[go: up one dir, main page]

CN1247360C - solder paste - Google Patents

solder paste Download PDF

Info

Publication number
CN1247360C
CN1247360C CNB018197701A CN01819770A CN1247360C CN 1247360 C CN1247360 C CN 1247360C CN B018197701 A CNB018197701 A CN B018197701A CN 01819770 A CN01819770 A CN 01819770A CN 1247360 C CN1247360 C CN 1247360C
Authority
CN
China
Prior art keywords
solder
paste
lead
rosin
flux
Prior art date
Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Expired - Lifetime
Application number
CNB018197701A
Other languages
Chinese (zh)
Other versions
CN1478009A (en
Inventor
田口稔孙
高浦邦仁
田所节子
平田昌彦
吉田久彦
长嶋贵志
Current Assignee (The listed assignees may be inaccurate. Google has not performed a legal analysis and makes no representation or warranty as to the accuracy of the list.)
Senju Metal Industry Co Ltd
Panasonic Holdings Corp
Original Assignee
Senju Metal Industry Co Ltd
Matsushita Electric Industrial Co Ltd
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Application filed by Senju Metal Industry Co Ltd, Matsushita Electric Industrial Co Ltd filed Critical Senju Metal Industry Co Ltd
Publication of CN1478009A publication Critical patent/CN1478009A/en
Application granted granted Critical
Publication of CN1247360C publication Critical patent/CN1247360C/en
Anticipated expiration legal-status Critical
Expired - Lifetime legal-status Critical Current

Links

Classifications

    • BPERFORMING OPERATIONS; TRANSPORTING
    • B23MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
    • B23KSOLDERING OR UNSOLDERING; WELDING; CLADDING OR PLATING BY SOLDERING OR WELDING; CUTTING BY APPLYING HEAT LOCALLY, e.g. FLAME CUTTING; WORKING BY LASER BEAM
    • B23K35/00Rods, electrodes, materials, or media, for use in soldering, welding, or cutting
    • B23K35/22Rods, electrodes, materials, or media, for use in soldering, welding, or cutting characterised by the composition or nature of the material
    • B23K35/36Selection of non-metallic compositions, e.g. coatings, fluxes; Selection of soldering or welding materials, conjoint with selection of non-metallic compositions, both selections being of interest
    • B23K35/362Selection of compositions of fluxes
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B23MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
    • B23KSOLDERING OR UNSOLDERING; WELDING; CLADDING OR PLATING BY SOLDERING OR WELDING; CUTTING BY APPLYING HEAT LOCALLY, e.g. FLAME CUTTING; WORKING BY LASER BEAM
    • B23K35/00Rods, electrodes, materials, or media, for use in soldering, welding, or cutting
    • B23K35/22Rods, electrodes, materials, or media, for use in soldering, welding, or cutting characterised by the composition or nature of the material
    • B23K35/36Selection of non-metallic compositions, e.g. coatings, fluxes; Selection of soldering or welding materials, conjoint with selection of non-metallic compositions, both selections being of interest
    • B23K35/3612Selection of non-metallic compositions, e.g. coatings, fluxes; Selection of soldering or welding materials, conjoint with selection of non-metallic compositions, both selections being of interest with organic compounds as principal constituents
    • B23K35/3613Polymers, e.g. resins
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B23MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
    • B23KSOLDERING OR UNSOLDERING; WELDING; CLADDING OR PLATING BY SOLDERING OR WELDING; CUTTING BY APPLYING HEAT LOCALLY, e.g. FLAME CUTTING; WORKING BY LASER BEAM
    • B23K35/00Rods, electrodes, materials, or media, for use in soldering, welding, or cutting
    • B23K35/02Rods, electrodes, materials, or media, for use in soldering, welding, or cutting characterised by mechanical features, e.g. shape
    • B23K35/0222Rods, electrodes, materials, or media, for use in soldering, welding, or cutting characterised by mechanical features, e.g. shape for use in soldering, brazing
    • B23K35/0244Powders, particles or spheres; Preforms made therefrom
    • B23K35/025Pastes, creams, slurries
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B23MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
    • B23KSOLDERING OR UNSOLDERING; WELDING; CLADDING OR PLATING BY SOLDERING OR WELDING; CUTTING BY APPLYING HEAT LOCALLY, e.g. FLAME CUTTING; WORKING BY LASER BEAM
    • B23K35/00Rods, electrodes, materials, or media, for use in soldering, welding, or cutting
    • B23K35/22Rods, electrodes, materials, or media, for use in soldering, welding, or cutting characterised by the composition or nature of the material
    • B23K35/24Selection of soldering or welding materials proper
    • B23K35/26Selection of soldering or welding materials proper with the principal constituent melting at less than 400 degrees C
    • B23K35/262Sn as the principal constituent
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B23MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
    • B23KSOLDERING OR UNSOLDERING; WELDING; CLADDING OR PLATING BY SOLDERING OR WELDING; CUTTING BY APPLYING HEAT LOCALLY, e.g. FLAME CUTTING; WORKING BY LASER BEAM
    • B23K35/00Rods, electrodes, materials, or media, for use in soldering, welding, or cutting
    • B23K35/22Rods, electrodes, materials, or media, for use in soldering, welding, or cutting characterised by the composition or nature of the material
    • B23K35/36Selection of non-metallic compositions, e.g. coatings, fluxes; Selection of soldering or welding materials, conjoint with selection of non-metallic compositions, both selections being of interest
    • B23K35/3601Selection of non-metallic compositions, e.g. coatings, fluxes; Selection of soldering or welding materials, conjoint with selection of non-metallic compositions, both selections being of interest with inorganic compounds as principal constituents
    • B23K35/3603Halide salts
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B23MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
    • B23KSOLDERING OR UNSOLDERING; WELDING; CLADDING OR PLATING BY SOLDERING OR WELDING; CUTTING BY APPLYING HEAT LOCALLY, e.g. FLAME CUTTING; WORKING BY LASER BEAM
    • B23K35/00Rods, electrodes, materials, or media, for use in soldering, welding, or cutting
    • B23K35/22Rods, electrodes, materials, or media, for use in soldering, welding, or cutting characterised by the composition or nature of the material
    • B23K35/36Selection of non-metallic compositions, e.g. coatings, fluxes; Selection of soldering or welding materials, conjoint with selection of non-metallic compositions, both selections being of interest
    • B23K35/3612Selection of non-metallic compositions, e.g. coatings, fluxes; Selection of soldering or welding materials, conjoint with selection of non-metallic compositions, both selections being of interest with organic compounds as principal constituents
    • B23K35/3615N-compounds
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B23MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
    • B23KSOLDERING OR UNSOLDERING; WELDING; CLADDING OR PLATING BY SOLDERING OR WELDING; CUTTING BY APPLYING HEAT LOCALLY, e.g. FLAME CUTTING; WORKING BY LASER BEAM
    • B23K35/00Rods, electrodes, materials, or media, for use in soldering, welding, or cutting
    • B23K35/22Rods, electrodes, materials, or media, for use in soldering, welding, or cutting characterised by the composition or nature of the material
    • B23K35/36Selection of non-metallic compositions, e.g. coatings, fluxes; Selection of soldering or welding materials, conjoint with selection of non-metallic compositions, both selections being of interest
    • B23K35/3612Selection of non-metallic compositions, e.g. coatings, fluxes; Selection of soldering or welding materials, conjoint with selection of non-metallic compositions, both selections being of interest with organic compounds as principal constituents
    • B23K35/3618Carboxylic acids or salts

Landscapes

  • Engineering & Computer Science (AREA)
  • Mechanical Engineering (AREA)
  • Chemical & Material Sciences (AREA)
  • Inorganic Chemistry (AREA)
  • Electric Connection Of Electric Components To Printed Circuits (AREA)
  • Conductive Materials (AREA)
  • Die Bonding (AREA)

Abstract

一种包含与基于松香的助熔剂相混合的基于Sn的无铅焊料粉末的焊锡膏,所述基于松香的助熔剂包含0.01-10.0重量%的至少一种选自水杨酰胺和它的衍生物的水杨酰胺化合物,其可防止在软熔焊接过程中焊料球和空隙的形成,并显示良好的钎焊性。A solder paste comprising Sn-based lead-free solder powder mixed with a rosin-based flux, wherein the rosin-based flux comprises 0.01-10.0% by weight of at least one salicylamide compound selected from salicylamide and its derivatives, which prevents the formation of solder balls and voids during soft soldering and exhibits good solderability.

Description

焊锡膏solder paste

技术领域technical field

本发明涉及用于焊接电子装置的焊锡膏,和特别涉及基于Sn的、无铅焊接的焊锡膏。The present invention relates to solder pastes for soldering electronic devices, and in particular to Sn-based, lead-free solder pastes.

