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CN113211832A - Outfield microwave rapid repairing device and using method - Google Patents

Outfield microwave rapid repairing device and using method Download PDF

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Publication number
CN113211832A
CN113211832A CN202110582116.0A CN202110582116A CN113211832A CN 113211832 A CN113211832 A CN 113211832A CN 202110582116 A CN202110582116 A CN 202110582116A CN 113211832 A CN113211832 A CN 113211832A
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microwave
resonant cavity
degree
locking
freedom
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CN202110582116.0A
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CN113211832B (en
Inventor
王攀
郭嘉炜
于浩然
刘子羽
李迎光
郝小忠
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Nanjing University of Aeronautics and Astronautics
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Nanjing University of Aeronautics and Astronautics
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    • BPERFORMING OPERATIONS; TRANSPORTING
    • B29WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
    • B29CSHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
    • B29C73/00Repairing of articles made from plastics or substances in a plastic state, e.g. of articles shaped or produced by using techniques covered by this subclass or subclass B29D
    • B29C73/04Repairing of articles made from plastics or substances in a plastic state, e.g. of articles shaped or produced by using techniques covered by this subclass or subclass B29D using preformed elements
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B29WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
    • B29CSHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
    • B29C35/00Heating, cooling or curing, e.g. crosslinking or vulcanising; Apparatus therefor
    • B29C35/02Heating or curing, e.g. crosslinking or vulcanizing during moulding, e.g. in a mould
    • B29C35/08Heating or curing, e.g. crosslinking or vulcanizing during moulding, e.g. in a mould by wave energy or particle radiation
    • B29C35/0805Heating or curing, e.g. crosslinking or vulcanizing during moulding, e.g. in a mould by wave energy or particle radiation using electromagnetic radiation
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B29WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
    • B29CSHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
    • B29C73/00Repairing of articles made from plastics or substances in a plastic state, e.g. of articles shaped or produced by using techniques covered by this subclass or subclass B29D
    • B29C73/24Apparatus or accessories not otherwise provided for
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B29WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
    • B29CSHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
    • B29C73/00Repairing of articles made from plastics or substances in a plastic state, e.g. of articles shaped or produced by using techniques covered by this subclass or subclass B29D
    • B29C73/24Apparatus or accessories not otherwise provided for
    • B29C73/30Apparatus or accessories not otherwise provided for for local pressing or local heating
    • B29C73/34Apparatus or accessories not otherwise provided for for local pressing or local heating for local heating
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B29WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
    • B29CSHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
    • B29C35/00Heating, cooling or curing, e.g. crosslinking or vulcanising; Apparatus therefor
    • B29C35/02Heating or curing, e.g. crosslinking or vulcanizing during moulding, e.g. in a mould
    • B29C35/08Heating or curing, e.g. crosslinking or vulcanizing during moulding, e.g. in a mould by wave energy or particle radiation
    • B29C35/0805Heating or curing, e.g. crosslinking or vulcanizing during moulding, e.g. in a mould by wave energy or particle radiation using electromagnetic radiation
    • B29C2035/0855Heating or curing, e.g. crosslinking or vulcanizing during moulding, e.g. in a mould by wave energy or particle radiation using electromagnetic radiation using microwave

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  • Engineering & Computer Science (AREA)
  • Mechanical Engineering (AREA)
  • Physics & Mathematics (AREA)
  • Health & Medical Sciences (AREA)
  • Electromagnetism (AREA)
  • Toxicology (AREA)
  • Oral & Maxillofacial Surgery (AREA)
  • Thermal Sciences (AREA)
  • Aerials With Secondary Devices (AREA)

Abstract

An outfield microwave rapid repairing device and a using method thereof are characterized in that: and the bottom of the microwave resonant cavity is sequentially provided with a high-temperature-resistant flexible sponge and a flexible sealing ring. And meanwhile, a layer of flexible microwave leakage-proof metal film is arranged on the outer sides of the flexible sponge and the flexible sealing ring. The multi-path microwave receiving and transmitting antenna which can be disassembled and folded is designed and installed in the cavity of the resonant cavity. And a microwave source transmitting device and a reflected microwave signal receiving device are arranged on the antenna. A detachable multi-degree-of-freedom hinge linkage mechanism is installed at the top of the resonant cavity, and a holding device is installed at the top of the hinge linkage mechanism. The method can provide convenience for the in-situ repair work of the damaged component of the fiber reinforced resin matrix composite material with the complex curved surface, and greatly improve the repair quality and efficiency of the damaged component of the fiber reinforced resin matrix composite material in the repair process.

