CN113400009A

CN113400009A - Electric automatization synchronous ware wire joint welding equipment

Info

Publication number: CN113400009A
Application number: CN202110544379.2A
Authority: CN
Inventors: 严枫; 王星星; 徐星星; 王晓卿; 邵小华
Original assignee: China Shipping Jiujiang Jingda Technology Co ltd
Current assignee: China Shipping Jiujiang Jingda Technology Co ltd
Priority date: 2021-05-19
Filing date: 2021-05-19
Publication date: 2021-09-17

Abstract

The invention discloses an electric automation synchronizer wire joint welding device which comprises an operation unit, a shell, a heating unit, a gland and a cutting control unit, wherein the operation unit is used for monitoring the movement and welding conditions of internal parts, the heating unit is used for heating a welding gun so as to conveniently melt a welding flux to realize the welding of a wire, the gland is used for fixing the wire and fixing two wires to be welded to realize accurate welding, the cutting control unit is used for cutting the wire before welding, and the cutting control unit is divided into two cutting modes of manual cutting and automatic cutting.

Description

Electric automatization synchronous ware wire joint welding equipment

Technical Field

The invention relates to the technical field of electrical automation, in particular to welding equipment for a lead joint of an electrical automation synchronizer.

Background

Along with the brisk development of modern society automation technology, electric automation technology receives more and more attention, and electric automation technology's realization relies on various hardware basis, and stability at this in-process hardware is very important, and the essential is the wire welding that is in the electric field, has disclosed a magneto sensor wire welding auxiliary fixtures among prior art (CN 213163901U), including the locating frame that is used for fixing a position a plurality of magneto sensors, the locating frame both sides have spacing curb plate, and interval between two spacing curb plates equals the width of magneto, the locating frame front portion still has an extension board, be fixed with a locating curb plate on the extension board, set up the corresponding multiunit joint groove with magneto sensor's pin on the locating curb plate. The welding auxiliary tool is simple in structure, can be used for rapidly arranging the magneto sensors and welding the magneto sensors after arrangement, effectively improves the welding speed and the welding efficiency, and the prior art only aims at the problem of wire fixing in the wire welding process and cannot ensure whether welding is stable or not.

Disclosure of Invention

In order to solve the technical problems, the technical scheme adopted by the invention is as follows: the utility model provides an electric automatization synchronizer wire connects welding equipment, is including controlling unit, shell, heating element, gland and cutting the control unit, control the unit and install on the shell for control individual part action, heating element installs on the shell, is used for heating the butt welder, and the cutting the control unit is installed inside controlling the unit, is used for the cutting to wait to weld the wire, the cutting the control unit include automatic gland, sword cover, response unit, automatic gland pass through the axis of rotation connection of double crank mechanism and sword cover, the sword cover is inside to be equipped with the push pedal of slip on the shell, is equipped with the cutter in the push pedal, the push pedal passes through elastic element and is connected with the shell, the response unit is used for controlling the cutter and slides forward when the sword cover falls completely, the response unit include push rod, oblique connecting rod, mounting panel, curved bar, push rod slidable mounting on the shell, the push rod controls the lifting of the mounting plate through the inclined connecting rod, when the mounting plate rises to prevent the push plate from sliding, the bent rod is mounted on the third spring, the third spring drives the bent rod to rise, the knife cover presses down the bent rod in the closing process, and when the knife cover is completely pressed down, the mounting plate is separated from the push plate.

Furthermore, the bending angle of the bent rod is 90 degrees, one end of the bent rod is slidably mounted on one side of the push plate, the other end of the bent rod is slidably mounted at the lower end of the knife cover, and the bent rod is driven when the knife cover is pressed down.

Furthermore, the gland rotates and installs on the wire seat, welder installs and sets up in the centre of two glands on the upper cover, and the camera is installed in welder's below for real time monitoring welding condition, still is equipped with a pair of conveying roller on the shell, is used for carrying the solder.

Furthermore, the wire guide seat is installed on the second moving unit, the second moving unit is installed on the first moving unit, the first moving unit and the second moving unit control the wire guide seat to slide on the horizontal plane in two vertical directions through the screw rod sliding block mechanism, the first moving unit is installed on the lifting unit through the hinge rod, and the lifting unit controls the included angle between the two hinge rods through the screw rod sliding block mechanism so as to control the height of the wire guide seat.

