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CN1245434C - Poly-benzobisoxazole polymer containing hydroxyl group and process for preparing same - Google Patents

Poly-benzobisoxazole polymer containing hydroxyl group and process for preparing same Download PDF

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CN1245434C
CN1245434C CN 200410025469 CN200410025469A CN1245434C CN 1245434 C CN1245434 C CN 1245434C CN 200410025469 CN200410025469 CN 200410025469 CN 200410025469 A CN200410025469 A CN 200410025469A CN 1245434 C CN1245434 C CN 1245434C
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江建明
金俊弘
杨胜林
李光
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Donghua University
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Abstract

The present invention discloses a poly-benzobisoxazole polymer containing the base group of a hydroxyl group and a preparation method thereof. A polymer solution obtained by the present invention can be used for preparing high-performance fibers by using dried spray and wet spinning through a screw extruder. The molecular structural fragment of the polybenzoxazole polymer of the present invention discloses in the specification.

Description

含有羟基基团的聚苯并二噁唑聚合物及其制备方法Polybenzobisoxazole polymer containing hydroxyl group and preparation method thereof

技术领域technical field

本发明涉及一种聚苯并二噁唑聚合物及其制备方法。The invention relates to a polybenzobisoxazole polymer and a preparation method thereof.

背景技术Background technique

上世纪60年代,聚对苯二甲酸对苯二胺(PPTA)纤维的成功开发,掀起了高性能纤维的研究热潮。通过分子设计和液晶纺丝技术,各种性能优异的高性能纤维被不断研制出来,以聚对苯撑苯并二噁唑(PBO)为代表的芳香族杂环聚合物所制备的高性能纤维就是其中的翘楚。在美国空军材料实验室和Dow化学公司的研究基础上,日本东洋纺公司于上世纪90年代成功实现了PBO纤维的工业化生产,其商品名为“Zylon”。Zylon的拉伸强度为5.8Gpa,拉伸模量为300GPa,分别是PPTA纤维的两倍。此外,Zylon还具有优异的热稳定性(热分解温度高达650℃)和阻燃性(LOI=68)。因此,Zylon在航空航天、军工国防、交通运输、体育器材、建筑、高温防护等领域有着重要的应用价值,有着其它材料不可替代的作用。特别是人类进入信息时代以来,各国在综合国力方面的竞争日趋激烈,对未来战争武器装备以及太空资源的开发探索不断深入,这些都需要以更轻、更强、更节能的先进材料为支撑。以Zylon为代表的高强、高模、耐高温、阻燃高性能纤维材料及其先进复合材料的研制和应用在一定程度上反映了一个国家尖端科技的发展水平,并成为一类具有战略意义的材料资源。In the 1960s, the successful development of poly-p-phenylene terephthalate (PPTA) fibers set off a research boom in high-performance fibers. Through molecular design and liquid crystal spinning technology, various high-performance fibers with excellent properties have been continuously developed. High-performance fibers prepared from aromatic heterocyclic polymers represented by poly-p-phenylenebenzobisoxazole (PBO) It is the best among them. Based on the research of the U.S. Air Force Materials Laboratory and Dow Chemical Company, Japan Toyobo successfully realized the industrial production of PBO fiber in the 1990s, and its trade name was "Zylon". Zylon has a tensile strength of 5.8GPa and a tensile modulus of 300GPa, which are twice that of PPTA fibers, respectively. In addition, Zylon also has excellent thermal stability (thermal decomposition temperature up to 650°C) and flame retardancy (LOI=68). Therefore, Zylon has important application value in aerospace, military and national defense, transportation, sports equipment, construction, high temperature protection and other fields, and has an irreplaceable role for other materials. Especially since mankind entered the information age, the competition among countries in terms of comprehensive national strength has become increasingly fierce, and the development and exploration of future war weapons and equipment and space resources have continued to deepen, all of which need to be supported by advanced materials that are lighter, stronger, and more energy-efficient. The development and application of high-strength, high-modulus, high-temperature-resistant, flame-retardant high-performance fiber materials represented by Zylon and their advanced composite materials reflect the development level of a country's cutting-edge technology to a certain extent, and become a class of strategically significant Material resources.

