CN1243248C - Current sensor - Google Patents
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- CN1243248C CN1243248C CN 200310111569 CN200310111569A CN1243248C CN 1243248 C CN1243248 C CN 1243248C CN 200310111569 CN200310111569 CN 200310111569 CN 200310111569 A CN200310111569 A CN 200310111569A CN 1243248 C CN1243248 C CN 1243248C
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Abstract
Description
技术领域:Technical field:
本发明涉及一种电流传感器,特别适于电力电子设备中用于电流反馈、截流控制、稳流调节以及直流侧过流和短路保护中的暂态大电流信号检测。The invention relates to a current sensor, which is especially suitable for current feedback, cut-off control, steady current regulation, and transient large current signal detection in DC side overcurrent and short circuit protection in power electronic equipment.
背景技术:Background technique:
在变频调速装置、逆变装置、UPS电源、逆变焊机、变电站、电解电镀、数控机床、微机监测系统、电网监控系统和需要隔离检测非正弦大电流的各个领域中,精确检测和控制非正弦大电流,是设备安全可靠运行的根本保证和首先要解决的问题。Accurate detection and control in frequency conversion speed control devices, inverter devices, UPS power supplies, inverter welding machines, substations, electrolytic plating, CNC machine tools, microcomputer monitoring systems, power grid monitoring systems and in various fields that require isolation and detection of large non-sinusoidal currents The non-sinusoidal large current is the fundamental guarantee for the safe and reliable operation of the equipment and the first problem to be solved.
现在研究出了诸如电流比较仪、电流互感器、分流器等大电流测量设备;也出现了以磁光效应和核磁共振等物理效应为基础的一些测量设备。这些设备就其工作原理大致可分为两大类:根据被测电流在已知电阻上的电压降,来确定被测直流大电流大小的测量装置,如分流器;根据被测电流所建立磁场来确定被测电流大小的测量装置,如Rogowski线圈直接测量装置。Now, large current measuring devices such as current comparators, current transformers, and shunts have been developed; some measuring devices based on physical effects such as magneto-optical effects and nuclear magnetic resonance have also appeared. These devices can be roughly divided into two categories in terms of their working principles: the measuring device that determines the magnitude of the measured DC large current according to the voltage drop of the measured current on the known resistance, such as a shunt; the magnetic field established by the measured current A measuring device to determine the magnitude of the measured current, such as a Rogowski coil direct measuring device.
使用分流器的最大问题就是输入与输出没有隔离,并且,用分流器测量高频或大电流时,不可避免地带有电感性,因此,接入分流器后,既会影响被测电流波形,又不能真实传递非正弦信号。The biggest problem with using a shunt is that there is no isolation between the input and the output, and when using a shunt to measure high-frequency or large currents, it is inevitably inductive. Therefore, after connecting the shunt, it will affect the measured current waveform. Non-sinusoidal signals cannot be transmitted realistically.
对于目前大量采用的变压器式电流互感器而言,它们是基于电磁感应原理的互感器,具有绝缘强度高、工作可靠、价格低廉等优点。但当暂态电流或者di/dt很大时,磁路容易出现饱和现象,副方电流不能无失真地反映被测电流;它能够适应的频率范围很窄,尤其不能传递直流;并且,由于互感器的非理想性,使得变比和相位都存在较大的误差,需要采用硬件或软件的方法补偿,从而增加了系统的复杂程度;此外,电流互感器工作时存在激磁电流,所以,它是电感性元件,在测量高频或大电流时存在和分流器一样地缺点。后来在此基础上研制了带气隙的电流互感器,这种互感器由于在磁路上开了一段气隙,其磁阻增加,剩磁减小,等效磁化曲线实现了线性化,使磁路在暂态电流或者di/dt很大时也不至于饱和,因此副方能够基本无失真地反应暂态电流,但是其结构尺寸比较庞大。For the transformer-type current transformers widely used at present, they are transformers based on the principle of electromagnetic induction, which have the advantages of high dielectric strength, reliable operation, and low price. However, when the transient current or di/dt is very large, the magnetic circuit is prone to saturation, and the secondary current cannot reflect the measured current without distortion; the frequency range it can adapt to is very narrow, especially it cannot transmit DC; and, due to the mutual inductance The non-ideality of the transformer causes large errors in the transformation ratio and phase, which need to be compensated by hardware or software, which increases the complexity of the system; in addition, there is an exciting current when the current transformer is working, so it is Inductive components have the same disadvantages as shunts when measuring high frequency or large currents. Later, a current transformer with an air gap was developed on this basis. Since this transformer opened a section of air gap in the magnetic circuit, its reluctance increased, remanence decreased, and the equivalent magnetization curve was linearized, making the magnetic The circuit will not be saturated when the transient current or di/dt is large, so the secondary side can basically respond to the transient current without distortion, but its structure size is relatively large.
