CN1247642C - Monomorphic radial block copolymer containing random gradient segments and preparation method thereof - Google Patents
Monomorphic radial block copolymer containing random gradient segments and preparation method thereof Download PDFInfo
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技术领域technical field
本发明涉及一种含无规渐变链段的单形态辐射状嵌段共聚物及其制备方法,具体地说是一种高透明、抗冲击单形态、带有无规渐变链段的辐射状或称星型嵌段共聚物及其制备方法。The invention relates to a single-morphological radial block copolymer containing random gradient segments and a preparation method thereof, in particular to a highly transparent, impact-resistant single-morphology radial or block copolymer with random gradient segments. It is called star block copolymer and its preparation method.
背景技术Background technique
现有技术中,报道丁二烯-苯乙烯嵌段共聚物的有关文献资料较多,如EP0492490、US 4925899、US 5130377、CN 85100418等。专利CN 1073950报道了一种丁二烯-苯乙烯嵌段共聚物的制备方法,为一次加入引发剂,经偶联反应得到共聚物,但共聚物分子链中不含渐变段,因而偶合效率低,偶合反应时间长。US 4925899、US 5130377、CN 85100418报道的丁二烯-苯乙烯嵌段共聚物为多形态或称多模态,制备时不仅引发剂分2次以上加入,单体更是分4~9次加入,聚合反应阶段时间长,工艺过程复杂,而且因多次加入单体和引发剂会无可避免地给聚合系统带入杂质,使部分活性链失活,影响聚合物的质量和性能。In the prior art, there are many relevant documents reporting on butadiene-styrene block copolymers, such as EP0492490, US 4925899, US 5130377, CN 85100418, etc. Patent CN 1073950 reports a method for preparing a butadiene-styrene block copolymer. The initiator is added once, and the copolymer is obtained through a coupling reaction, but the molecular chain of the copolymer does not contain a gradient segment, so the coupling efficiency is low , the coupling reaction time is long. The butadiene-styrene block copolymers reported in US 4925899, US 5130377, and CN 85100418 are polymorphic or multimodal. During preparation, not only the initiator is added in more than 2 times, but the monomer is added in 4 to 9 times. , The polymerization reaction stage takes a long time, the process is complicated, and the addition of monomers and initiators will inevitably bring impurities into the polymerization system, deactivate part of the active chain, and affect the quality and performance of the polymer.
为了简化合成工艺,提高聚合物质量,CN 1241582A公开了一种通过一次加入引发剂、4次加入单体制备出含有一个无规渐变段的单形态三臂星型丁二烯-苯乙烯嵌段共聚物的方法。采用上述方法制备的共聚物具有很高的冲击强度、良好的透光率和制品的耐环境开裂性,特别适合于包装领域。但渐变段的合成采用温度梯度聚合法,即在高温下形成无规段,在较低温度下形成渐变段。这种工艺的操作温度太高,容易发生副反应和产生凝胶。In order to simplify the synthesis process and improve the quality of the polymer, CN 1241582A discloses a single-morphology three-arm star-shaped butadiene-styrene block containing a random tapered segment by adding the initiator once and adding the monomer four times. Copolymer method. The copolymer prepared by the above method has high impact strength, good light transmittance and environmental cracking resistance of products, and is especially suitable for the packaging field. However, the synthesis of the gradient segment adopts the temperature gradient polymerization method, that is, a random segment is formed at a high temperature, and a gradient segment is formed at a lower temperature. The operating temperature of this process is too high, prone to side reactions and gelation.
单乙烯基芳烃与共轭二烯烃共聚物中渐变段的合成,WO96/25442报道渐变段的形成通过延长丁二烯加料时间,由丁二烯连续进料变为不连续,苯乙烯不连续进料变为连续进料并控制聚合温度的方法得到,这种方法加料时间长,要实现交替控制,不利于工业化生产。专利EP761704A1、US5399628等涉及到渐变段的合成中苯乙烯和丁二烯以一定比例混合、一次加入、在恒定温度下反应,用这种方法得到的渐变段无规化程度低,渐变过程不明显,影响了产品性能。Synthesis of a transition segment in a copolymer of monovinylarene and conjugated diene, WO96/25442 reports the formation of a transition segment by prolonging the feeding time of butadiene, from continuous feeding of butadiene to discontinuous feeding, and discontinuous feeding of styrene It is obtained by changing to continuous feeding and controlling the polymerization temperature. This method takes a long time to feed and needs to realize alternate control, which is not conducive to industrial production. Patents EP761704A1, US5399628, etc. refer to the synthesis of the gradient section. In the synthesis of styrene and butadiene, they are mixed in a certain proportion, added at one time, and reacted at a constant temperature. The gradient section obtained by this method has a low degree of randomness and the gradual change process is not obvious. , affecting product performance.
发明内容Contents of the invention
本发明的目的在于提供一种含有无规渐变链段的单形态辐射状嵌段共聚物及其制备方法,使聚合物有很高的透光率和抗冲击强度,同时也有较好的耐高温、耐热氧老化性和制品的耐环境开裂性,能用于包装领域。The purpose of the present invention is to provide a monomorphic radial block copolymer containing random gradient segments and its preparation method, so that the polymer has high light transmittance and impact strength, and also has good high temperature resistance , heat and oxygen aging resistance and environmental cracking resistance of products, can be used in the field of packaging.
