Local cooling structure of window flange on high vacuum high temperature operation device
Technical Field
The invention belongs to a cooling structure, and particularly relates to a local cooling structure of a window flange on a high-vacuum high-temperature operation device.
Background
Impurities in a magneto-restrictive fusion device, which are mainly derived from residual gases retained on the walls and part of the internal component materials and which will be discharged outwards during the discharge, have a very large influence on the plasma discharge, the confinement quality and the safe operation of the device. The current means for high temperature baking or high temperature wall operation of the device under high vacuum conditions is to release residual gases, especially water vapor and impurities containing oxygen components, retained on the surfaces of the device and internal components, and to pump these impurities out through a vacuum pump. Generally, the higher the temperature of the baking operation, the higher the density and pressure of the impurities and vapors, and the easier it is to release from the walls, the higher the baking temperature needs to be in order to obtain a cleaner vacuum and wall environment.
The current world main high temperature operation experiment device can be divided into three types according to baking temperature capability, wherein (1) about 100 ℃ is adopted by most of the current middle and small devices, the devices have smaller volume, main vapor impurities can be discharged through common baking, then the plasma is used for continuously bombarding the wall of an exercise device in the discharging process to realize the discharge of the impurities, (2) about 200 ℃ is mainly used for discharging the vapor, the section is mainly represented by a device such as British MAST and the like, (3) about 300 ℃ is mainly used for discharging the impurities in the interior and small gaps of materials, the impurities on the wall have very good cleaning effect, and the devices such as an international thermonuclear fusion experimental reactor (ITER), an American DIII-D and the like are all baked at 300 ℃, and the largest fusion experiment device in China (China) (HL-2M Tokamak) which is being built is baked at 300 ℃.
However, under the prior art condition, some diagnostic components and measurement windows cannot withstand high temperatures of 300 ℃, for example, the most commonly used O-rings can only reach 180 ℃ at most, and some electronic components can only work to 100 ℃ at most, so that special local cooling structures or processes are required to protect the windows and components. Current DIII-D devices use glass metallization for some small diagnostic windows and then can be sealed with metal. For some larger diagnostic windows (CF 200 or more, runway window) due to high temperature stress, etc., the mode of welding quartz glass and metal cannot be directly adopted, but a pipeline is led out from the device, and the temperature difference of the stainless steel pipeline is used for cooling. But this approach will increase the window-to-plasma distance, affecting the solid angle of the diagnostic measurement. The spiral cooling water flow is arranged on the pipeline, so that the cooling water flow needs to be welded for a plurality of times, the processing technology is relatively complex, and the large-area cooling pipeline not only affects the whole baking effect, but also affects the measuring visual field.
Disclosure of Invention
The invention aims at the defects of the prior art, and provides a local cooling structure technology of a flange on a high-vacuum high-temperature operation device, which only aims at the flange end surface and a knife edge part to be protected for cooling.
The invention discloses a local cooling structure of a flange on a high-vacuum high-temperature baking operation device, which comprises an inner sealing structure, wherein the inner wall of the inner sealing structure is an inner sealing surface, the shape of the inner sealing surface is matched with that of an internal part, an outer sealing structure body is arranged on the upper end surface of the inner sealing structure, the lower part of the outer sealing structure body is fixedly connected with the inner sealing structure, the lower end of the outer sealing structure body forms an outer sealing surface, an outer sealing pressure plate is arranged above the outer sealing structure body, and a diagnosis window is arranged between the outer sealing structure body and the outer sealing pressure plate.
The local cooling structure of the flange on the high-vacuum high-temperature baking operation device comprises a connecting surface of the outer sealing structure body and the inner sealing structure body, wherein the connecting surface of the outer sealing structure body and the inner sealing structure body form a cavity, the cavity is a cooling channel, the cooling channel is communicated with the outside through an external cooling inlet and outlet pipeline, and the external cooling inlet and outlet pipeline is fixedly connected with the outer sealing structure body.