Description

Outfield microwave rapid repairing device and using method
Technical Field
The invention relates to a design of an outfield microwave quick repairing device and a connecting mechanism thereof, in particular to a design of a microwave repairing device and a connecting and fixing mechanism for a damaged component made of a fiber reinforced resin matrix composite material, and specifically relates to a design and a use method of equipment for the outfield microwave repairing device and a self-locking connecting rod mechanism made of the fiber reinforced resin matrix composite material.
Background
The use amount of the advanced fiber reinforced thermosetting composite material with excellent mechanical properties in the aircraft at present becomes a key technical index for measuring the advancement of the aircraft. Especially in the military and civil aviation field, the great application of the fiber reinforced composite material can obviously reduce the structural weight of the aircraft, improve the physical performance of the aircraft, greatly reduce the number of parts, simplify the assembly process and shorten the manufacturing period. However, in a battlefield environment, the fiber reinforced composite material is easily damaged by bird impact, lightning strike or bullet, and the time of war is fleeting, so that the rapid repair of the damaged part of a warplane is highly required. And the damage repairing task of the composite material component of the airplane is difficult to realize quickly and efficiently in an external environment, the repairing labor amount is huge, and the requirement on the physical quality of workers is extremely high.
At present, when repairing a damaged composite member of an aircraft in an external field environment, a traditional repairing method is a hot repairing method, namely an indirect heating repairing method of laying an electric blanket and the like on a region to be repaired is adopted. And heating and curing the patch of the area to be repaired in a heat conduction mode in the area to be repaired. There is also a method of directly heat-curing a carbon fiber composite material by directly energizing the carbon fiber composite material, for example, patent CN108407340A, which discloses a repair technique of heat-curing a carbon fiber reinforced resin-based composite material member by using an electrical loss. However, the method has the disadvantages of large preparation workload before repair, complex repair process, long repair period, high energy consumption and poor economic benefit, and the quality after repair is difficult to ensure and has high technical requirements on workers.
In recent years, external field rapid repair equipment using microwave curing technology has also appeared. For example, patent nos. CN103802339A and CN105584061A both disclose a repair method for microwave curing of carbon fiber reinforced composite materials by generating microwave energy using a microwave source. However, the repair process method for the carbon fiber composite material is only suitable for repair operation on a simple plane, and cannot solve the repair task of the damaged part of the fiber reinforced composite material member with a variable curved surface. Moreover, the technique of the invention requires the workers to work in the repair area for a long time, and the physical strength of the workers is greatly consumed. For example, if the region to be repaired is located at the lower end of the wing, a worker needs to press the fixed resonant cavity and the component to be repaired to be tightly attached to each other for a long time. This not only brings serious microwave leakage risk and causes damage to the body of the worker, but also greatly consumes the physical strength of the worker, so that these resonator devices suitable for simple planes are difficult to be popularized on a large scale. Up to now, no device for repairing the damage of the fiber reinforced composite material member can realize the repairing operation of any complex curved surface and solve the problem of extremely high labor intensity of workers in the repairing operation.
Disclosure of Invention
The invention aims to design an outfield microwave repairing device and a using method for repairing a damaged component of a fiber reinforced resin matrix composite material, aiming at the problems that the existing composite material repairing equipment is difficult to be applied to the task of repairing the damaged component of the fiber reinforced composite material with a complex curved surface and the problems that the physical strength of repairing workers is greatly consumed in the repairing operation of the fiber reinforced composite material component. By utilizing the high-temperature-resistant flexible sponge and the flexible sealing ring and the self-adaptive flexible mechanism consisting of the flexible anti-leakage metal film, the attachment between the surface to be repaired of the fiber reinforced composite member with the variable curved surface can be effectively realized, and meanwhile, the positioning and fixing work of the resonant cavity can be conveniently and efficiently completed by combining the automatic locking device.
One of the technical schemes of the invention is as follows:
the device comprises a plurality of microwave receiving and transmitting antennas, a multi-degree-of-freedom hinge link mechanism and a holding device 6, and is characterized in that: the holding device 6 is arranged at the top of the self-adaptive microwave resonant cavity 14, the tail end of the holding device 6 is connected with the multi-degree-of-freedom hinge connecting rod mechanism 7, and the multi-degree-of-freedom hinge connecting rod mechanism 7 is provided with a self-locking nut 8 for realizing the locking and positioning of the connecting rod; the cable sleeve 13, the microwave transmitting device 4 and the microwave receiving device 12 are jointly arranged on the multi-path microwave receiving and transmitting antenna 5 of the self-adaptive microwave resonant cavity 14, and the cable sleeve 13 realizes the folding and unfolding of the multi-path microwave receiving and transmitting antenna 5 by means of elasticity and manual tension; the adjustable locking collar 3, the flexible sealing ring 10, the flexible high-temperature-resistant sponge 11 and the flexible metal film 2 together assist the adaptive microwave resonant cavity 14 to realize the adaptive installation of any variable curved surface; the magnetic locking device 16 is installed at the bottom of the multi-degree-of-freedom hinge linkage mechanism 7, and can realize the installation, fixation, disassembly and storage of the multi-degree-of-freedom hinge linkage mechanism 7 on the surface of the outfield microwave repairing instrument 9 through rotating the knob 15.