本发明的一种含无规渐变链段的单形态辐射状嵌段共聚物,其结构式表示如下: A kind of monomorphic radial block copolymer containing a random gradual change segment of the present invention, its structural formula is represented as follows:
其中S1、S2和S3均表示类单乙烯基芳烃,B1、B2和B3均表示共轭二烯烃;R为含有1~6个碳原子的饱和脂肪烃基,最好为甲基;X=Si、Sn,最好为Si原子。Among them, S 1 , S 2 and S 3 all represent monovinylarene-like hydrocarbons, B 1 , B 2 and B 3 all represent conjugated dienes; R is a saturated aliphatic hydrocarbon group containing 1 to 6 carbon atoms, preferably methyl base; X=Si, Sn, preferably Si atom.
即是通过阴离子聚合技术合成的,单臂分子链中含有一个单乙烯基芳烃均聚段、一个单乙烯基芳烃.共轭二烯烃无规渐变链段和一个共轭二烯烃均聚段的单形态辐射状嵌段共聚物。本发明所述的共聚物中含有的单乙烯基芳烃单体的重量份数为30%~95%(wt),最好为35%~85%(wt),共轭二烯烃单体的重量份数为5%~70%(wt),最好为15%~65%(wt),聚合物的分子量为160000~220000;这种聚合物的无规渐变链段的获得是采用聚合温度为65℃~100℃,控制单乙烯基芳烃和共轭二烯烃混合物的加料速度的方法来实现。单乙烯基芳烃和共轭二烯烃混合物分两批加入的,其中混合物首批加料速度即单乙烯基芳烃和共轭二烯烃无规段合成的加料速度要低于剩余混合物加料速度即渐变段合成的加料速度,加料速度以混合物的重量百分比计,为4.6%~9.5%/min,根据聚合温度的不同,前者加料速度低于反应速率,后者加料速度高于反应速率。That is, it is synthesized by anionic polymerization technology, and the single-arm molecular chain contains a monovinyl arene homopolymerization segment and a monovinyl arene. A monomorphic radial block copolymer of a conjugated diene with a random tapered segment and a conjugated diene homopolymerized segment. The weight fraction of the monovinylarene monomer contained in the copolymer of the present invention is 30%~95% (wt), preferably 35%~85% (wt), the weight of conjugated diene monomer Parts are 5% to 70% (wt), preferably 15% to 65% (wt), and the molecular weight of the polymer is 160000 to 220000; 65 ℃ ~ 100 ℃, the method of controlling the feeding speed of the mixture of monovinylarene and conjugated diene is realized. The mixture of monovinylarene and conjugated diene is added in two batches, and the feeding rate of the first batch of the mixture, that is, the feeding rate of monovinyl arene and conjugated diene in the random segment synthesis, is lower than that of the remaining mixture, that is, the gradual segment synthesis The feeding speed, the feeding speed is 4.6%~9.5%/min in terms of the weight percentage of the mixture, according to the difference of polymerization temperature, the former feeding speed is lower than the reaction rate, and the latter feeding speed is higher than the reaction rate.
具体地讲,本发明的共聚物可通过如下方式获得:将引发剂一次加入,单体分四次按一定顺序加入到聚合系统,聚合结束后,再加入偶联剂进行偶联反应来制得。本发明共聚物的无规渐变链段的合成采用控制加料速度的方法来实现。聚合用单体是共轭二烯烃和单乙烯基芳烃单体,其加料顺序如下:Specifically, the copolymer of the present invention can be obtained by adding the initiator once, adding the monomer into the polymerization system in a certain order in four times, and adding a coupling agent after the polymerization to carry out a coupling reaction to obtain . The synthesis of the random gradient segment of the copolymer of the present invention is realized by controlling the feeding speed. The monomers for polymerization are conjugated dienes and monovinylarene monomers, and the order of addition is as follows:
第I步:单乙烯基芳烃单体S1和引发剂L,形成S1-Me(Me为引发剂的金属离子);Step 1: Monovinylarene monomer S 1 and initiator L form S 1 -Me (Me is the metal ion of initiator);
第II步:单乙烯基芳烃单体S2和共轭二烯烃单体B1,形成S1-B1/S2-Me:Step II: monovinylarene monomer S 2 and conjugated diene monomer B 1 to form S 1 -B 1 /S 2 -Me:
第III步:单乙烯基芳烃单体S3和共轭二烯烃单体B2,形成S1-B1/S2(B2→S3)-Me;Step III: monovinylarene monomer S 3 and conjugated diene monomer B 2 to form S 1 -B 1 /S 2 (B 2 →S 3 )-Me;
第IV步:共轭二烯烃单体B3,形成活性链P:S1-B1/S2(B2→S3)-B3-Me;Step IV: Conjugate diene monomer B 3 to form active chain P: S 1 -B 1 /S 2 (B 2 →S 3 )-B 3 -Me;
第V步:官能化偶联剂C,形成: Step V: Functionalize Coupler C to form:
式中,R为含有1~6个碳原子的饱和脂肪烃基,最好为甲基;X=Si、Sn,最好为Si原子。In the formula, R is a saturated aliphatic hydrocarbon group containing 1 to 6 carbon atoms, preferably a methyl group; X=Si, Sn, preferably an Si atom.
在每一步中,聚合反应一直进行到基本上无游离单体存在时为止,聚合温度为60℃~120℃,最好范围为65℃~95℃。In each step, the polymerization reaction is carried out until substantially no free monomer exists, and the polymerization temperature is 60°C to 120°C, preferably in the range of 65°C to 95°C.
