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CN113290156B - Motor gear plate automatic riveting machine - Google Patents

Motor gear plate automatic riveting machine Download PDF

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Publication number
CN113290156B
CN113290156B CN202110680822.9A CN202110680822A CN113290156B CN 113290156 B CN113290156 B CN 113290156B CN 202110680822 A CN202110680822 A CN 202110680822A CN 113290156 B CN113290156 B CN 113290156B
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CN
China
Prior art keywords
plate
shaft
jig
riveting
motor gear
Prior art date
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Active
Application number
CN202110680822.9A
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Chinese (zh)
Other versions
CN113290156A (en
Inventor
吴明旭
李雄辉
吴辉君
Current Assignee (The listed assignees may be inaccurate. Google has not performed a legal analysis and makes no representation or warranty as to the accuracy of the list.)
Guangdong Industry Intelligent Manufacturing Co ltd
Original Assignee
Guangdong Industry Intelligent Manufacturing Co ltd
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Application filed by Guangdong Industry Intelligent Manufacturing Co ltd filed Critical Guangdong Industry Intelligent Manufacturing Co ltd
Priority to CN202110680822.9A priority Critical patent/CN113290156B/en
Publication of CN113290156A publication Critical patent/CN113290156A/en
Application granted granted Critical
Publication of CN113290156B publication Critical patent/CN113290156B/en
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Classifications

    • BPERFORMING OPERATIONS; TRANSPORTING
    • B21MECHANICAL METAL-WORKING WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
    • B21DWORKING OR PROCESSING OF SHEET METAL OR METAL TUBES, RODS OR PROFILES WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
    • B21D39/00Application of procedures in order to connect objects or parts, e.g. coating with sheet metal otherwise than by plating; Tube expanders
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B21MECHANICAL METAL-WORKING WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
    • B21CMANUFACTURE OF METAL SHEETS, WIRE, RODS, TUBES, PROFILES OR LIKE SEMI-MANUFACTURED PRODUCTS OTHERWISE THAN BY ROLLING; AUXILIARY OPERATIONS USED IN CONNECTION WITH METAL-WORKING WITHOUT ESSENTIALLY REMOVING MATERIAL
    • B21C51/00Measuring, gauging, indicating, counting, or marking devices specially adapted for use in the production or manipulation of material in accordance with subclasses B21B - B21F
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B21MECHANICAL METAL-WORKING WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
    • B21DWORKING OR PROCESSING OF SHEET METAL OR METAL TUBES, RODS OR PROFILES WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
    • B21D43/00Feeding, positioning or storing devices combined with, or arranged in, or specially adapted for use in connection with, apparatus for working or processing sheet metal, metal tubes or metal profiles; Associations therewith of cutting devices
    • B21D43/02Advancing work in relation to the stroke of the die or tool
    • B21D43/18Advancing work in relation to the stroke of the die or tool by means in pneumatic or magnetic engagement with the work

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  • Engineering & Computer Science (AREA)
  • Mechanical Engineering (AREA)
  • Automatic Assembly (AREA)

Abstract

The invention provides an automatic shaft riveting machine for a motor gear plate, which comprises a workbench, wherein a turntable device is arranged on the workbench, a shaft feeding device, a detecting device, a feeding device, a riveting device, a discharging device and a shaft withdrawing device are sequentially arranged around the turntable device, a control device is also arranged on the workbench, the turntable device comprises a turntable and a rotation control assembly, a plurality of jig assemblies are arranged on the turntable, the jig assemblies are used for placing the motor gear plate and a shaft body, and the shaft feeding device is used for conveying and placing the shaft body on the jig assemblies. The invention can detect the jig assembly and can withdraw the jig assembly from the shaft body which is not assembled in place or is not assembled in place, thereby preventing defective products from being produced, improving the yield of products and saving raw materials.

Description

Automatic shaft riveting machine for motor gear plate
Technical Field
The invention relates to the field of shaft riveting equipment, in particular to an automatic shaft riveting machine for a motor gear plate.
Background
With the continuous development of industrial technology, in order to save manpower and improve production efficiency, riveting of a motor gear plate and a shaft body has been processed by adopting automatic equipment. Due to the precision problem of the equipment, sometimes the shaft body is not assembled or assembled in place. When the existing automatic equipment rivets the motor gear plate and the shaft body, the automatic equipment can continue riveting even if the condition that the shaft body is not assembled in place or is not assembled in place, and cannot detect and withdraw the shaft assembly of the jig assembly that the shaft body is not assembled in place, so that defective products are produced and raw materials are wasted.
Disclosure of Invention
The present invention aims to solve at least one of the technical problems existing in the prior art. The invention provides an automatic shaft riveting machine for a motor gear plate, which can detect a jig assembly and can withdraw the jig assembly which is not assembled in place or is neglected to be assembled on a shaft body, prevent defective products from being produced, improve the yield of products and save raw materials.
According to the embodiment of the invention, the automatic shaft riveting machine for the motor gear plate comprises a workbench, wherein a turntable device is arranged on the workbench, a shaft feeding device, a detection device, a feeding device, a riveting device, a discharging device and a shaft withdrawing device are sequentially arranged around the turntable device, a control device is further arranged on the workbench, the turntable device comprises a turntable and a rotation control assembly, a plurality of jig assemblies are arranged on the turntable, the jig assemblies are used for placing the motor gear plate and the shaft, the shaft feeding device is used for conveying and placing the shaft on the jig assemblies, the detection device is used for detecting whether the jig assemblies leak mounting the shaft and feeding back the detection result to the control device, the feeding device is used for conveying and placing the motor gear plate on the jig assemblies, the riveting device is used for riveting the shaft and the motor gear plate, the discharging device is used for transferring the riveted shaft and the motor gear plate from the jig assemblies to the outside of the automatic shaft riveting machine for the motor gear plate, and the shaft withdrawing device is used for separating the shaft from the jig assemblies when the detection device detects the shaft and leaks mounting to the shaft assembly.
