Disclosure of Invention
The invention aims to provide a zipper and a manufacturing process thereof, wherein the device can directly process a mounting groove on a zipper tooth, and is convenient for mounting the zipper tooth on a cloth strip.
The aim of the invention is achieved by the following technical scheme:
a zipper manufacturing process comprising the steps of:
S1, preparing zipper strips with required widths;
s2, processing zipper teeth by utilizing a zipper tooth processing device;
s3, mounting the machined zipper teeth on the prepared cloth strip.
The sprocket processing device comprises a fixed plate, a contact frame, a limiting frame and a tooth pressing component, wherein the contact frame is fixedly connected to the fixed plate, the limiting frame is fixedly connected to the contact frame, and the tooth pressing component capable of performing tooth processing on the plate is fixedly connected to the fixed plate.
Preferably, the tooth pressing component comprises an upright ear plate, a pressing wheel and processing grooves, wherein the upright ear plate is fixedly connected to the fixing plate, the pressing wheel is rotationally connected to the upright ear plate, and the processing grooves are uniformly formed in the circumference of the pressing wheel.
Preferably, the device further comprises two limiting curved frames, wherein the two limiting curved frames are fixedly connected with the vertical lug plates.
Preferably, the sprocket processing device further comprises two driving wheels I, wherein the two driving wheels I are both in rotary connection with the vertical lug plates, and the two driving wheels I are respectively positioned in the two limiting curved frames.
Preferably, the sprocket processing device further comprises a limiting and cutting device, and the fixing plate is fixedly connected with the limiting and cutting device capable of cutting the plate.
Preferably, the sprocket processing device further comprises a sliding connection plate, a limiting sliding column, a rotating shaft and a rotating wheel, wherein the four limiting sliding columns are all in sliding connection with the sliding connection plate, the contact frame is fixedly connected with the four limiting sliding columns, the rotating shaft is rotationally connected with the sliding connection plate, the rotating wheel is fixedly connected with the rotating shaft, and the limiting cutting device is fixedly connected with the sliding connection plate.
Preferably, the sprocket processing device further comprises two rotating seat plates and two driving wheels II, wherein the two sides above the contact frame are fixedly connected with the rotating seat plates, the two driving wheels II are respectively connected to the two rotating seat plates in a rotating mode, and the two driving wheels II are respectively located in the two gaps above the limiting frame.
Preferably, the sprocket processing device further comprises an extension fixed plate, a limiting sliding frame, a telescopic rod and a cutting knife, wherein the contact frame is fixedly connected with the extension fixed plate, the limiting sliding frame and the telescopic rod are fixedly connected to the extension fixed plate, the cutting knife is fixedly connected with the telescopic rod, and the cutting knife is connected to the limiting sliding frame in a sliding mode.
Preferably, the zipper manufactured by the zipper manufacturing process is provided with the mounting groove on the zipper teeth.
Preferably, the spacing cutting device includes curved board, the strut group, flexible lead screw, the internal thread chamber, the regulating plate, the spacing groove, cutting edge and linkage board, curved board fixed connection is on the fixed plate, curved two strut groups of fixedly connected with on the board that link firmly, curved fixedly connect with flexible lead screw on the board through threaded connection has the internal thread chamber, fixedly connected with regulating plate on the internal thread chamber, regulating plate and two strut group fixed connection are provided with the spacing groove on the regulating plate, the outer end of spacing groove is provided with cutting edge, fixedly connected with linkage board on the regulating plate, linkage board and slip joint board fixed connection.
Preferably, the sprocket processing device further comprises a discharge port, a storage basin and an inclined slide plate, the discharge port is arranged on the fixed plate, the storage basin is fixedly connected to the upper portion of the right end of the fixed plate, the inclined slide plate is fixedly connected to the upper portion of the left end of the fixed plate, and the inclined slide plate is located below the pressing wheel.
The zipper and the manufacturing process thereof have the beneficial effects that:
According to the length of the zipper teeth to be processed, the position of the adjusting plate is adjusted, the plate is cut firstly, the plate is pressed and processed firstly, the needed zipper teeth are processed, the rear of the zipper teeth is processed, the mounting groove is processed on the zipper teeth, finally, the zipper teeth are cut, a plurality of zipper teeth which are connected together are separated, and the zipper teeth are conveniently mounted on the cloth in the later period.