Furthermore, the automatic gland is fixedly arranged on a first rotating shaft, the first rotating shaft is rotatably arranged on the shell, one end of a first connecting rod is fixedly arranged on the first rotating shaft, the other end of the first connecting rod is rotatably connected with one end of a second connecting rod, the other end of the second connecting rod is rotatably connected with one end of a third connecting rod, and the other end of the third connecting rod is fixedly connected with the second rotating shaft.

Further, the band pulley rotate and install on the shell, the belt sets up in the outside of two band pulleys, driving sleeve slidable mounting is in band pulley central part, is equipped with two driving levers on the driving sleeve, the driving sleeve rotates the one end of installing at vertical connecting rod, the other end fixed mounting of vertical connecting rod is on the push rod, vertical connecting rod is close to one of second pivot and is served and be equipped with magnet, the second pivot is the iron material, push and pull push rod control band pulley and the contact or the disconnection of second pivot.

Further, the belt on fixed mounting have a baffle, the one side of baffle pass through the second spring and be connected with the push pedal, the another side passes through first spring and is connected with the shell, baffle slidable mounting is on the slide bar, slide bar fixed mounting is on the shell.

Further, the response unit still include bracing piece, branch, mount pad one end slidable mounting on branch, the other end is articulated with the oblique connecting rod, mounting panel slidable mounting is on bracing piece and branch, the fourth spring setting is equipped with the limiting plate in the outside of bracing piece above the bracing piece, the knee passes through the third spring and is connected with the mounting panel.

Compared with the prior art, the invention has the beneficial effects that: (1) the cutting control unit is arranged, the wire joint is leveled before welding, and the welding stability is ensured; (2) the cutting control unit has two working modes, so that the use is convenient; (3) the cutting control unit is high in safety and simple to operate, and injury to an operator in the using process is avoided.

Drawings

FIG. 1 is a schematic view of the overall structure of the present invention;

fig. 2-6 are partial structural schematic diagrams of the present invention.

Detailed Description

The technical scheme of the invention is further explained by the specific implementation mode in combination with the attached drawings.

Wherein the showings are for the purpose of illustration only and are shown by way of illustration only and not in actual form, and are not to be construed as limiting the present patent; to better illustrate the embodiments of the present invention, some parts of the drawings may be omitted, enlarged or reduced, and do not represent the size of an actual product; it will be understood by those skilled in the art that certain well-known structures in the drawings and descriptions thereof may be omitted.

Example (b): an electric automatization synchronizer lead joint welding equipment as shown in fig. 1 comprises a control unit 101, a housing 102, a heating unit 103, an upper cover 104 and a cutting control unit 109, wherein the control unit 101 is installed on the housing 102, the control unit 101 is used for controlling the action of internal parts and checking the internal welding condition, the heating unit 103 is installed on the housing 102 and is used for heating a welding gun 108, the upper cover 104 is rotatably installed at the upper end of the housing 102 and is used for protecting the internal welding environment, a pair of pressing covers 106 are arranged inside the upper cover 104, the pressing covers 106 are rotatably installed on a lead base 105, the welding gun 108 is installed on the upper cover 104 between the two pressing covers 106, a camera 107 is installed below the welding gun 108 and is used for shooting the welding condition, a pair of conveying rollers 110 are rotatably installed on the housing 102 and is used for conveying welding materials, the lead base 105 is installed on a second moving unit 119, the second moving unit 119 comprises a second motor 120, a second motor, A second lead screw 121 and a second slide carriage 122, wherein the lead wire seat 105 is mounted on the second slide carriage 122, the second slide carriage 122 is slidably mounted on the slide carriage at the bottom, the second slide carriage 122 and the second lead screw 121 form a threaded fit, an output shaft of the second slide carriage 122 is fixedly connected with the second lead screw 121, the second moving unit 119 is mounted on the first moving unit 116, the first moving unit 116 comprises a first base 117, a first motor 118, a first slide carriage 123 and a first lead screw 124, the second moving unit 119 is mounted on the first slide carriage 123, the first slide carriage 123 is slidably mounted on the first base 117, the first lead screw 124 is rotatably mounted on the first base 117, the first lead screw 124 and the first slide carriage 123 form a threaded fit, the first motor 118 is mounted on the first base 117, the output shaft of the first base 117 is coaxially and fixedly connected with the first lead screw 124, the first moving unit 116 is mounted on the lifting unit 111, the lifting unit 111 comprises a hinge rod 112, a second lead screw 124, a second lead screw, a lead screw, the lifting device comprises lifting sliding blocks 113, a lifting screw 114 and a lifting motor 115, wherein one end of each hinge rod 112 is hinged to the corresponding 16, the two hinge rods 12 form a group, one end of one hinge rod 112 is hinged to the sliding base, the other end of the one hinge rod 112 is hinged to the first moving unit 116, one end of the other hinge rod 112 is hinged to the first moving unit 116, the other end of the other hinge rod 112 is hinged to the lifting sliding block 113, the lifting sliding block 113 is rotatably installed on the sliding base, the lifting sliding block 113 and the hinge rods 112 form threaded fit, and an output shaft of the lifting motor 115 is fixedly connected with the lifting screw 114.