本发明聚合物中无规渐变链段的形成采用较温和的温度下连续进料,分段控制进料速度和进料量从而得到具有一定长度的无规段和渐变段紧密相连的无规渐变链段。采用这种工艺制备的无规渐变链段的无规化程度较高,充分实现了从无规化到丁二烯到苯乙烯的渐变过渡,有效地避免了高温反应下形成凝胶或其它副反应的发生,保证了聚合物具有良好的透光性和优异的力学机械性能。The formation of the random gradual change segment in the polymer of the present invention adopts continuous feeding at a relatively mild temperature, and the feed rate and feed amount are controlled in sections to obtain a random gradient with a certain length of the random segment and the gradual change segment closely connected. chain segment. The random gradient segment prepared by this process has a high degree of randomization, which fully realizes the gradual transition from randomization to butadiene to styrene, and effectively avoids the formation of gel or other side effects under high temperature reaction. The occurrence of the reaction ensures that the polymer has good light transmittance and excellent mechanical and mechanical properties.
本发明的聚合物可以是热塑性弹性体,也可以是热塑性树脂,聚合物性能特点由聚合物中单乙烯基芳烃与共轭二烯的总配比和无规渐变链段的长度、单体比例及混合单体进料速度所决定。The polymkeric substance of the present invention can be thermoplastic elastomer, also can be thermoplastic resin, and polymkeric substance performance characteristic is by the total proportioning of monovinyl arene and conjugated diene in the polymkeric substance and the length of the random gradient chain segment, monomer ratio and The mixed monomer feed rate is determined.
为了使聚合物具有优异的性能,本发明提供了其最佳制备方法。In order to make the polymer have excellent properties, the present invention provides its optimal preparation method.
本发明的含无规渐变链段的单形态辐射状嵌段共聚物为热塑性弹性体共聚物时,共聚物中单乙烯基芳烃的重量份数为30%~60%,最好为35%~55%,共轭二烯烃单体的重量份数为40%~70%,最好为45%~65%。When the monomorphic radial block copolymer containing random gradient segments of the present invention is a thermoplastic elastomer copolymer, the weight fraction of monovinylarene in the copolymer is 30% to 60%, preferably 35% to 55%, and the weight fraction of the conjugated diene monomer is 40%-70%, preferably 45%-65%.
制备过程叙述如下:(文中总单体重量均指所有单体总重量)Preparation process is described as follows: (total monomer weight refers to all monomer total weights in the text)
首先将占总单体重量的12.6%~44.30%,最好是15.0%~40.5%的单乙烯基芳烃加入聚合单元,然后加入有机单碱金属引发剂,从而形成具有活性碱金属端基的非弹性链段,结构式为S1-Me:之后向聚合系统加入单乙烯基芳烃和共轭二烯烃的混合物,加料速度以混合物的重量百分比计,为4.6%~8.4%/min,混合物中单乙烯基芳烃占总单体重量的15.7%~47.4%(Wt),最好是18.5%~42.0%(Wt),共轭二烯烃占总单体重量的32.6%~67.9%(wt),最好是44.7%~61.2%(Wt)。无规段合成的加料速度要低于渐变段合成的加料速度,根据聚合温度的不同,前者加料速度低于反应速率,后者加料速度高于反应速率。本发明推荐的加料方式为:混合物开始注入速度较慢,为4.6%~6.5%/min,当注入混合物70%~85%左右时,提高注入速度至6.7%~8.4%/min,反应温度在65~100℃。单体混合物加完后继续维持反应10~30min。这样能合成有一定长度的无规段和一定长度的渐变段紧密相连的无规渐变段,且该链段中无规化程度较高,有效地完成了从无规化到丁二烯到苯乙烯的渐变过渡。此时聚合物可表示为S1-B1/S2(B2→S3)-Me;再将占总单体重量的2.1%~7.4%(Wt),最好是2.5%~6.4%(Wt)的共轭二烯烃加入聚合系统,这样使每一个聚合物链的末端形成一个很小的共轭二烯烃链段,以减少偶联时芳基带来的位阻效应,保证偶联的有效性,此时聚合物链可表示为S1-B1/S2(B2→S3)-B3-Me;最后用一种烷氧基硅(或锡)烷偶联剂进行偶联,偶联反应在70~90℃下历时30~65min即可完成。若无偶联步骤,得到线性嵌段共聚物,则无法达到本发明的目的。为了提高聚合物的透明度,将偶联后的聚合物溶液用水处理,水的用量一般为引发剂用量的100~300倍,最好为150~250倍,同时用CO2调节聚合物溶液的PH值至7.0±0.5,这样得到的聚合物具有良好的透明度。籍此便制得了含有一个无规渐变链段的高苯乙烯含量、高透明、抗冲击、单形态辐射状嵌段共聚物热塑性弹性体。First, 12.6% to 44.30%, preferably 15.0% to 40.5% of the total monomer weight, monovinylarene is added to the polymerization unit, and then an organic monoalkali metal initiator is added to form a non- Elastic segment, the structural formula is S 1 -Me: then add a mixture of monovinylarene and conjugated diene to the polymerization system, the feeding speed is 4.6% to 8.4%/min in terms of weight percentage of the mixture, monoethylene in the mixture Base aromatics account for 15.7% to 47.4% (Wt) of the total monomer weight, preferably 18.5% to 42.0% (Wt), and conjugated dienes account for 32.6% to 67.9% (wt) of the total monomer weight, preferably It is 44.7% to 61.2% (Wt). The feeding rate of the random segment synthesis is lower than that of the gradual segment synthesis. According to the different polymerization temperatures, the feeding rate of the former is lower than the reaction rate, and the feeding rate of the latter is higher than the reaction rate. The feeding method recommended by the present invention is: the injection rate of the mixture is relatively slow at the beginning, which is 4.6%-6.5%/min, and when about 70%-85% of the mixture is injected, the injection rate is increased to 6.7%-8.4%/min, and the reaction temperature is 65~100℃. Continue to maintain the reaction for 10 to 30 minutes after the monomer mixture is added. In this way, a random gradient segment with a random segment of a certain length and a gradient segment of a certain length closely connected to each other can be synthesized, and the degree of randomization in this segment is relatively high, effectively completing the process from randomization to butadiene to benzene Vinyl gradient transition. At this time, the polymer can be expressed as S 1 -B 1 /S 2 (B 2 →S 3 )-Me; and then account for 2.1% to 7.4% (Wt) of the total monomer weight, preferably 2.5% to 6.4% (Wt) conjugated diene is added to the polymerization system, so that the end of each polymer chain forms a very small conjugated diene segment to reduce the steric hindrance effect brought by the aryl group during coupling and ensure the coupling. Effectiveness, at this time the polymer chain can be expressed as S 1 -B 1 /S 2 (B 2 →S 3 )-B 3 -Me; finally use an alkoxysilane (or tin) alkane coupling agent for coupling Coupling, the coupling reaction can be completed at 70-90°C for 30-65 minutes. If without the coupling step, a linear block copolymer is obtained, the object of the present invention cannot be achieved. In order to improve the transparency of the polymer, the polymer solution after coupling is treated with water. The amount of water used is generally 100-300 times the amount of the initiator, preferably 150-250 times. At the same time, CO2 is used to adjust the pH value of the polymer solution. To 7.0±0.5, the polymer thus obtained has good transparency. In this way, a thermoplastic elastomer with high styrene content, high transparency, impact resistance, and single-morphological radial block copolymer containing a random gradient segment is prepared.