The local cooling structure of the flange on the high-vacuum high-temperature baking operation device is characterized in that the inner sealing structure and the outer sealing structure are fixedly connected through the first ultrahigh vacuum sealing welding.
The local cooling structure of the flange on the high-vacuum high-temperature baking operation device is characterized in that the external inlet and outlet cooling pipeline is fixedly connected with the external sealing structure body through the second ultrahigh vacuum sealing welding.
The local cooling structure of the flange on the high-vacuum high-temperature baking operation device is characterized in that an inner sealing screw hole is formed in the outer sealing structure body, and the outer sealing structure body is fixedly connected with the edge surface of the flange through a screw arranged in the inner sealing screw hole.
The local cooling structure of the flange on the high-vacuum high-temperature baking operation device is characterized in that the outer sealing structure body and the outer sealing pressure plate are provided with screw holes with matched positions, the two positions are matched to form the outer sealing screw holes, and the outer sealing structure body and the outer sealing pressure plate are fixedly connected through screws arranged in the outer sealing screw holes.
The local cooling structure of the flange on the high-vacuum high-temperature baking operation device is characterized in that the cooling channel is arranged for more than one circle along the outer sealing surface of the outer sealing structure body.
The local cooling structure of the flange on the high-vacuum high-temperature baking operation device is characterized in that a cooling sealing ring is further arranged between the outer sealing structure and the diagnosis window.
The local cooling structure of the flange on the high vacuum high temperature baking operation device is characterized in that the vacuum leakage rate of the first ultrahigh vacuum sealing welding 3 and the second ultrahigh vacuum sealing welding 6 is less than 1.0 multiplied by 10 -10Pam3/sec.
The local cooling structure of the flange on the high-vacuum high-temperature baking operation device is characterized in that the inner sealing surface is a high-vacuum step sealing structure or a knife edge sealing structure, the sealing structure is matched with the vacuum flange structure of the device, and the outer sealing surface is a high-finish sealing surface.
The local cooling structure of the flange on the high-vacuum high-temperature baking operation device is characterized in that the cooling channel is a water cooling channel or an air cooling channel.
The local cooling structure of the flange on the high vacuum high temperature baking operation device is characterized in that a corrugated pipe is arranged in the outer sealing structure body, and the corrugated pipe divides the outer sealing structure body into an inner part and an outer part.
The invention has the remarkable effects that the metal seal and the rubber seal are integrated, the cooling pipeline directly cools the inner vacuum sealing surface and the outer vacuum sealing surface, an external water channel is not needed, the structure is compact, the processing technology is simple, the water channel has good flow guide, the heat dissipation capacity is strong, and the cooling efficiency is high.
Drawings
Fig. 1 is a schematic diagram of a local cooling structure of a flange on a high vacuum high temperature baking operation device provided by the invention.
The device comprises a 1-inner sealing structure, a 2-inner sealing surface, a 3-first ultrahigh vacuum sealing welding, a 4-outer sealing structure, a 5-cooling channel, a 6-second ultrahigh vacuum sealing welding, a 7-external inlet and outlet cooling pipeline, an 8-cooling sealing ring, a 9-outer sealing surface, a 10-diagnosis window, an 11-outer sealing screw hole, a 12-inner sealing screw hole and a 13-outer sealing pressure plate.
