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CN113809597B - A snap-fit structure and a connector using the same - Google Patents

A snap-fit structure and a connector using the same Download PDF

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Publication number
CN113809597B
CN113809597B CN202110920647.6A CN202110920647A CN113809597B CN 113809597 B CN113809597 B CN 113809597B CN 202110920647 A CN202110920647 A CN 202110920647A CN 113809597 B CN113809597 B CN 113809597B
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China
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buckle
piece
hole
cantilever
terminal
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CN113809597A (en
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程喜乐
关中杰
祝乾坤
许海轲
孙庆果
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China Aviation Optical Electrical Technology Co Ltd
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China Aviation Optical Electrical Technology Co Ltd
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    • HELECTRICITY
    • H01ELECTRIC ELEMENTS
    • H01RELECTRICALLY-CONDUCTIVE CONNECTIONS; STRUCTURAL ASSOCIATIONS OF A PLURALITY OF MUTUALLY-INSULATED ELECTRICAL CONNECTING ELEMENTS; COUPLING DEVICES; CURRENT COLLECTORS
    • H01R13/00Details of coupling devices of the kinds covered by groups H01R12/70 or H01R24/00 - H01R33/00
    • H01R13/648Protective earth or shield arrangements on coupling devices, e.g. anti-static shielding  
    • HELECTRICITY
    • H01ELECTRIC ELEMENTS
    • H01RELECTRICALLY-CONDUCTIVE CONNECTIONS; STRUCTURAL ASSOCIATIONS OF A PLURALITY OF MUTUALLY-INSULATED ELECTRICAL CONNECTING ELEMENTS; COUPLING DEVICES; CURRENT COLLECTORS
    • H01R13/00Details of coupling devices of the kinds covered by groups H01R12/70 or H01R24/00 - H01R33/00
    • H01R13/02Contact members

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  • Details Of Connecting Devices For Male And Female Coupling (AREA)

Abstract

A buckling structure and a connector using the same, the buckling structure comprises a first buckling piece and a second buckling piece which are longitudinally arranged side by side, a buckle which is bent towards the second buckling piece is longitudinally extended on the first buckling piece, the buckle comprises two first cantilevers which are connected to the first buckling piece and longitudinally extend, a space is reserved between the two first cantilevers, a buckling hole is formed in each buckling piece aligned with each buckle, and when the buckle is buckled with the buckling hole, the two lateral sides of the first cantilevers are in interference fit with the buckling hole. The connector comprises a plurality of terminal modules which are longitudinally arranged side by side, each terminal module comprises a terminal plate and an outer shielding plate, the terminal plates and the outer shielding plates are fastened and fixedly connected through fastening structures, the risk of scraping a coating caused by assembly interference is effectively reduced, and therefore the pressure-resistant bad phenomenon of products is improved.

Description

一种扣合结构及使用该结构的连接器A snap-fit structure and a connector using the same

技术领域Technical Field

本发明涉及连接结构技术领域,具体说的是一种扣合结构及使用该结构的连接器。The invention relates to the technical field of connection structures, in particular to a buckle structure and a connector using the same.

背景技术Background technique

现有的端子模块,屏蔽片和端子配合结构为花生扣结构,如图1、图2、图3所示,目前,端子片和屏蔽片之间的接触多依赖花生扣结构—即花生孔3和折弯片2过盈配合,该配合为“强对强”配合,折弯片2与花生孔2在前面两侧进行过盈,无变形空间,装配过程中易产生以下问题:In the existing terminal module, the matching structure of the shielding sheet and the terminal is a peanut buckle structure, as shown in Figures 1, 2, and 3. At present, the contact between the terminal sheet and the shielding sheet mostly relies on the peanut buckle structure, that is, the peanut hole 3 and the bending sheet 2 have an interference fit. This fit is a "strong-to-strong" fit. The bending sheet 2 and the peanut hole 2 have interference fit on both sides of the front, and there is no deformation space. The following problems are prone to occur during the assembly process:

1:易划破配合屏蔽片表面镀层,产生金属碎屑,造成产品耐压不良;1: It is easy to scratch the surface coating of the matching shielding sheet, resulting in metal debris and poor pressure resistance of the product;

2:强装过程中,花生孔上的“凸点”易冲断,造成接触不良,进而影响SI性能。2: During the forced installation process, the "bumps" on the peanut holes are easily broken, causing poor contact and affecting SI performance.

发明内容Summary of the invention

为解决上述技术问题,本发明提供一种扣合结构及使用该结构的连接器,有效降低装配干涉带来的刮破镀层风险,从而改善产品的耐压不良现象。In order to solve the above technical problems, the present invention provides a snap-fit structure and a connector using the structure, which effectively reduces the risk of scratching the coating due to assembly interference, thereby improving the poor voltage resistance of the product.

为实现上述技术目的,所采用的技术方案是:一种扣合结构,包括沿纵向并排设置的第一扣合片和第二扣合片,第一扣合片上纵向延伸出向第二扣合片方向折弯的卡扣,卡扣包括连接在第一扣合片上并沿纵向延伸的两个第一悬臂,两个第一悬臂之间具有间隔,每个卡扣对准的第二扣合片上开设有卡扣孔,在卡扣与卡扣孔插接时,第一悬臂的横向两侧与卡扣孔过盈配合。In order to achieve the above technical purpose, the technical solution adopted is: a buckle structure, including a first buckle piece and a second buckle piece arranged side by side in the longitudinal direction, a buckle extending longitudinally from the first buckle piece and bent in the direction of the second buckle piece, the buckle including two first cantilevers connected to the first buckle piece and extending longitudinally, a gap is provided between the two first cantilevers, a buckle hole is provided on the second buckle piece aligned with each buckle, and when the buckle is plugged into the buckle hole, the lateral sides of the first cantilever are interference fit with the buckle hole.

进一步,第一悬臂的前后两侧与卡扣孔间隙配合。Furthermore, the front and rear sides of the first cantilever are gap-matched with the buckle hole.

进一步,两个第一悬臂的底部由连接片进行连接,两个第一悬臂和连接片围出一个工艺孔。Furthermore, the bottoms of the two first cantilevers are connected by a connecting piece, and the two first cantilevers and the connecting piece surround a process hole.