The cutting control unit 109 is used for cutting a lead before welding to ensure that an interface is neat and welding is stable, the cutting control unit 109 comprises a sliding rod 125, a first spring 126, a baffle 127, a second spring 128, a support 129, a belt 130, a response unit 131, a driving sleeve 132, a belt wheel 133, a first rotating shaft 134, an automatic gland 135, a first connecting rod 136, a second connecting rod 137, a third connecting rod 138, a knife cover 139, a second rotating shaft 140, a push plate 141, a cutter 142, a vertical connecting rod 143, a push rod 144 and an inclined connecting rod 152, the sliding rod 125 is fixedly arranged on the shell 102, the baffle 127 is slidably arranged on the sliding rod 125, one surface of the baffle 127 is fixedly connected with the shell 102 through the first spring 126 and the other surface of the baffle 127 is fixedly connected with the push plate 141 through the second spring 128, the support 129 is fixedly arranged on the shell 102, the two belt wheels 133 are respectively rotatably arranged on the shell 102 and the support 129, the belt 130 is arranged on the outer sides of the two belt wheels 133, the driving sleeve 132 is slidably mounted on one of the belt pulleys 133, two shift levers are arranged on the driving sleeve 132, one end of the driving sleeve 132 close to the second rotating shaft 140 is made of a magnet material, the second rotating shaft 140 is made of an iron material, the other end of the driving sleeve 132 is fixedly connected with a push rod 144 through a vertical connecting rod 143, the push rod 144 is connected with a mounting seat 151 through an inclined connecting rod 152, a mounting plate 147 is slidably mounted on a supporting rod 148 and a supporting rod 150, a fourth spring 149 is arranged on the outer side of the supporting rod 148, a limiting plate is arranged above the supporting rod 148, a bent rod 145 is connected with the mounting plate 147 through a third spring 146, the other end of the bent rod 145 extends out of the shell 102 and is located below the knife cover 139, and the baffle 127 is fixedly connected with the belt 130.

The invention discloses an electric automatization synchronizer wire joint welding equipment which has the working principle that: before welding, in order to ensure welding quality and realize tight joint, firstly, a lead is cut on a cutting control unit 109, two cutting modes are automatic cutting and manual cutting, the manual cutting mode firstly pulls out a push rod 144 to separate a driving sleeve 132 from a second rotating shaft 140, the lead is fixed on an automatic gland 135, then pushes a push plate 141 to drive a cutter 142 to move forwards to cut the lead, the automatic cutting mode is that the push rod 144 is pushed in firstly, the push rod 144 is connected with a limit switch and can be fixed at the position after being pushed in, at the moment, the driving sleeve 132 is connected with the second rotating shaft 140, at the moment, a knife cover 139 is opened, the automatic gland 135 is opened under the action of the knife cover 139, the lead is placed under the automatic gland 135, a bent rod 145 is in a lifting state after the push rod 144 is pushed in, a mounting plate 147 blocks the push plate 141, the push plate 141 is prevented from sliding forwards, a pulley 133 is driven to rotate while the knife cover 139 is closed, the belt 130 and the baffle 127 are driven to move simultaneously, the bent rod 145 is extruded to descend while the knife cover 139 falls, the bent rod 145 drives the mounting plate 147 to descend, when the mounting plate 147 is separated from the push plate 141, the push plate 141 slides forwards at a certain initial speed under the action of a spring to complete wire cutting, two sections of wires to be welded penetrate through the gland 106 to be fixed after the wire cutting is completed, and welding of the wires is achieved through the welding gun 108.