Detailed Description
As shown in fig. 1, a local cooling structure of a flange on a high vacuum high temperature baking operation device,
The device comprises an inner sealing structure 1, a sealing surface 2, a first ultrahigh vacuum sealing weld 3, an outer sealing structure body 4, a cooling channel 5, a second ultrahigh vacuum sealing weld 6, an external inlet and outlet cooling pipeline 7, a cooling sealing ring 8, an outer sealing surface 9, a diagnosis window 10, an outer sealing screw hole 11, an inner sealing screw hole 12 and the like. The connection mode is that an inner sealing surface 2 of an inner sealing structure 1 is connected with a flange knife edge surface of the device through an inner sealing screw hole 12, the end surface of the inner sealing structure 1 is connected with an inner end surface of an outer sealing structure body 4 through a first ultrahigh vacuum sealing weld 3, a cooling channel 5 with a moderate space is reserved between the two structures, the cooling channel 5 is required to be arranged for more than one circle along a sealing surface 9 of the outer sealing structure body 4 and led out from the edge through an external inlet and outlet pipeline, the cooling channel 5 is connected with the external inlet and outlet cooling pipeline 7 through a second ultrahigh vacuum sealing weld 6 on the side surface of the outer sealing structure body 4, the sealing outer end surface of the outer sealing structure body 4 is connected with a diagnosis window 10 through an outer sealing screw hole 11 through a cooling sealing ring 8 surface, and an outer sealing pressure plate 13 is connected with the outer sealing structure body 4 through screws.
The first ultrahigh vacuum seal welding 3 and the second ultrahigh vacuum seal welding 6 are of the same high vacuum seal welding structure and method, and the vacuum leakage rate is required to be less than 1.0X10 -10Pam3/sec.
The cooling sealing ring 8 is a rubber ring which can not bear high temperature of approximately 300 ℃, such as a furs rubber ring, and is cooled by the structure of the invention to be within the bearable range of the O ring, namely, below 180 ℃.
The inner sealing surface 2 on the inner sealing structure 1 is a high vacuum step sealing structure or a knife edge sealing structure, the sealing structure is matched with a vacuum flange structure of the device, the outer sealing surface 9 is a high-finish sealing surface, and the vacuum leakage rate requirement of the device needs to be met.
The cooling channel 5 can be water-cooled or air-cooled, and the aperture of the pipeline is determined by the temperature difference required to be cooled, the cooling medium, the heat conductivity of the material, the flow rate and other factors.
The diagnostic window 10 is determined by factors such as the structure and materials required for diagnosis.
When the temperature of the device is very high and reaches more than 300 ℃, the outer sealing structure body 4 can be divided into an inner part and an outer part by using the corrugated pipe, so that the effect of increasing the thermal resistance can be achieved, and in addition, the thermal stress caused by higher temperature difference can be relieved.
The flange knife edge surface of the device is connected with an inner sealing surface 2 of an inner sealing structure 1, the end surface of the inner sealing structure 1 is connected with an inner end surface of an outer sealing structure body 4 through a first ultrahigh vacuum sealing weld 3, a cooling channel 5 with a moderate space is reserved between the two structures, the cooling channel 5 is required to be arranged for more than one circle along a sealing surface 9 of the outer sealing structure body 4 and led out from the edge through an external inlet and outlet pipeline, the cooling channel 5 is connected with an external inlet and outlet cooling pipeline 7 through a second ultrahigh vacuum sealing weld 6 on the side surface of the outer sealing structure body 4, and the sealing outer end surface of the outer sealing structure body 4 is connected with a diagnosis window 10 and an external sealing pressure disc 13 through a cooling sealing ring 8 surface.
In the present invention, the terms "first" and "second" do not denote any logical order or importance, but rather are used to distinguish one element from another.
Compared with the prior art, the invention has the advantages that the common cooling structure adopts a water-cooling pipe to be directly welded on the pipeline, which requires a certain length of neck between the inner flange and the outer flange, and the cooling efficiency is not very good. The cooling pipeline provided by the invention is directly arranged between the two sealing surfaces, and only acts on the local part needing cooling, thereby protecting the outer sealing surface and not affecting the baking or hot wall operation of the device. In addition, the cooling technology provided by the invention is an integrated welding structure, the water channel has good flow guide, the structure is compact, and the occupied space is small.
The present invention is not limited to the above-described embodiments, and various changes, modifications, substitutions and alterations can be made to these embodiments without departing from the spirit of the present invention, and still fall within the scope of the present invention, as will be understood by those of ordinary skill in the art.