然而,Zylon并非尽善尽美,其压缩强度、扭转模量等仍显不足。Zylon的轴向压缩强度为200~400MPa,远低于其拉伸强度;用Zylon制备复合材料时也存在纤维与基体间的粘附力差的问题,这是由制备Zylon的原料PBO的大分子结构特性所决定的。PBO是对苯二甲酸(TA)和4,6-二氨基间苯二酚盐酸盐(DAR)在多聚磷酸(PPA)介质内聚合得到的,其合成路线如下:However, Zylon is not perfect, and its compressive strength, torsional modulus, etc. are still insufficient. The axial compressive strength of Zylon is 200-400MPa, which is far lower than its tensile strength; when Zylon is used to prepare composite materials, there is also the problem of poor adhesion between the fiber and the matrix, which is caused by the macromolecule of PBO, the raw material for preparing Zylon. determined by the structural properties. PBO is obtained by polymerization of terephthalic acid (TA) and 4,6-diaminoresorcinol hydrochloride (DAR) in polyphosphoric acid (PPA) medium, and its synthesis route is as follows:

Figure C20041002546900041
Figure C20041002546900041

从分子结构来看,PBO是棒状刚性链大分子,分子之间仅存在范德华相互作用,缺少缠结;而且分子结构中缺乏极性基团。From the perspective of molecular structure, PBO is a rod-shaped rigid chain macromolecule, and there are only van der Waals interactions between molecules, lacking entanglement; and there is no polar group in the molecular structure.

发明内容Contents of the invention

本发明需要解决的技术问题是公开一种聚苯并唑类聚合物及其制备方法,以获得综合性能更为优良的高性能纤维。The technical problem to be solved in the present invention is to disclose a polybenzoxazole polymer and a preparation method thereof, so as to obtain high-performance fibers with better comprehensive properties.

本发明的聚苯并唑类聚合物的化学名称为聚2,5-二羟基苯撑苯并二噁唑,简称DHPBO,其具有如下的分子结构片段:The chemical name of the polybenzoxazole polymer of the present invention is poly 2,5-dihydroxyphenylenebenzobisoxazole, referred to as DHPBO, which has the following molecular structure fragments:

其中:n=89~100,数均分子量为23000~27000;Among them: n=89~100, the number average molecular weight is 23000~27000;

上述的聚2,5-二羟基苯撑苯并二噁唑的制备方法包括如下步骤:Above-mentioned poly 2, the preparation method of 5-dihydroxyphenylene benzobisoxazole comprises the steps:

将4,6-二氨基间苯二酚盐酸盐(简称DAR,下同)在惰性气氛中与2,5-二羟基对苯二甲酸(简称DHTA,下同)在多聚磷酸(简称PPA,下同)中进行缩聚反应,反应温度为50~100℃,反应至DAR的HCl完全脱除,可用pH试纸检测反应所逸出的气体呈中性;4,6-diaminoresorcinol hydrochloride (DAR for short, the same below) and 2,5-dihydroxyterephthalic acid (DHTA for short, the same below) in polyphosphoric acid (PPA for short) in an inert atmosphere , the same below), carry out the polycondensation reaction, the reaction temperature is 50-100 ° C, the HCl in the DAR is completely removed after the reaction, and the gas released by the reaction can be detected by pH test paper to be neutral;

然后在130℃~150℃下反应3-6小时,再在170-175℃下反应10-14小时,最后在185℃~200℃下反应16~24小时,完成聚合反应,然后采用常规的方法从反应产物中收集所说的聚合物,一般可用大量水清洗以彻底除去体系中的多聚磷酸,然后真空干燥。Then react at 130°C-150°C for 3-6 hours, then react at 170-175°C for 10-14 hours, and finally react at 185°C-200°C for 16-24 hours to complete the polymerization reaction, and then use conventional methods Collect said polymer from the reaction product, generally wash with a large amount of water to completely remove polyphosphoric acid in the system, and then vacuum dry.