背景技术Background technique

自从古代起,Sn-Pb合金就已持续用作焊料。它们具有低熔点和良好的焊接能力的优点。例如,最流行的、共晶的Sn63%-Pb37%焊料具有183℃的熔点。Sn-Pb alloys have been continuously used as solders since ancient times. They have the advantage of low melting point and good welding ability. For example, the most popular, eutectic Sn63%-Pb37% solder has a melting point of 183°C.

共晶的Sn-Pb焊料也普遍用于焊接电子装置。近来,由于SMT缩小尺寸、提高封装密度和性能和降低操作成本的能力,表面安装技术(SMT)已被日益用于在印刷电路板上安装电子部件。在SMT中,通过使用焊锡膏(也称作膏焊料)的软熔焊接方法来典型地进行焊接,所示焊锡膏包含与焊接助熔剂,特别是基于松香的助熔剂均匀混合的焊料粉末。通常,软熔焊接方法包含通过印刷或分散(通过分散器卸料)将焊锡膏进料到印刷电路板上,利用焊锡膏的粘附将芯片型电子部件临时固定在焊锡膏上,并在软熔炉中加热上面带有电子部件的印刷电路板,以使得焊料熔化,从而固定部件并与印刷电路板电力相连。Eutectic Sn-Pb solders are also commonly used for soldering electronic devices. Recently, surface mount technology (SMT) has been increasingly used to mount electronic components on printed circuit boards due to SMT's ability to reduce size, increase packaging density and performance, and reduce operating costs. In SMT, soldering is typically performed by a reflow soldering method using a solder paste (also called paste solder) comprising solder powder uniformly mixed with a soldering flux, especially a rosin-based flux. Generally, the reflow soldering method involves feeding solder paste onto a printed circuit board by printing or dispensing (discharging through a dispenser), temporarily fixing chip-type electronic parts on the solder paste by using the adhesion of the solder paste, and A printed circuit board with electronic components on it is heated in a furnace so that the solder melts, securing the components and electrically connecting them to the printed circuit board.

通过拆卸从废弃的电子装置拆除的印刷电路板常常通过在破碎机中研磨和埋于地下来清除。当近年来已被酸化的雨水(即酸雨)接触埋于地下的粉末印刷电路板时,Sn-Pb焊料中的铅(Pb)析出并污染地下水。如果人或动物持续饮用含铅的水很多年,则铅在体内积累从而导致铅中毒。因此,在本领域中已推荐在焊接电子装置过程中使用无铅焊料,其完全不含铅。Printed circuit boards removed from discarded electronic devices by dismantling are often disposed of by grinding in shredders and burying in the ground. When rainwater (ie, acid rain), which has been acidified in recent years, contacts powder printed circuit boards buried underground, lead (Pb) in the Sn-Pb solder is precipitated and pollutes groundwater. If a person or animal continues to drink water containing lead for many years, lead builds up in the body leading to lead poisoning. Therefore, it has been recommended in the art to use lead-free solders, which are completely free of lead, during soldering of electronic devices.

无铅焊料应由对人类无害的元素组成。例如,不能使用Cd,即使它能降低熔化温度。目前有前途的无铅焊料是基于Sn的合金,其包含大比例的Sn和一种或多种合金元素例如Ag,Cu,Bi,In,Sb或Zn。Lead-free solder should consist of elements that are not harmful to humans. For example, Cd cannot be used even though it lowers the melting temperature. Currently promising lead-free solders are Sn-based alloys that contain a large proportion of Sn and one or more alloying elements such as Ag, Cu, Bi, In, Sb or Zn.

其中,含Ag的基于Sn的焊料(下文表示为基于Sn-Ag的焊料)例如Sn-Ag合金和Sn-Ag-Cu合金由于作为无铅焊料具有相对良好的润湿性,而具有易于操作的优点。然而,基于Sn-Ag的无铅焊料具有约220℃的熔点,其比共晶的Sn-Pb合金的熔点高约30-40℃,因此工作温度(在焊接时的加热温度)也变得相应较高。因此,它们可能不适合用于焊接某些热敏感的电子部件。Among them, Sn-based solders containing Ag (hereinafter referred to as Sn-Ag-based solders) such as Sn-Ag alloys and Sn-Ag-Cu alloys have advantages of easy handling due to their relatively good wettability as lead-free solders. advantage. However, the Sn-Ag-based lead-free solder has a melting point of about 220°C, which is about 30-40°C higher than that of the eutectic Sn-Pb alloy, so the working temperature (heating temperature at the time of soldering) also becomes corresponding higher. Therefore, they may not be suitable for soldering certain heat-sensitive electronic components.

从安全和经济的观点出发,含Zn的基于Sn的焊料(下文表示为基于Sn-Zn的焊料)是有利的,因为Zn不仅是对人体无害和不可缺少的元素,而且发现其大量存在于地下,因此它的成本比Ag,Cu,Bi,In等低。Sn-Zn无铅焊料的典型合金组合物是Sn-9Zn。该焊料具有199℃的熔点,其比Sn-Ag无铅焊料的熔点低约20℃,因此它也具有可用于焊接热敏感的电子部件的优点,基于Sn-Ag的无铅焊料不能涂布到所述热敏感的电子部件上。From the standpoint of safety and economy, Sn-based solder containing Zn (hereinafter referred to as Sn-Zn-based solder) is advantageous because Zn is not only a harmless and indispensable element to the human body, but also found to exist in large amounts in Underground, so its cost is lower than Ag, Cu, Bi, In etc. A typical alloy composition for Sn-Zn lead-free solder is Sn-9Zn. This solder has a melting point of 199°C, which is about 20°C lower than that of Sn-Ag lead-free solder, so it also has the advantage of being useful for soldering heat-sensitive electronic parts, which Sn-Ag-based lead-free solder cannot be applied to on the heat-sensitive electronic components.

与从Sn-Pb焊料粉末和相同的基于松香的助熔剂制得的常规的焊锡膏相比,在包含基于Sn的无铅焊料(包括基于Sn-Ag和Sn-Zn的焊料)的粉末的无铅焊锡膏(这类焊锡膏在下文表述为“基于Sn的无铅焊锡膏”)与基于松香的助熔剂混合的过程中,由于焊料粉末中存在高含量的活性Sn金属,焊料粉末与助熔剂的组分,特别是与通常存在于基于松香的助熔剂中的活化剂之间的反应可能容易地发生。这种反应可能导致焊锡膏粘度的改变,并产生焊锡膏不能通过印刷或分散来令人满意地进料的问题。Compared with the conventional solder paste prepared from Sn-Pb solder powder and the same rosin-based flux, the absence of lead-free solder in the powder containing Sn-based solder (including Sn-Ag and Sn-Zn-based solder) During the mixing of lead solder paste (this type of solder paste is hereinafter referred to as "Sn-based lead-free solder paste") and rosin-based flux, due to the high content of active Sn metal in the solder powder, the solder powder and flux The reaction between the components, especially with the activators usually present in rosin-based fluxes, can easily occur. This reaction may cause a change in the viscosity of the solder paste, and create a problem that the solder paste cannot be fed satisfactorily by printing or spreading.

作为一个对策,可使用,特别是在基于Sn-Ag焊料的焊锡膏中使用一种方法,其中通过减少加入到基于松香的助熔剂中的活化剂如氢卤化胺和有机酸的量来控制粘度变化,从而抑制助熔剂与焊料粉末的反应。然而,由于该方法削弱了助熔剂的活性,它可能导致焊料球的形成并且不利地影响焊料的润湿性。因此,存在一种需要,即控制基于Sn的无铅焊锡膏的粘度变化而不减少助熔剂中活化剂的量。As a countermeasure, a method may be used, especially in Sn-Ag solder-based solder pastes, in which the viscosity is controlled by reducing the amount of activators such as amine hydrohalides and organic acids added to the rosin-based flux Change, thereby suppressing the reaction of flux and solder powder. However, since this method weakens the activity of the flux, it may lead to the formation of solder balls and adversely affect the wettability of the solder. Therefore, there is a need to control the viscosity variation of Sn-based lead-free solder paste without reducing the amount of activator in the flux.

除了上述描述的问题,包含基于Sn-Zn无铅焊料粉末的焊锡膏(下文表示为“基于Sn-Zn的焊锡膏”)存在另一个问题。Zn是一种金属,由于它高的电离趋势导致它易于氧化。因此,在接触空气的焊料粉末表面形成一层氧化层,这使得焊料粉末的润湿性降低。特别是,在通过使用基于松香的助熔剂制备的基于Sn-Zn的焊锡膏中,通过与助熔剂反应产生的焊料粉末的表面氧化甚至变得更严重,因此常常发生焊接疵点包括由于焊料极差的润湿性导致形成空隙和形成焊接球。In addition to the problems described above, solder pastes containing Sn-Zn-based lead-free solder powder (hereinafter denoted as "Sn-Zn-based solder paste") have another problem. Zn is a metal that is prone to oxidation due to its high ionization tendency. Therefore, an oxide layer is formed on the surface of the solder powder in contact with the air, which reduces the wettability of the solder powder. In particular, in the Sn-Zn-based solder paste prepared by using a rosin-based flux, the surface oxidation of the solder powder generated by the reaction with the flux becomes even more serious, so that soldering defects including due to extremely poor solder The wettability of the lead leads to the formation of voids and the formation of solder balls.