The present invention is not limited to the above-described embodiments, and those skilled in the art will be able to make various modifications without creative efforts from the above-described conception and fall within the scope of the present invention.

Claims

1. The utility model provides an electric automatization synchronizer wire connects welding equipment, includes control unit, shell, heating element, gland and cutting the control unit, its characterized in that: the control unit is arranged on the shell and used for controlling the components to act, the heating unit is arranged on the shell and used for heating the welding gun, and the cutting control unit is arranged in the control unit and used for cutting a wire to be welded;

the cutting the control unit who says includes automatic gland, sword lid, response unit, automatic gland pass through the rotation axis connection of double crank mechanism and sword lid, the sword lid is inside to be equipped with the push pedal of sliding on the shell, is equipped with the cutter in the push pedal, the push pedal passes through elastic element to be connected with the shell, response unit is used for controlling the cutter to slide forward when the sword lid falls completely, response unit include push rod, oblique connecting rod, mounting panel, knee, push rod slidable mounting on the shell, the lift of push rod through oblique connecting rod control mounting panel, rises when the mounting panel and prevents the slip of push pedal, the knee is installed on the third spring, the third spring drives the knee and rises, the sword lid pushes down the knee at the in-process that closes, when pushing down completely, the mounting panel breaks away from with the push pedal.

2. An electrically automated synchronizer wire splice welding apparatus according to claim 1, wherein: : the bending angle of the bent rod is 90 degrees, one end of the bent rod is slidably mounted on one side of the push plate, and the other end of the bent rod is slidably mounted at the lower end of the knife cover.

3. An electrically automated synchronizer wire splice welding apparatus according to claim 1, wherein: the volume gland rotates to be installed on the wire seat, and welder installs and sets up the centre at two glands on the upper cover, and the camera is installed in welder's below for real time monitoring welding condition, still is equipped with a pair of conveying roller on the shell, is used for carrying the solder.

4. An electrically automated synchronizer wire splice welding apparatus according to claim 3, wherein: the wire guide seat is installed on the second moving unit, the second moving unit is installed on the first moving unit, the first moving unit and the second moving unit control the wire guide seat to slide on the horizontal plane in two vertical directions through the screw rod sliding block mechanism, the first moving unit is installed on the lifting unit through the hinge rod, the lifting unit controls the included angle between the two hinge rods through the screw rod sliding block mechanism, and then the height of the wire guide seat is controlled.

5. An electrically automated synchronizer wire splice welding apparatus according to claim 1, wherein: the automatic pressing cover is fixedly arranged on the first rotating shaft, the first rotating shaft is rotatably arranged on the shell, one end of the first connecting rod is fixedly arranged on the first rotating shaft, the other end of the first connecting rod is rotatably connected with one end of the second connecting rod, the other end of the second connecting rod is rotatably connected with one end of the third connecting rod, and the other end of the third connecting rod is fixedly connected with the second rotating shaft.

6. An electrically automated synchronizer wire splice welding apparatus according to claim 1, wherein: the band pulley rotate and install on the shell, the belt sets up in the outside of two band pulleys, driving sleeve slidable mounting is equipped with two driving levers in band pulley central part on the driving sleeve, the driving sleeve rotates and installs the one end at vertical connecting rod, the other end fixed mounting of vertical connecting rod is on the push rod, vertical connecting rod is close to one of second pivot and serves and be equipped with magnet, the second pivot is the iron material, push-and-pull push rod control band pulley and the contact or the disconnection of second pivot.

7. An electrically automated synchronizer wire splice welding apparatus according to claim 6, wherein: the belt on fixed mounting have the baffle, the one side of baffle be connected with the push pedal through the second spring, the another side is connected with the shell through first spring, baffle slidable mounting is on the slide bar, slide bar fixed mounting is on the shell.

8. An electrically automated synchronizer wire splice welding apparatus according to claim 1, wherein: response unit still include bracing piece, branch, mount pad one end slidable mounting on branch, the other end is articulated with oblique connecting rod, mounting panel slidable mounting is on bracing piece and branch, the fourth spring setting is equipped with the limiting plate in the outside of bracing piece, bracing piece top, the knee passes through the third spring and is connected with the mounting panel.