Detailed Description
The invention is described in further detail below with reference to the accompanying drawings.
A first embodiment, a zipper manufacturing process, is described in detail below with reference to fig. 1-10, comprising the steps of:
S1, preparing zipper strips with required widths;
s2, processing zipper teeth by utilizing a zipper tooth processing device;
s3, mounting the machined zipper teeth on the prepared cloth strip.
Referring to fig. 1,2, 3 and4, the sprocket processing apparatus includes a fixing plate 101, a contact frame 102, a limiting frame 103 and a tooth pressing member, the fixing plate 101 is fixedly connected with the contact frame 102 by welding, the contact frame 102 is fixedly connected with the limiting frame 103 by welding, and the fixing plate 101 is fixedly connected with the tooth pressing member capable of performing tooth processing on the plate by welding.
The fixed plate 101 plays the role of bearing, provide fixed space for whole device, and the four corners department of fixed plate 101 below all fixedly connected with increases the leg, fix the device at certain height, the panel of being processed can be contacted with contact frame 102, there is certain space between contact frame 102 and the spacing frame 103, the panel can pass through in this space, and can contact with spacing frame 103 after the sprocket is accomplished by processing, spacing frame 103 plays spacing effect, let the panel of being accomplished by processing slide along spacing frame 103, prevent that the panel of being accomplished by processing is indiscriminate scurrying, the collection to panel is hindered, the both sides of spacing frame 103 top all are provided with the breach, utilize the rotation of tooth pressing member to contact with the panel after panel and contact frame 102, realize the extrusion to the panel, at this moment can be according to the recess realization to the pressfitting processing of panel on the tooth pressing member, accomplish the cutting to the panel, accomplish the processing of sprocket.
Referring to fig. 1 and 3, the tooth pressing member includes an upright ear plate 201, a pressing wheel 202 and a processing groove 203, the upright ear plate 201 is fixedly connected to the fixing plate 101 by welding, the upright ear plate 201 is rotatably connected to the pressing wheel 202 by a shaft, and a plurality of processing grooves 203 are uniformly arranged in the circumferential direction of the pressing wheel 202.
The upright ear plate 201 plays a role in bearing and supporting, the upright ear plate 201 is fixedly connected with a speed reduction motor I, an output shaft of the speed reduction motor I is fixedly connected with a pressing wheel 202, the pressing wheel 202 can be driven to rotate after the speed reduction motor I is started, the pressing wheel 202 is contacted with the contact frame 102, a plate can enter the device from the joint of the pressing wheel 202 and the contact frame 102, a plurality of processing grooves 203 are utilized for carrying out cutting processing on the plate, the shape of the processing grooves 203 is the same as that of zipper teeth, after the plate is connected with the pressing wheel 202 and the contact frame 102, the processing grooves 203 are intermittently contacted with the plate, and at the moment, the processing grooves 203 carry out pressing cutting processing on the plate to finish processing of the zipper teeth.
According to the detailed description of fig. 4 of the drawings, the sprocket processing apparatus further includes two limiting curved frames 301, and the two limiting curved frames 301 are fixedly connected with the upright ear plate 201 through welding.
A channel is formed between the two limit curves 301, the processed plate can pass through the channel, the outlet of the channel is positioned between the pressing wheel 202 and the contact frame 102, when the processed plate passes through the channel between the two limit curves 301, the processed plate can directly enter the joint between the pressing wheel 202 and the contact frame 102, the plate is processed, and the two limit curves 301 are provided with rotating notches.
According to the detailed description of fig. 4 of the present specification, the sprocket processing apparatus further includes two driving wheels I302, where the two driving wheels I302 are rotatably connected to the upright ear plate 201 through shafts, and the two driving wheels I302 are respectively located in the two limiting curved frames 301.
Two gear motor II are fixedly connected to the vertical lug 201, output shafts of the two gear motor II are fixedly connected with two driving wheels I302 respectively, the two gear motor II is started to drive the two driving wheels I302 to rotate, the two driving wheels I302 play a role in driving, the two rotating driving wheels I302 can drive plates located between the two limiting curved frames 301 to move, a plurality of driving grooves are formed in the two driving wheels I302, when two groups of multiple driving groove plates are in contact, larger friction force is generated between the two driving wheels I302 and the plates, and the plates are conveniently driven to move and enter between the pressing wheel 202 and the contact frame 102.