为了增加基于Sn-Zn的焊锡膏中焊料的润湿性,可以设想使用含增加量的活化剂的基于松香的助熔剂。然而,如上所描述,在焊剂前,活化剂倾向于与焊料粉末反应,并且增加活化剂的量可使焊锡膏的粘度迅速增加并且干扰通过印刷或分散进行的焊锡膏的进料。In order to increase the wettability of the solder in Sn—Zn based solder pastes, it is conceivable to use rosin based fluxes with increased amounts of activators. However, as described above, the activator tends to react with the solder powder prior to fluxing, and increasing the amount of the activator can rapidly increase the viscosity of the solder paste and interfere with feeding of the solder paste by printing or dispensing.

在基于Sn-Zn的焊锡膏中,可以使用一种方法,即在与助熔剂混合前,用合适的物质包被基于Sn-Zn的焊料粉末表面,以防止焊料粉末与助熔剂反应和导致表面氧化。作为包被物质,可使用稀有金属如Au或Pd,从可水解的有机硅化合物等形成的无机氧化物,或有机物如咪唑或三唑。In Sn-Zn-based solder paste, a method can be used, which is to coat the surface of Sn-Zn-based solder powder with a suitable substance before mixing with the flux to prevent the solder powder from reacting with the flux and causing the surface oxidation. As the coating substance, a rare metal such as Au or Pd, an inorganic oxide formed from a hydrolyzable organosilicon compound or the like, or an organic substance such as imidazole or triazole can be used.

然而,这种包被增加了焊锡膏的制造成本。而且,包被的一些类型和方法可促进包被操作过程中焊料粉末的氧化,并且方法不一定能有效提高焊料润湿性或钎焊性。However, such encapsulation increases the manufacturing cost of the solder paste. Also, some types and methods of coating can promote oxidation of the solder powder during the coating operation, and methods are not necessarily effective in improving solder wettability or solderability.

发明内容Contents of the invention

本发明要解决的技术问题是提供具有提高的钎焊性,最小的粘度变化和具有良好的润湿性的基于Sn的无铅焊锡膏,其可令人满意地用于软熔焊接方法。The technical problem to be solved by the present invention is to provide a Sn-based lead-free solder paste with improved solderability, minimal viscosity change and good wettability, which can be satisfactorily used in reflow soldering methods.

本发明的一个目的是提高基于Sn的无铅焊锡膏的钎焊性,所述焊锡膏包含与基于松香的助熔剂混合的基于Sn的无铅焊料粉末,特别是包含活化剂的焊锡膏。An object of the present invention is to improve the solderability of a Sn-based lead-free solder paste comprising Sn-based lead-free solder powder mixed with a rosin-based flux, particularly a solder paste comprising an activator.

本发明的另一个目的是提供这种基于Sn的无铅焊锡膏,其显示最小的粘度变化和具有良好的润湿性。Another object of the present invention is to provide such Sn-based lead-free solder paste which shows minimal viscosity change and has good wettability.

本发明的另一个目的是提供基于Sn的无铅焊锡膏,特别是基于Sn-Zn的焊锡膏,其具有良好的焊料润湿性和钎焊性,其中可防止与常规基于Sn-Zn的焊锡膏有效相遇的焊料粉末的表面氧化,而不需包被焊料粉末。Another object of the present invention is to provide a Sn-based lead-free solder paste, especially a Sn-Zn-based solder paste, which has good solder wettability and solderability, wherein it can prevent interference with conventional Sn-Zn-based solder The paste effectively meets the surface oxidation of the solder powder without coating the solder powder.

一方面,本发明提供了包含与基于松香的助熔剂混合的基于Sn的无铅焊料粉末,其中基于松香的助熔剂包含0.5-10.0重量%的至少一种异氰脲酸化合物(isocyanuric compound),其选自不具有羟基的异氰脲酸和它的衍生物。In one aspect, the present invention provides a lead-free solder powder comprising Sn mixed with a rosin-based flux, wherein the rosin-based flux comprises 0.5-10.0% by weight of at least one isocyanuric compound, It is selected from isocyanuric acid and its derivatives which do not have a hydroxyl group.

另一方面,本发明提供了包含与基于松香的助熔剂混合的基于Sn的无铅焊料粉末,其中基于松香的助熔剂包含0.01-10.0重量%的至少一种水杨酰胺化合物,其选自水杨酰胺和它的衍生物。In another aspect, the present invention provides a lead-free solder powder comprising Sn mixed with a rosin-based flux, wherein the rosin-based flux comprises 0.01-10.0% by weight of at least one salicylamide compound selected from water Salicylamide and its derivatives.

本发明提供了基于Sn的无铅焊锡膏,其具有提高的钎焊性,并且可令人满意地用于常规软熔焊接方法。结果,在某种情况下,例如包含对氧化高度敏感的基于Sn-Zn的无铅焊料粉末的焊锡膏,使用包含如同常规的适量的活化剂,可提供一种焊锡膏,其中焊料球的形成受到抑制,并且其具有杰出的润湿性。还可以抑制包含基于Sn的焊料粉末的基于Sn的无铅焊锡膏的粘度变化,所述基于Sn的焊料包括基于Sn-Ag的焊料和基于Sn-Zn的焊料,从而有可能明显地延长使用这种无铅焊锡膏,而容易进行印刷或分配。The present invention provides a Sn-based lead-free solder paste that has improved solderability and can be satisfactorily used in conventional reflow soldering methods. As a result, in certain cases, such as solder pastes containing Sn-Zn-based lead-free solder powders that are highly sensitive to oxidation, the use of an activator containing an appropriate amount as usual can provide a solder paste in which the formation of solder balls is inhibited, and it has excellent wetting properties. It is also possible to suppress the viscosity change of the Sn-based lead-free solder paste containing the Sn-based solder powder, including the Sn-Ag-based solder and the Sn-Zn-based solder, thereby making it possible to remarkably prolong the use of this solder. A lead-free solder paste that is easy to print or dispense.

具体实施方式Detailed ways

通常用于焊锡膏的基于松香的助熔剂通过在溶剂中溶解松香及一种或多种添加剂如活化剂和触变剂来制备。特别地,活化剂的类型和数量对焊锡膏的焊料润湿性有很大的影响。Rosin-based fluxes commonly used in solder pastes are prepared by dissolving rosin and one or more additives such as activators and thixotropic agents in a solvent. In particular, the type and amount of activator has a great influence on the solder wettability of the solder paste.

通常,与Sn-Pb焊料相比,基于Sn的无铅焊料具有差的焊料润湿性。例如,与Sn-Pb焊料的扩散系数相比,Sn-Ag无铅焊料扩散仅相当于Sn-Pb焊料的约80%。Sn-Zn无铅焊料具有甚至更差的扩散系数,它扩散的程度仅相当于Sn-Pb焊料的约70%。Generally, Sn-based lead-free solders have poor solder wettability compared to Sn-Pb solders. For example, compared to the diffusion coefficient of Sn-Pb solder, Sn-Ag lead-free solder diffusion is only equivalent to about 80% of Sn-Pb solder. Sn-Zn lead-free solder has an even worse diffusion coefficient, it diffuses only about 70% of that of Sn-Pb solder.

因此,基于Sn的无铅焊锡膏结合大量的活化剂以提高润湿性似乎是有利的。然而,如前所述,由于在活化剂和焊料粉末之间的反应,这导致焊锡膏的粘度迅速增加。结果,焊锡膏很快变得难以通过印刷或通过分散器来进料,并且它的存放寿命或使用寿命变得极短。因此,除非通过表面包被来保护焊料粉末,应减少活化剂的量,导致差的润湿性。特别是常规基于Sn-Zn的无铅焊锡膏具有非常差的润湿性。Therefore, it seems favorable for Sn-based Pb-free solder pastes to incorporate a large amount of activators to improve wettability. However, as mentioned earlier, this results in a rapid increase in the viscosity of the solder paste due to the reaction between the activator and the solder powder. As a result, solder paste quickly becomes difficult to print or feed through a dispenser, and its shelf life or usable life becomes extremely short. Therefore, unless the solder powder is protected by surface coating, the amount of activator should be reduced, resulting in poor wetting. In particular, conventional Sn-Zn based lead-free solder pastes have very poor wettability.

在使用焊锡膏的软熔焊接过程中,在称作软熔炉的加热炉中进行焊接。软熔炉中的加热通常为两步加热,其中在150-170℃温度下首先进行预热30-100秒,然后在高于焊料熔化温度20-50℃的温度下进行主要的加热。为了蒸发焊锡膏中的溶剂和为了同时减轻对要焊接的电子部件的热震荡,进行预热。In the reflow soldering process using solder paste, soldering is performed in a heated furnace called a reflow furnace. Heating in a reflow furnace is usually a two-step heating, where first preheating is performed at a temperature of 150-170°C for 30-100 seconds, and then main heating is performed at a temperature 20-50°C above the melting temperature of the solder. Preheating is performed in order to evaporate the solvent in the solder paste and at the same time to reduce thermal shock to the electronic parts to be soldered.