进一步,两个第一悬臂的底部外侧开有倒角,倒角具有引导插接状态,使第一悬臂的底部在装配过程中不与卡扣孔接触。Furthermore, the outer sides of the bottoms of the two first cantilevers are chamfered, and the chamfers have a guiding plug-in state so that the bottoms of the first cantilevers do not contact the buckle holes during the assembly process.

进一步,当连接片完全进入卡扣孔后,倒角还具有引导插接状态的一部分位于卡扣孔外。Furthermore, when the connecting piece completely enters the buckle hole, a portion of the chamfer that guides the plug-in state is located outside the buckle hole.

进一步,第一悬臂的横向外侧设有第一圆角,卡扣孔内侧设有与第一圆角相配合的第二圆角,第一悬臂在与卡扣孔装配过程中产生接触的表面呈圆滑状态。Furthermore, a first rounded corner is provided on the lateral outer side of the first cantilever, and a second rounded corner matching the first rounded corner is provided on the inner side of the buckle hole. The surface of the first cantilever in contact with the buckle hole during assembly is in a smooth state.

进一步,连接片上开设有豁口。Furthermore, a notch is provided on the connecting piece.

进一步,豁口的宽度为第一悬臂底部料厚的1.2-1.5倍。Furthermore, the width of the notch is 1.2-1.5 times the thickness of the material at the bottom of the first cantilever.

进一步,在卡扣孔的横向两侧各设有至少一个应力孔。Furthermore, at least one stress hole is provided on each of the two lateral sides of the buckle hole.

进一步,卡扣孔相临的两个应力孔之间的距离为第二扣合片料厚的1-1.5倍。Furthermore, the distance between two stress holes adjacent to the buckle hole is 1-1.5 times the thickness of the second buckle sheet.

进一步,卡扣的横向两侧各设有一个第一槽。Furthermore, a first groove is respectively provided on two lateral sides of the buckle.

进一步,两个第一悬臂根部之间的具有由间隔延伸至卡扣根部的第二槽。Furthermore, a second groove extending from the interval to the buckle root is provided between the two first cantilever roots.

进一步,第二槽的宽度小于间隔的宽度。Further, the width of the second groove is smaller than the width of the space.

进一步,第一悬臂的横向外侧与卡扣孔存在过盈的长度具有0.05mm以上的余量。Furthermore, the length of the interference between the lateral outer side of the first cantilever and the buckle hole has a margin of more than 0.05 mm.

进一步,第一悬臂的底部料厚为第一悬臂的根部料厚的0.8-1倍。Furthermore, the material thickness of the bottom of the first cantilever is 0.8-1 times the material thickness of the root of the first cantilever.

进一步,第一悬臂的根部宽度不小于2倍的第一悬臂的根部料厚。Furthermore, the root width of the first cantilever is not less than 2 times the root material thickness of the first cantilever.

进一步,第一悬臂的底部宽度为第一悬臂的底部料厚的1.2-2倍。Furthermore, the bottom width of the first cantilever is 1.2-2 times the bottom material thickness of the first cantilever.

进一步,连接片的高度为第一悬臂的底部料厚的1-1.5倍。Furthermore, the height of the connecting piece is 1-1.5 times the thickness of the bottom material of the first cantilever.

一种连接器,包括多个纵向并排设置的端子模块,单个端子模块包括端子片和外屏蔽片,端子片和外屏蔽片采用所述的扣合结构进行扣合固定连接,端子片作为第一扣合片,外屏蔽片作为第二扣合片,或者,端子片作为第二扣合片,外屏蔽片作为第一扣合片。A connector includes a plurality of terminal modules arranged side by side in a longitudinal direction, wherein a single terminal module includes a terminal sheet and an outer shielding sheet, wherein the terminal sheet and the outer shielding sheet are fastened and fixedly connected by adopting the snap-fit structure, wherein the terminal sheet serves as a first snap-fit sheet and the outer shielding sheet serves as a second snap-fit sheet, or the terminal sheet serves as a second snap-fit sheet and the outer shielding sheet serves as a first snap-fit sheet.

进一步,端子模块还包括设置在端子片和外屏蔽片之间的内屏蔽片,内屏蔽片上设有用于卡扣穿过且间隙配合的通孔。Furthermore, the terminal module also includes an inner shielding sheet arranged between the terminal sheet and the outer shielding sheet, and the inner shielding sheet is provided with a through hole for the buckle to pass through and the clearance fit.

一种连接器,包括多个端子模块,端子模块包括端子片、和两个外屏蔽片,两个外屏蔽片分别并排设置在端子片的纵向两侧,端子片和两个外屏蔽片采用所述的扣合结构进行扣合固定连接,其中一个外屏蔽片作为第一扣合片,端子片和另外一个外屏蔽片均作为第二扣合片。A connector includes multiple terminal modules, the terminal modules include a terminal piece and two outer shielding pieces, the two outer shielding pieces are arranged side by side on both sides of the terminal piece in the longitudinal direction, the terminal piece and the two outer shielding pieces are buckled and fixedly connected using the buckling structure, one of the outer shielding pieces serves as a first buckling piece, and the terminal piece and the other outer shielding piece both serve as second buckling pieces.

本发明有益效果是:The beneficial effects of the present invention are:

1、该扣合结构满足在装配过程中,卡扣与卡扣孔在横向两侧过盈,并在两个第一悬臂之间具有间隙,形成变形空间,使在卡扣与卡扣孔装配时,即满足扣合需求,卡扣又不会被划破表面,适用于多种产品的扣合连接。1. The buckle structure satisfies that during the assembly process, the buckle and the buckle hole are interfering on both sides in the lateral direction, and there is a gap between the two first cantilevers to form a deformation space, so that when the buckle and the buckle hole are assembled, the buckle meets the buckle requirements and the buckle will not be scratched on the surface, which is suitable for the buckle connection of various products.

2、在第一悬臂的底部外侧开有倒角,使第一悬臂的下部先不与卡扣孔接触,起到引导卡扣进入卡扣孔内,减少装配中的刮擦情况。当连接片完全进入卡扣孔时,倒角还具有引导插接状态的一部分位于卡扣孔外,即倒角的高度大于连接片的高度,可进一步提升引导作用,防止连接片两侧的第一悬臂先接触卡扣孔,影响变形。2. A chamfer is provided on the outside of the bottom of the first cantilever so that the lower part of the first cantilever does not contact the buckle hole first, which guides the buckle into the buckle hole and reduces scratches during assembly. When the connecting piece completely enters the buckle hole, the chamfer also has a function of guiding a portion of the plug-in state to be located outside the buckle hole, that is, the height of the chamfer is greater than the height of the connecting piece, which can further enhance the guiding effect and prevent the first cantilevers on both sides of the connecting piece from contacting the buckle hole first and affecting deformation.

