Disclosure of Invention
In this embodiment, a reactor for preparing 1, 3-propanediol by hydrogenating 3-hydroxypropanal and a control method thereof are provided to solve the problems in the prior art.
According to an aspect of the application, a 3- hydroxypropionaldehyde hydrogenation preparation 1, 3 propylene glycol's reactor is provided, including reation kettle, gas-liquid mixer subassembly, go up spiral guide plate, go up magnetic sphere layer, mesh baffle, spiral guide plate, catalyst layer, magnetic sphere layer and distributor subassembly down, install respectively at magnetic sphere layer and magnetic sphere layer down in the reation kettle upper and lower end, and go up and distribute respectively about between magnetic sphere layer and the lower magnetic sphere layer and go up spiral guide plate and spiral guide plate down, the mesh baffle is installed at reation kettle middle part, and the equidistance is provided with a plurality of catalyst layers between mesh baffle and last spiral guide plate and the lower spiral guide plate, the reation kettle top is through mixing pipe and the inside intercommunication each other of gas-liquid mixer subassembly one end, and the bottom is provided with the distributor subassembly in the reation kettle.
Further, the gas-liquid mixer subassembly includes circle case, tapered cover, round hole, cavity crown plate and venthole, and tapered cover is all installed at circle incasement both ends, and two tapered cover middle parts have all seted up the round hole, the cavity crown plate is located between two tapered covers, and cavity crown plate inner ring wall annular equidistance has seted up a plurality of ventholes, is located the round hole of front end and installs atomizing nozzle.
Further, circle case one end and compounding pipe other end intercommunication each other, and the circle case other end and liquid phase inlet pipe one end intercommunication each other.
Further, the interior of the cavity annular plate is communicated with one end of the gas phase feeding pipe.
Further, the distributor subassembly includes flat case, total body, divides body and outlet pipe, and flat case fixed mounting of circle is at the top in the reation kettle, and flat case top and compounding pipe one end communicate each other, and the bottom communicates each other in total body middle part and the flat case of circle, and the equidistance is installed a plurality of branch bodys on the total body, and a plurality of outlet pipes are installed to the equidistance intercommunication on the branch body.
Furthermore, catalyst layer parts are uniformly distributed between the spiral structures of the upper spiral guide plate and between the spiral structures of the lower spiral guide plate, and a plurality of temperature detectors are arranged in the catalyst layer and extend into the reaction tubes.
Further, reation kettle one side middle part upper end and lower extreme communicate respectively and install water inlet pipe and water inlet pipe under with, and reation kettle is equipped with two, and through reactant eduction tube intercommunication each other end to end between two reation kettle, 1 section and 2 sections reactors are constituteed to two reation kettle.
Furthermore, the top of one side of the reaction kettle is communicated with and arranged on the upper water outlet pipe, the upper water outlet pipe is arranged on the control valve, and the port corresponding to the upper control valve is arranged as an upper water outlet.
Further, the bottom of one side of the reaction kettle is communicated with and provided with a lower water outlet pipe, a lower control valve is arranged on the lower water outlet pipe, and a port corresponding to the lower control valve is arranged at one end of a lower water outlet.
Further, a control mode of a reactor for preparing 1, 3-propanediol by hydrogenating 3-hydroxypropionaldehyde is specifically as follows:
liquid phase materials and gas phase materials respectively enter a gas-liquid mixer assembly through a liquid phase feeding pipe and a gas phase feeding pipe, are mixed and then enter a reaction kettle through a mixing pipe, temperature and pressure detection is arranged on the mixing pipe, and the temperature and the pressure of the mixture materials are strictly monitored;
after gas-liquid mixed materials entering the reaction kettle of the section 1 are dispersed by the distributor assembly, the materials start to react to the catalyst layer, a plurality of temperature detectors are arranged in the catalyst layer and extend into the reaction tubes, the flow of circulating water at the upper section is adjusted according to the temperature of the materials in the tubes, if the heat generated by the reaction cannot be timely removed, the adjusting valve automatically switches cooling media, and the temperature of the reaction kettle is ensured to be stable by adopting chilled water for cooling;
the material reacts under the action of a catalyst in a heat exchange tube array of the reaction kettle, the heat exchange tube array is divided into an upper section and a lower section, and the flow of a cooling medium at the upper section is controlled by the temperature in a catalyst layer in the tube array at the upper section of the reaction kettle;
the lower section adopts the same arrangement, the cooling medium of the lower section is controlled by the temperature in the catalyst layer in the lower section of the reaction kettle, and the temperature in the reaction process of the whole reaction kettle can be effectively controlled by the inlet and outlet temperature of the reaction kettle of section 1 and the temperature detection in a plurality of tubes;
the 2 sections of reaction kettle control principle is the same with section reaction kettle, but cooling medium only is equipped with the circulating water, can satisfy reaction temperature's stable control, and 2 sections of reaction kettle export sets up the pressure control governing valve, can adjust whole reaction kettle's operating pressure according to 2 sections of reaction kettle top pressure detection, if reaction pressure is not enough then automatic open circulation hydrogen valve, supplementary circulation hydrogen is with stable reaction production pressure, realizes production stabilization continuous operation.