对于含铁芯式电流比较仪,性能稳定,功率消耗较小(与分流器相比),能承受较大的负载,安装时可不断开被测电路。但是由于使用铁芯材料,并非具有理想的磁化特性,易饱和,对被测大电流的大小有所限制,并且其屏蔽结构复杂,外形尺寸较大,一般多用作大电流的实验室标定装置。For the current comparator with iron core, the performance is stable, the power consumption is small (compared with the shunt), it can bear a large load, and the circuit under test can not be disconnected during installation. However, due to the use of iron core materials, it does not have ideal magnetization characteristics, is easy to saturate, and has limitations on the magnitude of the measured high current, and its shielding structure is complex, and its size is large. Generally, it is used as a laboratory calibration device for high current.
磁平衡式霍尔电流传感器是基于霍尔效应发展起来的测量控制电流的新一代工业用电流传感器,其实质是一个电流-磁-电压变换器,其作用与传统的电流互感器相同,它的输入和输出间具有良好的电隔离,绝缘耐压超过3kV。它是利用霍尔元件测量被测电流在铁芯(围绕被测载流导体)气隙里的磁感应强度来判定被测电流大小的。它的特点是:结构简单,安装时可不断开被测电路;并且具有精度高、线性好、频带宽、响应快、过载能力强和不损失被测电路能量等诸多优点。但是,霍尔元件的输入电阻和输出电阻的数值不是恒定不变的,因此它存在磁阻效应,它是随磁感应强度而不断增长的。在单个霍尔元件除了霍尔电势之外,在输出电压中还存在其他几种剩余电势。霍尔元件的霍尔系数、输入电阻、输出电阻和剩余电势都与温度有关,因此霍尔元件存在着较大的温度误差。The magnetic balance Hall current sensor is a new generation of industrial current sensor developed based on the Hall effect to measure and control current. Its essence is a current-magnetic-voltage converter, and its function is the same as that of a traditional current transformer. Its There is good electrical isolation between input and output, and the insulation withstand voltage exceeds 3kV. It uses the Hall element to measure the magnetic induction intensity of the measured current in the air gap of the iron core (surrounding the measured current-carrying conductor) to determine the magnitude of the measured current. Its characteristics are: simple structure, can not disconnect the circuit under test during installation; and has many advantages such as high precision, good linearity, wide frequency band, fast response, strong overload capacity and no energy loss of the circuit under test. However, the values of the input resistance and output resistance of the Hall element are not constant, so it has a magnetoresistance effect, which increases continuously with the magnetic induction. Apart from the Hall potential in a single Hall element, there are several other residual potentials in the output voltage. The Hall coefficient, input resistance, output resistance and residual potential of the Hall element are all related to temperature, so the Hall element has a large temperature error.
Rogowski线圈,它的磁路不含铁心,是一种特殊结构的空心线圈,亦称空心互感器。由于它的磁路不含铁心,无饱和问题,暂态性能好,频带宽,受外磁场的影响和被测载流导体的位置影响小,不存在动力和热力的稳定性问题,具有良好的电磁屏蔽特性,与高压回路有良好的绝缘,结构简单,易于加工等优点,配合外部积分电路,能准确地测量因幅值太大或者太高di/dt引起铁心饱和的暂态大电流如脉冲电流,闪电电流。目前广泛用它作为空气绝缘开关和继电保护中,一种简单而有效的测量很大的暂态电流或者高di/dt电流的传感器。但因为Rogowski线圈的磁路不含铁心,对于被测暂态电流或者di/dt不大时,其感应信号太弱,测量误差较大。Rogowski coil, its magnetic circuit does not contain iron core, is a special structure of air-core coil, also known as air-core transformer. Because its magnetic circuit does not contain an iron core, there is no saturation problem, good transient performance, wide frequency range, little influence by the external magnetic field and the position of the measured current-carrying conductor, there is no power and thermal stability problem, and it has good performance. Electromagnetic shielding characteristics, good insulation with high-voltage circuit, simple structure, easy processing, etc., with the external integration circuit, it can accurately measure the transient large current such as pulse of core saturation caused by too large amplitude or too high di/dt current, lightning current. It is currently widely used as a simple and effective sensor for measuring large transient currents or high di/dt currents in air-insulated switches and relay protection. However, because the magnetic circuit of the Rogowski coil does not contain an iron core, when the measured transient current or di/dt is not large, the induction signal is too weak and the measurement error is relatively large.
随着电力电子技术在变频调速装置、逆变装置、UPS电源、逆变焊机、变电站、电解电镀、数控机床、微机监测系统、电网监控系统等领域中的广泛应用,对于高频、高di/dt、宽频谱(包含直流分量)电流波形的传递与检测就显得尤为重要。对于电力电子设备中的暂态电流不大,而di/dt较高时,如果单独采用分流器、比较仪、电流互感器、Rogowski线圈和霍尔元件等作为检测电流的常规器件已不能满足测量要求。With the wide application of power electronic technology in the fields of frequency conversion speed control device, inverter device, UPS power supply, inverter welding machine, substation, electrolytic plating, numerical control machine tool, microcomputer monitoring system, power grid monitoring system, etc., for high frequency, high The transmission and detection of di/dt and wide-spectrum (including DC components) current waveforms are particularly important. For the transient current in power electronic equipment is not large, but di/dt is high, if conventional devices such as shunts, comparators, current transformers, Rogowski coils and Hall elements are used as current detection devices alone, it is not enough to measure Require.