According to some embodiments of the invention, the jig assembly comprises a first jig plate and a second jig plate, wherein the first jig plate is positioned above the second jig plate, a first through hole is formed in the first jig plate, the shaft body is positioned in the first through hole when placed on the first jig plate, a second through hole is formed in the second jig plate, the first jig plate is provided with a first position and a second position, the first through hole and the second through hole are staggered when the first jig plate is positioned in the first position, the first through hole is aligned with the second through hole when the first jig plate is positioned in the second position, and the shaft withdrawing device can drive the first jig plate to move from the first position to the second position.
According to some embodiments of the invention, a first limiting plate and a second limiting plate are respectively arranged on two sides of the second jig plate, the first jig plate is in a first position when abutting against the first limiting plate, the first jig plate is in a second position when abutting against the second limiting plate, and an elastic piece for resetting the first jig plate from the second position to the first position is arranged between the second limiting plate and the first jig plate.
According to some embodiments of the present invention, the shaft retracting device includes a first fixing seat, a first driving member, a second driving member and a first sliding seat, where the first driving member is fixedly connected with the first fixing seat, an output end of the first driving member is connected with the first jig plate, an output end of the second driving member is connected with the first sliding seat to drive the first sliding seat to slide up and down, and a first ejector pin is provided on the first sliding seat.
According to some embodiments of the invention, the shaft feeding device comprises a first vibration disc for accommodating a shaft body and a conveying assembly for conveying the shaft body, the first vibration disc is provided with a shaft outlet, the shaft outlet is connected to the conveying assembly through a pipeline, the conveying assembly comprises a second fixing seat, a third driving piece, a shaft body guide piece, a first movable plate and a fixed plate, the fixed plate is arranged on the second fixing seat, a mounting hole is arranged on the fixed plate, the shaft body guide piece is fixedly arranged in the mounting hole, the shaft body guide piece is provided with a conveying hole for accommodating the shaft body conveyed by the pipeline, the first movable plate is provided with a through hole, the first movable plate is provided with a first position and a second position, the fixed plate is provided with a third through hole, when the first movable plate is in the first position, the through hole is aligned with the conveying hole on the shaft body guide piece, when the first movable plate is in the second position, the through hole corresponds to the third through hole and the position of the first through hole, the shaft body guide piece is fixedly arranged in the mounting hole, the shaft body guide piece is used for accommodating the shaft body conveyed by the pipeline, the first movable plate is further connected with the second movable plate and the second movable plate is arranged at the second position, and the second movable plate is connected with the second movable plate and the fourth movable plate through the movable plate.
According to some embodiments of the invention, the shaft feeding device further comprises a second movable plate and a fourth driving piece, wherein the output end of the fourth driving piece is fixedly connected with the second movable plate, and a second ejector pin is arranged at the bottom of the second movable plate.
According to some embodiments of the invention, the detecting device comprises a third fixing seat, a fifth driving piece and a second sliding seat, wherein the output end of the fifth driving piece is connected with the second sliding seat, a plurality of detecting contacts are arranged on the second sliding seat, the number of the detecting contacts is consistent with that of the shaft bodies to be riveted, the positions of the detecting contacts correspond to that of the shaft bodies, and the detecting contacts are electrically connected with the control device.
According to some embodiments of the invention, the feeding device comprises a second vibratory pan for receiving and moving the motor gear plate into the conveyor track in a desired manner, a conveyor track, and a transfer assembly at an end of the conveyor track for transferring the motor gear plate from the conveyor track to the jig assembly.
According to some embodiments of the invention, the transfer assembly comprises a fourth fixing seat, a sliding beam and a third sliding seat, the sliding beam is fixedly connected with the fourth fixing seat, a sliding plate is arranged on the sliding beam, the sliding plate can slide left and right along the sliding beam, the third sliding seat is connected with the sliding plate in a sliding manner and can slide up and down along the sliding plate, the third sliding seat comprises a flat plate, a vertical guide pillar is arranged on the flat plate, the upper end of the vertical guide pillar is connected with a mounting plate, a sixth driving piece is arranged on the mounting plate, a sliding plate is arranged between the mounting plate and the flat plate, a plurality of magnetic columns are arranged on the sliding plate, a positioning block is arranged below the flat plate, a positioning column is arranged on the positioning block, through holes for the magnetic columns to pass through are arranged on the flat plate and the positioning block, and when the sliding plate is in butt joint with the flat plate, the lower ends of the magnetic columns are in butt joint with the surface of a motor gear plate.
According to some embodiments of the invention, the discharge device comprises the transfer assembly and a discharge chute, which discharge chute is fixedly connected to the transfer assembly.
According to some embodiments of the invention, the riveting device comprises a fifth fixing seat, a riveting power assembly and a riveting head, wherein the riveting power assembly is fixedly connected to the fifth fixing seat, a power output end of the riveting power assembly is connected with the riveting head to drive the riveting head to move up and down, the riveting head comprises a first riveting plate, a second riveting plate, a third riveting plate, a fourth riveting plate and a punching needle, the first riveting plate, the second riveting plate, the third riveting plate and the fourth riveting plate are connected through connecting bolts, a second spring is arranged between the second riveting plate and the fourth riveting plate, a containing space is formed in the punching needle in a hollow mode, a third thimble for locating the position of the shaft body is arranged in the containing space, and a third spring is arranged at the upper end of the third thimble.
The invention has the following technical effects:
1. According to the automatic shaft riveting machine for the motor gear plate, disclosed by the embodiment of the invention, the installation state of the shaft body on the jig assembly is detected through the detection device, and the subsequent processing steps are controlled through the control device, so that the shaft withdrawing treatment of the jig assembly which is neglected to assemble or not assembled in place can be realized, defective products are prevented, the yield of products is improved, and raw materials are saved.
2. According to the automatic shaft riveting machine for the motor gear plate, disclosed by the embodiment of the invention, the whole riveting process of the shaft body and the motor gear plate is automatically controlled, so that the labor can be saved, and the production efficiency is improved.
3. According to the automatic shaft riveting machine for the motor gear plate, the motor gear plate is transferred in a magnetic attraction mode, the external force applied to the motor gear plate is small, the motor gear plate is prevented from deforming, and the quality of products is guaranteed.
