD-ROM drive)、烧录机(CD-R drive)等等。Due to the advent of the electronic information age, the demand for portable digital storage media with high capacity is also increasing day by day, and the storage capacity provided by the floppy disk (floppy disk) that was widely used in the early days is no longer sufficient. Therefore, optical storage media and storage devices with characteristics such as high storage capacity, high quality, portability, and easy storage are rapidly and widely used, such as CD-ROM drives and CD-R drives. etc.
光驱一般可由盘片进出的方式,区分为托盘式(tray)与吸入式(slot-in)光驱。习知的托盘式光驱通常具有如图1a所示的结构,主要包含有承载光盘用的托盘10、对光盘进行读写动作的光学读写头20、转动光盘用的转盘(turntable)30、以及做为驱动装置的马达40。图1a中,光学读写头20、转盘30与马达40均设置于一框架50内,托盘10则是以可移动方式设置于框架50上。马达40可设置不止一组,分别用以驱动光学读取头20、转盘30、以及设置在框架50上的齿轮皮带组52。托盘10上具有凹陷的承载部12,用于承载光盘片,托盘10底部则设置有齿条,可与齿轮皮带组52啮合,而使托盘10藉由齿轮皮带组52的带动与框架50相对滑动。另外,框架50内设有一支撑板26,用以支撑光学读取头20以及转盘30,使转盘30可伸入光盘片的中心孔而驱动光盘片旋转,且光学读取头20可相对于光盘片进行移动。另外,为控制托盘10与框架50滑动时的相对位置,通常会在框架50上设置有托盘10的位置侦测装置,例如图1a的框架50上即设置有一内侧极限开关54以及一外侧极限开关56,以侦测托盘10与框架50滑动时的相对位置。Optical disc drives can generally be divided into tray type (tray) and slot-in (slot-in) optical drives by the way the disc is inserted and ejected. A known tray-type optical drive usually has a structure as shown in FIG. A
另外,为使光盘片可与转盘30固定而进行旋转,通常是使用一夹钳(clamper)装置将光盘片固定于转盘30。举例而言,图1b是显示习知光驱中使用的夹钳装置的一例,其中夹钳60是设置于一摆臂上,可相对于转轴62进行上下摆动,将光盘片1固定于伸入光盘片1中心孔的转盘30,使转盘30可稳定驱动光盘片1旋转。夹钳60对光盘片1的固定可依不同的机构设计,采用弹性体的弹力夹持或是电磁铁的磁力吸附等各种方式进行。In addition, in order to fix the optical disc to the
当使用者欲将光盘片1置入托盘式光驱以进行读写动作前,首先必须进行托盘30的退出动作,使托盘滑出光驱外,供使用者将光盘片1放置于托盘10的承载部12,然后再将托盘10送入光驱中,使转盘30伸入光盘片1的中心孔。如此,即可以夹钳60将光盘片1固定于转盘30,藉由转盘30来驱动光盘片1旋转,并进而由光学读取头20将数据写入光盘片1,或由光盘片1上读取数据。When the user intends to put the optical disk 1 into the tray-type optical drive to read and write, he must first withdraw the
一般而言,为使托盘式光驱的操作效率提升,通常使用一直流马达(DCmotor)做为控制托盘10滑动与夹钳60夹持动作的马达40。如此,可藉由直流马达的输入电压控制其输出扭力与功率,使得托盘10在进行光盘片1的送入或退出动作时,夹钳60可同步动作,以节省托盘10与夹钳60分别动作的时间。Generally speaking, in order to improve the operating efficiency of the tray-type optical drive, a DC motor (DC motor) is usually used as the
以下请参考图1c,以托盘式光驱的托盘10退出动作为例,说明直流马达40控制托盘10与夹钳60的流程。当使用者对光驱输入托盘退出的指令(步骤S10)时,直流马达40接收一前段输入电压,而同时驱动夹钳60与齿轮皮带组52(步骤S20),使夹钳60释放光盘片1,并对托盘10提供一退出力,准备带动托盘10向外退出。此一阶段为托盘30的前段退出动作。当托盘10开始移动而驱动内侧极限开关56时,表示光盘片1已脱离定位,完成前段退出动作(步骤S30);此时直流马达40可停止夹钳60的驱动,而继续接收一输入电压,以驱动齿轮皮带组52以该退出力带动托盘10向外退出(步骤S40)。当托盘10滑至光驱外侧而驱动外侧极限开关54(步骤S50)时,表示托盘10已退至外侧,此时直流马达40即可停止驱动(步骤S60),使托盘10停止滑动,完成退出动作。Referring to FIG. 1 c , the process of controlling the