本发明的含无规渐变链段的单形态辐射状嵌段共聚物为热塑性树脂共聚物时,共聚物中单乙烯基芳烃的重量份数为60%~95%,最好为70%~85%,共轭二烯烃单体的重量份数为5%~40%,最好为15%~30%。When the monomorphic radial block copolymer containing random gradient segments of the present invention is a thermoplastic resin copolymer, the weight fraction of monovinylarene in the copolymer is 60% to 95%, preferably 70% to 85%. %, the weight fraction of the conjugated diene monomer is 5%-40%, preferably 15%-30%.
制备过程叙述如下:The preparation process is described as follows:
首先将占总单体重量的17.30%~92.80%(Wt),最好是25.0%~74.5%(Wt)的单乙烯基芳烃加入聚合单元,然后加入有机单碱金属引发剂,从而形成具有活性碱金属端基的非弹性链段,结构式为S1-Me;之后向聚合系统连续加入单乙烯基芳烃和共轭二烯烃的混合物,加料速度以混合物的重量百分比计,为5.4%~9.5%/min,混合物中单乙烯基芳烃占总单体的2.20%~77.70%(Wt),最好是10.5%~60.0%(Wt),共轭二烯烃占总单体重量的1.00%~39.75%(wt),最好是12.0%~29.25%(Wt)。混合物为连续注入,无规段合成的加料速度要低于渐变段合成的加料速度,根据聚合温度的不同,前者加料速度低于反应速率,后者加料速度高于反应速率。本发明推荐的加料方式为:混合物开始注入速度较慢,加料速度以混合物的重量百分比计为5.4%~7.8%/min,当注入混合物70%~85%左右时,提高注入速度至7.2%~9.5%/min,反应温度在65~100℃。这样能合成有一定长度的无规段和一定长度的渐变段紧密相连的无规渐变段,且该链段中无规化程度较高,有效地完成了从无规化到丁二烯到苯乙烯的渐变过渡。此时聚合物可表示为S1-B1/S2(B2→S3)-Me。无规渐变链段采用此种方法合成,能有效地保证聚合物具有优异的力学、光学性能。First, 17.30% to 92.80% (Wt) of the total monomer weight, preferably 25.0% to 74.5% (Wt) of monovinylarene is added to the polymerization unit, and then an organic monoalkali metal initiator is added to form an active monomer. The non-elastic segment of the alkali metal end group, the structural formula is S 1 -Me; after that, the mixture of monovinylarene and conjugated diene is continuously added to the polymerization system, and the feeding rate is 5.4% to 9.5% based on the weight percentage of the mixture. /min, the monovinylarene in the mixture accounts for 2.20% to 77.70% (Wt) of the total monomer, preferably 10.5% to 60.0% (Wt), and the conjugated diene accounts for 1.00% to 39.75% of the total monomer weight (wt), preferably 12.0% to 29.25% (wt). The mixture is injected continuously, and the feed rate of the random segment synthesis is lower than that of the gradient segment synthesis. According to the different polymerization temperatures, the former feed rate is lower than the reaction rate, and the latter feed rate is higher than the reaction rate. The feeding method recommended by the present invention is: the injection speed of the mixture is relatively slow at the beginning, and the feeding speed is calculated as 5.4% to 7.8%/min in terms of the weight percentage of the mixture. When about 70% to 85% of the mixture is injected, the injection speed is increased to 7.2% to 9.5%/min, the reaction temperature is 65-100°C. In this way, a random gradient segment with a random segment of a certain length and a gradient segment of a certain length closely connected to each other can be synthesized, and the degree of randomization in this segment is relatively high, effectively completing the process from randomization to butadiene to benzene Vinyl gradient transition. In this case, the polymer can be expressed as S 1 -B 1 /S 2 (B 2 →S 3 )-Me. The random gradient segment is synthesized by this method, which can effectively ensure that the polymer has excellent mechanical and optical properties.