设计在仍然是目前最流行的共晶Sn-Pb焊料的焊锡膏中使用的物质,以使其在这两步加热中显示最佳的性能。例如,活化剂在约150℃开始部分反应,150℃是预热温度,并在约210-230℃完全反应,210-230℃是Sn-Pb焊料的主要反应温度。在Sn-Pb焊料的焊锡膏中,即使使用的活化剂在低到150℃的温度下有活性,由于Pb的低反应性,在预热阶段也不会发生明显的焊料粉末的氧化。The substances used in solder pastes, still the most popular eutectic Sn-Pb solders, are designed to exhibit optimum performance during this two-step heating. For example, the activator starts to partially react at about 150°C, which is the preheating temperature, and completely reacts at about 210-230°C, which is the main reaction temperature of Sn-Pb solder. In the solder paste of Sn-Pb solder, even if the activators used are active at temperatures as low as 150°C, due to the low reactivity of Pb, no significant oxidation of the solder powder occurs during the preheating stage.

相反,发现,关于基于Sn-Zn的无铅焊锡膏,甚至在预热阶段,暴露在基于Sn-Zn的焊料粉末表面的锌可容易地结合软熔炉中的氧气,以在焊料粉末上形成相对厚的表面氧化物层。如果对具有在预热期间通过氧化形成的这种氧化层的焊料粉末进行主要加热,焊料粉末与覆盖在它表面上的氧化层一起熔化,因此它如同焊料球保持着并不扩散。另外,通过与焊料粉末上的表面氧化层反应,助熔剂被大部分消耗,并且丧失了它的活性,导致差的润湿性和导致在获得的焊接点内部形成空隙。这些焊料球和空隙的形成导致形成焊接疵点。On the contrary, it was found that, with respect to the Sn-Zn-based lead-free solder paste, even in the preheating stage, the zinc exposed on the surface of the Sn-Zn-based solder powder can easily combine with the oxygen in the reflow furnace to form a relatively thick surface oxide layer. If the solder powder having such an oxide layer formed by oxidation during preheating is mainly heated, the solder powder melts together with the oxide layer covering its surface, so it remains like a solder ball without spreading. In addition, by reacting with the surface oxide layer on the solder powder, the flux is mostly consumed and loses its activity, leading to poor wettability and to the formation of voids inside the solder joints obtained. The formation of these solder balls and voids leads to the formation of solder defects.

如同已陈述的,由于Zn的高的电离趋势和对氧化的敏感性,基于Sn-Zn的无铅焊料对表面氧化高度敏感。特别地,据推测,关于焊锡膏,焊料是具有极大表面积的粉末形式,因此基于Sn-Zn的焊料的氧化在预热阶段变得严重,导致对钎焊性的显著不利影响。As already stated, lead-free solders based on Sn—Zn are highly sensitive to surface oxidation due to Zn's high ionization tendency and susceptibility to oxidation. In particular, it is presumed that, regarding solder paste, solder is in powder form with an extremely large surface area, so oxidation of Sn—Zn-based solder becomes severe in the preheating stage, resulting in a significant adverse effect on solderability.

如同在N2软熔炉中所实现的那样,如果从炉内的气氛中几乎完全去除氧气,则可防止预热阶段基于Sn-Zn的无铅焊料粉末的氧化。然而,N2软熔炉是昂贵的,并且具有高的运转成本。Oxidation of Sn-Zn based lead-free solder powders during the preheating phase can be prevented if oxygen is almost completely removed from the atmosphere inside the furnace, as realized in N2 reflow furnaces. However, N2 reflow furnaces are expensive and have high operating costs.

已发现,按照本发明,通过向用于混合焊料粉末的基于松香的助熔剂中加入至少一种异氰脲酸化合物以制备焊锡膏,可防止预热过程中基于Sn-Zn的无铅焊料粉末的氧化,所述异氰脲酸化合物选自不具有羟基的异氰脲酸和它的衍生物。尽管不希望被具体的理论所束缚,但设想其原因如下。It has been found that, according to the present invention, by adding at least one isocyanuric acid compound to the rosin-based flux used to mix the solder powder to prepare the solder paste, the lead-free solder powder based on Sn-Zn can be prevented from being damaged during the preheating process. The oxidation of the isocyanuric acid compound is selected from isocyanuric acid without hydroxyl and its derivatives. While not wishing to be bound by a particular theory, the reason for this is assumed to be as follows.

异氰脲酸化合物通常具有高的耐热性,它们在150-170℃加热30-100秒的过程中不进行分解,所述150-170℃温度为软熔炉中的标准预热条件。因此,如果包含异氰脲酸化合物的助熔剂用于制备基于Sn-Zn的焊锡膏,在软熔炉中的预热过程中,异氰脲酸化合物将覆盖基于Sn-Zn的焊料粉末表面,可有效防止其表面氧化。Isocyanuric acid compounds generally have high heat resistance, and they do not decompose during heating at 150-170° C., which is a standard preheating condition in a remelting furnace, for 30-100 seconds. Therefore, if a flux containing an isocyanuric acid compound is used to prepare a Sn-Zn based solder paste, during the preheating process in a reflow furnace, the isocyanuric acid compound will cover the surface of the Sn-Zn based solder powder, which may Effectively prevent its surface from oxidation.

使用不具有羟基的异氰脲酸化合物的一个原因如下。为了提高润湿性,用于制备焊锡膏的基于松香的助熔剂包含一种活化剂。活化剂通常包含有机胺的氢卤盐。在存在极性物质的条件下,在焊接前,特别是当焊锡膏暴露于空气时进行印刷时,氢卤化胺可与基于Sn-Zn的焊料粉末反应。由于这个反应,焊锡膏的粘度改变,并且通常增加,从而使得难以进行平滑印刷。用基于Sn-Zn的无铅焊锡膏,这个趋势特别强烈,因此可避免使用极性物质。由于具有羟基的异氰脲酸衍生物显示极性,在用于依照本发明的焊锡膏的助熔剂中不使用它们。One reason for using an isocyanuric acid compound not having a hydroxyl group is as follows. To improve wetting, rosin-based fluxes used to prepare solder pastes contain an activator. The activator typically comprises a hydrohalide salt of an organic amine. In the presence of polar species, amine hydrohalides can react with Sn-Zn based solder powders prior to soldering, especially when printing is performed when the solder paste is exposed to air. Due to this reaction, the viscosity of the solder paste changes, and generally increases, making smooth printing difficult. This trend is particularly strong with Sn-Zn-based lead-free solder pastes, so the use of polar substances can be avoided. Since isocyanuric acid derivatives having a hydroxyl group show polarity, they are not used in the flux used for the solder paste according to the present invention.

如果在用于基于Sn-Zn的无铅焊锡膏的助熔剂中使用具有羟基的异氰脲酸衍生物,粉末表面上的锌可被氧化以使得在用水洗涤期间表面变白,所述洗涤在焊接后进行。这是为什么具有羟基的异氰脲酸衍生物不适于基于Sn-Zn的无铅焊锡膏的另一个原因。If an isocyanuric acid derivative having a hydroxyl group is used in a flux for a Sn-Zn-based lead-free solder paste, the zinc on the powder surface may be oxidized so that the surface becomes white during washing with water, which in After welding. This is another reason why isocyanuric acid derivatives having hydroxyl groups are not suitable for Sn-Zn based lead-free solder pastes.

适于在本发明中使用的异氰脲酸化合物的实例是具有下式的异氰脲酸和它的衍生物:Examples of isocyanuric acid compounds suitable for use in the present invention are isocyanuric acid and its derivatives having the formula:

Figure C0181977000081
Figure C0181977000081

其中R1-R3,它们彼此可以相同或不同,代表氢,任选被卤素取代的烷基,或烯丙基。烷基优选是具有1-6个、优选1-4个碳原子的低级烷基。其中R1-R3均为氢的化合物是异氰脲酸。其中它们均为烷基的化合物是异氰脲酸三烷基酯。wherein R 1 -R 3 , which may be the same or different from each other, represent hydrogen, alkyl optionally substituted by halogen, or allyl. The alkyl group is preferably a lower alkyl group having 1 to 6, preferably 1 to 4 carbon atoms. The compound wherein R 1 -R 3 are all hydrogen is isocyanuric acid. The compound in which they are both alkyl groups is a trialkyl isocyanurate.

这类异氰脲酸化合物的具体实例包括异氰脲酸,异氰脲酸三甲酯,异氰脲酸三乙酯,异氰脲酸三丙酯,异氰脲酸丁酯,三(2,3-二溴丙基)异氰酸酯,异氰脲酸三烯丙酯等。可使用一种或多种异氰脲酸化合物。Specific examples of such isocyanuric acid compounds include isocyanuric acid, trimethyl isocyanurate, triethyl isocyanurate, tripropyl isocyanurate, butyl isocyanurate, tris(2 , 3-dibromopropyl) isocyanate, triallyl isocyanurate, etc. One or more isocyanuric acid compounds may be used.