发明内容Contents of the invention
本发明的目的在于克服上述现有技术的不足之处,提供一种电流传感器。它是由霍尔元件和Rogowski线圈构成双重检测方式的电流传感器,它明显改善传感器的饱和特性和线性度,对电流较敏感,能准确测量高di/dt瞬态大电流。The object of the present invention is to provide a current sensor to overcome the disadvantages of the above-mentioned prior art. It is a current sensor with dual detection mode composed of Hall element and Rogowski coil. It significantly improves the saturation characteristics and linearity of the sensor. It is more sensitive to current and can accurately measure high di/dt transient large current.
为达到上述目的,本发明采用的技术方案是:一种电流传感器,包括环形铁芯和霍尔元件,在上述环形铁芯上均匀、对称开有空气隙,对称两个通道中的反馈绕组相串联,串联后的一端接地,另一端接对应采样电阻的一端;上述空气隙中,对称放置的两个霍尔元件为一组,每个霍尔元件由恒流源控制,每组中两个霍尔元件的输出端分别与运算放大器的正、负输入端相接,经运算放大器放大后进行滤波、电压-电流变换、电流放大处理,电流放大处理后的输出端接上述采样电阻的另一端,将该采样电阻两端的检测电压信号送到计算机;它还包括Rogowski线圈,线圈两端并联联接对应的采样电阻,该采样电阻的两端分别接运算放大器的正、负输入端,且正输入端接地,采样电阻的检测电压信号经该运算放大器放大后,再进行滤波、积分放大处理,积分放大处理后的信号送到计算机;由计算机处理上述检测电压信号和积分放大处理后的信号,处理后将被测电流大小送到显示器显示。In order to achieve the above-mentioned purpose, the technical solution adopted by the present invention is: a current sensor, including an annular iron core and a Hall element, an air gap is evenly and symmetrically opened on the above-mentioned annular iron core, and the feedback winding phases in the two channels are symmetrical. In series, one end of the series connection is grounded, and the other end is connected to one end of the corresponding sampling resistor; in the air gap above, two Hall elements placed symmetrically form a group, and each Hall element is controlled by a constant current source, and two in each group The output terminals of the Hall element are respectively connected to the positive and negative input terminals of the operational amplifier, and after being amplified by the operational amplifier, filtering, voltage-current conversion, and current amplification processing are performed, and the output terminal after current amplification processing is connected to the other end of the above-mentioned sampling resistor , the detection voltage signal at both ends of the sampling resistor is sent to the computer; it also includes a Rogowski coil, and the corresponding sampling resistor is connected in parallel at both ends of the coil, and the two ends of the sampling resistor are respectively connected to the positive and negative input terminals of the operational amplifier, and the positive input The terminal is grounded, and the detection voltage signal of the sampling resistor is amplified by the operational amplifier, and then filtered and integrated and amplified, and the signal after the integral and amplified processing is sent to the computer; the computer processes the above-mentioned detection voltage signal and the signal after the integral and amplified processing. After that, the measured current is sent to the display for display.
在上述反馈绕组和Rogowski线圈的绝缘层及保护层之外,专门设置地线层以代替上述地线,在该地线层外面依次设置绝缘层及保护层、电磁屏蔽层、最外层的绝缘层及保护层。Outside the insulation layer and protective layer of the above-mentioned feedback winding and Rogowski coil, a ground wire layer is specially set to replace the above-mentioned ground wire, and an insulation layer and a protective layer, an electromagnetic shielding layer, and an outermost insulation layer are arranged in sequence outside the ground wire layer. layer and protective layer.
本发明的优点在于:The advantages of the present invention are:
1、因霍尔元件对称性地放置在空气隙中,当来自同方向的干扰磁场进入霍尔元件时,磁通密度会在两个对称分布的霍尔元件上面产生相反的霍尔干扰电势,并在电路中自行抵消。1. Because the Hall element is symmetrically placed in the air gap, when the interference magnetic field from the same direction enters the Hall element, the magnetic flux density will generate opposite Hall interference potential on the two symmetrically distributed Hall elements. and cancels itself in the circuit.
2、该传感器利用霍尔传感器的无电感和快速响应特性,测量电力电子线路中幅值不太大或者不太高di/dt的电流,即测量不会因幅值太大或者太高di/dt引起铁心的磁饱和。由于因传感器的接入而改变原有的di/dt值,因此,它特别适于电力电子设备中用于电流反馈、截流控制、稳流凋节以及直流侧过电流的检测。2. The sensor uses the non-inductance and fast response characteristics of the Hall sensor to measure the current in the power electronic circuit whose amplitude is not too large or not too high di/dt, that is, the measurement will not be caused by the amplitude being too large or too high di/dt dt causes magnetic saturation of the core. Since the original di/dt value is changed due to the access of the sensor, it is especially suitable for current feedback, cut-off control, steady current regulation and DC side overcurrent detection in power electronic equipment.