再将占总单体重量的0.25%~4.00%(Wt),最好是0.75%~3.00%(Wt)的共轭二烯烃加入聚合系统,这样使每一个聚合物链的末端形成一个很小的共轭二烯烃链段,以减少偶联时芳基带来的位阻效应,保证偶联的有效性;最后用一种含一个或多个官能团的多活性中心硅(或锡)烷偶联剂进行偶联。若无偶联步骤,得到线性嵌段共聚物,则无法达到本发明的目的。这样便制得了带一个无规渐变链段的单形态辐射状多臂嵌段共聚物。为了提高聚合物的透明度,将偶联后的聚合物溶液用水处理,水的用量一般为引发剂用量的100~300倍,最好为150~250倍,同时用CO2调节聚合物溶液的PH值至7.0±0.5,这样得到的聚合物具有良好的透明度。Then 0.25%~4.00% (Wt) of the total monomer weight, preferably 0.75%~3.00% (Wt) of conjugated diene is added to the polymerization system, so that the end of each polymer chain forms a small The conjugated diene chain segment of the conjugated diene to reduce the steric hindrance effect brought by the aryl group during coupling to ensure the effectiveness of the coupling; finally use a multi-active center silicon (or tin) alkane coupling with one or more functional groups Reagents are coupled. If without the coupling step, a linear block copolymer is obtained, the object of the present invention cannot be achieved. In this way, a monomorphic radial multi-arm block copolymer with a randomly tapered segment is obtained. In order to improve the transparency of the polymer, the coupled polymer solution is treated with water, the amount of water is generally 100 to 300 times the amount of the initiator, preferably 150 to 250 times, and the pH of the polymer solution is adjusted with CO2 The obtained polymer has good transparency.
聚合物溶液在溶剂蒸出前加入抗氧剂,抗氧剂可用1076、1010、264,TNP,三异丙醇胺等。上述物质可以单独使用,也可以多种复合使用,加入量为1~5phm(phm为每100重量份总单体中的物质的重量份数,以下同),最好为1~2phm。Add antioxidants to the polymer solution before the solvent is evaporated. The antioxidants can be 1076, 1010, 264, TNP, triisopropanolamine, etc. The above-mentioned substances can be used alone or in multiple combinations. The addition amount is 1-5 phm (phm is the weight part of the substance per 100 weight parts of total monomers, the same below), preferably 1-2 phm.
聚合物从溶液中的分离可采用传统的汽提凝聚方法,也可用脱挥型螺杆挤出机。The separation of the polymer from the solution can adopt the traditional stripping and coagulation method, and a devolatilization screw extruder can also be used.
本发明中单乙烯基芳烃单体一般指含有8~18个碳原子,取代基可以是烷基、环烷基、芳香取代基及它们的复合取代基的物质,其中取代基的碳原子总数一般不超过12个。主要包括苯乙烯,α-甲基苯乙烯,4-正丙基苯乙烯,4-环己基苯乙烯,4-十二烷基苯乙烯,1-乙烯基萘,2,4-二甲基苯乙烯等,或者它们的混合物。最常用的是苯乙烯,这是由它在工业上的实用价值所决定的。In the present invention, monovinylarene monomers generally refer to substances containing 8 to 18 carbon atoms, and the substituents can be alkyl, cycloalkyl, aromatic substituents and their composite substituents, wherein the total number of carbon atoms in the substituents is generally No more than 12. Mainly including styrene, α-methylstyrene, 4-n-propylstyrene, 4-cyclohexylstyrene, 4-dodecylstyrene, 1-vinylnaphthalene, 2,4-dimethylbenzene Ethylene, etc., or a mixture thereof. The most commonly used is styrene, which is determined by its practical value in industry.
本发明中共轭二烯烃一般含有4~12个碳原子,最好是4~8个碳原子,包括1,3-丁二烯,异戊二烯,2,3-二甲基-1,3-丁二烯,3-丁基-1,3-辛二烯,2-苯基-1,3-丁二烯等,或者是它们的混合物。有工业价值的是1,3-丁二烯,异戊二烯,最常用的是1,3-丁二烯。The conjugated dienes of the present invention generally contain 4 to 12 carbon atoms, preferably 4 to 8 carbon atoms, including 1,3-butadiene, isoprene, 2,3-dimethyl-1,3 -butadiene, 3-butyl-1,3-octadiene, 2-phenyl-1,3-butadiene, etc., or a mixture thereof. Industrially valuable are 1,3-butadiene, isoprene, and 1,3-butadiene is most commonly used.
本发明中单乙烯基芳烃与共轭二烯烃的摩尔比以及无规段的长度即无规段占无规渐变段的百分比可由聚合物要求的力学性能来确定。一般来说单乙烯基芳烃与共轭二烯烃的摩尔比越大,聚合物的缺口冲击强度越低而拉伸强度越大,无规段越长,则聚合物的缺口冲击强度越大而聚合物的拉伸强度却越小。本发明中无规渐变链段的苯乙烯/丁二烯的摩尔比推荐值为0.2~1.5,较好范围是0.3~1.2,无规渐变链段的单体总量占聚合物总单体重量的28.6%~61.8%。In the present invention, the molar ratio of monovinylarene to conjugated diene and the length of the random segment, that is, the percentage of the random segment in the random gradient segment, can be determined by the required mechanical properties of the polymer. Generally speaking, the greater the molar ratio of monovinylarene to conjugated diene, the lower the notched impact strength of the polymer and the greater the tensile strength, the longer the random segment, the greater the notched impact strength of the polymer and the greater the tensile strength of the polymer. The tensile strength is smaller. In the present invention, the recommended value of the molar ratio of styrene/butadiene in the random gradient segment is 0.2 to 1.5, and the preferred range is 0.3 to 1.2. The total amount of monomers in the random gradient segment accounts for the total monomer weight of the polymer 28.6% to 61.8% of the total.