Drawings
FIG. 1 is an overall schematic of an embodiment of the present invention;
FIG. 2 is a schematic diagram of a transport assembly according to one embodiment of the present invention;
FIG. 3 is a schematic view of a fixing plate according to an embodiment of the present invention;
FIG. 4 is a schematic view of a first movable plate according to an embodiment of the present invention;
FIG. 5 is a schematic diagram of a detecting device according to an embodiment of the present invention;
FIG. 6 is a schematic partial cross-sectional view of a detecting device according to an embodiment of the present invention;
FIG. 7 is a schematic diagram of a transfer assembly according to an embodiment of the present invention;
FIG. 8 is a schematic illustration of a riveting device according to an embodiment of the invention;
FIG. 9 is a schematic cross-sectional view of a riveting apparatus according to an embodiment of the invention;
FIG. 10 is another cross-sectional schematic view of a riveting device according to an embodiment of the invention;
FIG. 11 is an enlarged schematic view of portion A of FIG. 10 in accordance with an embodiment of the invention;
FIG. 12 is a schematic diagram of a fixture assembly according to an embodiment of the present invention;
FIG. 13 is an exploded view of a fixture assembly according to an embodiment of the present invention;
FIG. 14 is a schematic view of an axle retracting device according to an embodiment of the present invention;
Fig. 15 is a schematic view of a turntable device according to an embodiment of the present invention.
Reference numerals are table 100, turntable assembly 200, turntable 210, rotation control assembly 220, control assembly 1100;
the shaft feeding device 300, the first vibration plate 310, the shaft outlet 311, the conveying assembly 320, the second fixed seat 321, the third driving piece 322, the shaft body guide piece 3221, the first movable plate 3222, the through hole 32221, the fixed plate 323, the third through hole 3231, the second movable plate 324, the second thimble 3241 and the fourth driving piece 325;
The detecting device 400, the third fixing base 410, the fifth driving member 420, the second sliding base 430, the detecting contact 431, the upper detecting member 441, the lower detecting member 442, and the first spring 443;
The feeding device 500, the second vibration plate 510, the conveying track 520, the transfer assembly 530, the fourth fixed seat 531, the sliding beam 532, the sliding plate 5321, the third sliding seat 533, the flat plate 5331, the vertical guide post 534, the mounting plate 535, the sixth driving piece 536, the sliding plate 537, the magnetic column 538, the positioning block 539 and the positioning column 5391;
Riveting device 600, fifth fixing base 610, riveting power assembly 620, rivet head 630, first rivet plate 631, second rivet plate 632, third rivet plate 633, fourth rivet plate 634, punch needle 635, connecting bolt 636, second spring 637, third ejector pin 638, third spring 639;
A discharge device 700, a discharge chute 710;
The device comprises a shaft withdrawing device 800, a first fixing seat 8210, a first driving piece 8230, a second driving piece 8230, a first sliding seat 8230 and a first thimble 8241;
the jig assembly 900, a first jig plate 9110, a first through hole 9111, a second jig plate 9120, a second through hole 9121, a first limiting plate 9130, a second limiting plate 9140, and an elastic member 9150.
Detailed Description
The following description is provided with reference to the accompanying drawings to assist in a comprehensive understanding of various embodiments of the disclosure as defined in the claims and their equivalents. The description includes various specific details to aid in understanding, but these details should be regarded as merely exemplary. Accordingly, one of ordinary skill in the art will recognize that various changes and modifications of the various embodiments described herein can be made without departing from the scope and spirit of the present disclosure. In addition, descriptions of well-known functions and constructions may be omitted for clarity and conciseness.
The terms and words used in the following description and claims are not limited to literal meanings, but are only used by the inventors to enable a clear and consistent understanding of the disclosure. Thus, it will be apparent to those skilled in the art that the following descriptions of the various embodiments of the present disclosure are provided for illustration only and not for the purpose of limiting the disclosure as defined by the appended claims and their equivalents.
It is to be understood that the singular form "a", "an" and "the" include plural referents unless the context clearly dictates otherwise. Thus, for example, reference to "a component surface" includes reference to one or more such surfaces.
The terms "having," "can have," "including," or "can include" as used in various embodiments of the present disclosure indicate the presence of a corresponding function, operation, element or the like disclosed, but are not limited to additional one or more functions, operations, elements or the like.
Furthermore, it should be understood that the terms "comprises" or "comprising," when used in various embodiments of the present disclosure, are intended to specify the presence of stated features, integers, operations, elements, components, or groups thereof, but do not preclude the presence or addition of one or more other features, integers, operations, elements, components, or groups thereof.
As shown in fig. 1 to 15, the invention provides an automatic shaft riveting machine for a motor gear plate, which comprises a workbench 100, wherein a turntable device 200 is arranged on the workbench 100, a shaft feeding device 300, a detection device 400, a feeding device 500, a riveting device 600, a discharging device 700 and a shaft withdrawing device 800 are sequentially arranged around the turntable device 200, a control device 1100 is also arranged on the workbench 100, the turntable device 200 comprises a turntable 210 and a rotation control assembly 220, a plurality of jig assemblies 900 are arranged on the turntable 210, the jig assemblies 900 are used for placing motor gear plates and shaft bodies, the shaft feeding device 300 is used for conveying and placing the shaft bodies on the jig assemblies 900, the detection device 400 is used for detecting whether the shaft bodies are missed and feeding the detection result back to the control device 1100, the feeding device 500 is used for conveying and placing the motor gear plates on the jig assemblies 900, the riveting device 600 is used for riveting the shaft bodies and the motor gear plates, the discharging device 700 is used for transferring the riveted shaft bodies and the motor gear plates from the jig assemblies 900 to the outside of the automatic shaft riveting machine, and the shaft withdrawing device is separated from the shaft detection device 400 when the shaft bodies are detected and separated from the shaft bodies 900.
The working principle and working process of the invention are as follows:
s1, conveying a shaft body to a jig assembly 900 by a shaft conveying device 300, wherein the jig assembly 900 rotates under the drive of a turntable device 200;
s2, the detection device 400 detects the shaft body on the jig assembly 900 and feeds back the detection result to the control device 1100, and the control device 1100 controls the subsequent processing steps according to the feedback result of the detection device 400;
S3, conveying a motor gear plate to the jig assembly 900 by the feeding device 500;
s4, riveting the motor gear plate and the shaft body by a riveting device 600;
S5, conveying the riveted motor gear plate and shaft body to the outside of an automatic shaft riveting machine by the discharging device 700;
S6, the shaft withdrawing device 800 separates the shaft body from the jig assembly 900.