3、卡扣孔横向两侧另添加应力孔,装配过程中,进一步释放应力,提供卡扣孔可变形空间,避免卡扣与卡扣孔在装配过程中,卡扣磨损产生金属碎屑,造成产品耐压不良。3. Stress holes are added on both sides of the buckle hole to further release stress during assembly and provide deformation space for the buckle hole to avoid the buckle and the buckle hole being worn during assembly to produce metal debris, resulting in poor pressure resistance of the product.

4、第一悬臂的横向外侧表面设有第一圆角,卡扣孔内侧设有与第一圆角相配合的第二圆角,第一悬臂在与卡扣孔装配过程中产生接触的表面呈圆滑状态,该种结构在装配过程中可起到引导作用,在装配过程中可以避免卡扣刮擦而产生金属碎屑,造成产品耐压不良。4. A first rounded corner is provided on the lateral outer surface of the first cantilever, and a second rounded corner matching the first rounded corner is provided on the inner side of the buckle hole. The surface of the first cantilever that comes into contact with the buckle hole during the assembly process is in a smooth state. This structure can play a guiding role in the assembly process, and can avoid the buckle scratching and generating metal debris during the assembly process, resulting in poor pressure resistance of the product.

5、在连接片上增加豁口,进一步增加变形空间的大小,在卡扣与卡扣孔装配时,为卡扣提供更大的变形量。5. Add notches on the connecting piece to further increase the size of the deformation space, providing the buckle with a larger deformation amount when the buckle is assembled with the buckle hole.

6、豁口的宽度为第一悬臂底部料厚的1.2-1.5倍,在保证豁口存的同时,又不能影响卡扣的过盈,防止豁口过宽时影响扣合效果。6. The width of the notch is 1.2-1.5 times the thickness of the bottom material of the first cantilever. While ensuring the existence of the notch, it cannot affect the interference fit of the buckle, so as to prevent the notch from being too wide to affect the buckling effect.

7、卡扣孔相临的两个应力孔之间的距离为第二扣合片料厚的1-1.5倍,此时只通过两个应力孔,就可完成应力释放,减少工艺过程。7. The distance between the two stress holes adjacent to the buckle hole is 1-1.5 times the thickness of the second buckle sheet. At this time, stress release can be completed through only two stress holes, reducing the process.

8、在卡扣的横向两侧增加第一槽,可减少卡扣成型处的应力集中,避免卡扣在成型时产生折弯裂纹。8. Adding the first groove on both sides of the buckle can reduce the stress concentration at the buckle forming position and avoid bending cracks during the buckle forming process.

9、两个第一悬臂之间的卡扣的根部开设有与间隙相连通的第二槽,使卡扣的根部也具有变形,使卡扣与卡扣孔装配接触更加可靠,不会产生回弹。9. A second groove connected to the gap is provided at the root of the buckle between the two first cantilevers, so that the root of the buckle is also deformed, making the assembly contact between the buckle and the buckle hole more reliable and preventing rebound.

10、第二槽的槽宽小于间隔的宽度,防止过宽时影响卡扣根部的强度;第一悬臂的底部横向外侧与卡扣孔存在过盈的长度具有0.05mm上的余量保证实际装配过程中可靠接触;第一悬臂的底部的料厚为第一悬臂根部料厚的0.8-1倍,加强了卡扣根部强度,并且不影响过盈配合时折弯悬臂的强度;综合考虑卡扣形变和强度,为达到最优的扣合效果,易于卡扣结构过盈装配,第一悬臂的根部宽度不小于2倍的第一悬臂根部料厚,第一悬臂的底部宽度为第一悬臂的底部料厚的1.2-2倍,连接片的高度为第一悬臂的底部料厚的1-1.5倍。10. The width of the second groove is smaller than the width of the interval to prevent the strength of the root of the buckle from being affected when it is too wide; the length of the interference between the lateral outer side of the bottom of the first cantilever and the buckle hole has a margin of more than 0.05mm to ensure reliable contact during the actual assembly process; the material thickness of the bottom of the first cantilever is 0.8-1 times the material thickness of the root of the first cantilever, which strengthens the strength of the root of the buckle and does not affect the strength of the bent cantilever during interference fit; considering the deformation and strength of the buckle, in order to achieve the best buckling effect and facilitate interference assembly of the buckle structure, the root width of the first cantilever is not less than 2 times the root material thickness of the first cantilever, the bottom width of the first cantilever is 1.2-2 times the bottom material thickness of the first cantilever, and the height of the connecting piece is 1-1.5 times the bottom material thickness of the first cantilever.

11、连接器采用该扣合结构有效降低装配干涉带来的刮破镀层风险,从而改善产品的耐压不良现象。连接器组成简单、高效,选择性多、性能好。通过扣合结构的卡扣和卡扣孔的设置位置不同,进而组成不同的连接器结构,,满足更多不同使用选择,应用前景广阔。11. The connector adopts this buckle structure to effectively reduce the risk of scratching the plating caused by assembly interference, thereby improving the poor pressure resistance of the product. The connector is simple in composition, efficient, with multiple options and good performance. Different connector structures are formed by setting the buckle and buckle hole of the buckle structure in different positions, which can meet more different usage options and have broad application prospects.