Through the above-mentioned embodiment of this application, the heat transfer problem that produces in the reaction process has been solved, back end reactor adopts circulation hydrogen to stabilize production pressure control simultaneously, thereby avoid because of a series of production problems that the reason of temperature is inhomogeneous and pressure is unstable arouses, the problem of product ineligibility has been solved, also reduce the degree of difficulty of production process control, very big improvement the production of enterprise's stabilization, through effectual with the material homogeneous mixing of gas-liquid mixer and distributor, the temperature detection measure in the shell and tube, the mode of reactor sectional type cooling and supplementary hydrogen, the temperature and the pressure of two reactors of more accurate control, thereby realize the operation of the stable serialization of device.
Detailed Description
In order to make the technical solutions better understood by those skilled in the art, the technical solutions in the embodiments of the present application will be clearly and completely described below with reference to the drawings in the embodiments of the present application, and it is obvious that the described embodiments are only partial embodiments of the present application, but not all embodiments. All other embodiments, which can be derived by a person skilled in the art from the embodiments given herein without making any creative effort, shall fall within the protection scope of the present application.
It should be noted that the terms "first," "second," and the like in the description and claims of this application and in the drawings described above are used for distinguishing between similar elements and not necessarily for describing a particular sequential or chronological order. It should be understood that the data so used may be interchanged under appropriate circumstances such that embodiments of the application described herein may be used. Furthermore, the terms "comprises," "comprising," and "having," and any variations thereof, are intended to cover a non-exclusive inclusion, such that a process, method, system, article, or apparatus that comprises a list of steps or elements is not necessarily limited to those steps or elements expressly listed, but may include other steps or elements not expressly listed or inherent to such process, method, article, or apparatus.
In this application, the terms "upper", "lower", "left", "right", "front", "rear", "top", "bottom", "inner", "outer", "middle", "vertical", "horizontal", "lateral", "longitudinal", and the like indicate orientations or positional relationships based on the orientations or positional relationships shown in the drawings. These terms are used primarily to better describe the present application and its embodiments, and are not used to limit the indicated devices, elements or components to a particular orientation or to be constructed and operated in a particular orientation.
Moreover, some of the above terms may be used to indicate other meanings besides the orientation or positional relationship, for example, the term "on" may also be used to indicate some kind of attachment or connection relationship in some cases. The specific meaning of these terms in this application will be understood by those of ordinary skill in the art as appropriate.
Furthermore, the terms "mounted," "disposed," "provided," "connected," and "sleeved" are to be construed broadly. For example, it may be a fixed connection, a removable connection, or a unitary construction; can be a mechanical connection, or an electrical connection; may be directly connected, or indirectly connected through intervening media, or may be in internal communication between two devices, elements or components. The specific meaning of the above terms in the present application can be understood by those of ordinary skill in the art as appropriate.
It should be noted that the embodiments and features of the embodiments in the present application may be combined with each other without conflict.
The reactor for preparing 1, 3-propanediol by hydrogenating 3-hydroxypropionaldehyde and the control method thereof in this embodiment can be applied to chemical production, for example, the following chemical reactor with mixing function is provided in this embodiment.