然而,托盘式光驱若是采用电磁铁做为磁力吸附式的夹钳60时,由于夹钳60可能因制造上的缺陷,或是光驱组装或操作中的异常状况,而产生磁性异常的问题,无法确实进行吸附夹持光盘片1的动作。如此不但可能造成光盘片1无法正常读取的问题,且在托盘10进行送入或退出动作时,可能会因为夹钳60的吸附不良,而造成光盘片1刮伤的现象,影响送入或退出动作。However, if the tray-type optical drive uses an electromagnet as the magnetic force clamp 60, because the clamp 60 may have magnetic anomalies due to manufacturing defects, or abnormal conditions in the assembly or operation of the optical drive, it cannot be used. The action of sucking and clamping the optical disc 1 is surely carried out. This may not only cause the problem that the optical disc 1 cannot be read normally, but also may cause the optical disc 1 to be scratched due to the poor adsorption of the clamp 60 when the
针对上述问题,虽然可在制造时对夹钳进行磁性量测的动作,减少夹钳磁性的不良率,然而,对夹钳一个个进行磁性量测,会使得制造流程的时间成本增加,不仅费时费力,且仍然无法防止夹钳因光驱组装或操作不当而产生磁性异常的问题。In view of the above problems, although it is possible to measure the magnetic properties of the clamps during manufacture to reduce the failure rate of the magnetic properties of the clamps, however, measuring the magnetic properties of each clamp will increase the time and cost of the manufacturing process, which is not only time-consuming Laborious, and still unable to prevent the clamp from magnetic anomalies caused by improper assembly or handling of the optical drive.
发明内容Contents of the invention
有鉴于此,本发明的一目的即在于提出一种光盘片夹钳磁性测试的方法,利用对直流马达的电压控制,量测托盘式光驱的托盘退出时的参数,做为判断夹钳磁性是否异常的依据,如此即可直接在光驱组装的测试时,藉由简易的托盘退出检验动作,测试夹钳的磁性是否异常,而不需另外进行夹钳的磁性测试。In view of this, an object of the present invention is to propose a method for testing the magnetism of the disc clamp, using the voltage control of the DC motor to measure the parameters when the tray of the tray-type optical drive is withdrawn, as a method for judging whether the clamp is magnetic or not. In this way, it is possible to test whether the magnetism of the clamp is abnormal through the simple tray exit inspection action directly during the test of the optical drive assembly, without additional magnetic test of the clamp.
本发明揭示一种光盘片夹钳磁性测试的方法,适用于一托盘式光驱。首先,提供一前段输入电压至托盘式光驱的直流马达,以驱动托盘式光驱的托盘及夹钳进行一前段退出动作。前段退出动作进行完毕后,提供较该前段输入电压小而不足以使托盘完成退出动作的一测试电压至直流马达,以驱动托盘进行一退出测试动作。当托盘于退出测试动作中的退出距离大于一特定距离时,即表示夹钳的磁性吸附力不足,故决定夹钳为磁性异常。The invention discloses a method for testing the magnetism of a disc clamp, which is suitable for a tray-type optical drive. Firstly, a front-stage input voltage is provided to the DC motor of the tray-type optical drive to drive the tray and clamp of the tray-type optical drive to perform a front-stage ejection action. After the previous stage of ejection is completed, a test voltage that is smaller than the previous stage input voltage and not enough to complete the ejection of the tray is provided to the DC motor to drive the tray to perform an ejection test. When the withdrawal distance of the tray in the withdrawal test action is greater than a certain distance, it means that the magnetic adsorption force of the clamp is insufficient, so it is determined that the clamp is magnetically abnormal.