附图说明BRIEF DESCRIPTION OF THE DRAWINGS

图1为现有技术中端子模块中屏蔽片与端子片相扣合的部分结构示意图;FIG1 is a schematic diagram of a part of the structure in which a shielding sheet and a terminal sheet in a terminal module are buckled together in the prior art;

图2为现有技术中屏蔽片上的折弯片结构示意图;FIG2 is a schematic diagram of the structure of the bending sheet on the shielding sheet in the prior art;

图3为现有技术中端子片上的花生孔结构示意图;FIG3 is a schematic diagram of the structure of a peanut hole on a terminal piece in the prior art;

图4为连接器的结构示意图;FIG4 is a schematic diagram of the structure of a connector;

图5为连接器的外形示意图;FIG5 is a schematic diagram of the appearance of the connector;

图6为本发明的端子模块的结构示意图;FIG6 is a schematic structural diagram of a terminal module of the present invention;

图7为本发明的外屏蔽片的结构示意图;FIG7 is a schematic diagram of the structure of an outer shielding sheet of the present invention;

图8为本发明的端子片的结构示意图;FIG8 is a schematic diagram of the structure of a terminal piece of the present invention;

图9为本发明的扣合结构装配示意图;FIG9 is a schematic diagram of the assembly of the buckle structure of the present invention;

图10为本发明的扣合结构装配到位图;FIG10 is a diagram showing the buckling structure of the present invention assembled in place;

图11为本发明的卡扣结构示意图;FIG11 is a schematic diagram of a buckle structure of the present invention;

图12为本发明的卡扣孔结构示意图;FIG12 is a schematic diagram of the buckle hole structure of the present invention;

图13为本发明的带有豁口的扣合结构装配示意图;FIG13 is a schematic diagram of the assembly of the buckling structure with notches of the present invention;

图14为本发明的带有豁口的扣合结构装配到位图;FIG14 is a diagram showing the buckling structure with notches of the present invention being assembled;

图15为本发明的带有豁口的卡扣结构示意图;FIG15 is a schematic diagram of a buckle structure with a notch according to the present invention;

图中:1、端子模块,2、折弯片,3、花生孔,4、扣板,5、绝缘体,6、固定片,10、端子片,20、外屏蔽片,30、扣合结构,40、内屏蔽片,50、注塑镶件,301、第一扣合片,302、第二扣合片,401、通孔,3011、卡扣,3012、第一槽,3021、卡扣孔,3022、应力孔,30111、第一悬臂,30112、连接片,30113、工艺孔,30114、第二槽,30211、第二圆角,30111-1、倒角,30112-1、豁口,30111-2、第一圆角。In the figure: 1, terminal module, 2, bending sheet, 3, peanut hole, 4, buckle plate, 5, insulator, 6, fixing sheet, 10, terminal sheet, 20, outer shielding sheet, 30, buckle structure, 40, inner shielding sheet, 50, injection molded insert, 301, first buckle sheet, 302, second buckle sheet, 401, through hole, 3011, buckle, 3012, first groove, 3021, buckle hole, 3022, stress hole, 30111, first cantilever, 30112, connecting sheet, 30113, process hole, 30114, second groove, 30211, second fillet, 30111-1, chamfer, 30112-1, notch, 30111-2, first fillet.

具体实施方式Detailed ways

下面结合附图给出发明的较佳实施例,以详细说明本发明的技术方案。这里,将给出相应附图对本发明进行详细说明。需要特别说明的是,这里所描述的优选实施例子仅用于说明和解释本发明,并不用于限制或限定本发明。The preferred embodiments of the invention are given below in conjunction with the accompanying drawings to explain the technical solution of the present invention in detail. Here, the corresponding drawings are given to explain the present invention in detail. It should be particularly noted that the preferred embodiments described here are only used to illustrate and explain the present invention, and are not used to limit or restrict the present invention.

在本实施方式的描述中,术语“内”、“外”、 “前”、“后”、“左”、“右”等指示的方位或位置关系均为基于附图所示的方位或位置关系,仅仅是为了便于描述本发明和简化描述,而不是指示或暗示所指的装置或元件必须具有特定的方位、以特定的方位构造和操作,因此不能理解为对本发明的限制。此外,术语“第一”、“第二”仅用于区别类似的对象,而不能理解为特定的顺序或先后次序,应该理解这样的使用在适当情况下可以互换。按图示方向,在对技术术语进行描述时,图中左右方向表示为“宽度”,上下方向表示为“高度”,前后方向表示为“厚度”,第一悬臂的上方为“根部”,下方为“底部”。In the description of the present embodiment, the terms "inside", "outside", "front", "back", "left", "right", etc., indicating directions or positional relationships are all based on the directions or positional relationships shown in the accompanying drawings, and are only for the convenience of describing the present invention and simplifying the description, and are not intended to indicate or imply that the device or element referred to must have a specific direction, be constructed and operated in a specific direction, and therefore cannot be understood as a limitation on the present invention. In addition, the terms "first" and "second" are only used to distinguish similar objects, and cannot be understood as a specific order or sequence, and it should be understood that such usage can be interchangeable under appropriate circumstances. According to the direction of the figure, when describing the technical terms, the left and right direction in the figure is represented as "width", the up and down direction is represented as "height", the front and back direction is represented as "thickness", the top of the first cantilever is the "root", and the bottom is the "bottom".

如图9、图10所示,一种扣合结构,包括沿纵向并排设置的第一扣合片301和第二扣合片302,第一扣合片301和第二扣合片302相互平行设置,第一扣合片301上纵向延伸出向第二扣合片302方向折弯的卡扣3011,卡扣3011包括连接在第一扣合片301上并沿纵向延伸的两个第一悬臂30111,两个第一悬臂30111之间具有间隔,间隔的形状不固定,两个第一悬臂30111的底部可以封闭或不封闭,均满足卡扣在过盈过程中的形变要求,图9和图10是封闭状态的扣合结构,不封闭时,底部不存在连接片,即底部不连接,两个第一悬臂30111沿纵向中心线对称,每个卡扣3011对准的第二扣合片302上开设有卡扣孔3021,在卡扣3011与卡扣孔3021扣合时,第一悬臂30111的底部的横向外侧与卡扣孔3021过盈配合,第一悬臂30111的底部的前后两侧与卡扣孔3021间隙配合,前后两侧间隙配合时,减少卡扣3011和卡扣孔3021的接触,减少接触防止卡扣表面划伤。As shown in FIGS. 9 and 10 , a buckling structure includes a first buckling piece 301 and a second buckling piece 302 arranged side by side in the longitudinal direction, the first buckling piece 301 and the second buckling piece 302 are arranged parallel to each other, a buckle 3011 is longitudinally extended from the first buckling piece 301 and bent toward the second buckling piece 302, the buckle 3011 includes two first cantilevers 30111 connected to the first buckling piece 301 and extending in the longitudinal direction, there is a gap between the two first cantilevers 30111, the shape of the gap is not fixed, the bottoms of the two first cantilevers 30111 can be closed or not, and both meet the deformation requirements of the buckle during the interference process, Figures 9 and 10 show the buckling structure in a closed state. When it is not closed, there is no connecting piece at the bottom, that is, the bottom is not connected. The two first cantilevers 30111 are symmetrical along the longitudinal center line. A buckle hole 3021 is provided on the second buckling piece 302 aligned with each buckle 3011. When the buckle 3011 is buckled with the buckle hole 3021, the lateral outer side of the bottom of the first cantilever 30111 has an interference fit with the buckle hole 3021, and the front and rear sides of the bottom of the first cantilever 30111 have a clearance fit with the buckle hole 3021. When the front and rear sides have a clearance fit, the contact between the buckle 3011 and the buckle hole 3021 is reduced, thereby reducing the contact and preventing the buckle surface from being scratched.