The control device 1100 is electrically connected with the shaft feeding device 300, the detecting device 400, the feeding device 500, the riveting device 600, the discharging device 700 and the shaft withdrawing device 800, and the control device 1100 can control the shaft feeding device 300, the detecting device 400, the feeding device 500, the riveting device 600, the discharging device 700 and the shaft withdrawing device 800 to be in coordination with each other through a preset control program. The detecting device 400 has a plurality of detecting contacts 431, in S2, if the feedback result of the detecting contacts 431 to the control device 1100 is OK, that is, the detecting contacts 431 are conducted with the control device 1100, the shaft is installed in place and there is no missing, the control device 1100 controls the jig assembly 900 to perform the steps S3, S4 and S5 subsequently, and S6 is stopped. If the detection contact 431 is fed back to the control device 1100 as NG, that is, the detection contact 431 is not conducted with the control device 1100, and the shaft body is not assembled or assembled in place, the control device 1100 controls the jig assembly 900 to perform step S6, and steps S3, S4 and S5 are stopped. As can be seen from the above, the present invention can detect the installation state of the shaft body on the jig assembly 900 by the detection device 400, and control the subsequent processing steps by the control device 1100, so as to realize the shaft withdrawal treatment of the jig assembly 900 with the shaft body neglected to be assembled or not assembled in place, prevent the defective products from being produced, improve the yield of the products, and save raw materials.
As shown in fig. 12 and 13, in some embodiments, the jig assembly 900 includes a first jig plate 9110 and a second jig plate 9120, the first jig plate 9110 is located above the second jig plate 9120, a first through hole 9111 is disposed on the first jig plate 9110, when a shaft body is placed on the first jig plate 9110, the shaft body is located in the first through hole 9111, a second through hole 9121 is disposed on the second jig plate 9120, the first jig plate 9110 has a first position and a second position, when the first jig plate 9110 is located in the first position, the first through hole 9111 is offset from the second through hole 9121, and when the first jig plate 9110 is located in the second position, the first through hole 9111 is aligned with the second through hole 9121, and the shaft withdrawing device 800 can drive the first jig plate 9110 to move from the first position to the second position. When the first through hole 9111 and the second through hole 9121 are aligned, the shaft falls down under the gravity of the shaft, and the shaft is separated from the jig assembly 900.
As shown in fig. 12, in some embodiments, a first limiting plate 9130 and a second limiting plate 9140 are respectively disposed on two sides of the second jig plate 9120, the first jig plate 9110 is in a first position when abutting against the first limiting plate 9130, the first jig plate 9110 is in a second position when abutting against the second limiting plate 9140, and an elastic member 9150 for resetting the first jig plate 9110 from the second position to the first position is disposed between the second limiting plate 9140 and the first jig plate 9110. In the shaft retracting process, the shaft retracting device 800 pushes the first jig plate 9110, so that the first jig plate 9110 overcomes the elastic force of the elastic member 150 and slides from the first position to the second position, thereby aligning the positions of the first through hole 9111 and the second through hole 9121. When the shaft retracting device 800 removes the pushing force applied to the first jig plate 9110 after the shaft retracting, the first jig plate 9110 is reset from the second position to the first position under the elastic force of the elastic member 150.
As shown in fig. 12 and 13, in some embodiments, the second jig plate 9120 is provided with a bolt hole, an equal-height bolt is arranged in the bolt hole, the equal-height bolt is used for fixing the second jig plate 9120 on a working table, the equal-height bolt is divided into an upper section and a lower section, the upper end is positioned in the bolt hole, a gap is formed between the upper section of the equal-height bolt and the inner wall of the bolt hole, the second jig plate 9120 can move under the action of external force, so that the installation precision required to be met by the jig assembly 900 in installation is low, and the installation of workers is convenient.
As shown in fig. 14, in some embodiments, the shaft retracting device 800 includes a first fixing base 8210, a first driving member 8220, a second driving member 8230 and a first sliding seat 8240, the first driving member 8220 is fixedly connected with the first fixing base 8210, an output end of the first driving member 8220 is connected with the first jig plate 9110, and an output end of the second driving member 8230 is connected with the first sliding seat 8240 to drive the first sliding seat 8240 to slide up and down, and a first thimble 8241 is disposed on the first sliding seat 8240. The first driving member 8220 can drive the first jig plate 9110 to move from the first position to the second position. When the first jig 9110 is at the second position, the position of the first thimble 8241 corresponds to the position of the shaft body, and the second driving member 8230 drives the first sliding seat 8240 to slide downwards, and the first thimble 8241 pushes the shaft body away from the jig assembly 900.
As shown in fig. 2 to 4, in some embodiments, the shaft feeding apparatus 300 includes a first vibration plate 310 accommodating a shaft body and a conveying assembly 320 conveying the shaft body, the first vibration plate 310 is provided with a shaft outlet 311, the shaft outlet 311 is connected to the conveying assembly 320 through a pipe, the conveying assembly 320 includes a second fixed base 321, a third driving member 322, a shaft body guide 3221, a first movable plate 3222 and a fixed plate 323, the fixed plate 323 is provided on the second fixed base 321, a mounting hole is provided on the fixed plate 323, the shaft body guide 3221 is fixedly mounted in the mounting hole, the shaft body guide 3221 is provided with a transport hole for accommodating the shaft body conveyed by the pipe, the first movable plate 3222 is provided with a through hole 32221, the first movable plate 3222 has a first position and a second position, the fixed plate 323 is provided with a third through hole 3231, when the first movable plate 3222 is in the first position, the through hole 32221 is aligned with the transport hole on the shaft body guide 3221, and when the first movable plate 3222 is in the second position, the through hole 32221 is in the second position corresponding to the first position and the first driving member 32211 and the first movable plate 3222 is moved between the first position and the third movable plate 32211. The shaft body is conveyed into the conveying hole of the shaft body guiding member 3221 through the pipe, at this time, the first movable plate 3222 is at the first position, and since the conveying hole is aligned with the through hole 32221, the shaft body enters the through hole 32221, and after the shaft body enters the through hole 32221, the third driving member 322 drives the first movable plate 3222 to move from the first position to the second position, so that the through hole 32221 corresponds to the positions of the third through hole 3231 and the first through hole 9111, and the shaft body falls into the first through hole 9111 from the through hole 32221, so that the shaft body conveying is completed.