在聚合反应中,DAR与DHTA的摩尔数之比为1∶0.8~1.2。In the polymerization reaction, the molar ratio of DAR to DHTA is 1:0.8-1.2.

所说的4,6-二氨基间苯二酚盐酸盐的化学结构如下:The chemical structure of said 4,6-diaminoresorcinol hydrochloride is as follows:

Figure C20041002546900051
Figure C20041002546900051

所说的2,5-二羟基对苯二甲酸的化学结构如下:The chemical structure of said 2,5-dihydroxyterephthalic acid is as follows:

Figure C20041002546900052
Figure C20041002546900052

4,6-二氨基间苯二酚盐酸盐和2,5-二羟基对苯二甲酸可采用文献Wolfe J.F.,Arnorld F.E.,Macromolecules 1981,14,909和文献Klop E A,Lammers M.Polymer 1998,39,5981公开的方法进行制备,或采用市售成品。4,6-diaminoresorcinol hydrochloride and 2,5-dihydroxyterephthalic acid can adopt literature Wolfe J.F., Arnorld F.E., Macromolecules 1981,14,909 and literature Klop E A, Lammers M.Polymer 1998 , 39,5981 disclosed method for preparation, or use commercially available finished products.

所说的多聚磷酸为H6P4O13Said polyphosphoric acid is H 6 P 4 O 13 .

多聚磷酸与DAR的摩尔数之比为:1∶0.3~0.6The molar ratio of polyphosphoric acid to DAR is: 1:0.3~0.6

本发明所获得的该聚合物可以在大分子间或大分子内形成氢键作用(Klop E A,Lammers M.Polymer 1998,39,5987,Hageman J C L,vander Horst J W,de Groot R A.Polymer 1999,40,1313-1323),从而可改善由它制备的高性能纤维的压缩性能。本发明得到的聚合物溶液可以经螺杆挤出机采用干喷湿纺制备高性能纤维,并可采用三点弯曲试验法测定其压缩模量。The polymer obtained by the present invention can form hydrogen bonds between macromolecules or in macromolecules (Klop E A, Lammers M. Polymer 1998, 39, 5987, Hageman J CL, van der Horst J W, de Groot R A. Polymer 1999, 40, 1313-1323), thereby improving the compressive properties of high-performance fibers prepared from it. The polymer solution obtained in the invention can be used to prepare high-performance fibers through a screw extruder by dry-jet wet spinning, and the compression modulus can be measured by a three-point bending test method.

具体实施方式Detailed ways

                      实施例1Example 1

在装配有强力搅拌装置,N2进出口,加料口的0.5L反应器中,首先通入高纯N2置换掉空气,在N2保护下依次加入5.4455g 4,6-二氨基间苯二酚盐酸盐(DAR)、5.0620g2,5-二羟基对苯二甲酸(DHTA)、25.67g H6P4O13(P2O5浓度为80wt%)和10.3649g P2O5,密封反应釜。In a 0.5L reactor equipped with a strong stirring device, N2 inlet and outlet , and a feeding port, first pass high-purity N2 to replace the air, and then add 5.4455g of 4,6-diaminom-benzenediene under the protection of N2 Phenol hydrochloride (DAR), 5.0620 g 2,5-dihydroxyterephthalic acid (DHTA), 25.67 g H 6 P 4 O 13 (P 2 O 5 concentration 80 wt%) and 10.3649 g P 2 O 5 , sealed Reactor.