如图11所示,第一悬臂30111的底部由横向设置的连接片30112连接,两个第一悬臂30111和连接片30112围出一个工艺孔30113,工艺孔30113的形状不固定,第一悬臂30111的底部与卡扣孔3021在装配过程中产生接触,第一悬臂30111的底部外侧开有倒角30111-1,倒角30111-1具有引导插接状态,使第一悬臂30111的底部在装配过程中不与卡扣孔3021接触。倒角30111-1的存在对卡扣3011在装配过程中可起到引导作用,小端先进入卡扣孔3021,防止刮擦,避免卡扣受损。当连接片30112完全进入卡扣孔3021后,倒角30111-1还具有引导插接状态的一部分位于卡扣孔3021外,即倒角30111-1的高度大于连接片30112的高度,为了在插合过程中更好的引导,防止连接片两侧的第一悬臂先接触卡扣孔影响形变。As shown in FIG. 11 , the bottom of the first cantilever 30111 is connected by a transversely arranged connecting piece 30112. The two first cantilevers 30111 and the connecting piece 30112 surround a process hole 30113. The shape of the process hole 30113 is not fixed. The bottom of the first cantilever 30111 comes into contact with the buckle hole 3021 during the assembly process. The bottom of the first cantilever 30111 is provided with a chamfer 30111-1 on the outside. The chamfer 30111-1 has a guiding plug-in state so that the bottom of the first cantilever 30111 does not come into contact with the buckle hole 3021 during the assembly process. The existence of the chamfer 30111-1 can guide the buckle 3011 during the assembly process. The small end enters the buckle hole 3021 first to prevent scratches and avoid damage to the buckle. When the connecting piece 30112 completely enters the snap hole 3021, the chamfer 30111-1 still has a portion that guides the plug-in state located outside the snap hole 3021, that is, the height of the chamfer 30111-1 is greater than the height of the connecting piece 30112, in order to better guide during the plug-in process and prevent the first cantilevers on both sides of the connecting piece from contacting the snap hole first and affecting deformation.

如图11、图15所示,第一悬臂30111的横向外侧表面设有第一圆角30111-2,卡扣孔3021内侧设有与第一圆角30111-2相配合的第二圆角30211,第一悬臂30111的底部在与卡扣孔3021装配过程中产生接触的表面呈圆滑状态。四周设置圆角结构,有效降低装配干涉带来的刮破镀层风险,从而改善产品的耐压不良现象。As shown in Fig. 11 and Fig. 15, the first cantilever 30111 is provided with a first rounded corner 30111-2 on the lateral outer surface, and the buckle hole 3021 is provided with a second rounded corner 30211 matching the first rounded corner 30111-2 on the inner side, and the bottom of the first cantilever 30111 is in a smooth state when in contact with the buckle hole 3021 during assembly. The rounded corner structure is provided around to effectively reduce the risk of scratching the coating caused by assembly interference, thereby improving the poor pressure resistance of the product.

如图13、图14、图15所示,在连接片30112从中部添加可断开或不断开的豁口30112-1,豁口30112-1的形状不固定,在保证卡扣整体强度的情况下,增加变形空间,达到最优的增加变形空间的效果,豁口30112-1的宽度为第一悬臂30111的底部料厚的1.2-1.5倍。As shown in Figures 13, 14 and 15, a notch 30112-1 that can be disconnected or not is added in the middle of the connecting piece 30112. The shape of the notch 30112-1 is not fixed. While ensuring the overall strength of the buckle, the deformation space is increased to achieve the optimal effect of increasing the deformation space. The width of the notch 30112-1 is 1.2-1.5 times the thickness of the bottom material of the first cantilever 30111.

如图9、图10、图13、图14所示,在卡扣孔3021的横向两侧各设有至少一个应力孔3022,在强装过程中,应力孔3022可以释放应力,提供可变形空间,避免卡扣与卡扣孔过盈时磨损产生金属碎屑,造成产品(连接器)耐压不良。As shown in Figures 9, 10, 13 and 14, at least one stress hole 3022 is provided on each lateral side of the buckle hole 3021. During the forced installation process, the stress hole 3022 can release stress and provide a deformable space to avoid wear and tear when the buckle and the buckle hole are in interference fit to produce metal debris, resulting in poor pressure resistance of the product (connector).

只开设两个应力孔时,两个应力孔3022之间的距离为第二扣合片302料厚的1-1.5倍,并对称设置在卡扣孔3021的横向两侧。When only two stress holes are provided, the distance between the two stress holes 3022 is 1-1.5 times of the thickness of the second buckle piece 302 , and the two stress holes 3022 are symmetrically arranged on both lateral sides of the buckle hole 3021 .

如图11、图15所示,卡扣3011的横向两侧各设有一个第一槽3012,第一槽3012可紧贴第一悬臂30111开设,如果单单只下压折弯成型不具有第一槽的3012的卡扣3011,第一扣合片301是个平面,卡扣3011根部周围的平面为一个整体,平面的应力更为集中,模具加工时,应力集中的部位会产生裂纹和毛刺,如果先开第一槽3012,两个第一槽3012中间的将向下折弯的这部分平面与其他平面单独分开,没有太多拉扯,就减小了应力集中,折弯成型时折弯处的应力减少,有效避免折弯成型卡扣3011时产生折弯裂纹。As shown in Figures 11 and 15, a first groove 3012 is provided on each of the two lateral sides of the buckle 3011, and the first groove 3012 can be opened close to the first cantilever 30111. If the buckle 3011 without the first groove 3012 is only pressed down and bent, the first snap-fitting piece 301 is a plane, and the plane around the root of the buckle 3011 is a whole. The stress on the plane is more concentrated. During mold processing, cracks and burrs will appear at the stress concentrated position. If the first groove 3012 is opened first, the part of the plane that is bent downward between the two first grooves 3012 is separated from the other planes separately without too much pulling, thereby reducing stress concentration. The stress at the bending point is reduced during bending, which effectively avoids bending cracks when the buckle 3011 is bent.