According to the detailed description of fig. 1, 5, 6 and 7 of the accompanying drawings, the cutting device further comprises a limiting cutting device, and the fixing plate 101 is fixedly connected with the limiting cutting device capable of cutting the plate through welding.
The spacing cutting device can move, can change the distance between two spacing bent frames 301, can contact with spacing cutting device when the rear end of panel being processed to still can carry out cutting treatment with the panel being processed, realize changing the length of zip tooth, process out the zip tooth of required length.
The limiting cutting device comprises a curved fixedly connecting plate 401, slide column groups 402, a telescopic screw 403, an internal thread cavity 404, an adjusting plate 501, limiting grooves 502, cutting edges 503 and a linkage plate 504, wherein the curved fixedly connecting plate 401 is fixedly connected to the fixed plate 101 through welding, two slide column groups 402 are fixedly connected to the curved fixedly connecting plate 401 through welding, the telescopic screw 403 is rotatably connected to the curved fixedly connecting plate 401 through a bearing seat, the telescopic screw 403 is fixedly connected with the internal thread cavity 404 through threads, the adjusting plate 501 is fixedly connected to the internal thread cavity 404 through welding, the adjusting plate 501 is fixedly connected with the two slide column groups 402 through welding, the limiting grooves 502 are formed in the adjusting plate 501, the cutting edges 503 are arranged at the outer ends of the limiting grooves 502, the linkage plate 504 is fixedly connected to the adjusting plate 501 through welding, and the linkage plate 504 is fixedly connected to the slide plate 601 through welding.
The curved fixedly connected plate 401 plays a role in bearing and connecting, the sliding column group 402 consists of sliding columns and sliding cavities, limiting of the adjusting plate 501 is achieved, the adjusting plate 501 can only slide back and forth, the rotating telescopic screw 403 can drive the inner threaded cavity 404 to move, the adjusting plate 501 can be driven by the inner threaded cavity 404 to slide back and forth, the positions of the adjusting plate 501 are different from those of the two limiting curves 301, the lengths of machined zipper teeth are different, the positions of the adjusting plate 501 are changed according to requirements, the limiting grooves 502 can provide sliding space for the machined plate and limit the machined plate, the plate is prevented from moving in the moving process, machining of the plate can be achieved by utilizing the cutting edge 503, the plate with the required width is machined, finally, the length of the machined zipper teeth is changed, the adjusting plate 501 can drive the linkage plate 504 to move, the sliding plate 601 can drive the sliding plate 601 to slide, finally the positions of the rotating shaft 603 and the rotating wheel 604 are changed, the rotating shaft 603 and the rotating wheel 604 are ensured to be in the correct positions, and machining of the mounting grooves at the rear end is achieved
According to the detailed description of fig. 7 and 8 of the drawings, the sprocket processing device further comprises a sliding plate 601, a limiting sliding column 602, a rotating shaft 603 and a rotating wheel 604, wherein four limiting sliding columns 602 are slidably connected to the sliding plate 601, the four limiting sliding columns 602 are fixedly connected with the contact frame 102 through welding, the sliding plate 601 is rotatably connected with the rotating shaft 603 through a bearing, the rotating wheel 604 is fixedly connected to the rotating shaft 603 through welding, and the sliding plate 601 is fixedly connected with the limiting cutting device through welding.
The sliding plate 601 can be driven to move by utilizing the limiting cutting device, the position of the sliding plate 601 can be changed according to the width of a processed plate, four limiting sliding columns 602 can provide sliding space for the sliding plate 601 and limit the sliding plate, the sliding plate 601 can only slide in the front-back direction, a speed reducing motor III is fixedly connected to the sliding plate 601, the speed reducing motor III is fixedly connected with a rotating shaft 603, a plurality of processing teeth are arranged on the rotating shaft 603 and the rotating wheel 604, the rear end of the plate is processed by utilizing two groups of a plurality of processing teeth, before the processed plate is contacted with the rotating shaft 603 and the rotating wheel 604, the speed reducing motor III on the sliding plate 601 is started to drive the rotating shaft 603 to rotate, the rotating wheel 604 can be driven to rotate, at the moment, when the processed plate is contacted with the rotating shaft 603 and the rotating wheel 604, cutting treatment can be carried out at the rear end of the processed plate, the groove is processed at the rear of the processed plate, when the rear of the processed plate is provided with the groove, the sliding space can be provided for the cloth strip, and a plurality of cloth strips can be ensured to be deformed and the cloth strips can be further processed to be mounted on the cloth strips.