3、该传感器利用Rogowski线圈的无饱和问题、频带宽、快速响应特性,测量电力电子线路中因幅值太大或者太高di/dt引起铁心饱和的非正弦暂态电流,即它特别适于电力电子设备中用于电流反馈、截流控制和短路保护中的电流信号的检测。3. The sensor utilizes the Rogowski coil's non-saturation problem, wide frequency bandwidth, and fast response characteristics to measure the non-sinusoidal transient current in the power electronic circuit caused by the saturation of the iron core due to too large amplitude or too high di/dt, that is, it is especially suitable for Detection of current signals used in current feedback, cut-off control and short-circuit protection in power electronic equipment.
4、该传感器采用具有较强的带负载能力的电压-电流转换的恒流源电路,为了使输出电流稳定,除各个环节引入深度负反馈外,还从输出电流取样经电压跟随器反馈加法器,形成一个大的外反馈,进一步增强了输出电流的稳定度,使恒流源在负载变化较大范围内输出电流具有高稳定度。4. The sensor adopts a constant current source circuit with strong load capacity of voltage-current conversion. In order to stabilize the output current, in addition to introducing deep negative feedback in each link, the output current is also sampled and fed back to the adder through the voltage follower. , forming a large external feedback, which further enhances the stability of the output current, so that the output current of the constant current source has high stability within a large range of load changes.
总之,明显改善了传感器的饱和特性和线性度;精度优于0.5%,功耗小,温度附加误差<0.1%/10℃,抗磁干扰能力强;结构简单,重量轻,价格低,安装、校准、调试、维护均十分方便。In short, the saturation characteristics and linearity of the sensor are obviously improved; the accuracy is better than 0.5%, the power consumption is small, the temperature additional error is less than 0.1%/10°C, and the anti-magnetic interference ability is strong; the structure is simple, the weight is light, the price is low, and installation, Calibration, debugging and maintenance are very convenient.
附图说明Description of drawings
图1(a)为本发明一种实施例的结构示意图。Fig. 1(a) is a schematic structural diagram of an embodiment of the present invention.
图1(b)为本发明一种实施例的两个骨架芯位置示意图。Fig. 1(b) is a schematic diagram of the positions of two skeleton cores according to an embodiment of the present invention.
图2为图1(a)中霍尔元件H1、H2对称布置和Rogowski线圈电路图。Fig. 2 is a circuit diagram of the symmetrical arrangement of the Hall elements H 1 and H 2 and the Rogowski coil in Fig. 1(a).
图3(a)为图1(a)中霍尔元件H1的恒流源电路图。FIG. 3( a ) is a circuit diagram of a constant current source of the Hall element H 1 in FIG. 1( a ).
图3(b)为图1(a)中霍尔元件H2的恒流源电路图。Fig. 3(b) is a circuit diagram of a constant current source of the Hall element H2 in Fig. 1(a).
图4(a)为图1(a)中圆形截面骨架芯F1的结构示意图。Fig. 4(a) is a schematic structural view of the circular cross-section skeleton core F 1 in Fig. 1(a).
图4(b)为图1(a)中矩形截面骨架芯F2的结构示意图。Fig. 4(b) is a schematic structural view of the rectangular cross-section skeleton core F 2 in Fig. 1(a).
具体实施方式Detailed ways
由图1(a)所示,1为显示器,2为处理来自两组并联通道检测电压信号的计算机;3为处理来自对称布置的霍尔检测元件的霍尔电压的滤波、电压-电流变换、电流放大电路;4为处理来自Rogowski线圈检测元件的感应电压的滤波、积分放大电路,其输出电压为US2;5为被测电流母线;6为专用地线层;F1和F2为两个骨架芯;A1和A2为运算放大器;RS1和RS2为两组检测通道的采样电阻;IF1和IF2为两组检测通道中流过的电流;US1为采样电阻RX的端电压;UR1和UR2为采样电阻RS2的端电压,H1和H2为两个霍尔元件;UH1和UH2为两个霍尔元件所输出的霍尔电压;W1和W2为通道的两个反馈绕组;W3为Rogowski线圈。As shown in Figure 1(a), 1 is a display, 2 is a computer that processes the detection voltage signals from two groups of parallel channels; 3 is processing the filtering, voltage-current conversion, and Current amplification circuit; 4 is the filtering and integral amplification circuit for processing the induced voltage from the Rogowski coil detection element, and its output voltage is U S2 ; 5 is the measured current bus; 6 is the dedicated ground layer; F 1 and F 2 are two A 1 and A 2 are operational amplifiers; R S1 and R S2 are the sampling resistors of the two detection channels; I F1 and I F2 are the currents flowing in the two detection channels; U S1 is the terminal of the sampling resistor RX Voltage; U R1 and U R2 are the terminal voltage of the sampling resistor RS2 , H 1 and H 2 are two Hall elements; U H1 and U H2 are the Hall voltage output by the two Hall elements; W 1 and W 2 is the two feedback windings of the channel; W 3 is the Rogowski coil.