如图11、图15所示两个第一悬臂30111之间的卡扣3011的根部开设有与工艺孔30113或间隔相连通的第二槽30114,装配过程中,第二槽30114可以发生变形,便于应力释放,易于卡扣结构过盈装置,进一步提升卡扣的变形效果,只存在工艺孔30113时,卡扣3011与卡扣孔3021配合,可能会因头部具有形变而根部没有形变产生回弹,增加第二槽30114,使卡扣的根部也具有变形,使卡扣与卡扣孔接触更加可靠,不会产生回弹。第二槽30114的宽度应小于工艺孔30113或间隔宽度,如果第二槽30114过宽,将会影响卡扣根部强度。第一悬臂30111的底部的横向外侧与卡扣孔3021存在过盈的长度具有0.05mm以上的余量,以保证卡扣和卡扣孔在装配过程中可靠接触。As shown in FIG. 11 and FIG. 15 , the root of the buckle 3011 between the two first cantilevers 30111 is provided with a second groove 30114 connected to the process hole 30113 or the interval. During the assembly process, the second groove 30114 can be deformed to facilitate stress release and the interference device of the buckle structure, further improving the deformation effect of the buckle. When only the process hole 30113 exists, the buckle 3011 cooperates with the buckle hole 3021, which may cause rebound due to deformation of the head but no deformation of the root. The second groove 30114 is added to make the root of the buckle deformed, so that the contact between the buckle and the buckle hole is more reliable and will not cause rebound. The width of the second groove 30114 should be smaller than the process hole 30113 or the interval width. If the second groove 30114 is too wide, it will affect the strength of the buckle root. The length of the interference between the lateral outer side of the bottom of the first cantilever 30111 and the buckle hole 3021 has a margin of more than 0.05 mm to ensure reliable contact between the buckle and the buckle hole during assembly.

第一悬臂30111的底部的料厚为第一悬臂30111根部料厚的0.8-1倍,加强了卡扣根部强度,并且不影响过盈配合时折弯悬臂的强度,并且在装配时具有更好的变形效果。综合考虑卡扣形变和强度,为达到最优的扣合效果,易于卡扣结构过盈装配,第一悬臂30111的根部宽度不小于2倍的第一悬臂30111根部料厚。The thickness of the bottom of the first cantilever 30111 is 0.8-1 times the thickness of the root of the first cantilever 30111, which strengthens the strength of the root of the buckle, does not affect the strength of the bent cantilever during interference fit, and has a better deformation effect during assembly. Taking into account the deformation and strength of the buckle, in order to achieve the best buckling effect and facilitate interference assembly of the buckle structure, the root width of the first cantilever 30111 is not less than 2 times the root thickness of the first cantilever 30111.

综合考虑形变和强度,第一悬臂30111的底部的宽度为自身底部料厚的1.2-2倍。为保证装配强度,连接片30112的高度为第一悬臂30111的底部料厚的1-1.5倍。Taking deformation and strength into consideration, the width of the bottom of the first cantilever 30111 is 1.2-2 times the thickness of the bottom material. To ensure assembly strength, the height of the connecting piece 30112 is 1-1.5 times the thickness of the bottom material of the first cantilever 30111.

如图4、图5所示,一种连接器,包括多个纵向并排设置的端子模块1,端子模块1的一端为压接端,或通过盖设扣板4压接端端子伸出,与印制板焊接,另一端为插接端,可安装绝缘体5后与其他的连接器进行插接,另外,多个端子模块1可能过固定片6对所有的端子模块1进行排列固定。As shown in Figures 4 and 5, a connector includes multiple terminal modules 1 arranged side by side longitudinally, one end of the terminal module 1 is a crimping end, or the crimping end terminal extends through a cover plate 4 and is welded to a printed circuit board, and the other end is a plug-in end, which can be installed with an insulator 5 and then plugged into other connectors. In addition, multiple terminal modules 1 can be arranged and fixed by a fixing plate 6.

如图6、图7、图8所示,单个端子模块1包括端子片10和外屏蔽片20,端子片10和外屏蔽片20采用如权利要求1-16任意一顶所述的扣合结构30进行扣合固定连接,端子片10作为第一扣合片301,外屏蔽片20作为第二扣合片302,即端子片10上设有卡扣3011,外屏蔽片20上设有卡扣孔3021,或者,端子片10作为第二扣合片302,外屏蔽片20作为第一扣合片301,即端子片10上设有卡扣孔3021,外屏蔽片20上设有卡扣3011。端子片10可固定在注塑镶件50上,注塑镶件50由rcp塑料注塑成型,能够优化阻抗,提升SI性能。As shown in Fig. 6, Fig. 7 and Fig. 8, a single terminal module 1 includes a terminal piece 10 and an outer shielding piece 20, and the terminal piece 10 and the outer shielding piece 20 are fastened and fixedly connected by the fastening structure 30 described in any one of claims 1 to 16, the terminal piece 10 is used as the first fastening piece 301, and the outer shielding piece 20 is used as the second fastening piece 302, that is, the terminal piece 10 is provided with a buckle 3011, and the outer shielding piece 20 is provided with a buckle hole 3021, or the terminal piece 10 is used as the second buckling piece 302, and the outer shielding piece 20 is used as the first buckling piece 301, that is, the terminal piece 10 is provided with a buckle hole 3021, and the outer shielding piece 20 is provided with a buckle 3011. The terminal piece 10 can be fixed on the injection molding insert 50, and the injection molding insert 50 is injection molded by RCP plastic, which can optimize impedance and improve SI performance.