优选用于本发明的异氰脲酸化合物是异氰脲酸和异氰脲酸三(卤代烷)酯(上式的化合物,其中R1-R3是卤代烷基)例如三(2,3-二溴丙基)异氰脲酸酯。它们可同时使用。特别地,优选单独使用异氰脲酸或作为与另一种异氰脲酸化合物的混合物使用。Preferred isocyanuric compounds for use in the present invention are isocyanuric acid and tris(haloalkyl)isocyanurates (compounds of the above formula wherein R 1 -R 3 are haloalkyl) such as tris(2,3-di bromopropyl) isocyanurate. They can be used simultaneously. In particular, isocyanuric acid is preferably used alone or as a mixture with another isocyanuric acid compound.

存在于基于松香的助熔剂中的异氰脲酸化合物的量为0.5-10.0重量%。如果这个量小于0.5重量%,在预热过程中不能充分实现预防基于Sn-Zn的焊料粉末的表面氧化的作用,而如果超过10重量%,则降低了钎焊性。优选加入到助熔剂中的异氰脲酸化合物的量为2-6重量%。The amount of isocyanuric acid compound present in the rosin-based flux is 0.5-10.0% by weight. If the amount is less than 0.5% by weight, the effect of preventing surface oxidation of Sn—Zn-based solder powder during preheating cannot be sufficiently achieved, while if it exceeds 10% by weight, solderability is reduced. The amount of the isocyanuric acid compound added to the flux is preferably 2 to 6% by weight.

依照本发明的另一个方面,焊锡膏包含基于Sn的无铅焊料粉末和基于松香的助熔剂,所述助熔剂包含0.01-10.0重量%的至少一种选自水杨酰胺(=水杨酸酰胺)和它的衍生物的水杨酰胺化合物。According to another aspect of the present invention, a solder paste comprises Sn-based lead-free solder powder and a rosin-based flux comprising 0.01-10.0% by weight of at least one compound selected from salicylamide (=salicylic acid amide ) and its derivatives of salicylamide compounds.

尽管不希望被具体的理论所束缚,据设想,水杨酰胺化合物优选被焊料粉末的表面所吸附,因此,它可以防止焊料粉末与助熔剂的组分反应,特别是与活化剂如氢卤化胺和有机酸反应。结果,防止了由这种反应引起的焊料粉末的粘度的变化(主要是增加),并且即使是在长时间贮存后,焊锡膏也可通过印刷或分配平滑地进料。已发现水杨酰胺化合物不干扰焊锡膏的软熔性能。While not wishing to be bound by a particular theory, it is hypothesized that the salicylamide compound is preferentially adsorbed by the surface of the solder powder, and thus, it prevents the solder powder from reacting with flux components, especially with activators such as amine hydrohalides. Reacts with organic acids. As a result, the change (mainly increase) of the viscosity of the solder powder caused by this reaction is prevented, and the solder paste can be smoothly fed by printing or dispensing even after long-term storage. Salicylamide compounds have been found not to interfere with the reflow properties of solder pastes.

用包含任何基于Sn的无铅焊料的粉末的焊锡膏观察水杨酰胺化合物在抑制焊锡膏的粘度变化方面的作用,所述基于Sn的无铅焊料包括基于Sn-Ag和基于Sn-Zn的焊料。The effect of the salicylamide compound in suppressing the viscosity change of the solder paste was observed with a solder paste containing powder of any Sn-based lead-free solder, including Sn-Ag-based and Sn-Zn-based solders .

用于本发明的水杨酰胺化合物包括水杨酰胺,癸二羧酸二水杨酰肼,3-(N-水杨酰)-氨基-1,2,4-三唑等。如果存在于基于松香的助熔剂中的水杨酰胺化合物的量少于0.01重量%,不能可观地实现上述作用。如果多于10.0重量%,可抑制焊料粉末的熔化,导致焊接过程中形成焊接球。在助熔剂中水杨酰胺的量优选为0.1-3.0重量%。The salicylamide compound used in the present invention includes salicylamide, decanedicarboxylic acid disalicylhydrazide, 3-(N-salicyloyl)-amino-1,2,4-triazole and the like. If the amount of the salicylamide compound present in the rosin-based flux is less than 0.01% by weight, the above-mentioned effects cannot be appreciably achieved. If it is more than 10.0% by weight, melting of solder powder may be suppressed, resulting in formation of solder balls during soldering. The amount of salicylamide in the flux is preferably from 0.1 to 3.0% by weight.

如前所阐明,水杨酰胺化合物似乎通过吸附焊锡膏中基于Sn的无铅焊料粉末表面来发挥其抑制基于Sn的无铅焊锡膏的粘度变化。因此,代替以向助熔剂中加入水杨酰胺化合物,也可以利用焊料粉末的表面处理,将水杨酰胺化合物预先吸附到焊料粉末的表面,所述表面处理可通过例如将溶解于适当挥发性溶剂中的水杨酰胺化合物溶液喷雾到焊料粉末的表面上或将焊料粉末沉浸到该溶液中,然后蒸发溶剂来实现。如此获得的具有通过吸附沉积到其表面上的水杨酰胺化物的基于Sn的焊料粉末可与不含水杨酰胺化合物的基于松香的助熔剂相混合以制备焊锡膏。As elucidated before, the salicylamide compound seems to exert its ability to suppress the viscosity change of the Sn-based lead-free solder paste by adsorbing to the surface of the Sn-based lead-free solder powder in the solder paste. Therefore, instead of adding the salicylamide compound to the flux, it is also possible to pre-adsorb the salicylamide compound to the surface of the solder powder by surface treatment of the solder powder by, for example, dissolving it in a suitable volatile solvent. A solution of salicylamide compound in the solder is sprayed onto the surface of the solder powder or the solder powder is immersed in the solution, and then the solvent is evaporated. The thus obtained Sn-based solder powder having the salicylamide compound deposited on its surface by adsorption may be mixed with a rosin-based flux not containing the salicylamide compound to prepare a solder paste.

因此,本发明还提供了一种制备焊锡膏的方法,其包含将基于Sn的无铅焊料粉末用水杨酰胺化合物溶液在有机溶剂中进行表面处理,并将得到的在其表面上沉积水杨酰胺化合物的焊料粉末与基于松香的助熔剂混合。Therefore, the present invention also provides a method for preparing a solder paste, which comprises surface-treating a Sn-based lead-free solder powder solution of a salicylamide compound in an organic solvent, and depositing the obtained salicylamide on the surface thereof. The compounded solder powder is mixed with a rosin-based flux.

在该方法中,优选如此进行表面处理以使得沉积到焊料粉末上的水杨酰胺化合物的量在0.01-10.0重量%,所述比率是基于在下一步中与表面处理的焊料粉末混合的助熔剂的重量。In this method, the surface treatment is preferably performed such that the amount of the salicylamide compound deposited on the solder powder is 0.01 to 10.0% by weight based on the flux mixed with the surface-treated solder powder in the next step. weight.

依照本发明在焊锡膏中使用的助熔剂是基于松香的助熔剂,其具有作为主要组分的松香。典型地,基于松香的助熔剂包含松香,活化剂,触变剂和溶剂。除了依照本发明向助熔剂中加入异氰脲酸化合物或水杨酰胺化合物以外,助熔剂的其它组分的类型和数量可与常规的基于松香的助熔剂相同,没有特别的限制。对于依照本发明的焊锡膏,助熔剂也可以包含异氰脲酸化合物和水杨酰胺化合物,每个用量在上述范围内,从而进一步提高焊锡膏的钎焊性。The flux used in the solder paste according to the present invention is a rosin-based flux having rosin as a main component. Typically, rosin-based fluxes contain rosin, activators, thixotropes and solvents. Except for adding an isocyanuric acid compound or a salicylamide compound to the flux according to the present invention, types and amounts of other components of the flux may be the same as conventional rosin-based fluxes without particular limitation. For the solder paste according to the present invention, the fluxing agent may also contain an isocyanuric acid compound and a salicylamide compound, each in an amount within the above-mentioned range, so as to further improve the solderability of the solder paste.

松香可以是天然的,未被改良的松香,例如松香(gum rosin),浮油松香或木松香,或它可以是改良的松香例如聚合松香,氢化松香,松香酯,或松香改良的树脂。当然,可以使用它们中的两种或多种。The rosin can be a natural, unmodified rosin, such as gum rosin, tall oil rosin, or wood rosin, or it can be a modified rosin such as polymerized rosin, hydrogenated rosin, rosin ester, or rosin modified resin. Of course, two or more of them may be used.