As shown in fig. 2, in some embodiments, the shaft feeding device 300 further includes a second movable plate 324 and a fourth driving member 325, wherein an output end of the fourth driving member 325 is fixedly connected to the second movable plate 324, and a second ejector pin 3241 is disposed at a bottom of the second movable plate 324. When the first movable plate 3222 is at the second position, the fourth driving member 325 drives the second movable plate 324 to move downward, and the second ejector pin 3241 is used for rapidly ejecting the shaft body in the through hole 32221.
As shown in fig. 5 and 6, in some embodiments, the detecting device 400 includes a third fixing base 410, a fifth driving member 420 and a second sliding base 430, an output end of the fifth driving member 420 is connected to the second sliding base 430, a plurality of detecting contacts 431 are disposed on the second sliding base 430, the number of detecting contacts 431 is consistent with that of the shaft bodies to be riveted, positions of the detecting contacts 431 correspond to positions of the shaft bodies, and the detecting contacts 431 are electrically connected to the control device 1100. Each detection contact 431 is correspondingly used for detecting a shaft body, the detection contact 431 is a metal detection component penetrating through the second sliding seat 430, the metal detection component comprises an upper detection piece 441 and a lower detection piece 442, a certain distance is preset between the upper detection piece 441 and the lower detection piece 442, a first spring 443 is sleeved outside the lower detection piece 442, the lower detection piece 442 can compress the first spring 443 to move upwards to be in contact with the upper detection piece 441 under the action of external force, so that a detection circuit is conducted, and the control device 1100 receives an OK signal. If the shaft is in place, the fifth driving member 420 drives the second sliding seat 430 to move downward, the shaft will abut against the lower detecting member 442, so that the lower detecting member 442 moves upward to contact the upper detecting member 441, the detecting circuit is turned on, the control device 1100 receives an OK signal, if the shaft is not in place or is not in missing, the lower detecting member 442 does not move when the fifth driving member 420 drives the second sliding seat 430 to move downward, the detecting circuit is turned off, the control device 1100 receives an NG signal, and the control device 1100 controls the subsequent processing steps according to the received signal.
As shown in fig. 1 and 7, in some embodiments, the feeding device 500 includes a second vibration plate 510, a conveying rail 520, and a transfer assembly 530, wherein the second vibration plate 510 is configured to accommodate and enable the motor gear plate to enter the conveying rail 520 in a desired state, the transfer assembly 530 is located at an end of the conveying rail 520, and the transfer assembly 530 is configured to transfer the motor gear plate from the conveying rail 520 to the jig assembly 900. The transfer assembly 530 magnetically transports the motor gear plate from the end of the conveyor track 520 to the jig assembly 900.
As shown in fig. 7, in some embodiments, the transfer assembly 530 includes a fourth fixing base 531, a sliding beam 532, and a third sliding seat 533, the sliding beam 532 is fixedly connected with the fourth fixing base 531, a sliding plate 5321 is disposed on the sliding beam 532, the sliding plate 5321 can slide left and right along the sliding beam 532, the third sliding seat 533 is slidably connected with the sliding plate 5321 and can slide up and down along the sliding plate 5321, the third sliding seat 533 includes a flat plate 5331, a vertical guide post 534 is disposed on the flat plate 5331, an upper end of the vertical guide post 534 is connected with a mounting plate 535, a sixth driving member 536 is disposed on the mounting plate 535, a sliding plate 537 is disposed between the mounting plate 535 and the flat plate 5331, a plurality of magnetic columns 538 are disposed on the sliding plate 537, a positioning block 539 is disposed under the flat plate 5331, positioning columns 5391 are disposed on the positioning blocks 539, and when the sliding plate 539 abuts against the flat plate 5331, a lower end of the magnetic column 538 abuts against a surface of a gear plate of the motor positioning block.
The sliding plate 5321 and the third sliding seat 533 are both connected with driving parts, which may be a motor or an air cylinder, and when the transferring assembly 530 transfers the motor gear plate, the third sliding seat 533 slides downward first, so that the positioning column 5391 passes through the through hole in the center of the motor gear plate to position the motor gear plate, and then the sixth driving part 536 drives the sliding plate 537 to move downward, so that the lower end of the magnetic column 538 is abutted to and adsorbed on the surface of the motor gear plate, and the motor gear plate is separated from the conveying track 520 and adsorbed on the magnetic column 538. Then the third sliding seat 533 moves upward, stops after a certain distance, and the sliding plate 5321 moves leftward, so that the third sliding seat 533 is sent to the upper side of the first jig plate 9110, then the third sliding seat 533 moves downward, so that the motor gear plate is placed on the first jig plate 9110, and then the sixth driving member 536 drives the sliding plate 537 to move upward, so that the magnetic column 538 is separated from the motor gear plate, and the motor gear plate is stably placed on the first jig plate 9110.
Compared with the mode of grabbing by a manipulator, the magnetic attraction mode is smaller in force applied to the motor gear plate, the motor gear plate cannot deform, and riveting quality of the shaft body and the motor gear plate is guaranteed. The vertical guide post 534 ensures that the magnetic post 538 can be smoothly inserted into the through hole of the positioning block.
As shown in fig. 1 and 7, in some embodiments, the discharge apparatus 700 includes a transfer assembly 530 and a discharge chute 710, the discharge chute 710 being fixedly coupled to the transfer assembly 530. The structure and principle of the transfer assembly 530 in the discharging device 700 are the same as those of the transfer assembly 530 of the feeding device 500, and will not be described herein. The transfer assembly 530 of the discharge device 700 transfers the riveted shaft and motor gear plate into the discharge chute 710 and then feeds the riveted shaft and motor gear plate out through the discharge chute 710. The spout 710 is secured to a rail that is fixedly connected to the transfer assembly 530.