本发明所提供的一种光盘片夹钳磁性测试的方法,适用于一托盘式光驱,该方法包含下列步骤:A method for testing the magnetism of a disc clamp provided by the present invention is suitable for a tray-type optical drive, and the method includes the following steps:
提供一前段输入电压至该托盘式光驱的一直流马达,以驱动该托盘式光驱的一托盘及一磁性夹钳进行一前段退出动作;providing a front-stage input voltage to a DC motor of the tray-type optical drive to drive a tray and a magnetic clamp of the tray-type optical drive to perform a front-stage ejection action;
提供较该前段输入电压小而不足以使该托盘完成退出动作的一测试电压至该直流马达,以驱动该托盘进行一退出测试动作;以及providing a test voltage to the DC motor which is smaller than the input voltage of the previous stage and not enough to complete the ejection action of the tray, so as to drive the tray to perform an ejection test action; and
当该托盘于该退出测试动作中的退出距离大于一特定距离时,决定该磁性夹钳为磁性异常。When the withdrawal distance of the tray in the withdrawal test action is greater than a specific distance, it is determined that the magnetic clamp is magnetically abnormal.
所述的前段退出动作包含该磁性夹钳脱离一光盘片的动作以及该托盘驱动一内侧极限开关的动作。Said front-stage withdrawing action includes the action of the magnetic clamp detaching from a disc and the action of the tray driving an inner limit switch.
所述的前段输入电压以及测试电压是根据该直流马达的输入电流与输出功率比决定。The aforementioned front-stage input voltage and test voltage are determined according to the ratio of the input current to the output power of the DC motor.
所述的前段输入电压包含6伏特的第一输入电压以及3.4伏特的第二输入电压。The front-stage input voltage includes a first input voltage of 6 volts and a second input voltage of 3.4 volts.
所述的测试电压包含2.2伏特的一直流电压。The test voltage includes a DC voltage of 2.2 volts.
由于本发明的光盘片夹钳磁性测试的方法,是在托盘式光驱进行组装后,才进行夹钳的磁性测试,因此可以确保夹钳不会因光驱组装或操作不当而产生磁性异常的问题。Since the magnetic testing method of the optical disk clamp of the present invention is to perform the magnetic test of the clamp after the tray type optical drive is assembled, it can ensure that the magnetic abnormality of the clamp will not occur due to improper assembly or operation of the optical drive.
附图说明Description of drawings
图1a是习知托盘式光驱的托盘结构的立体图;Figure 1a is a perspective view of a tray structure of a conventional tray-type optical drive;
图1b是习知托盘式光驱的夹钳结构的示意图;FIG. 1b is a schematic diagram of a clamp structure of a conventional tray-type optical drive;
图1c是托盘式光驱的退出动作的流程图;Fig. 1c is a flow chart of the ejection action of the tray-type optical drive;
图2是本发明一实施例的光盘片夹钳磁性测试的方法的流程图;FIG. 2 is a flow chart of a method for magnetically testing an optical disc clamp according to an embodiment of the present invention;
图3是本发明一实施例中直流马达的输入电压与时间的关系图。FIG. 3 is a graph showing the relationship between the input voltage and time of the DC motor in an embodiment of the present invention.
符号说明Symbol Description
1~光盘片;1~CD;
10~托盘;10~trays;
12~承载部;12~carrying part;
20~光学读取头;20~optical reading head;
26~支撑板;26 ~ support plate;
30~转盘;30 ~ turntable;
40~马达;40~motor;
50~框架;50 ~ frame;
52~齿轮皮带组;52~gear belt set;
54~内侧极限开关;54 ~ inner limit switch;
56~外侧极限开关;56 ~ outer limit switch;
60~夹钳;60 ~ clamp;
62~转轴;62 ~ rotating shaft;
110~前段输入电压;110~front input voltage;
112~第一输入电压;112~the first input voltage;
114~第二输入电压;114~the second input voltage;
120~测试电压。120 ~ test voltage.
具体实施方式Detailed ways
如习知技术所述,托盘式光驱中,夹钳可能因制造上的缺陷,或是光驱组装或操作中的异常状况,而产生磁性异常的问题,无法确实进行吸附夹持光盘片的动作。此时,若对此一具有磁性异常的夹钳的托盘式光驱进行托盘的退出动作,则很可能也会连带受到影响,无法正常使托盘退出。As described in the prior art, in the tray-type optical drive, the clamp may have magnetic abnormalities due to manufacturing defects, or abnormal conditions in the assembly or operation of the optical drive, and cannot reliably absorb and hold the optical disc. At this time, if the ejection action of the tray is performed on the tray-type optical disc drive with the magnetically abnormal clamp, it may also be affected jointly, and the tray cannot be ejected normally.