本发明中使用的引发剂最好为有机单锂化合物,常用的是烃基单锂化合物,即RLi,其中R是含有1~20个碳原子的饱和脂肪族烃基、脂环族烃基、芳烃基或者上述基团的复合基。这种有机锂化合物包括正丁基锂、仲丁基锂、甲基丁基锂、苯基丁基锂、萘锂、环己基锂、十二烷基锂等。最常用的是正丁基锂和仲丁基锂。有机锂的加入量由设计的聚合物的分子量决定。本发明推荐的聚合物的分子量为160000~220000。The initiator used in the present invention is preferably an organic monolithium compound, commonly used is a hydrocarbyl monolithium compound, i.e. RLi, wherein R is a saturated aliphatic hydrocarbon group containing 1 to 20 carbon atoms, an alicyclic hydrocarbon group, an aromatic hydrocarbon group or A complex group of the above groups. Such organolithium compounds include n-butyllithium, sec-butyllithium, methylbutyllithium, phenylbutyllithium, naphthalenelithium, cyclohexyllithium, dodecyllithium and the like. The most commonly used are n-butyllithium and sec-butyllithium. The amount of organolithium added is determined by the molecular weight of the designed polymer. The molecular weight of the polymer recommended in the present invention is 160,000-220,000.
本发明所用的偶联剂可以用通式表示为:R-X-(OR′)3,其中R为含有1~6个碳原子的饱和脂肪烃基,最好为甲基;R′为含有1~4个碳原子的饱和脂肪烃基,最好为含有1~2个碳原子的饱和脂肪烃基;X=Si、Sn,最好为Si原子。当然,偶联剂还可以是含有多个反应中心的多酮类、多羰基酯类、多环氧化合物类等。偶联剂的用量依引发剂的量而定,一般为引发剂用量的1/4~1/3。The coupling agent used in the present invention can be represented by the general formula: RX-(OR') 3 , wherein R is a saturated aliphatic hydrocarbon group containing 1 to 6 carbon atoms, preferably a methyl group; R' is a saturated aliphatic hydrocarbon group containing 1 to 4 A saturated aliphatic hydrocarbon group of 2 carbon atoms, preferably a saturated aliphatic hydrocarbon group containing 1 to 2 carbon atoms; X=Si, Sn, preferably Si atom. Of course, the coupling agent can also be polyketones, polycarbonyl esters, polyepoxides, etc. containing multiple reaction centers. The amount of coupling agent depends on the amount of initiator, generally 1/4 to 1/3 of the amount of initiator.
本发明所述聚合反应在基本上无氧、无水,最好在惰性气体Ar环境中进行。聚合过程在烃类稀释剂中完成,较好的烃类稀释剂包括直链烷烃和环烷烃,如戊烷,己烷,辛烷,庚烷,环己烷以及它们的混合物,优选的是环己烷。The polymerization reaction of the present invention is carried out substantially in the absence of oxygen and water, preferably in an inert gas Ar environment. The polymerization process is carried out in hydrocarbon diluents, preferably hydrocarbon diluents include linear alkanes and cycloalkanes, such as pentane, hexane, octane, heptane, cyclohexane and their mixtures, preferably cycloalkanes hexane.
本发明所述聚合系统中需加入少量极性有机化合物作为无规化剂,一方面提高正烷基锂引发剂如正丁基锂的反应活性,另一方面可调节无规渐变段的无规化程度和渐变程度。这类极性有机化合物包括四氢呋喃(THF)、乙醚、乙基甲醚、苯甲醚、二苯醚、、乙二醇二甲醚(DME)、二乙二醇二甲醚、三乙胺、六甲基膦酰三胺等。其中四氢呋喃的使用效果最好,其用量范围是0.01~0.1phm,最好是0.02~0.08phm。In the polymerization system of the present invention, a small amount of polar organic compound needs to be added as a randomizer. On the one hand, the reactivity of n-alkyllithium initiators such as n-butyllithium can be improved, and on the other hand, the randomness of the random gradient section can be adjusted. Degree of change and degree of gradation. Such polar organic compounds include tetrahydrofuran (THF), diethyl ether, ethyl methyl ether, anisole, diphenyl ether, ethylene glycol dimethyl ether (DME), diethylene glycol dimethyl ether, triethylamine, Hexamethylphosphonotriamide, etc. Among them, tetrahydrofuran has the best effect, and its dosage range is 0.01-0.1 phm, preferably 0.02-0.08 phm.
本发明的单形态多臂辐射状嵌段共聚物与聚苯乙烯50%共混后,其透光率保持了原有的光学性能,仍能达到87%以上。本发明的带有无规渐变链段的单形态辐射状嵌段共聚物,能制成具有抗碎裂性(有较高的冲击强度,屈服强度,抗张强度)、几乎无色且透明的产品,特别适合于包装领域。本发明所提供的制备该嵌段共聚物的方法具有工艺简单,聚合时间短,产品性能稳定的特点。After the monomorphic multi-arm radial block copolymer of the present invention is blended with polystyrene at 50%, its light transmittance maintains the original optical performance and can still reach more than 87%. The monomorphic radial block copolymer with random gradual change segment of the present invention can be made into a polymorphic compound with anti-fragmentation (higher impact strength, yield strength, tensile strength), almost colorless and transparent products, especially suitable for the field of packaging. The method for preparing the block copolymer provided by the invention has the characteristics of simple process, short polymerization time and stable product performance.
附图说明Description of drawings
图1为实施例1聚合物的凝胶渗透色谱图。Fig. 1 is the gel permeation chromatogram of embodiment 1 polymer.