端子模块1还包括设置在端子片10和外屏蔽片20之间的内屏蔽片40,内屏蔽片40上设有用于卡扣3011穿过且间隙配合的通孔401。当增加内屏蔽片40时,端子片10上设有卡扣3011,外屏蔽片20上设有卡扣孔3021,卡扣3011穿过通孔401与卡扣孔3021扣合,此种情况省略示图,或者,如图7、图8所示,端子片10上设有卡扣孔3021,外屏蔽片20上设有卡扣3011,卡扣3011穿过通孔401与卡扣孔3021扣合。The terminal module 1 further includes an inner shielding sheet 40 disposed between the terminal sheet 10 and the outer shielding sheet 20, and the inner shielding sheet 40 is provided with a through hole 401 for the buckle 3011 to pass through and fit with clearance. When the inner shielding sheet 40 is added, the terminal sheet 10 is provided with a buckle 3011, and the outer shielding sheet 20 is provided with a buckle hole 3021, and the buckle 3011 passes through the through hole 401 and is buckled with the buckle hole 3021. In this case, the figure is omitted, or, as shown in Figures 7 and 8, the terminal sheet 10 is provided with a buckle hole 3021, and the outer shielding sheet 20 is provided with a buckle 3011, and the buckle 3011 passes through the through hole 401 and is buckled with the buckle hole 3021.

连接器还有一种形式为,一种连接器,包括多个端子模块1,端子模块1包括端子片10、和两个外屏蔽片20,两个外屏蔽片20分别并排设置在端子片10的纵向两侧,端子片10和两个外屏蔽片20采用如权利要求1-16任意一顶所述的扣合结构30进行扣合固定连接,其中一个外屏蔽片20作为第一扣合片301,端子片10和另外一个外屏蔽片20均作为第二扣合片302,卡扣3011先与端子片10上的卡扣孔3021过盈,再与另一个外屏蔽片20上的卡扣孔3021过盈,此时卡扣3011上的过盈长度要保证两次过盈都能充分接触。Another form of the connector is a connector comprising a plurality of terminal modules 1, the terminal module 1 comprising a terminal piece 10 and two outer shielding pieces 20, the two outer shielding pieces 20 being arranged side by side on both longitudinal sides of the terminal piece 10, the terminal piece 10 and the two outer shielding pieces 20 being fixedly connected by a snap-fit structure 30 as described in any one of claims 1-16, wherein one of the outer shielding pieces 20 serves as a first snap-fit piece 301, the terminal piece 10 and the other outer shielding piece 20 both serve as second snap-fit pieces 302, the buckle 3011 first interferes with the buckle hole 3021 on the terminal piece 10, and then interferes with the buckle hole 3021 on the other outer shielding piece 20, and at this time, the interference length on the buckle 3011 is required to ensure that both interferences can be fully in contact.

以上仅为本发明的优选实例而已,并不用于限制或限定本发明。对于本领域的研究或技术人员来说,本发明可以有各种更改和变化。凡在本发明的精神和原则之内,所作的任何修改、等同替换、改进等,均应包含在本发明所声明的保护范围之内。The above are only preferred embodiments of the present invention and are not intended to limit or restrict the present invention. For researchers or technicians in this field, the present invention may have various changes and variations. Any modifications, equivalent substitutions, improvements, etc. made within the spirit and principles of the present invention should be included in the scope of protection declared by the present invention.

Claims (18)