一种电流传感器由两个骨架芯(Frame)F1和F2组成,骨架芯F1是由铁心构成,骨架芯F2由环氧树脂棒构成。铁芯F1的直径方向开设空气隙,每个通道的铁芯长度相等,气隙均匀、对称分布,霍尔元件置于气隙中。在铁芯外绝缘材料上,均匀密绕多圈成螺旋状的反馈绕组线圈。该反馈绕阻线圈也可按照Rogowski线圈方式绕制。绕制反馈绕组时,必须注意线圈绕向,确保传感器实现零磁通检测原理。两个反馈绕组W1和W2相串联,串联后一端接采样电阻RS1的一端,另一端接地。由于开口越大,铁心越不易饱和。但开口大了以后,空气隙中的磁场会分散,这样铁心就失去了聚磁环的作用,而且铁心开口太大会不利于互感器的准确度。因此,气隙长度可小于铁芯截面积平方根的10~15倍,兼顾被测电流大小和铁芯尺寸大小要求,否则会影响传感器测量精度;为了增强传感器感应信号,在不改变传感器其它尺寸前提下,可以尽可能增大骨架芯F1轴向厚度,则气隙长度也可以相应增大。另外,气隙数目可选为大于等于2且不超过10的偶数。因为开口愈多,空气隙的长度愈大,铁心才愈不会饱和,但考虑开口多会使互感器的准确度下降,另一方面还会增加制造成本,且使铁心的机械强度下降。所以,铁心的开口数量应尽可能少。霍尔元件H1和H2对称布置,均由恒流源控制,两个霍尔元件H2、H1的输出端分别与运算放大器A1的正、负输入端相接,放大后送到电路3进行滤波、电压-电流变换、电流放大处理,电路的输出端接采样电阻RS1的另一端,然后各自输送到反馈绕阻产生一个反向磁场与被测电流产生的磁场相平衡,实现零磁通测量原理。采样电阻RS1两端的电压送到计算机2。上述电路3为通常的滤波、电压-电流变换、电流放大电路。A current sensor is composed of two frame cores (Frame) F1 and F2 , the frame core F1 is composed of an iron core, and the frame core F2 is composed of an epoxy resin rod. An air gap is set in the diameter direction of the iron core F1 , the length of the iron core of each channel is equal, the air gap is evenly and symmetrically distributed, and the Hall element is placed in the air gap. On the outer insulating material of the iron core, the feedback winding coil is evenly and densely wound with multiple turns to form a helical shape. The feedback winding coil can also be wound in a Rogowski coil manner. When winding the feedback winding, attention must be paid to the winding direction of the coil to ensure that the sensor realizes the principle of zero magnetic flux detection. The two feedback windings W 1 and W 2 are connected in series, and one end of the series connection is connected to one end of the sampling resistor R S1 , and the other end is grounded. Since the opening is larger, the core is less likely to be saturated. But when the opening is too large, the magnetic field in the air gap will disperse, so that the iron core loses the function of the magnetic gathering ring, and if the opening of the iron core is too large, it will be detrimental to the accuracy of the transformer. Therefore, the length of the air gap can be less than 10 to 15 times the square root of the cross-sectional area of the iron core, taking into account the size of the measured current and the size of the iron core, otherwise it will affect the measurement accuracy of the sensor; in order to enhance the sensing signal of the sensor, without changing the other dimensions of the sensor Next, the axial thickness of the skeleton core F1 can be increased as much as possible, and the length of the air gap can also be increased accordingly. In addition, the number of air gaps may be an even number greater than or equal to 2 and not exceeding 10. Because the more openings, the longer the length of the air gap, the less saturated the iron core will be. However, considering that more openings will reduce the accuracy of the transformer, on the other hand, it will increase the manufacturing cost and reduce the mechanical strength of the iron core. Therefore, the number of openings in the core should be as small as possible. The Hall elements H 1 and H 2 are symmetrically arranged, and both are controlled by a constant current source. The output terminals of the two Hall elements H 2 and H 1 are respectively connected to the positive and negative input terminals of the operational amplifier A 1 , and then sent to
在骨架芯F2外绝缘材料上,均匀密绕单圈成螺旋状的Rogowski线圈,由骨架芯F2中心引出回绕线,在该线圈两端并联联接采样电阻RS2,采样电阻RS2的两端分别接运算放大器A2的正、负输入端,且正输入端接地,其输出通过滤波、积分放大电路4送到计算机2。选择运算放大器A2必须考虑它的摆率、上升速度、漂移和精度,一般选择高速低漂移精密运算放大器。电路4为通常的滤波、积分放大电路。On the outer insulating material of the skeleton core F2 , a Rogowski coil is evenly and densely wound in a single turn to form a spiral shape, and the rewinding wire is drawn from the center of the skeleton core F2 , and the sampling resistor R S2 is connected in parallel at both ends of the coil, and the two ends of the sampling resistor R S2 Terminals are respectively connected to the positive and negative input terminals of the operational amplifier A2 , and the positive input terminal is grounded, and its output is sent to the
由计算机2处理上述两组不同的数据,处理后将被测电流大小送到显示器1显示。The above-mentioned two groups of different data are processed by the
很容易看出,如果骨架芯F1的气隙数为10个,对称布置的两个霍尔元件作为一组,则共有五组,这时输入到计算机2中的就有五组数据,再加上从Rogowski线圈输出的一组,计算机2将处理六组不同的数据,处理后将被测电流的大小送到显示器1显示。It is easy to see that if the number of air gaps of the skeleton core F1 is 10, and two Hall elements symmetrically arranged as one group, there are five groups in total. At this time, five groups of data are input into the
由图1(b)所示,为了安装方便,两个骨架芯F1和F2宜选取同样尺寸,20为骨架芯F2的回线槽。为了说明两个骨架芯的位置关系,图1(b)夸大了它们之间的间隔距离d,当它们缠好各自的绝缘层及保护层、地线层、地线层绝缘层及保护层、电磁屏蔽层和最外层的绝缘层及保护层后,将它们紧紧固定在一起形成一个整体。As shown in Figure 1(b), for the convenience of installation, the two skeleton cores F1 and F2 should be selected to have the same size, and 20 is the return slot of the skeleton core F2 . In order to illustrate the positional relationship of the two skeleton cores, Figure 1(b) exaggerates the distance d between them. After the electromagnetic shielding layer and the outermost insulating layer and protective layer, they are tightly fixed together to form a whole.