The chemical reaction device with the mixing function comprises a stirring tank, a bottom plate, a supporting cylinder, a gear ring, a first gear, a motor, a stirring shaft, a transmission disc, three transmission vertical rods and three positioning shaft rods, wherein the stirring tank is vertically arranged, a tank cover is fixed at the tank opening at the top of the stirring tank through a bolt, a stirring shaft perforation is arranged at the central position of the tank cover, the lower end of the stirring shaft is rotatably inserted into the stirring tank through the stirring shaft perforation, a spiral stirring blade is fixedly arranged on the side wall of the stirring shaft positioned at the inner side of the tank cover, a spiral stirring blade is fixed on the inner side wall of the stirring tank, the spiral stirring blade and the spiral stirring blade are reversely arranged, the bottom plate is arranged below the stirring tank, the supporting cylinder is vertically arranged between the bottom plate and the stirring tank, the upper end of the supporting cylinder is rotatably connected with the central position at the bottom of the stirring tank through a bearing, and the lower end of the supporting cylinder is fixedly connected with the corresponding position of the bottom plate, the outer side wall of the stirring tank is provided with teeth along the circumferential direction, the three transmission vertical rods are round rods, the outer side walls of the three transmission vertical rods are provided with teeth along the circumferential direction, the teeth of the three transmission vertical rods are meshed with the teeth of the stirring tank, a positioning shaft lever is vertically arranged between the lower ends of the three transmission vertical rods and the bottom plate respectively, the upper end of each positioning shaft lever is rotatably connected with the central position of the lower end of the corresponding transmission vertical rod through a bearing respectively, the lower end of each positioning shaft lever is fixedly connected with the corresponding position of the bottom plate respectively, a second gear is coaxially fixed at the upper ends of the three transmission vertical rods respectively, a transmission disc is horizontally arranged above the tank cover, the central position of the lower surface of the transmission disc is fixedly connected with the upper end of the stirring shaft, the outer side wall of the transmission disc is provided with teeth along the circumferential direction, the teeth of the transmission disc are meshed with the two gears, and the inner side wall of the gear ring is provided with teeth, the gear ring is sleeved at the middle position outside the three transmission vertical rods, teeth on the inner side wall of the gear ring are meshed with the teeth on the outer side wall of the gear ring, a first gear is meshed with the teeth on the outer side wall of the gear ring, an output shaft of the motor is fixedly connected with a gear in a coaxial mode, the bottom of the motor shell is fixedly connected with the corresponding position of the bottom plate, and the motor is powered by an external power supply.
The reactor for preparing 1, 3-propanediol by hydrogenating 3-hydroxypropanal in the examples of the present application and the manner of controlling the reactor will be described below.
Referring to fig. 1-6, a reactor for preparing 1, 3-propanediol by hydrogenating 3-hydroxypropanal comprises a reaction kettle 1, a gas-liquid mixer assembly 12, an upper spiral guide plate 15, an upper magnetic sphere layer 16, a mesh partition plate 17, a lower spiral guide plate 18, a catalyst layer 19, a lower magnetic sphere layer 20 and a distributor assembly 21, wherein the upper end and the lower end of the reaction kettle 1 are respectively arranged on the magnetic sphere layer 16 and the lower magnetic sphere layer 20, an upper spiral guide plate 15 and a lower spiral guide plate 18 are respectively distributed between the upper magnetic sphere layer 16 and the lower magnetic sphere layer 20 from top to bottom, the mesh baffle 17 is arranged in the middle of the reaction kettle 1, and a plurality of catalyst layers 19 are arranged between the mesh partition plate 17 and the upper spiral guide plate 15 and the lower spiral guide plate 18 at equal intervals, the top end of the reaction kettle 1 is communicated with the interior of one end of the gas-liquid mixer assembly 12 through a mixing pipe 11, and a distributor assembly 21 is arranged at the bottom in the reaction kettle 1;
the gas-liquid mixer assembly 12 comprises a round box 1201, conical covers 1202, round holes 1203, a cavity annular plate 1204 and air outlet holes 1205, wherein the conical covers 1202 are arranged at two ends in the round box 1201, the round holes 1203 are formed in the middle parts of the two conical covers 1202, the cavity annular plate 1204 is positioned between the two conical covers 1202, the air outlet holes 1205 are annularly and equidistantly formed in the inner annular wall of the cavity annular plate 1204, atomizing nozzles are arranged in the round holes 1203 at the front ends of the cavity annular plate, one end of the round box 1201 is communicated with the other end of a mixing pipe 11, the other end of the round box 1201 is communicated with one end of a liquid phase feed pipe 13, and the inner part of the cavity annular plate 1204 is communicated with one end of a gas phase feed pipe 14;
the distributor component 21 comprises a round flat box 2101, a main pipe body 2102, branch pipe bodies 2103 and outflow pipes 2104, the round flat box 2101 is fixedly installed at the top of the inside of the reaction kettle 1, the top of the round flat box 2101 is communicated with one end of the mixing pipe 11, the middle of the main pipe body 2102 is communicated with the bottom of the inside of the round flat box 2101, the main pipe body 2102 is provided with a plurality of branch pipe bodies 2103 at equal intervals, and the branch pipe bodies 2103 are provided with a plurality of outflow pipes 2104 at equal intervals.