将反应釜内反应物料升温至50℃,保持3小时,使物料初步混合,再缓慢升温至65℃,保持5小时,使物料进一步溶解。将反应釜温度升至100℃反应24小时,直至用pH试纸在气体逸出口处检测呈中性色,即表示体系已完全脱除HCl。升温至130℃反应3小时,150℃反应5小时,再升温至175℃反应14小时,最后在185℃反应24小时,完成聚合反应。聚合产物的[η]=20.7dL/g。。固体13C-NMR分析结果(ppm):δ=162.1,149.3,137.7,113.4,93.3。FTIR分析结果(KBr压片法,cm-1):3417,1627,1573,1488,1428,1366,1228,1190,1105,1057,937,868,803,776。元素分析结果:各元素含量理论值为:C:63.16%,H:2.26%,N:10.53%;实验值为C:59.44%,H:1.98%,N:10.46%Raise the temperature of the reaction materials in the reactor to 50°C and keep for 3 hours to make the materials mix initially, then slowly raise the temperature to 65°C and keep for 5 hours to further dissolve the materials. Raise the temperature of the reaction kettle to 100°C and react for 24 hours until the neutral color is detected at the gas escape port with pH test paper, which means that the system has completely removed HCl. Raise the temperature to 130°C for 3 hours, 150°C for 5 hours, then raise the temperature to 175°C for 14 hours, and finally react at 185°C for 24 hours to complete the polymerization reaction. [η] of the polymerization product = 20.7 dL/g. . Solid 13 C-NMR analysis results (ppm): δ=162.1, 149.3, 137.7, 113.4, 93.3. FTIR analysis results (KBr pellet method, cm -1 ): 3417, 1627, 1573, 1488, 1428, 1366, 1228, 1190, 1105, 1057, 937, 868, 803, 776. Elemental analysis results: The theoretical value of each element content is: C: 63.16%, H: 2.26%, N: 10.53%; the experimental value is C: 59.44%, H: 1.98%, N: 10.46%

聚合物溶液经螺杆挤出机采用干喷湿纺工艺制备成纤度为2dtex的纤维,纤维的压缩模量为512MPa;在空气中热分解温度为504℃,氮气中的热分解温度为522℃。The polymer solution is prepared into fibers with a fineness of 2dtex by a dry jet wet spinning process through a screw extruder. The compression modulus of the fibers is 512MPa; the thermal decomposition temperature in air is 504°C, and the thermal decomposition temperature in nitrogen is 522°C.

                      实施例2Example 2

在装配有强力搅拌装置,N2进出口,加料口的0.5L反应器中,首先通入高纯N2置换掉空气,在N2保护下依次加入5.4455g 4,6-二氨基间苯二酚盐酸盐(DAR)、5.0620g2,5-二羟基对苯二甲酸(DHTA)、25.67g H6P4O13(P2O5浓度为80wt%)和10.3649g P2O5,密封反应釜。In a 0.5L reactor equipped with a strong stirring device, N2 inlet and outlet , and a feeding port, first pass high-purity N2 to replace the air, and then add 5.4455g of 4,6-diaminom-benzenediene under the protection of N2 Phenol hydrochloride (DAR), 5.0620 g 2,5-dihydroxyterephthalic acid (DHTA), 25.67 g H 6 P 4 O 13 (P 2 O 5 concentration 80 wt%) and 10.3649 g P 2 O 5 , sealed Reactor.