由图2所示,I+和I-为由正负电源,分别供电流给两个对称放置的霍尔元件H1和H2;RF1和RF2表示恒流源I+和I-的反馈电阻;a1、c1端子表示霍尔元件H1的直流控制电流输入、输出端,b1、d1端子表示霍尔元件H1的霍尔电压输出端,a2、c2端子表示霍尔元件H2的直流控制电流输入、输出端,b2、d2端子表示霍尔元件H2的霍尔电压输出端;A1表示运算放大器;RK表示运算放大器A1的放大倍数控制电阻;5为被测电流母线;*号表示三个绕组W1、W2和W3的同名端。该电路接法为,霍尔元件H1的d1端、霍尔元件H2的b2端分别与运算放大器A1的负输入端、正输入端相接,霍尔元件H1的a1端与恒流源(供给H1的电流为I+)反馈电阻RF1相接,另一端c1接地,霍尔元件H2的c2端与恒流源(供给H2的电流为I-)反馈电阻RF2相接,另一端a2接地,霍尔元件H1的b1端与霍尔元件HX的d2端相接。反馈绕组W1和W2串联后,一端与采样电阻RS1相接,另一端接地。采样电阻RS1的两端接到计算机2。上述电阻RK可以选用高精度电阻,运算放大器A1可以选用如INA128仪用运算放大器或者由OP07、OP27等精密运算放大器构成仪用运算放大器电路结构。由于将霍尔元件H1的b1与霍尔元件H2的d2相接,c1与a2相接并接地,当来自同方向的干扰磁场进入霍尔元件时,磁场会在两个对称分布的霍尔元件H1、H2上面产生相反的霍尔干扰电势,并在电路中自行抵消。当霍尔元件H1、H2的直流控制电流输入端a1、c1(或者a2、c2)流过来自恒流源的直流电流,其垂直表面有磁场并有磁力线穿过时,其霍尔电压输出端b1、d1(或者b2、d2)端子便产生霍尔电压,运算放大器A1可以放大霍尔电势差即UH=UH1-UH2,其放大倍数由控制电阻RK控制,即放大倍数近似为1+50kΩ/RK,再送入处理电路3处理。As shown in Figure 2, I + and I - are positive and negative power supplies that supply current to two symmetrically placed Hall elements H 1 and H 2 respectively; R F1 and R F2 represent constant current sources I + and I - Feedback resistance; terminals a 1 and c 1 indicate the DC control current input and output terminals of Hall element H 1 , terminals b 1 and d 1 indicate the Hall voltage output end of Hall element H 1 , terminals a 2 and c 2 indicate The DC control current input and output terminals of the Hall element H 2 , the b 2 and d 2 terminals represent the Hall voltage output terminals of the Hall element H 2 ; A 1 represents the operational amplifier; R K represents the magnification control of the operational amplifier A 1 Resistor; 5 is the measured current bus; * indicates the end of the same name of the three windings W 1 , W 2 and W 3 . The connection method of this circuit is that the d1 end of the Hall element H1 and the b2 end of the Hall element H2 are respectively connected to the negative input end and the positive input end of the operational amplifier A1 , and the a1 end of the Hall element H1 Connect with the constant current source (the current supplied to H 1 is I + ) feedback resistor R F1 , the other end c 1 is grounded, and the c 2 terminal of Hall element H 2 is connected to the constant current source (the current supplied to H 2 is I - ) The feedback resistor R F2 is connected, the other end a2 is grounded, and the b1 end of the Hall element H1 is connected to the d2 end of the Hall element HX. After the feedback windings W 1 and W 2 are connected in series, one end is connected to the sampling resistor R S1 , and the other end is grounded. Both ends of the sampling resistor R S1 are connected to the
由图3(a)所示,其具体接法为,运算放大器A3的正输入端通过电阻R2接到基准源Uref1,且正输入端通过电阻R3接地,运算放大器A3的负输入端通过电阻R4接到其输出端,且负输入端通过电阻R1接到运算放大器A5的输出端,运算放大器A3的输出端通过电阻R5接到运算放大器A4的负输入端,运算放大器A4的负输入端通过电阻R6接到功率放大管T2的发射极,正输入端通过电阻R7接到功率放大管T1的发射极,并接地,输出端通过电阻R8接到功率放大管T1的基极。功率放大管T1的集电极接功率放大管T2的基极,且通过电阻R9接功率放大管T2的集电极和+15V电源。运算放大器A5的输出端通过电阻R10接到其负输入端,其正输入端通过电阻RF1接到功率放大管T2的发射极。霍尔元件H1的直流控制电流输入端a1与运算放大器A5的正输入端相接,直流控制电流输出端c1接地。As shown in Figure 3(a), the specific connection method is that the positive input terminal of the operational amplifier A3 is connected to the reference source Uref1 through the resistor R2 , and the positive input terminal is grounded through the resistor R3 , and the negative input terminal of the operational amplifier A3 The input terminal is connected to its output terminal through resistor R4 , and the negative input terminal is connected to the output terminal of operational amplifier A5 through resistor R1 , and the output terminal of operational amplifier A3 is connected to the negative input terminal of operational amplifier A4 through resistor R5 terminal, the negative input terminal of the operational amplifier A4 is connected to the emitter of the power amplifier tube T2 through the resistor R6 , the positive input terminal is connected to the emitter of the power amplifier tube T1 through the resistor R7 , and grounded, and the output terminal is connected to the emitter of the power amplifier tube T1 through the resistor R6. R 8 is connected to