As shown in fig. 8-11, in some embodiments, the riveting device 600 includes a fifth fixing base 610, a riveting power assembly 620 and a riveting head 630, the riveting power assembly 620 is fixedly connected to the fifth fixing base 610, a power output end of the riveting power assembly 620 is connected to the riveting head 630 to drive the riveting head to move up and down, the riveting head 630 includes a first riveting plate 631, a second riveting plate 632, a third riveting plate 633, a fourth riveting plate 634 and a punch needle 635, the first riveting plate 631, the second riveting plate 632, the third riveting plate 633 and the fourth riveting plate 634 are connected by a connecting bolt 636, a second spring 637 is disposed between the second riveting plate 632 and the fourth riveting plate 634, a space is formed in the hollow space, a third thimble 638 for positioning a shaft body is disposed in the space, and a third spring 639 is disposed at an upper end of the third thimble 638. When the shaft body and the motor gear plate are riveted, the riveting power assembly 620 drives the riveting head 630 to move downwards, the second spring 637 is compressed, the lower end of the third ejector pin 638 abuts against the shaft body, and the position of the shaft body is positioned, so that the shaft body is guaranteed to be flush with the surface of the motor gear plate after being riveted, and riveting quality is improved. The thickness of the first riveting plate 631, the second riveting plate 632, the third riveting plate 633 and the fourth riveting plate 634 determines the riveting depth of the punch needle 635, and when the first riveting plate 631, the second riveting plate 632, the third riveting plate 633 and the fourth riveting plate 634 are completely attached, the extending length of the punch needle 635 is the riveting depth, thereby facilitating the control of the riveting depth and improving the riveting quality. When the rivet power assembly 620 does not apply the rivet force, the second and third springs 637 and 639 restore the rivet joint 630 to an initial state.
The foregoing is a further detailed description of the invention in connection with specific embodiments, and it is not intended that the invention be limited to such description. It will be apparent to those skilled in the art that several simple deductions or substitutions can be made without departing from the spirit of the invention.

Claims (9)

1.电机齿轮板自动铆轴机,其特征在于:包括工作台(100),所述工作台(100)上设置有转盘装置(200),围绕所述转盘装置(200)依次设置有送轴装置(300)、检测装置(400)、送料装置(500)、铆接装置(600)、出料装置(700)和退轴装置(800),所述工作台(100)上还设置有控制装置(1100);所述转盘装置(200)包括转盘(210)和转动控制组件(220),所述转盘(210)上设置有多个治具组件(900),所述治具组件(900)用于放置电机齿轮板及轴体,所述送轴装置(300)用于将轴体输送并放置在所述治具组件(900)上,所述检测装置(400)用于检测所述治具组件(900)是否漏装轴体并将检测结果反馈给所述控制装置(1100),所述送料装置(500)用于将电机齿轮板运送并放置在所述治具组件(900)上,所述铆接装置(600)用于将轴体和电机齿轮板铆接,所述出料装置(700)用于将铆接好的轴体和电机齿轮板从所述治具组件(900)上转移至电机齿轮板自动铆轴机的外部,所述退轴装置(800)在所述检测装置(400)检测到轴体漏装时,用于分离轴体与所述治具组件(900);1. An automatic riveting machine for a motor gear plate, characterized in that it comprises a workbench (100), a turntable device (200) is arranged on the workbench (100), and a shaft feeding device (300), a detection device (400), a feeding device (500), a riveting device (600), a discharging device (700) and a shaft withdrawing device (800) are arranged in sequence around the turntable device (200), and a control device (1100) is also arranged on the workbench (100); the turntable device (200) comprises a turntable (210) and a rotation control component (220), a plurality of fixture components (900) are arranged on the turntable (210), and the fixture components (900) are used to place the motor gear plate and the shaft body, and the shaft feeding device (300) is arranged on the turntable (210). 0) is used to transport and place the shaft body on the jig assembly (900), the detection device (400) is used to detect whether the jig assembly (900) is missing a shaft body and feed back the detection result to the control device (1100), the feeding device (500) is used to transport and place the motor gear plate on the jig assembly (900), the riveting device (600) is used to rivet the shaft body and the motor gear plate, the discharging device (700) is used to transfer the riveted shaft body and the motor gear plate from the jig assembly (900) to the outside of the motor gear plate automatic shaft riveting machine, and the shaft withdrawal device (800) is used to separate the shaft body from the jig assembly (900) when the detection device (400) detects that the shaft body is missing; 所述治具组件(900)包括第一治具板(9110)和第二治具板(9120);所述第一治具板(9110)位于所述第二治具板(9120)的上方,所述第一治具板(9110)上设置有第一通孔(9111),所述轴体放置在所述第一治具板(9110)上时,所述轴体位于所述第一通孔(9111)内;所述第二治具板(9120)上设置有第二通孔(9121),所述第一治具板(9110)具有第一位置和第二位置,当所述第一治具板(9110)位于第一位置时,所述第一通孔(9111)与第二通孔(9121)错位,当所述第一治具板(9110)位于第二位置时,所述第一通孔(9111)与第二通孔(9121)对齐,所述退轴装置(800)可带动所述第一治具板(9110)从第一位置移动到第二位置。The jig assembly (900) comprises a first jig plate (9110) and a second jig plate (9120); the first jig plate (9110) is located above the second jig plate (9120); the first jig plate (9110) is provided with a first through hole (9111); when the shaft is placed on the first jig plate (9110), the shaft is located in the first through hole (9111); the second jig plate (9120) is provided with a second through hole (9111) 21), the first jig plate (9110) has a first position and a second position. When the first jig plate (9110) is located at the first position, the first through hole (9111) and the second through hole (9121) are misaligned. When the first jig plate (9110) is located at the second position, the first through hole (9111) and the second through hole (9121) are aligned. The shaft retraction device (800) can drive the first jig plate (9110) to move from the first position to the second position. 