将反应釜内反应物料升温至65℃,保持3小时,使物料初步混合,再缓慢升温至80℃,保持5小时,使物料进一步溶解。将反应釜温度升至150℃反应24小时,直至用pH试纸在气体逸出口处检测呈中性色,即表示体系已完全脱除HCl。再升温至175℃反应22小时,最后在200℃反应24小时,完成聚合反应。聚合产物的[η]=25.9dL/g。固体13C-NMR分析结果(ppm):δ=162.3,149.3,137.6,113.2,93.3。FTIR分析结果(KBr压片法,cm-1):3405,1720,1633,1551,1449,1417,1369,1196,1119,1044,993,956,881,718,677,629。元素分析结果:各元素含量理论值C:63.16%,H:2.26%,N:10.53%;实验值C:62.32%,H:2.07%,N:10.48%。Raise the temperature of the reaction materials in the reactor to 65°C and keep for 3 hours to make the materials mix initially, then slowly raise the temperature to 80°C and keep for 5 hours to further dissolve the materials. Raise the temperature of the reaction kettle to 150°C and react for 24 hours until the neutral color is detected at the gas escape port with pH test paper, which means that the system has completely removed HCl. Then the temperature was raised to 175° C. for 22 hours, and finally at 200° C. for 24 hours to complete the polymerization reaction. [η] of the polymerization product = 25.9 dL/g. Solid 13 C-NMR analysis results (ppm): δ=162.3, 149.3, 137.6, 113.2, 93.3. FTIR analysis results (KBr pellet method, cm -1 ): 3405, 1720, 1633, 1551, 1449, 1417, 1369, 1196, 1119, 1044, 993, 956, 881, 718, 677, 629. Elemental analysis results: the theoretical value of each element content C: 63.16%, H: 2.26%, N: 10.53%; the experimental value C: 62.32%, H: 2.07%, N: 10.48%.

聚合物溶液经螺杆挤出机采用干喷湿纺工艺制备成纤度为1.8dtex的纤维,纤维的压缩模量为557MPa;在空气中热分解温度为524℃,氮气中的热分解温度为543℃。The polymer solution is prepared into fibers with a fineness of 1.8dtex by a dry jet wet spinning process through a screw extruder, and the compression modulus of the fibers is 557MPa; the thermal decomposition temperature in air is 524°C, and the thermal decomposition temperature in nitrogen is 543°C .

Claims (3)

1.一种含有羟基基团的聚苯并二噁唑聚合物,其特征在于,具有如下的分子结构片段:1. a polybenzobisoxazole polymer containing hydroxyl group, is characterized in that, has following molecular structure segment:
Figure C2004100254690002C1
Figure C2004100254690002C1
其中:n=89~100。Among them: n=89~100.
2.根据权利要求1所述的聚苯并二噁唑聚合物的制备方法,其特征在于包括如下步骤:2. the preparation method of polybenzobisoxazole polymer according to claim 1, is characterized in that comprising the steps: 将4,6-二氨基间苯二酚盐酸盐与2,5-二羟基对苯二甲酸在多聚磷酸中进行缩聚反应,反应温度为50~100℃,反应至4,6-二氨基间苯二酚盐酸盐的HCl完全脱除;4,6-diaminoresorcinol hydrochloride and 2,5-dihydroxyterephthalic acid are subjected to polycondensation reaction in polyphosphoric acid, the reaction temperature is 50-100°C, and 4,6-diamino The HCl of resorcinol hydrochloride is completely removed; 然后在130℃~150℃下反应3-6小时,再在170-175℃下反应10-14小时,最后在185℃~200℃下反应16~24小时,完成聚合反应,反应后用水清洗,然后真空干燥。Then react at 130°C-150°C for 3-6 hours, then react at 170-175°C for 10-14 hours, and finally react at 185°C-200°C for 16-24 hours to complete the polymerization reaction, wash with water after the reaction, Then vacuum dry. 3.根据权利要求2所述的方法,其特征在于,在聚合反应中,4,6-二氨基间苯二酚盐酸盐与2,5-二羟基对苯二甲酸的摩尔数之比为:1∶0.8~1.2。3. method according to claim 2 is characterized in that, in polyreaction, 4, the ratio of the molar number of 6-diaminoresorcinol hydrochloride and 2,5-dihydroxyterephthalic acid is : 1:0.8~1.2.
CN 200410025469 2004-06-25 2004-06-25 Poly-benzobisoxazole polymer containing hydroxyl group and process for preparing same Expired - Fee Related CN1245434C (en)

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