the base of the power amplifier tube T 1 . The collector of the power amplifier tube T1 is connected to the base of the power amplifier tube T2 , and connected to the collector of the power amplifier tube T2 and the +15V power supply through the resistor R9 . The output terminal of the operational amplifier A5 is connected to its negative input terminal through the resistor R10 , and its positive input terminal is connected to the emitter of the power amplifier tube T2 through the resistor R F1 . The DC control current input terminal a1 of the Hall element H1 is connected to the positive input terminal of the operational amplifier A5 , and the DC control current output terminal C1 is grounded.
图3(a)的工作原理简述如下:基准源Uref1,经过加法器A3、反馈放大器A4,由电流放大驱动电路(T1、T2)输出高稳定的电流。因为运算放大器A5构成跟随电路,其输入阻抗很高(≥1012Ω),则流过反馈电阻RF1的电流全部流向霍尔元件H1。为了使输出电流稳定,除各个环节引入深度负反馈外,还从输出电流取样经电压跟随器A5反馈给运算放大器A3,形成一个大反馈,进一步增强了输出电流的稳定度,使恒流源在负载变化较大范围内输出电流具有高稳定度。The working principle of Fig. 3(a) is briefly described as follows: the reference source U ref1 passes through the adder A 3 and the feedback amplifier A 4 , and the current amplification drive circuit (T 1 , T 2 ) outputs a high and stable current. Because the operational amplifier A 5 constitutes a follower circuit, and its input impedance is very high (≥10 12 Ω), all the current flowing through the feedback resistor R F1 flows to the Hall element H 1 . In order to stabilize the output current, in addition to introducing deep negative feedback in each link, the output current sampling is fed back to the operational amplifier A 3 through the voltage follower A 5 to form a large feedback, which further enhances the stability of the output current and makes the constant current The source has high stability in the output current within a wide range of load changes.
由图3(b)所示,其具体接法为,运算放大器A6的正输入端通过电阻R12接到基准源Uref2,且正输入端通过电阻R13接地,运算放大器A6的负输入端通过电阻R14接到其输出端,且负输入端通过电阻R11接到运算放大器A8的输出端,运算放大器A6的输出端通过电阻R15接到运算放大器A7的负输入端,运算放大器A7的负输入端通过电阻R16接到功率放大管T4的发射极,正输入端通过电阻R17接到功率放大管T3的发射极,并接地,输出端通过电阻R18接到功率放大管T3的基极。功率放大管T3的发射极接功率放大管T4的基极,其集电极通过电阻R19接功率放大管T4的集电极和-15V电源。运算放大器A8的输出端通过电阻R20接到其负输入端,其正输入端通过反馈电阻RF2接到功率放大管T4的发射极。霍尔元件H2的直流控制电流输出端c2与运算放大器A8正输入端相接,直流控制电流输入端a2接地。As shown in Figure 3(b), the specific connection method is that the positive input terminal of the operational amplifier A6 is connected to the reference source Uref2 through the resistor R12 , and the positive input terminal is grounded through the resistor R13 , and the negative input terminal of the operational amplifier A6 The input terminal is connected to its output terminal through resistor R14 , and the negative input terminal is connected to the output terminal of operational amplifier A8 through resistor R11 , and the output terminal of operational amplifier A6 is connected to the negative input terminal of operational amplifier A7 through resistor R15 terminal, the negative input terminal of the operational amplifier A7 is connected to the emitter of the power amplifier tube T4 through the resistor R16 , the positive input terminal is connected to the emitter of the power amplifier tube T3 through the resistor R17 , and grounded, and the output terminal is connected to the emitter of the power amplifier tube T4 through the resistor R17. R 18 is connected to the base of the power amplifier tube T 3 . The emitter of the power amplifier tube T3 is connected to the base of the power amplifier tube T4 , and its collector is connected to the collector of the power amplifier tube T4 and the -15V power supply through the resistor R19 . The output terminal of the operational amplifier A8 is connected to its negative input terminal through the resistor R20 , and its positive input terminal is connected to the emitter of the power amplifier tube T4 through the feedback resistor R F2 . The DC control current output terminal c2 of the Hall element H2 is connected to the positive input terminal of the operational amplifier A8 , and the DC control current input terminal a2 is grounded.