图2为对比例3的双模态星型嵌段共聚物的凝胶渗透色谱图。FIG. 2 is a gel permeation chromatogram of the bimodal radial block copolymer of Comparative Example 3.
图3为对比例5的多模态星型嵌段共聚物的凝胶渗透色谱图。3 is a gel permeation chromatogram of the multimodal star block copolymer of Comparative Example 5.
具体实施方式Detailed ways
为了进一步说明本发明的详细情况,下面列举若干实施例和对比例,但不应受此限制。In order to further illustrate the details of the present invention, several examples and comparative examples are listed below, but should not be limited thereto.
实施例1~10描述了应用本发明的制备方法合成高分子量单形态的带有无规渐变链段的辐射状多臂辐射状嵌段共聚物。Examples 1-10 describe the application of the preparation method of the present invention to synthesize high-molecular-weight monomorphic radial multi-arm radial block copolymers with random gradient segments.
实施例1~10Examples 1-10
在带有夹套的14L不锈钢反应釜中,氩气的保护下在烃类溶剂中进行聚合反应。聚合和偶联过程中需要不断搅拌反应混合物。加料步骤如下:In a jacketed 14L stainless steel reactor, the polymerization was carried out in a hydrocarbon solvent under the protection of argon. Continuous stirring of the reaction mixture is required during polymerization and coupling. Adding steps are as follows:
(1)单乙烯基芳烃单体和引发剂;(1) monovinylarene monomer and initiator;
(2)单乙烯基芳烃单体和共轭二烯烃单体的混合物(混合物总重量的70%~85%);(2) A mixture of monovinylarene monomers and conjugated diene monomers (70% to 85% of the total weight of the mixture);
(3)单乙烯基芳烃单体和共轭二烯烃单体的混合物(剩余的15%~30%混合物);(3) A mixture of monovinylarene monomers and conjugated diene monomers (the remaining 15% to 30% mixture);
(4)共轭二烯烃单体;(4) conjugated diene monomer;
(5)偶联剂。(5) Coupling agent.
偶联反应完成后用水和CO2处理偶联后的反应混合物,并且在得到本发明的聚合物干胶之前加入抗氧剂。表1为实施例1~10所用原料及助剂的种类,表2为实施例1~10的制备本发明共聚物的配方及工艺条件。实施例中,实施例1~5的共聚物为热塑性树脂,实施例6~10的共聚物为热塑性弹性体。图1为实施例1聚合物的凝胶渗透色谱图。After the coupling reaction is completed, the coupled reaction mixture is treated with water and CO 2 , and an antioxidant is added before obtaining the polymer dry glue of the present invention. Table 1 shows the types of raw materials and additives used in Examples 1-10, and Table 2 shows the formulations and process conditions for preparing the copolymers of the present invention in Examples 1-10. In the examples, the copolymers of Examples 1-5 are thermoplastic resins, and the copolymers of Examples 6-10 are thermoplastic elastomers. Fig. 1 is the gel permeation chromatogram of embodiment 1 polymer.
对比例1Comparative example 1
对比例1为制备一种单形态含有一个无规渐变段的线型嵌段共聚物,和实施例1的区别在于第(5)步加入的偶联剂为(CH3)2SiCl2,其余原材料和助剂的种类及工艺条件与实施例1相同。Comparative Example 1 is to prepare a linear block copolymer with a single shape containing a random tapered segment. The difference from Example 1 is that the coupling agent added in step (5) is (CH 3 ) 2 SiCl 2 , and the rest The kind and processing condition of raw material and auxiliary agent are identical with embodiment 1.
对比例2Comparative example 2
对比例2为制备一种单形态含有一个无规渐变链段的星型嵌段共聚物,和实施例1的区别在于第(5)步加入的偶联剂为SiCl4,所用原材料和助剂的种类及工艺条件与实施例1相同。Comparative Example 2 is to prepare a star-shaped block copolymer with a single shape that contains a random gradient segment, and the difference from Example 1 is that the coupling agent added in step (5) is SiCl 4 , the raw materials and auxiliary agents used The kind and processing condition are identical with embodiment 1.
对比例3Comparative example 3
对比例3为一种商品化的与本发明共聚物同属于一个品级的KR-03,但为双模态星型嵌段共聚物。图2为其双模态星型嵌段共聚物的凝胶渗透色谱图。Comparative Example 3 is a commercialized KR-03 that belongs to the same grade as the copolymer of the present invention, but is a bimodal star block copolymer. Figure 2 is the gel permeation chromatogram of its bimodal star block copolymer.
对比例4Comparative example 4
对比例4为专利CN1241582A中报道的一种单形态含有一个渐变链段的星型嵌段共聚物。和实施例1的区别在于渐变链段的合成采用梯度控温聚合法,先在高温下聚合,即第II步的聚合温度为139℃,混合单体为一次加入,然后降低反应温度聚合,即第III步的聚合温度为75℃,混合单体为一次加入,其余条件与实施例1相同。Comparative example 4 is a star-shaped block copolymer with a monomorphic segment reported in the patent CN1241582A. The difference from Example 1 is that the gradient temperature-controlled polymerization method is used for the synthesis of the gradient segment, and the polymerization is performed at a high temperature first, that is, the polymerization temperature of the second step is 139°C, and the mixed monomers are added at one time, and then the reaction temperature is lowered for polymerization, that is The polymerization temperature of the third step is 75° C., the mixed monomers are added at one time, and all the other conditions are the same as in Example 1.