2.根据权利要求1所述的电机齿轮板自动铆轴机,其特征在于:所述第二治具板(9120)的两侧分别设置有第一限位板(9130)和第二限位板(9140),所述第一治具板(9110)抵接所述第一限位板(9130)时处于第一位置,所述第一治具板(9110)抵接所述第二限位板(9140)时处于第二位置,所述第二限位板(9140)与第一治具板(9110)之间设置有使第一治具板(9110)从第二位置复位到第一位置的弹性件(9150)。2. The automatic riveting machine for motor gear plates according to claim 1 is characterized in that: a first limit plate (9130) and a second limit plate (9140) are respectively provided on both sides of the second jig plate (9120), the first jig plate (9110) is in a first position when it abuts against the first limit plate (9130), and the first jig plate (9110) is in a second position when it abuts against the second limit plate (9140), and an elastic member (9150) is provided between the second limit plate (9140) and the first jig plate (9110) to reset the first jig plate (9110) from the second position to the first position. 3.根据权利要求1所述的电机齿轮板自动铆轴机,其特征在于:所述退轴装置(800)包括第一固定座(8210)、第一驱动件(8220)、第二驱动件(8230)和第一滑动座(8240),所述第一驱动件(8220)与所述第一固定座(8210)固定连接,所述第一驱动件(8220)的输出端与所述第一治具板(9110)连接,所述第二驱动件(8230)输出端与所述第一滑动座(8240)连接以驱动所述第一滑动座(8240)上下滑动,所述第一滑动座(8240)上设置有第一顶针(8241)。3. The automatic riveting machine for motor gear plates according to claim 1 is characterized in that: the shaft retracting device (800) includes a first fixed seat (8210), a first driving member (8220), a second driving member (8230) and a first sliding seat (8240), the first driving member (8220) is fixedly connected to the first fixed seat (8210), the output end of the first driving member (8220) is connected to the first fixture plate (9110), the output end of the second driving member (8230) is connected to the first sliding seat (8240) to drive the first sliding seat (8240) to slide up and down, and a first ejector pin (8241) is provided on the first sliding seat (8240). 4.根据权利要求1所述的电机齿轮板自动铆轴机,其特征在于:所述送轴装置(300)包括容纳轴体的第一振动盘(310)和运送轴体的运送组件(320),所述第一振动盘(310)设置有出轴口(311),所述出轴口(311)通过管道连接至所述运送组件(320),所述运送组件(320)包括第二固定座(321)、第三驱动件(322)、轴体引导件(3221)、第一活动板(3222)和固定板(323),所述固定板(323)设置在第二固定座(321)上,所述固定板(323)上设置有安装孔,所述轴体引导件(3221)固定安装在所述安装孔内,所述轴体引导件(3221)设置有运输孔,用于承接管道输送的轴体,所述第一活动板(3222)上设置有通孔(32221),所述第一活动板(3222)具有第一位置和第二位置,所述固定板(323)上设置有第三通孔(3231),当第一活动板(3222)处于第一位置时,所述通孔(32221)与所述轴体引导件(3221)上的运输孔对齐,当第一活动板(3222)处于第二位置时,所述通孔(32221)与所述第三通孔(3231)及第一通孔(9111)的位置对应,所述第三驱动件(322)与所述第一活动板(3222)连接以驱动第一活动板(3222)在第一位置和第二位置之间移动;所述送轴装置还包括第二活动板(324)和第四驱动件(325),所述第四驱动件(325)输出端与所述第二活动板(324)固定连接,所述第二活动板(324)的底部设置有第二顶针(3241)。4. The automatic riveting machine for motor gear plates according to claim 1 is characterized in that: the shaft delivery device (300) includes a first vibration plate (310) for accommodating a shaft body and a conveying assembly (320) for conveying the shaft body, the first vibration plate (310) is provided with a shaft outlet (311), the shaft outlet (311) is connected to the conveying assembly (320) through a pipeline, the conveying assembly (320) includes a second fixed seat (321), a third driving member (322), a shaft guide (3221), a first movable plate (3222) and a fixed plate (323), the fixed plate (323) is arranged on the second fixed seat (321), the fixed plate (323) is provided with a mounting hole, the shaft guide (3221) is fixedly installed in the mounting hole, the shaft guide (3221) is provided with a transport hole for receiving the shaft body conveyed by the pipeline, the first movable plate (3222) is provided with a through hole (322 21), the first movable plate (3222) has a first position and a second position, the fixed plate (323) is provided with a third through hole (3231), when the first movable plate (3222) is in the first position, the through hole (32221) is aligned with the transport hole on the shaft guide (3221), when the first movable plate (3222) is in the second position, the through hole (32221) corresponds to the position of the third through hole (3231) and the first through hole (9111), the third driving member (322) is connected to the first movable plate (3222) to drive the first movable plate (3222) to move between the first position and the second position; the shaft delivery device also includes a second movable plate (324) and a fourth driving member (325), the output end of the fourth driving member (325) is fixedly connected to the second movable plate (324), and the bottom of the second movable plate (324) is provided with a second ejector pin (3241). 5.根据权利要求1所述的电机齿轮板自动铆轴机,其特征在于:所述检测装置(400)包括第三固定座(410)、第五驱动件(420)和第二滑动座(430),所述第五驱动件(420)的输出端与所述第二滑动座(430)连接,所述第二滑动座(430)上设置有多个检测触点(431),所述检测触点(431)数量与待铆接轴体的数量一致且所述检测触点(431)的位置与轴体的位置对应,所述检测触点(431)与所述控制装置(1100)电连接。5. The automatic riveting machine for motor gear plates according to claim 1 is characterized in that: the detection device (400) includes a third fixed seat (410), a fifth driving member (420) and a second sliding seat (430), the output end of the fifth driving member (420) is connected to the second sliding seat (430), and a plurality of detection contacts (431) are arranged on the second sliding seat (430), the number of the detection contacts (431) is consistent with the number of shafts to be riveted and the position of the detection contacts (431) corresponds to the position of the shafts, and the detection contacts (431) are electrically connected to the control device (1100). 6.根据权利要求1所述的电机齿轮板自动铆轴机,其特征在于:所述送料装置(500)包括第二振动盘(510)、输送轨道(520)和转送组件(530),所述第二振动盘(510)用于容纳电机齿轮板并使电机齿轮板按预想状态进入所述输送轨道(520),所述转送组件(530)位于所述输送轨道(520)的末端,所述转送组件(530)用于将电机齿轮板从输送轨道(520)转送至治具组件(900)上。