因此,本发明提出的光盘片夹钳磁性测试的方法,即针对夹钳磁性异常时会影响托盘退出动作的特性,利用控制直流马达输入电压的方式,调整托盘的退出力,使退出力在不足以使托盘完成退出动作的状况下对托盘进行一退出测试动作,并藉由量测退出测试动作中托盘退出时的距离,做为判断夹钳磁性是否异常的依据。如此,制造商在托盘式光驱的制程中,不需另外进行夹钳的磁性测试,只需直接在光驱组装测试时藉由简易的托盘退出检验动作,即可测试夹钳的磁性是否异常。Therefore, the method for testing the magnetism of the disc clamp proposed by the present invention aims at the characteristics that the abnormality of the clamp’s magnetism will affect the withdrawal action of the tray, and uses the method of controlling the input voltage of the DC motor to adjust the withdrawal force of the tray so that the withdrawal force is insufficient. Perform an exit test on the tray under the condition that the tray completes the exit action, and measure the distance when the tray exits during the exit test action as a basis for judging whether the magnetism of the clamp is abnormal. In this way, during the manufacturing process of the tray-type optical drive, the manufacturer does not need to perform an additional magnetic test of the clamps, and can test whether the magnetic properties of the clamps are abnormal by simply performing a simple tray withdrawal inspection action during the assembly test of the optical drive.
以下请参见图2与图3,以一实施例具体说明本发明的光盘片夹钳磁性测试的方法。Referring to FIG. 2 and FIG. 3 , an embodiment of the magnetic testing method of the disc clamp of the present invention will be described in detail.
本发明的光盘片夹钳磁性测试的方法是由托盘的退出动作加以改良,适用于一托盘式光驱,例如图1a以及图1b所示的托盘式光驱,其中夹钳60是采用电磁铁的磁力吸附式磁性夹钳。The magnetic testing method of the optical disk clamp of the present invention is improved by withdrawing the action of the tray, and is suitable for a tray-type optical drive, such as the tray-type optical drive shown in Figure 1a and Figure 1b, wherein the clamp 60 uses the magnetic force of the electromagnet Adhesive magnetic clamp.
当托盘式光驱的制造商欲对一组装好的托盘式光驱进行夹钳磁性测试时,首先必须先输入一退出测试指令(步骤S110),此时,一前段输入电压会送至托盘式光驱的直流马达40,以驱动托盘式光驱的托盘10及磁性夹钳60进行前段退出动作(步骤S120)。具体而言,此一前段退出动作与一般托盘退出动作中的前段退出动作完全相同,即如图1c的步骤S20以及S30所述,直流马达40接收前段输入电压后,同时驱动磁性夹钳60与齿轮皮带组52,使磁性夹钳60释放光盘片1,并对托盘10提供一退出力,准备带动托盘10向外滑出,直到托盘10开始移动而驱动内侧极限开关56时,表示光盘片1已脱离定位,如此即完成前段退出动作。When the manufacturer of the tray-type optical drive intends to carry out the clamp magnetic test on an assembled tray-type optical drive, it must first input an exit test command (step S110). At this time, a front-end input voltage will be sent to the tray-type optical drive The
如图1c的步骤S20所述,进行前段退出动作时,直流马达40同时驱动磁性夹钳60与齿轮皮带组52,使磁性夹钳60释放光盘片1,并对托盘10提供一退出力,准备带动托盘10向外滑出。此时,若磁性夹钳60的磁性吸附力正常,则使磁性夹钳60释放光盘片1的动作会消耗一部份直流马达40所提供的功率,因而限定托盘10的退出力于一定范围大小之内;然而,若磁性夹钳60的磁性异常,则会使得直流马达40所提供的功率消耗于磁性夹钳60的部份减少,因而相对使得托盘10的退出力变大。因此,磁性夹钳60的磁性吸附力越低,则会使得托盘10的退出力相对越大,因而影响后续的托盘10退出动作。As described in step S20 of FIG. 1c, when performing the withdrawal action at the front stage, the