According to the detailed description of fig. 1, 2 and 9 of the drawings, the sprocket processing device further includes two rotating seat plates 701 and two driving wheels II702, the two rotating seat plates 701 are fixedly connected to two sides above the contact frame 102 respectively through welding, the two rotating seat plates 701 are respectively connected with the driving wheels II702 through shaft rotation, and the two driving wheels II702 are respectively located in two notches above the limit frame 103.
The two driving wheels II702 are respectively provided with grooves, the two rotating seat plates 701 are respectively fixedly connected with a gear motor IV, the output shafts of the two gear motors IV are respectively fixedly connected with the two driving wheels II702, when the processed plate is positioned between the contact frame 102 and the limit frame 103, the grooves are required to be processed on the plate, the plate at the moment needs to move forward all the time, the grooves can be processed on the plate, the gear motors IV on the two rotating seat plates 701 are started to drive the two driving wheels II702 to rotate, the two rotating driving wheels II702 are contacted with the processed plate and drive the processed plate to move, the processed plate is ensured to move forward all the time, the processing of the whole plate grooves is completed, and the processed zipper teeth can be mounted on a cloth more easily.
According to the detailed description of fig. 1, 2 and 10 of the drawings, the sprocket processing apparatus further includes an extending fixing plate 801, a limiting sliding frame 802, a telescopic rod 803 and a cutter 804, the extending fixing plate 801 is fixedly connected to the contact frame 102 by welding, the extending fixing plate 801 is fixedly connected to the limiting sliding frame 802 and the telescopic rod 803 by welding, the telescopic rod 803 is fixedly connected to the cutter 804 by welding, and the cutter 804 is slidably connected to the limiting sliding frame 802.
The extending fixing plate 801 plays a role in bearing and fixing, a fixed space is provided for the limiting sliding frame 802 and the telescopic rod 803, the limiting sliding frame 802 can provide a sliding space for the cutting knife 804 and limit the cutting knife 804, the cutting knife 804 can only slide left and right, the telescopic rod 803 can drive the cutting knife 804 to move, the cutting knife 804 can cut the machined zipper teeth, when the machined plate is discharged from the position between the contact frame 102 and the limiting frame 103, the telescopic rod 803 is started to drive the cutting knife 804 to slide left and right repeatedly, the cutting knife 804 sliding left and right can cut the machined plate, and therefore the independent zipper teeth are ensured to be machined without re-machining the zipper teeth in later period.
The sprocket processing device further comprises a discharge port 104, a storage basin 901 and an inclined slide plate 902, the discharge port 104 is arranged on the fixed plate 101, the storage basin 901 is fixedly connected to the upper portion of the right end of the fixed plate 101 through welding, the inclined slide plate 902 is fixedly connected to the upper portion of the left end of the fixed plate 101 through welding, and the inclined slide plate 902 is located below the pressing wheel 202.
The discharge port 104 can provide a sliding-out space for the cut plate, when the cut plate is cut by the cutting edge 503, a part of the cut plate can be discharged through the discharge port 104, the storage basin 901 can provide a storage space for the cut zipper teeth, the same collection of the zipper teeth is realized, when the press fit processing is carried out on the plate by the processing grooves 203, the plate can be cut out, the plate can be respectively positioned in the processing grooves 203, at the moment, when the press fit wheel 202 rotates, the small plate positioned in the processing grooves 203 can fall down and directly fall onto the inclined slide plate 902, and at the moment, the small plate can be directly discharged outside the device without influencing the operation of the device.
According to the detailed description of the drawings 1-10, the zipper is manufactured by the zipper manufacturing process, and the zipper teeth on the zipper are provided with mounting grooves.