6. The automatic riveting machine for motor gear plates according to claim 1 is characterized in that: the feeding device (500) includes a second vibration disk (510), a conveying track (520) and a transfer assembly (530), the second vibration disk (510) is used to accommodate the motor gear plate and allow the motor gear plate to enter the conveying track (520) as expected, the transfer assembly (530) is located at the end of the conveying track (520), and the transfer assembly (530) is used to transfer the motor gear plate from the conveying track (520) to the jig assembly (900). 7.根据权利要求6所述的电机齿轮板自动铆轴机,其特征在于:所述转送组件(530)包括第四固定座(531)、滑动梁(532)和第三滑动座(533),所述滑动梁(532)与所述第四固定座(531)固定连接,所述滑动梁(532)上设置有滑板(5321),所述滑板(5321)可沿所述滑动梁(532)左右滑动,所述第三滑动座(533)与所述滑板(5321)滑动连接并可沿所述滑板(5321)上下滑动,所述第三滑动座(533)包括有平板(5331),所述平板(5331)上设置有竖直导柱(534),所述竖直导柱(534)的上端连接安装板(535),所述安装板(535)上设置有第六驱动件(536),所述安装板(535)与所述平板(5331)之间设置有滑动板(537),所述滑动板(537)上设置有多根磁柱(538),所述平板(5331)的下方设置有定位块(539),所述定位块(539)上设置有定位柱(5391),所述平板(5331)和所述定位块(539)均设置有供磁柱(538)穿过的通孔,所述滑动板(537)抵接所述平板(5331)时,所述磁柱(538)的下端抵接电机齿轮板的表面。7. The motor gear plate automatic riveting shaft machine according to claim 6 is characterized in that: the transfer assembly (530) includes a fourth fixed seat (531), a sliding beam (532) and a third sliding seat (533), the sliding beam (532) is fixedly connected to the fourth fixed seat (531), a slide plate (5321) is provided on the sliding beam (532), and the slide plate (5321) can slide left and right along the sliding beam (532), the third sliding seat (533) is slidably connected to the slide plate (5321) and can slide up and down along the slide plate (5321), the third sliding seat (533) includes a flat plate (5331), and a vertical guide column (534) is provided on the flat plate (5331), The upper end of the vertical guide column (534) is connected to the mounting plate (535), and a sixth driving member (536) is arranged on the mounting plate (535). A sliding plate (537) is arranged between the mounting plate (535) and the flat plate (5331), and a plurality of magnetic columns (538) are arranged on the sliding plate (537). A positioning block (539) is arranged below the flat plate (5331), and a positioning column (5391) is arranged on the positioning block (539). Both the flat plate (5331) and the positioning block (539) are provided with through holes for the magnetic columns (538) to pass through. When the sliding plate (537) abuts against the flat plate (5331), the lower end of the magnetic column (538) abuts against the surface of the motor gear plate. 8.根据权利要求7所述的电机齿轮板自动铆轴机,其特征在于:所述出料装置(700)包括所述转送组件(530)和出料槽(710),所述出料槽(710)和转送组件(530)固定连接。8. The motor gear plate automatic riveting shaft machine according to claim 7, characterized in that: the discharge device (700) includes the transfer assembly (530) and a discharge trough (710), and the discharge trough (710) and the transfer assembly (530) are fixedly connected. 9.根据权利要求1所述的电机齿轮板自动铆轴机,其特征在于:所述铆接装置(600)包括第五固定座(610)、铆接动力组件(620)和铆接头(630),所述铆接动力组件(620)固定连接在第五固定座(610)上,所述铆接动力组件(620)动力输出端与铆接头(630)连接以驱动铆接头上下移动,所述铆接头(630)包括第一铆接板(631)、第二铆接板(632)第三铆接板(633)、第四铆接板(634)和冲针(635),所述第一铆接板(631)、第二铆接板(632)第三铆接板(633)、第四铆接板(634)通过连接螺栓(636)连接,所述第二铆接板(632)与第四铆接板(634)之间设有第二弹簧(637),所述冲针(635)中空形成容置空间,所述容置空间内设置有用于定位轴体位置的第三顶针(638),所述第三顶针(638)上端设置有第三弹簧(639)。9. The motor gear plate automatic riveting shaft machine according to claim 1, characterized in that: the riveting device (600) comprises a fifth fixed seat (610), a riveting power assembly (620) and a riveting head (630), the riveting power assembly (620) is fixedly connected to the fifth fixed seat (610), the power output end of the riveting power assembly (620) is connected to the riveting head (630) to drive the riveting head to move up and down, and the riveting head (630) comprises a first riveting plate (631), a second riveting plate (632) and a third riveting plate (633) , a fourth rivet plate (634) and a punch (635), the first rivet plate (631), the second rivet plate (632), the third rivet plate (633) and the fourth rivet plate (634) are connected by connecting bolts (636), a second spring (637) is provided between the second rivet plate (632) and the fourth rivet plate (634), the punch (635) is hollow to form an accommodating space, a third ejector (638) for locating the shaft position is provided in the accommodating space, and a third spring (639) is provided at the upper end of the third ejector (638).
CN202110680822.9A 2021-06-18 2021-06-18 Motor gear plate automatic riveting machine Active CN113290156B (en)

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CN103978365A (en) * 2014-05-04 2014-08-13 中山明杰自动化科技有限公司 A double-station riveting machine with permanent magnet claw pole type stepping motor deceleration device
CN205309133U (en) * 2016-01-05 2016-06-15 江苏福兰德电器有限公司 Die rotation machine
CN215544347U (en) * 2021-06-18 2022-01-18 广东英达思迅智能制造有限公司 Motor gear plate automatic riveting machine

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Publication number Priority date Publication date Assignee Title
JP4097428B2 (en) * 2001-12-27 2008-06-11 ポップリベット・ファスナー株式会社 Automatic drilling rivet fastening device

Patent Citations (3)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN103978365A (en) * 2014-05-04 2014-08-13 中山明杰自动化科技有限公司 A double-station riveting machine with permanent magnet claw pole type stepping motor deceleration device
CN205309133U (en) * 2016-01-05 2016-06-15 江苏福兰德电器有限公司 Die rotation machine
CN215544347U (en) * 2021-06-18 2022-01-18 广东英达思迅智能制造有限公司 Motor gear plate automatic riveting machine

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