Catalyst layers 19 are distributed between the spiral structures of the upper spiral guide plate 15 and between the spiral structures of the lower spiral guide plate 18, and a plurality of temperature detectors are arranged in the catalyst layers 19 and extend into the reaction tubes; the upper end and the lower end of the middle part of one side of each reaction kettle 1 are respectively communicated and installed on a water inlet pipe orifice 2 and a lower water inlet pipe orifice 3, two reaction kettles 1 are arranged, the two reaction kettles 1 are communicated with each other end to end through a reactant delivery pipe 4, and the two reaction kettles 1 form a reactor 1 and a reactor 2; the top of one side of the reaction kettle 1 is communicated with and mounted on an upper water outlet pipe 8, the upper water outlet pipe 8 is mounted on a control valve 9, and an upper water outlet 10 is formed in a corresponding port of the upper control valve (9); the bottom of one side of the reaction kettle 1 is communicated with and provided with a lower water outlet pipe (5), a lower control valve 6 is arranged on the lower water outlet pipe 5, and one end of a lower water outlet 7 is arranged at the corresponding port of the lower control valve 6.
A control mode of a reactor for preparing 1, 3-propylene glycol by hydrogenating 3-hydroxypropionaldehyde is specifically as follows:
liquid phase materials and gas phase materials respectively enter a gas-liquid mixer assembly 12 through a liquid phase feeding pipe 13 and a gas phase feeding pipe 14 to be mixed, then enter the reaction kettle 1 through a mixing pipe 11, temperature and pressure detection is arranged on the mixing pipe 11, and the temperature and the pressure of the mixture materials are strictly monitored;
after gas-liquid mixed materials entering the reaction kettle 1 at the section 1 are dispersed by the distributor component 21, the materials start to react at the catalyst layer 19, a plurality of temperature detectors are arranged in the catalyst layer 19 and extend into the reaction tube array, the flow of circulating water at the upper section is adjusted according to the material temperatures in the plurality of tube arrays, if the heat generated by the reaction cannot be timely removed, the adjusting valve automatically switches cooling media, and chilled water is adopted for cooling so as to ensure the temperature of the reaction kettle 1 to be stable;
the material reacts under the action of the catalyst in the heat exchange tube array of the reaction kettle 1, the heat exchange tube array is divided into an upper section and a lower section, and the flow of the cooling medium at the upper section is controlled by the temperature in the catalyst layer 19 in the tube array at the upper section of the reaction kettle 1;
the lower section adopts the same arrangement, the cooling medium of the lower section is controlled by the temperature in the catalyst layer 19 in the lower section array pipe of the reaction kettle 1, and the temperature in the reaction process of the whole reaction kettle 1 can be effectively controlled by the inlet and outlet temperature of the reaction kettle 1 of the section 1 and the temperature detection in a plurality of array pipes;
2 section reation kettle 1 control principle is the same with 1 section reation kettle 1, but coolant only is equipped with the circulating water, can satisfy reaction temperature's stability control, 2 section reation kettle 1 exports and sets up the pressure control governing valve, can detect the operating pressure who adjusts whole reation kettle 1 according to 2 section reation kettle 1 top pressure, if reaction pressure is not enough then the automatic circulating hydrogen valve of opening, supplementary circulating hydrogen is with stable reaction production pressure, realizes production stabilization continuous operation.
The application has the advantages that:
1. the reactor has a reasonable structure, the problem of heat transfer generated in the reaction process is solved systematically by reforming the feeding mixing mode, the reaction cooling mode and the process control (temperature and pressure) of the reactor for preparing the 1, 3-propanediol by hydrogenating the 3-hydroxypropionaldehyde, and meanwhile, the back-end reactor adopts circulating hydrogen to stabilize the production pressure control, so that a series of production problems caused by uneven temperature and unstable pressure are avoided, the problem of unqualified products is solved, the difficulty in controlling the production process is reduced, and the stable production of enterprises is greatly improved;
2. this application is rational in infrastructure, through the effectual mode with material homogeneous mixing, temperature detection measure, reactor sectional type cooling and supplementary hydrogen in shell and tube of gas-liquid mixer and distributor, the temperature and the pressure of two reactors of more accurate control to realize the operation of the device stabilization serialization.
The above description is only a preferred embodiment of the present application and is not intended to limit the present application, and various modifications and changes may be made by those skilled in the art. Any modification, equivalent replacement, improvement and the like made within the spirit and principle of the present application shall be included in the protection scope of the present application.