图3(b)的工作原理简述如下:基准源Uref2,经过加法器A6、反馈放大器A7,由电流放大驱动电路(T3、T4)输出高稳定的电流。因为运算放大器A8构成跟随电路,其输入阻抗很高(≥1012Ω),则流过反馈电阻RF2的电流全部流经霍尔元件H2。为了使输出电流稳定,除各个环节引入深度负反馈外,还从输出电流取样经电压跟随器A8反馈给运算放大器A6,形成一个大反馈,进一步增强了输出电流的稳定度,使恒流源在负载变化较大范围内输出电流具有高稳定度。The working principle of Fig. 3(b) is briefly described as follows: the reference source U ref2 passes through the adder A 6 and the feedback amplifier A7, and the current amplification drive circuit (T3, T4) outputs a high and stable current. Because the operational amplifier A 8 constitutes a follower circuit, and its input impedance is very high (≥10 12 Ω), all the current flowing through the feedback resistor R F2 flows through the Hall element H 2 . In order to stabilize the output current, in addition to introducing deep negative feedback in each link, the sampling of the output current is fed back to the operational amplifier A 6 through the voltage follower A 8 to form a large feedback, which further enhances the stability of the output current and makes the constant current The source has high stability in the output current within a wide range of load changes.
上述所讲的恒流源,其元器件选择方法为,R1~R7、R11~R17选用高精密电阻;R8、R9、R18、R19选用炭膜电阻;反馈电阻RF1和RF选用高精密电阻,并且其阻值接近霍尔元件的输入电阻值RHi(i=1,2),满足RP+RHi<<R1;基准源Uref1和Uref2可以选用PMI公司生产的REF02P芯片产生获得,该芯片是+5V精密电压基准/温度传感器;A3~A8全部采用高精度、低漂移、动态校零CMOS型斩波稳零式ICL7650(或CF7650)集成运算放大器。The constant current source mentioned above, the component selection method is as follows: R 1 ~ R 7 , R 11 ~ R 17 use high-precision resistors; R 8 , R 9 , R 18 , R 19 use carbon film resistors; feedback resistor R F1 and R F select high-precision resistors, and their resistance values are close to the input resistance value R Hi of the Hall element (i=1, 2), satisfying R P +R Hi << R 1 ; the reference sources U ref1 and U ref2 can It is produced by using the REF02P chip produced by PMI Company, which is a +5V precision voltage reference/temperature sensor; A 3 to A 8 all use high-precision, low-drift, dynamic zero-calibration CMOS type chopping and zero-stabilizing ICL7650 (or CF7650) Integrated operational amplifier.
由图4(a)所示,骨架芯F1加工成圆形截面的环形状,当然,也可加工成矩形截面的环形状,骨架芯F1可以选取硅钢片或者坡莫合金叠片组成。在骨架芯F1的绝缘层及保护层7之外均匀密绕多圈成螺旋状的反馈绕组8,再在绕组8外面绕制绝缘层及保护层9,其外,再专门设置传感器的地线层6,在该地线层6外面依次设置绝缘层及保护层10、电磁屏蔽层11,最外层的绝缘层及保护层12。这种结构形式提高了传感器的抗电磁干扰能力。As shown in Figure 4(a), the skeleton core F1 is processed into a ring shape with a circular cross-section. Of course, it can also be processed into a ring shape with a rectangular cross-section. The skeleton core F1 can be composed of silicon steel sheets or permalloy laminates. Outside the insulating layer and protective layer 7 of the skeleton core F1 , the feedback winding 8 that is formed into a spiral shape is evenly and densely wound with multiple turns, and then the insulating layer and the protective layer 9 are wound outside the winding 8. Besides, the ground of the sensor is specially set The wire layer 6 is provided with an insulating layer and a protective layer 10 , an electromagnetic shielding layer 11 , and an outermost insulating layer and a protective layer 12 in sequence outside the ground wire layer 6 . This structural form improves the anti-electromagnetic interference capability of the sensor.
由图4(b)所示,骨架芯F2加工成矩形截面的环形状,当然,也可加工成圆形截面的环形状,骨架芯F2可以选取柔软橡皮带(或环氧树脂棒)。由于Rogowski线圈在绕制时需要回绕一匝,并且从骨架芯F2中心引出,因此,需要在Rogowski线圈的骨架芯中心向外开一个回线槽20。在骨架芯F2的绝缘层及保护层13之外密绕Rogowski线圈14,再在线圈14外面绕制绝缘层及保护层15,其外,再专门设置传感器的地线层16,在该地线层16外面依次设置绝缘层及保护层17、电磁屏蔽层18,最外层的绝缘层及保护层19。As shown in Figure 4(b), the skeleton core F2 is processed into a ring shape with a rectangular cross-section. Of course, it can also be processed into a ring shape with a circular cross-section. The skeleton core F2 can be selected from soft rubber bands (or epoxy resin rods) . Since the Rogowski coil needs to be wound back for one turn and drawn out from the center of the skeleton core F 2 , a
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