对比例5Comparative example 5
对比例5为一种商品化的与本发明共聚物同属苯乙烯类热塑性弹性体的SBS-2504,但为多模态星型三嵌段共聚物。图3为该多模态星型嵌段共聚物的凝胶渗透色谱图。Comparative Example 5 is a commercialized SBS-2504, which belongs to the same type of styrene-based thermoplastic elastomer as the copolymer of the present invention, but is a multimodal star triblock copolymer. Figure 3 is a gel permeation chromatogram of the multimodal star block copolymer.
对比例6Comparative example 6
对比例6为一种单形态含有一个渐变链段的星型嵌段共聚物热塑性弹性体,但其无规渐变链段的合成采用温度梯度聚合法。先在高温下聚合,即第II步的聚合温度为150℃,混合单体为一次加入,然后降低反应温度聚合,即第III步的聚合温度为72℃,混合单体为一次加入,其余条件与实施例6相同。Comparative Example 6 is a star-shaped block copolymer thermoplastic elastomer containing a single gradient segment, but its random gradient segment is synthesized by a temperature gradient polymerization method. Polymerize at high temperature first, that is, the polymerization temperature of step II is 150°C, and the mixed monomers are added at one time, and then lower the reaction temperature for polymerization, that is, the polymerization temperature of step III is 72°C, and the mixed monomers are added at one time, and the rest of the conditions Same as Example 6.
实施例1~10和对比例1~6的共聚物的物理机械性能测试结果列于表3中。拉伸强度的测试按照GB/T528-92进行;缺口冲击强度的测试按照GB1043-93进行;屈服强度依GB/T528-92测试;透光率和雾度按照GB3410-80测试;重均分子量采用凝胶渗透色谱(GPC)法测定。The test results of the physical and mechanical properties of the copolymers of Examples 1-10 and Comparative Examples 1-6 are listed in Table 3. The test of tensile strength is carried out according to GB/T528-92; the test of notched impact strength is carried out according to GB1043-93; the yield strength is tested according to GB/T528-92; the light transmittance and haze are tested according to GB3410-80; Determination by gel permeation chromatography (GPC).
图1和图2、图3对比说明,利用本发明所述方法制备的含有一个无规渐变链段的官能化多臂辐射状嵌段共聚物为单形态,对比例2、对比例4共聚物则为多形态(又称多模态)。Fig. 1 and Fig. 2, Fig. 3 comparative illustration, the functionalized multi-arm radial block copolymer containing a random tapered segment prepared by the method of the present invention is a single form, comparative example 2, comparative example 4 copolymer It is multi-modal (also known as multi-modal).
表3中所列实施例1~5聚合物与对比例1~4的物理机械性能对比说明,采用本发明所述的方法制备的含有一个无规渐变链段的单形态多臂辐射状嵌段共聚物热塑性树脂的缺口冲击强度、屈服强度与对比例1、2、4的聚合物相比均有不同程度的提高。实施例共聚物的透光率与对比例接近但雾度却比对比例低。实施例1~5与对比例4比较说明无规渐变段采用加料速度与加料量控制聚合法所得本发明的热塑性树脂的冲击强度温度梯度聚合法共聚物提高了约10%,透光率提高了约1个百分点,雾度下降了10%左右。The comparison of the physical and mechanical properties of the polymers of Examples 1 to 5 listed in Table 3 and Comparative Examples 1 to 4 shows that the single-morph multi-arm radial block containing a random gradient segment prepared by the method of the present invention Compared with the polymers of comparative examples 1, 2 and 4, the notched impact strength and yield strength of the copolymer thermoplastic resin are all improved to varying degrees. The light transmittance of the example copolymer is close to that of the comparative example but the haze is lower than that of the comparative example. Embodiment 1~5 and comparative example 4 illustrate that the impact strength temperature gradient polymerization method copolymer of the thermoplastic resin of the present invention obtained by the random gradual change section adopts the feed speed and feed amount control polymerization method to improve about 10%, and the light transmittance has improved About 1 percentage point, the haze decreased by about 10%.
表3中所列实施例6~10聚合物与对比例1、5、6的物理机械性能对比说明,采用本发明所述的方法制备的含有一个无规渐变链段的单形态多臂辐射状嵌段共聚物热塑性弹性体的拉伸强度、缺口冲击强度、屈服强度与对比例的聚合物相比均有不同程度的提高。同样为苯乙烯类热塑性弹性体,实施例6~10共聚物的透光率比对比例5高出10%~15%以上,雾度比对比例5下降15%左右。实施例共聚物的无规渐变段采用加料量与加料速度控制法比对比例6的温度梯度聚合法共聚物的冲击强度提高10%左右。The comparison of the physical and mechanical properties of the polymers of Examples 6 to 10 listed in Table 3 and Comparative Examples 1, 5, and 6 shows that the single-morph multi-arm radial polymorph containing a random gradient segment prepared by the method of the present invention is The tensile strength, notched impact strength and yield strength of the block copolymer thermoplastic elastomers are all improved in different degrees compared with the polymers of the comparative examples. It is also a styrene-based thermoplastic elastomer. The light transmittance of the copolymers of Examples 6-10 is 10%-15% higher than that of Comparative Example 5, and the haze is about 15% lower than that of Comparative Example 5. The random gradual change section of the copolymer of the embodiment adopts the method of controlling the feeding amount and feeding speed, and the impact strength of the copolymer of the temperature gradient polymerization method of Comparative Example 6 is increased by about 10%.
表1实施例实验原料及助剂种类Table 1 embodiment experiment raw material and auxiliary agent kind
表2实施例配方和工艺条件Table 2 embodiment formula and processing condition
表3实施例、对比例共聚物性能Table 3 embodiment, comparative example copolymer performance
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