根据上述原理,前段退出动作进行完毕后,即可提供较前段输入电压小,且不足以使托盘10完成退出动作的一测试电压至直流马达40,以驱动托盘10进行一退出测试动作(步骤S130)。由于测试电压是设为不足以使托盘10完成退出动作的大小,因此托盘10无法完全退出至外例,此时托盘10的退出距离与前段退出动作中托盘所受到的退出力相关。若前段退出动作中托盘10的退出力越大,则托盘10的退出距离越远;反之,前段退出动作中托盘10的退出力越小,则托盘10的退出距离越近。换言之,托盘10的退出距离较远时,即代表前段退出动作中托盘10的退出力较大,亦即磁性夹钳60的磁性吸附力较小。According to the above-mentioned principle, after the previous stage of withdrawing action is completed, a test voltage that is smaller than the input voltage of the previous stage and not sufficient to enable the
退出测试动作之后,可量测出托盘10于退出测试动作中的退出距离(步骤S140),并判断托盘10的退出距离是否大于一特定距离(步骤S150)。此一特定距离可藉由实验而得到。当托盘10的退出距离大于此一特定距离时,即表示磁性夹钳60的磁性吸附力不足,故可判定磁性夹钳60为磁性异常(步骤S160),必须进行更换;而当托盘10的退出距离并未大于此一特定距离时,即表示磁性夹钳60的磁性吸附力正常,故可判定磁性夹钳60合于标准(步骤S170)。After the exit test action, the exit distance of the
图3是显示本实施例的光盘片夹钳磁性测试过程中,直流马达40的输入电压与时间的关系。图3中,前段输入电压110是采用6伏特的第一输入电压112以及3.4伏特的第二输入电压114,以使直流马达40可顺利地同时驱动磁性夹钳60与齿轮皮带组52,使磁性夹钳60释放光盘片1,并提供使托盘10向外滑动的退出力。而退出测试动作中,测试电压120则采用明显小于第二输入电压114的2.2伏特的直流电压,使得托盘10不足以完成退出动作,而可进行退出测试动作。FIG. 3 shows the relationship between the input voltage of the
在此必须说明,本发明的前段输入电压110以及测试电压120是与托盘式光驱所采用的直流马达40的输入电流与输出功率比有关,因此针对不同的托盘式光驱的结构,可参考直流马达40的特性,利用实验而得到适当的前段输入电压110以及测试电压120的值。It must be noted here that the input voltage 110 and the test voltage 120 of the present invention are related to the input current and output power ratio of the
藉由本发明的光盘片夹钳磁性测试的方法,托盘式光驱的制造商在托盘式光驱的制程中,不需另外进行夹钳的磁性测试,只需直接在光驱组装测试时藉由简易的托盘退出检验动作,即可测试夹钳的磁性是否异常,因而不需增加额外的时间成本,即可确保夹钳磁性异常的机率。With the magnetic testing method of the disc clamp of the present invention, the manufacturer of the tray-type optical drive does not need to perform an additional magnetic test of the clamp during the manufacturing process of the tray-type optical drive, and only needs to use the simple tray directly when the optical drive is assembled and tested. Exit the inspection action to test whether the magnetism of the clamp is abnormal, so that the probability of magnetic abnormality of the clamp can be ensured without adding additional time cost.
另外,由于本发明的光盘片夹钳磁性测试的方法,是在托盘式光驱进行组装后,才进行夹钳的磁性测试,因此可以确保夹钳不会因光驱组装或操作不当而产生磁性异常的问题。In addition, since the method for testing the magnetism of the disc clamp of the present invention is to perform the magnetic test of the clamp after the tray-type optical drive is assembled, it can be ensured that the clamp will not produce magnetic abnormalities due to improper assembly or operation of the optical drive. question.
虽然本发明已以具体的较佳实施例揭露如上,然其并非用以限定本发明,任何熟习此项技艺者,在不脱离本发明的精神和范围内,仍可作些许的更动与润饰,因此本发明的保护范围当视后附的申请专利范围所界定者为准。Although the present invention has been disclosed above with specific preferred embodiments, it is not intended to limit the present invention. Anyone skilled in this art can still make some changes and modifications without departing from the spirit and scope of the present invention. Therefore, the scope of protection of the present invention should be defined by the scope of the appended patent application.
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