作为活化剂,优选使用氢卤化物,特别是有机胺的氢溴化物。有机胺可以是伯胺(如乙胺),仲胺(如二乙胺)或叔胺(如三乙胺)。也可使用杂环胺例如吡啶,芳香胺如苯胺,脂环胺例如环己胺,具有两个或多个氨基的化合物如二苯胍。As activators, preference is given to using hydrohalides, especially hydrobromides of organic amines. The organic amine can be primary (eg ethylamine), secondary (eg diethylamine) or tertiary (eg triethylamine). Heterocyclic amines such as pyridine, aromatic amines such as aniline, alicyclic amines such as cyclohexylamine, compounds having two or more amino groups such as diphenylguanidine can also be used.

优选除了氢卤化胺活化剂,也可使用有机酸活化剂如硬脂酸和癸二酸或另一种活化剂。Preferably in addition to the amine hydrohalide activator, an organic acid activator such as stearic acid and sebacic acid or another activator may also be used.

硬化的蓖麻油,酰胺或类似物通常用作触变剂。Hardened castor oil, amides or similar are commonly used as thixotropic agents.

溶剂的实例是卡必醇例如丁基卡必醇和己基卡必醇,和醇例如萜品醇和卤代醇。Examples of solvents are carbitols such as butyl carbitol and hexyl carbitol, and alcohols such as terpineol and halogenated alcohols.

助熔剂中的是上述组分的量以重量百分比计为,例如松香35-60%,活化剂0.5-10%,触变剂1-10%。氢卤化胺活化剂的量优选为0.5-5%。当然,依照本发明,助熔剂还包含异氰脲酸化合物和/或水杨酰胺化合物。除了上述所提及的,助熔剂可包含一种或多种添加剂。The amount of the above-mentioned components in the flux is calculated by weight percentage, for example, 35-60% of rosin, 0.5-10% of activator, and 1-10% of thixotropic agent. The amount of amine hydrohalide activator is preferably 0.5-5%. Of course, according to the present invention, the fluxing agent also contains isocyanuric acid compound and/or salicylamide compound. In addition to those mentioned above, the flux may contain one or more additives.

依照本发明,在焊锡膏中使用的基于Sn的无铅焊料粉末可以是合金粉末,所述合金主要包含Sn,并且包括一种或多种Ag、Cu、In、Sb和Zn元素。优选地,基于Sn的无铅焊料是Sn-Ag合金(如Sn-3.5Ag),Sn-Ag-Cu合金(如Sn-3Ag-0.5Cu),Sn-Zn合金(如Sn-9Zn),或Sn-Zn-Bi合金(如Sn-8Zn-3Bi),其中元素前的数字表示以重量百分比计,元素的含量。为了进一步降低熔点,增加机械强度或抑制焊料氧化,这些基于Sn的无铅焊料还可包括一个或多个Bi,In,Ag,Ni,Co,Mo,Fe,P,Ge,Ga或类似物。According to the present invention, the Sn-based lead-free solder powder used in the solder paste may be an alloy powder mainly containing Sn and including one or more elements of Ag, Cu, In, Sb and Zn. Preferably, the Sn-based lead-free solder is a Sn-Ag alloy (such as Sn-3.5Ag), a Sn-Ag-Cu alloy (such as Sn-3Ag-0.5Cu), a Sn-Zn alloy (such as Sn-9Zn), or Sn-Zn-Bi alloy (such as Sn-8Zn-3Bi), wherein the number before the element indicates the content of the element in weight percentage. To further lower the melting point, increase mechanical strength or inhibit solder oxidation, these Sn-based lead-free solders may also include one or more of Bi, In, Ag, Ni, Co, Mo, Fe, P, Ge, Ga or the like.

在本发明的实施方案中,其中助熔剂包含异氰脲酸化合物,基于Sn的无铅焊料优选是基于Sn-Zn的焊料如Sn-Zn合金或Sn-Zn-Bi合金。如前所述,存在于助熔剂中的异氰脲酸化合物在软熔炉中,在预热阶段防止焊料粉末氧化是非常有效的。因此,当对包含对氧化高度敏感的基于Sn-Zn的无铅焊料粉末的焊锡膏实施该实施方案时,可获得特别明显的效果。In an embodiment of the present invention, wherein the flux contains an isocyanuric acid compound, the Sn-based lead-free solder is preferably a Sn-Zn-based solder such as a Sn-Zn alloy or a Sn-Zn-Bi alloy. As mentioned earlier, the presence of isocyanuric acid compounds in the flux is very effective in preventing the oxidation of solder powder during the preheating stage in the reflow furnace. Therefore, when this embodiment is carried out on a solder paste containing Sn—Zn-based lead-free solder powder which is highly sensitive to oxidation, a particularly remarkable effect can be obtained.

另一方面,可令人满意地对包含任何基于Sn的无铅焊料粉末的焊锡膏实施本发明的第二个实施方案,其中助熔剂包含水杨酰胺化合物,所述基于Sn的无铅焊料包括基于Sn-Ag的合金和基于Sn-Zn的合金,尽管对Sn-Zn焊料的作用通过比对Sn-Ag焊料的作用强。On the other hand, the second embodiment of the present invention can be satisfactorily practiced on a solder paste comprising any Sn-based lead-free solder powder, wherein the fluxing agent comprises a salicylamide compound, said Sn-based lead-free solder comprising Sn-Ag-based alloys and Sn-Zn-based alloys, although the effect on Sn-Zn solder is stronger than that on Sn-Ag solder.

不限定焊料粉末的形状,但通常它是球形粉末,其可用离心雾化方法,气体雾化方法等来制备。焊料粉末的颗粒大小可与常规焊锡膏的相同,通常在约200-400目,但也可使用500目或更细的粉末。The shape of the solder powder is not limited, but generally it is a spherical powder, which can be prepared by a centrifugal atomization method, a gas atomization method, or the like. The particle size of the solder powder can be the same as that of conventional solder paste, typically around 200-400 mesh, although 500 mesh or finer powders can also be used.

可选择焊料粉末与助熔剂的混合比率,以获得具有适于印刷或分散的粘度的焊锡膏。通常,助熔剂是5-20重量%,其余的为焊料粉末。The mixing ratio of solder powder and flux can be selected to obtain a solder paste with a viscosity suitable for printing or dispersing. Typically, flux is 5-20% by weight, with the remainder being solder powder.

描述下述实施例以进一步解释本发明。这些实施例总的来说是解释性的,而不是限制性的。在实施例中,如果未指出,百分比表示重量百分比。The following examples are described to further explain the invention. These examples are generally illustrative rather than restrictive. In the examples, percentages represent percentages by weight if not indicated.

实施例Example

(实施例1-3和比较例1)(Examples 1-3 and Comparative Example 1)

将88.5%的基于Sn-Zn无铅焊料合金的球形粉末与11.5%的基于松香的助熔剂彻底混合以制备焊锡膏,所述基于Sn-Zn的无铅焊料合金具有如下组成:8%的Zn,3%的Bi和其余的为Sn,所述基于松香的助熔剂具有示于表1的组成。88.5% spherical powder of Sn-Zn-based lead-free solder alloy having the following composition: 8% Zn , 3% Bi and the rest being Sn, the rosin-based flux had the composition shown in Table 1.

使用上述制备的焊锡膏,在两级加热型标准软熔炉中进行软熔试验,在软熔炉中预热和主要加热在通常条件下进行,并评估钎焊性(润湿性)和焊料球的形成。结果示于表1。Using the solder paste prepared above, a reflow test was performed in a two-stage heating type standard reflow furnace in which preheating and main heating were performed under normal conditions, and solderability (wettability) and solder balls were evaluated. form. The results are shown in Table 1.

                                表1   助熔剂组成(重量%)  实施例1  实施例2   实施例3  比较例1   聚合松香  44  41   41  46   二苯胍HBr  2  2   2  2   硬化的蓖麻油  5  5   5  5   异氰脲酸  2  -   1  -   三(2,3-二溴丙基)异氰脲酸酯  -  5   4  -   2,3-二溴-1-丙醇  2  2   2  2   α-萜品醇  45  45   45  45   试验结果  实施例1  实施例2   实施例3  比较例1   焊料球  无  少量   无  很多   钎焊性  杰出  良好   杰出  差 Table 1 Flux composition (weight%) Example 1 Example 2 Example 3 Comparative example 1 polymerized rosin 44 41 41 46 Diphenylguanidine HBr 2 2 2 2 hardened castor oil 5 5 5 5 Isocyanuric acid 2 - 1 - Tris(2,3-dibromopropyl)isocyanurate - 5 4 - 2,3-Dibromo-1-propanol 2 2 2 2 alpha-terpineol 45 45 45 45 test results Example 1 Example 2 Example 3 Comparative example 1 solder ball none a small amount none a lot of Brazing outstanding good outstanding Difference

从表1的结果可看出,当在标准条件下,在空气中用基于Sn-Zn的焊料的焊锡膏进行软熔焊接时(所述焊锡膏依照本发明使用含异氰脲酸化合物的助熔剂来制备),在焊料球的形成量和钎焊性方面,它明显优于比较例1的焊料膏,在比较例1中,助熔剂中不加入异氰脲酸化合物。From the results in Table 1, it can be seen that when reflow soldering is performed in air under standard conditions with a solder paste based on Sn-Zn solder (the solder paste uses an isocyanuric acid compound-containing auxiliary according to the present invention flux), it was significantly superior to the solder paste of Comparative Example 1 in terms of solder ball formation amount and solderability, in which no isocyanuric acid compound was added to the flux.