1.一种扣合结构,其特征在于:包括沿纵向并排设置的第一扣合片(301)和第二扣合片(302),第一扣合片(301)上纵向延伸出向第二扣合片(302)方向折弯的卡扣(3011),卡扣(3011)的横向两侧各设有一个第一槽(3012),卡扣(3011)包括连接在第一扣合片(301)上并沿纵向延伸的两个第一悬臂(30111),两个第一悬臂(30111)之间具有间隔,两个第一悬臂(30111)根部之间具有由间隔延伸至卡扣(3011)根部的第二槽(30114),每个卡扣(3011)对准的第二扣合片(302)上开设有卡扣孔(3021),在卡扣孔(3021)的横向两侧各设有至少一个应力孔(3022),在卡扣(3011)与卡扣孔(3021)扣合时,第一悬臂(30111)的横向两侧与卡扣孔(3021)过盈配合。1. A buckle structure, characterized in that: it comprises a first buckle piece (301) and a second buckle piece (302) arranged side by side in the longitudinal direction, a buckle (3011) extending longitudinally from the first buckle piece (301) and bent in the direction of the second buckle piece (302), a first groove (3012) is provided on each of the two lateral sides of the buckle (3011), the buckle (3011) comprises two first cantilevers (30111) connected to the first buckle piece (301) and extending in the longitudinal direction, and one of the two first cantilevers (30111) is connected to the first buckle piece (301). There is a gap between the two first cantilevers (30111), and a second groove (30114) extending from the gap to the root of the buckle (3011) is provided between the roots of the two first cantilevers (30111). A buckle hole (3021) is provided on the second buckle piece (302) aligned with each buckle (3011), and at least one stress hole (3022) is provided on both lateral sides of the buckle hole (3021). When the buckle (3011) is buckled with the buckle hole (3021), the lateral sides of the first cantilever (30111) are interference-fitted with the buckle hole (3021). 2.如权利要求1所述的一种扣合结构,其特征在于:第一悬臂(30111)的前后两侧与卡扣孔(3021)间隙配合。2. A buckling structure as claimed in claim 1, characterized in that: the front and rear sides of the first cantilever (30111) are clearance-matched with the buckle hole (3021). 3.如权利要求1所述的一种扣合结构,其特征在于:两个第一悬臂(30111)的底部由连接片(30112)进行连接,两个第一悬臂(30111)和连接片(30112)围出一个工艺孔(30113)。3. A snap-fit structure as claimed in claim 1, characterized in that the bottoms of the two first cantilevers (30111) are connected by a connecting piece (30112), and the two first cantilevers (30111) and the connecting piece (30112) surround a process hole (30113). 4.如权利要求1或3所述的一种扣合结构,其特征在于:两个第一悬臂(30111)的底部外侧开有倒角(30111-1),倒角(30111-1)具有引导插接状态,使第一悬臂(30111)的底部在装配过程中不与卡扣孔(3021)接触。4. A snap-fit structure as described in claim 1 or 3, characterized in that: a chamfer (30111-1) is provided on the outer side of the bottom of the two first cantilevers (30111), and the chamfer (30111-1) has a guiding plug-in state so that the bottom of the first cantilever (30111) does not contact the snap hole (3021) during the assembly process. 5.如权利要求4所述的一种扣合结构,其特征在于:当连接片(30112)完全进入卡扣孔(3021)后,倒角(30111-1)还具有引导插接状态的一部分位于卡扣孔(3021)外。5. A buckling structure as claimed in claim 4, characterized in that: when the connecting piece (30112) completely enters the buckle hole (3021), the chamfer (30111-1) also has a portion of the guiding plug-in state located outside the buckle hole (3021). 6.如权利要求4所述的一种扣合结构,其特征在于:第一悬臂(30111)的横向外侧设有第一圆角(30111-2),卡扣孔(3021)内侧设有与第一圆角(30111-2)相配合的第二圆角(30211),第一悬臂(30111)在与卡扣孔(3021)装配过程中产生接触的表面呈圆滑状态。6. A snap-fit structure as claimed in claim 4, characterized in that: a first rounded corner (30111-2) is provided on the lateral outer side of the first cantilever (30111), a second rounded corner (30211) matching the first rounded corner (30111-2) is provided on the inner side of the snap hole (3021), and the surface of the first cantilever (30111) that contacts the snap hole (3021) during the assembly process is in a smooth state. 7.如权利要求4所述的一种扣合结构,其特征在于:连接片(30112)上开设有豁口(30112-1)。7. A buckling structure according to claim 4, characterized in that a notch (30112-1) is provided on the connecting piece (30112). 8.如权利要求7所述的一种扣合结构,其特征在于:豁口(30112-1)的宽度为第一悬臂(30111)底部料厚的1.2-1.5倍。8. A buckling structure as claimed in claim 7, characterized in that the width of the notch (30112-1) is 1.2-1.5 times the thickness of the bottom material of the first cantilever (30111). 9.如权利要求1所述的一种扣合结构,其特征在于:卡扣孔(3021)相临的两个应力孔(3022)之间的距离为第二扣合片(302)料厚的1-1.5倍。9. A buckling structure as claimed in claim 1, characterized in that the distance between two stress holes (3022) adjacent to the buckle hole (3021) is 1-1.5 times the material thickness of the second buckling piece (302). 10.如权利要求1所述的一种扣合结构,其特征在于:第二槽(30114)的宽度小于间隔的宽度。10. The buckling structure according to claim 1, characterized in that the width of the second groove (30114) is smaller than the width of the gap. 11.如权利要求1所述的一种扣合结构,其特征在于:第一悬臂(30111)的横向外侧与卡扣孔(3021)存在过盈的长度具有0.05mm以上的余量。11. A buckling structure according to claim 1, characterized in that: the length of the interference between the lateral outer side of the first cantilever (30111) and the buckle hole (3021) has a margin of more than 0.05 mm. 12.如权利要求1所述的一种扣合结构,其特征在于:第一悬臂(30111)的底部料厚为第一悬臂(30111)的根部料厚的0.8-1倍。12. A buckling structure according to claim 1, characterized in that the bottom material thickness of the first cantilever (30111) is 0.8-1 times the root material thickness of the first cantilever (30111). 13.如权利要求1或12所述的一种扣合结构,其特征在于:第一悬臂(30111)的根部宽度不小于2倍的第一悬臂(30111)的根部料厚。13. A buckling structure according to claim 1 or 12, characterized in that the root width of the first cantilever (30111) is not less than 2 times the root material thickness of the first cantilever (30111). 14.如权利要求1或11所述的一种扣合结构,其特征在于:第一悬臂(30111)的底部宽度为第一悬臂(30111)的底部料厚的1.2-2倍。14. A buckling structure according to claim 1 or 11, characterized in that the bottom width of the first cantilever (30111) is 1.2-2 times the bottom material thickness of the first cantilever (30111). 15.如权利要求4所述的一种扣合结构,其特征在于:连接片(30112)的高度为第一悬臂(30111)的底部料厚的1-1.5倍。15. A buckling structure as claimed in claim 4, characterized in that the height of the connecting piece (30112) is 1-1.5 times the thickness of the bottom material of the first cantilever (30111). 16.一种连接器,包括多个纵向并排设置的端子模块(1),其特征在于:单个端子模块(1)包括端子片(10)和外屏蔽片(20),端子片(10)和外屏蔽片(20)采用如权利要求1-15任意一项所述的扣合结构(30)进行扣合固定连接,端子片(10)作为第一扣合片(301),外屏蔽片(20)作为第二扣合片(302),或者,端子片(10)作为第二扣合片(302),外屏蔽片(20)作为第一扣合片(301)。16. A connector, comprising a plurality of terminal modules (1) arranged longitudinally side by side, characterized in that: a single terminal module (1) comprises a terminal piece (10) and an outer shielding piece (20), the terminal piece (10) and the outer shielding piece (20) are fastened and fixedly connected by a fastening structure (30) as described in any one of claims 1 to 15, the terminal piece (10) serves as a first fastening piece (301), and the outer shielding piece (20) serves as a second fastening piece (302), or the terminal piece (10) serves as the second fastening piece (302), and the outer shielding piece (20) serves as the first fastening piece (301). 17.如权利要求16所述的一种连接器,其特征在于:端子模块(1)还包括设置在端子片(10)和外屏蔽片(20)之间的内屏蔽片(40),内屏蔽片(40)上设有用于卡扣(3011)穿过且间隙配合的通孔(401)。17. A connector as claimed in claim 16, characterized in that the terminal module (1) further comprises an inner shielding sheet (40) arranged between the terminal sheet (10) and the outer shielding sheet (20), and the inner shielding sheet (40) is provided with a through hole (401) for the buckle (3011) to pass through and to fit with clearance. 18.一种连接器,包括多个端子模块(1),其特征在于:端子模块(1)包括端子片(10)和两个外屏蔽片(20),两个外屏蔽片(20)分别并排设置在端子片(10)的纵向两侧,端子片(10)和两个外屏蔽片(20)采用如权利要求1-15任意一项所述的扣合结构(30)进行扣合固定连接,其中一个外屏蔽片(20)作为第一扣合片(301),端子片(10)和另外一个外屏蔽片(20)均作为第二扣合片(302)。18. A connector, comprising a plurality of terminal modules (1), characterized in that: the terminal module (1) comprises a terminal piece (10) and two outer shielding pieces (20), the two outer shielding pieces (20) are respectively arranged side by side on both longitudinal sides of the terminal piece (10), the terminal piece (10) and the two outer shielding pieces (20) are fastened and fixedly connected by a fastening structure (30) as described in any one of claims 1 to 15, one of the outer shielding pieces (20) serves as a first fastening piece (301), and the terminal piece (10) and the other outer shielding piece (20) both serve as second fastening pieces (302).
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