(实施例4-5和比较例2-3)(embodiment 4-5 and comparative example 2-3)

将88.5%的基于Sn-Zn的无铅焊料合金的球形粉末或基于Sn-Ag的无铅焊料的球形粉末与11.5%的基于松香的助熔剂彻底混合以制备焊锡膏,所述基于Sn-Zn的无铅焊料合金具有如下组成:8%的Zn,3%的Bi和其余的为Sn,所述基于Sn-Ag的无铅焊料具有如下组成:3%的Ag,0.5%的Cu和其余的为Sn,所述基于松香的助熔剂具有示于表2的组成。88.5% spherical powder of Sn-Zn-based lead-free solder alloy or spherical powder of Sn-Ag-based lead-free solder was thoroughly mixed with 11.5% rosin-based flux to prepare solder paste. The lead-free solder alloy has the following composition: 8% Zn, 3% Bi and the rest is Sn, the Sn-Ag based lead-free solder has the following composition: 3% Ag, 0.5% Cu and the rest is Sn, the rosin-based flux has the composition shown in Table 2.

将上述制备的焊锡膏置于室温,以确定存放寿命,所述存放寿命为焊锡膏保持印刷或分配的糊状的能力的周期,其作为评估焊锡膏粘度变化速度的一个指数。结果及焊料粉末的类型示于表2。The solder pastes prepared above were left at room temperature to determine shelf life, which is the period of solder paste's ability to maintain a printed or dispensed paste as an index for evaluating the rate of change in viscosity of the solder paste. The results and the type of solder powder are shown in Table 2.

                                  表2   助熔剂组成(重量%)   实施例4   实施例5   比较例2   比较例3   聚合松香   49   47   50   49   二苯胍HBr   1   1   1   1   硬脂酸   5   5   5   5   硬化的蓖麻油   5   5   5   5   癸二羧酸二水杨酰肼   1   -   -   -   3-(N-水杨酰)-氨基-1,2,4-三唑   -   2   -   -   2,3-二溴-1-丙醇   -   2   -   2   α-萜品醇   38   38   38   38   焊料粉末/试验结果   实施例4   实施例5   比较例2   比较例3   焊料粉末   Sn-8Zn-3Bi   Sn-3Ag-0.5Cu   Sn-8Zn-3Bi   Sn-3Ag-0.5Cu   存放寿命   >12周   >12周   1周   6周 Table 2 Flux composition (weight%) Example 4 Example 5 Comparative example 2 Comparative example 3 polymerized rosin 49 47 50 49 Diphenylguanidine HBr 1 1 1 1 stearic acid 5 5 5 5 hardened castor oil 5 5 5 5 Decanedicarboxylic acid disalicyyl hydrazide 1 - - - 3-(N-salicyloyl)-amino-1,2,4-triazole - 2 - - 2,3-Dibromo-1-propanol - 2 - 2 alpha-terpineol 38 38 38 38 Solder Powder/Test Results Example 4 Example 5 Comparative example 2 Comparative example 3 Solder powder Sn-8Zn-3Bi Sn-3Ag-0.5Cu Sn-8Zn-3Bi Sn-3Ag-0.5Cu Storage life >12 weeks >12 weeks 1 week 6 weeks

从表2可看出,比较例2和3的常规无铅焊锡膏,其中助熔剂不含水杨酰胺,其丧失了糊状,并且6周后不适于用于基于Sn-Ag的焊料,即使1周后也不适于更具反应性的基于Sn-Zn的焊料。相反,依照本发明,向助熔剂中加入水杨酰胺化合物可延长焊锡膏的存放寿命,对于基于Sn-Ag的焊料延长至少约2倍,对于基于Sn-Zn的焊料延长至少约6倍,指出它能有效抑制基于Sn的无铅焊锡膏的粘度变化。As can be seen from Table 2, the conventional lead-free solder pastes of Comparative Examples 2 and 3, in which the flux did not contain salicylamide, lost their paste and were not suitable for use in Sn-Ag based solders after 6 weeks, even after 1 It is also not suitable for more reactive Sn-Zn based solders. In contrast, in accordance with the present invention, adding a salicylamide compound to the flux increases the shelf life of the solder paste by at least about 2 times for Sn-Ag based solders and at least about 6 times for Sn-Zn based solders, stating It can effectively suppress the viscosity change of Sn-based lead-free solder paste.

工业适用性Industrial applicability

本发明提供了基于Sn的无铅焊锡膏,其具有提高的钎焊性,并且可令人满意地用于常规软熔焊接方法。结果,在某种情况下,例如包含对氧化高度敏感的基于Sn-Zn的无铅焊料粉末的焊锡膏,使用包含如同常规的适量的活化剂,可提供一种焊锡膏,其中焊料球的形成受到抑制,并且其具有杰出的润湿性。还可以抑制包含基于Sn的焊料粉末的基于Sn的无铅焊锡膏的粘度变化,所述基于Sn的焊料包括基于Sn-Ag的焊料和基于Sn-Zn的焊料,从而有可能明显地延长使用这种无铅焊锡膏,而容易进行印刷或分配。The present invention provides a Sn-based lead-free solder paste that has improved solderability and can be satisfactorily used in conventional reflow soldering methods. As a result, in certain cases, such as solder pastes containing Sn-Zn-based lead-free solder powders that are highly sensitive to oxidation, the use of an activator containing an appropriate amount as usual can provide a solder paste in which the formation of solder balls is inhibited, and it has excellent wetting properties. It is also possible to suppress the viscosity change of the Sn-based lead-free solder paste containing the Sn-based solder powder, including the Sn-Ag-based solder and the Sn-Zn-based solder, thereby making it possible to remarkably prolong the use of this solder. A lead-free solder paste that is easy to print or dispense.

尽管关于优选的实施方案已对本发明进行了具体的描述,这些实施方案仅仅是解释而不是限制本发明。本领域的技术人员可以理解,在未脱离权利要求中所阐明的本发明的范围的条件下,可对上述实施方案进行各种修改。Although the invention has been specifically described with respect to the preferred embodiments, these embodiments are only illustrative and do not limit the invention. It will be appreciated by those skilled in the art that various modifications may be made to the above-described embodiments without departing from the scope of the present invention as set forth in the claims.

Claims (10)

1. one kind comprises the solder(ing) paste based on the lead-free solder powder of Sn that mixes mutually with flux based on rosin, it is characterized in that described flux based on rosin comprises at least a salicylamide compound of 0.01-10.0 weight %, described salicylamide compound is selected from salicylamide and its derivative.
2. according to the solder(ing) paste of claim 1, wherein said lead-free solder is selected from the scolder and the scolder based on Sn that contains Zn based on Sn that contains Ag.
3. according to the solder(ing) paste of claim 1, wherein said salicylamide compound is selected from salicylamide, the last of the ten Heavenly stems dicarboxylic acids two salicylyl hydrazines and 3-(N-salicyloyl)-amino-1,2,4-triazole.
4. according to the solder(ing) paste of claim 2, the scolder based on Sn of the wherein said Ag of containing also comprises Cu.
5. according to the solder(ing) paste of claim 2, the scolder based on Sn of the wherein said Zn of containing also comprises Bi.
6. according to the solder(ing) paste of claim 1, wherein said flux based on rosin comprises activator.
7. according to the solder(ing) paste of claim 6, wherein said activator comprises at least a organic amine hydrohalide.
8. according to the solder(ing) paste of claim 1, it is characterized in that described flux based on rosin also comprises at least a isocyanuric acid compound of 0.5-10.0 weight %, described isocyanuric acid compound is selected from isocyanuric acid with hydroxyl and its derivative.
9. according to the solder(ing) paste of claim 8, wherein said lead-free solder is the scolder based on Sn that contains Zn.
10. according to the solder(ing) paste of claim 8, wherein said isocyanuric acid compound is selected from isocyanuric acid and isocyanuric acid three-haloalkyl ester.
CNB018197701A 2000-11-29 2001-11-29 solder paste Expired - Lifetime CN1247360C (en)

Applications Claiming Priority (3)

Application Number Priority Date Filing Date Title
JP362985/00 2000-11-29
JP362985/2000 2000-11-29
JP2000362985 2000-11-29

Publications (2)

Publication Number Publication Date
CN1478009A CN1478009A (en) 2004-02-25
CN1247360C true CN1247360C (en) 2006-03-29

Family

ID=18834169

Family Applications (1)

Application Number Title Priority Date Filing Date
CNB018197701A Expired - Lifetime CN1247360C (en) 2000-11-29 2001-11-29 solder paste

Country Status (9)

Country Link
US (1) US6926849B2 (en)
EP (1) EP1348513B1 (en)
JP (1) JP4103591B2 (en)
KR (1) KR100613640B1 (en)
CN (1) CN1247360C (en)
AT (1) ATE400395T1 (en)
DE (1) DE60134781D1 (en)
MY (1) MY138347A (en)
WO (1) WO2002043916A1 (en)

Cited By (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN111655421A (en) * 2018-01-16 2020-09-11 千住金属工业株式会社 Flux and Solder Paste

Families Citing this family (33)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN1247360C (en) * 2000-11-29 2006-03-29 千住金属工业株式会社 solder paste
JP4401294B2 (en) * 2002-09-04 2010-01-20 ナミックス株式会社 Conductive adhesive and circuit using the same
JP2004322139A (en) * 2003-04-24 2004-11-18 Tamura Kaken Co Ltd Solder paste and flux for forming bump of circuit substrate
US7074627B2 (en) * 2004-06-29 2006-07-11 Freescale Semiconductor, Inc. Lead solder indicator and method
JP2006181635A (en) * 2004-12-28 2006-07-13 Senju Metal Ind Co Ltd Method for preventing blackening of lead-free solder and solder paste
CN100488703C (en) * 2006-10-13 2009-05-20 华南理工大学 Copper powder reinforced composite Sn-Zn brazing alloy and its preparation process
ES2614238T3 (en) * 2006-12-12 2017-05-30 Senju Metal Industry Co., Ltd. Flux for lead-free solder
CN101347874B (en) * 2008-08-19 2011-04-06 深圳悍豹科技有限公司 Low-temperature energy-saving leadless solder paste special for tuners
KR100977163B1 (en) * 2009-03-23 2010-08-20 덕산하이메탈(주) Solder adhesive and the manufacturing method thereof and the electric device comprising thereof
US8070044B1 (en) * 2010-12-02 2011-12-06 Rohm And Haas Electronic Materials Llc Polyamine flux composition and method of soldering
US8070045B1 (en) * 2010-12-02 2011-12-06 Rohm And Haas Electronic Materials Llc Curable amine flux composition and method of soldering
US8070046B1 (en) * 2010-12-02 2011-12-06 Rohm And Haas Electronic Materials Llc Amine flux composition and method of soldering
US8070043B1 (en) * 2010-12-02 2011-12-06 Rohm And Haas Electronic Materials Llc Curable flux composition and method of soldering
US8070047B1 (en) * 2010-12-02 2011-12-06 Rohm And Haas Electronic Materials Llc Flux composition and method of soldering
CN102198567A (en) * 2011-05-09 2011-09-28 深圳市同方电子新材料有限公司 Sn-Zn-based lead-free solder paste
WO2015126403A1 (en) 2014-02-20 2015-08-27 Honeywell International Inc Lead-free solder compositions
US8430294B2 (en) 2011-09-30 2013-04-30 Rohm And Haas Electronic Materials Llc Amine, carboxylic acid flux composition and method of soldering
US8434666B2 (en) 2011-09-30 2013-05-07 Rohm And Haas Electronic Materials Llc Flux composition and method of soldering
US8430295B2 (en) 2011-09-30 2013-04-30 Rohm And Haas Electronic Materials Llc Curable flux composition and method of soldering
US8434667B2 (en) 2011-09-30 2013-05-07 Rohm And Haas Electronic Materials Llc Polyamine, carboxylic acid flux composition and method of soldering
US8430293B2 (en) 2011-09-30 2013-04-30 Rohm And Haas Electronic Materials Llc Curable amine, carboxylic acid flux composition and method of soldering
US10158032B2 (en) 2012-10-12 2018-12-18 Heraeus Deutschland GmbH & Co. KG Solar cells produced from high Ohmic wafers and halogen containing paste
US9402321B2 (en) * 2012-10-15 2016-07-26 Senju Metal Industry Co., Ltd. Soldering method using a low-temperature solder paste
EP2992553A4 (en) 2013-05-03 2017-03-08 Honeywell International Inc. Lead frame construct for lead-free solder connections
CN108296668A (en) * 2017-12-21 2018-07-20 柳州智臻智能机械有限公司 A kind of leadless welding alloy and preparation method thereof
JP6903037B2 (en) * 2018-07-20 2021-07-14 千住金属工業株式会社 Solder paste
JP6555402B1 (en) * 2018-07-27 2019-08-07 千住金属工業株式会社 Solder paste
JP6849923B2 (en) * 2018-07-27 2021-03-31 千住金属工業株式会社 Solder paste
JP6676242B1 (en) * 2019-05-27 2020-04-08 千住金属工業株式会社 Solder paste
TWI753469B (en) * 2019-06-27 2022-01-21 日商弘輝股份有限公司 Flux and solder paste
JP6845452B1 (en) * 2020-03-30 2021-03-17 千住金属工業株式会社 Solder failure suppressant, flux and solder paste
CN113441806A (en) * 2021-04-27 2021-09-28 中国电子科技集团公司第十四研究所 Collector ring electric brush welding device and method
JP2025167896A (en) * 2024-04-26 2025-11-07 株式会社弘輝 Soldering flux and soldering materials

Family Cites Families (9)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
US5088189A (en) * 1990-08-31 1992-02-18 Federated Fry Metals Electronic manufacturing process
JPH0615483A (en) * 1992-07-02 1994-01-25 Shikoku Chem Corp Flux for soldering and solder paste composition
JPH08155676A (en) 1994-12-06 1996-06-18 Murata Mfg Co Ltd Flux composition
JP3106910B2 (en) * 1995-06-20 2000-11-06 松下電器産業株式会社 Flux for low melting point solder
US5851311A (en) * 1996-03-29 1998-12-22 Sophia Systems Co., Ltd. Polymerizable flux composition for encapsulating the solder in situ
EP0974419A3 (en) * 1998-07-24 2003-10-15 Oatey Company Water soluble fluxes and methods of using the same
JP3105505B1 (en) * 1999-11-19 2000-11-06 株式会社ニホンゲンマ Solder flux and solder paste
JP4426076B2 (en) * 2000-08-08 2010-03-03 昭和電工株式会社 Low temperature active solder paste
CN1247360C (en) * 2000-11-29 2006-03-29 千住金属工业株式会社 solder paste

Cited By (2)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN111655421A (en) * 2018-01-16 2020-09-11 千住金属工业株式会社 Flux and Solder Paste
CN111655421B (en) * 2018-01-16 2022-07-26 千住金属工业株式会社 Flux and solder paste

Also Published As

Publication number Publication date
DE60134781D1 (en) 2008-08-21
ATE400395T1 (en) 2008-07-15
MY138347A (en) 2009-05-29
JPWO2002043916A1 (en) 2004-04-02
EP1348513A4 (en) 2007-04-04
EP1348513A1 (en) 2003-10-01
KR100613640B1 (en) 2006-08-17
CN1478009A (en) 2004-02-25
US20040069974A1 (en) 2004-04-15
US6926849B2 (en) 2005-08-09
KR20030055327A (en) 2003-07-02
EP1348513B1 (en) 2008-07-09
JP4103591B2 (en) 2008-06-18
WO2002043916A1 (en) 2002-06-06

Similar Documents

Publication Publication Date Title
CN1247360C (en) solder paste
EP1317991B1 (en) Solder paste
JP6310893B2 (en) Flux composition, solder composition, and method for manufacturing electronic substrate
CN1211183C (en) Solder paste, soldering method using said solder paste and jointed product prepared by said soldering method
CN1162249C (en) Lead-Free Zinc Solder Paste
JP2000107882A (en) Lead-free solder powder and method for producing the same
JP2005169495A (en) Pre-flux, flux, solder paste and fabrication method of structure joined with lead-free solder
JP7202336B2 (en) Solder composition and method for manufacturing electronic substrate
WO2022065389A1 (en) Flux and solder paste
TW201943861A (en) Solder paste
CN1736653A (en) Flux for brazing, brazing method, and printed substrate
JP7150232B2 (en) Flux, flux cored solder and solder paste
JP7452834B2 (en) flux and solder paste
JP3182899B2 (en) Cream solder
JPH11197879A (en) Solder paste
JP2000158179A (en) Solder paste
JP7517669B2 (en) Flux and solder paste
JP2006181635A (en) Method for preventing blackening of lead-free solder and solder paste
JP7348222B2 (en) solder composition
JP2011115855A (en) Solder paste having blackening preventive effect, and lead-free solder blackening preventive method
JPH1099991A (en) Solder paste and solder flux
JP2003117689A (en) Solder paste

Legal Events

Date Code Title Description
C06 Publication
PB01 Publication
C10 Entry into substantive examination
SE01 Entry into force of request for substantive examination
C14 Grant of patent or utility model
GR01 Patent grant
CX01 Expiry of patent term
CX01 Expiry of patent term

Granted publication date: 20060329