The invention has high interchangeability and can be suitable for the surface attachment of the fiber reinforced composite material member with a complex variable curved surface. The top of the central axis of the self-adaptive microwave resonant cavity 14 is connected with a foldable multi-path microwave transceiving antenna 5, the top end of the self-adaptive microwave resonant cavity is connected with a holding device 6 designed by combining human engineering, and the tail end of the holding device is connected with a multi-degree-of-freedom hinge link mechanism 7; the resonant cavity is integrated with a temperature sensor, an optical fiber sensor, a switching interface of an infrared sensor, a multi-path microwave signal transmitting device, a multi-path microwave reflected signal receiving device and a foldable and detachable multi-path microwave receiving and transmitting antenna 5, and the multi-path microwave receiving and transmitting antenna 5 can be folded and stored in a closed mode by pulling a cable sleeve 13 at the central axis of the multi-path microwave receiving and transmitting antenna 5. The flexible high-temperature-resistant sponge 11, the flexible sealing ring 10 and the flexible metal film 2 are made of flexible high-temperature-resistant materials, so that the resonant cavity can be conveniently and closely attached to the surface 1 of the damaged component made of the fiber reinforced resin matrix composite material with the variable curved surface. And the outer side of the flexible metal film 2 is provided with an adjustable locking collar 3 for realizing the locking and fixing of the joint part. The top of the resonant cavity is connected with a holding device 6 which is designed by combining human engineering, and the tail end of the holding device is connected with a multi-degree-of-freedom hinge link mechanism 7 with a self-locking function. After the resonant cavity is fixed in the area to be repaired, only one self-locking nut 8 needs to be screwed. The fixation of the multi-degree-of-freedom link mechanism can be realized. After the repairing operation is finished, the equipment, the multi-degree-of-freedom hinge link mechanism 7, the multi-path microwave receiving and transmitting antenna 5 and the adjustable resonant cavity can be completely disassembled, folded and stored in the outfield microwave rapid repairing instrument.
The external field microwave repairing instrument 9 mainly aims at repairing the surface of a variable curved surface fiber reinforced resin matrix composite material component, and is characterized in that flexible high-temperature-resistant sponge 11 and a flexible sealing ring 10 are installed at the bottom of a resonant cavity, a layer of flexible metal film 2 is wrapped on the outer side of the resonant cavity, and the resonant cavity is locked and fixed by an adjustable locking collar 3, so that the resonant cavity can be suitable for repairing different curved surfaces. When the curvature of the curved surface of the area to be repaired is larger, the resonant cavity can be replaced by a resonant cavity shell suitable for a special working curved surface so as to adapt to the repairing operation aiming at the special working surface.
When the surface 1 of the damaged component made of the fiber reinforced resin matrix composite material is repaired, the detachable multi-path microwave transceiving antenna 5 can be opened by pulling the cable sleeve 13. Meanwhile, the multi-path microwave transceiving antenna 5 is also integrated with an infrared sensor, a temperature sensor, a microwave reflected signal receiving sensor and a multi-path microwave source emitter, and is connected with a host of the external field microwave repairing instrument 9 through a coaxial cable bus. After the repairing operation is completed, the multi-path microwave transceiving antenna 5 is folded and closed by pulling the cable sleeve 13, and is folded and stored in the external field microwave repairing instrument 9.
The holding device 6 designed in combination with the human engineering can be fixedly installed on the top of the adaptive microwave resonant cavity 14 by screwing a fixing nut, and meanwhile, the tail end of the holding device can be connected with the multi-degree-of-freedom hinge link mechanism 7. When the damaged component made of the fiber reinforced resin matrix composite material is repaired, the resonant cavity is fixed and pressed tightly, and the surface of the composite material component is tightly attached. The fixing of the resonant cavity can be realized only by screwing the self-locking nut 8. And the tail end of the multi-degree-of-freedom hinge connecting rod mechanism 7 is fixedly installed between the connecting rod mechanism and the external field microwave repairing instrument 9 through a magnetic locking device 16. After the repairing operation is finished, the disassembly of the resonant cavity and the link mechanism can be finished by only rotating the magnetic locking knob 15 and the self-locking nut 8 when the equipment is disassembled.
The second technical scheme of the invention is as follows:
a use method of an external field microwave rapid repairing device is characterized in that: the method comprises the following steps:
step 1: connecting a magnetic locking device 16 with the tail end of a multi-degree-of-freedom hinge link mechanism (7) for realizing a self-locking function, fixing the magnetic locking device 16 on an external field microwave repairing instrument 9, and rotating a magnetic locking knob 15 to complete the installation and fixation between the microwave repairing instrument and the hinge link mechanism; installing the tail end of the holding equipment 6 which is designed by combining human engineering and the top of the multi-degree-of-freedom hinge link mechanism 7, and screwing a locking nut 8 at the connecting part;
step 2: pulling a cable sleeve 13 of the multi-path microwave transceiving antenna to open the multi-path microwave transceiving antenna 5, connecting a data bus at the tail end of the central axis of the multi-path microwave transceiving antenna 5 with a switching joint at the top of the central axis of the resonant cavity, screwing a locking nut, and fixing the multi-path microwave transceiving antenna 5; then, the self-adaptive microwave resonant cavity 14 is connected with the top of the holding equipment 6, and the installation work of the whole equipment can be completed;
and step 3: determining the repairing position of a fiber reinforced composite material member to be repaired, aligning the cavity of the resonant cavity to the position to be repaired, fixing the cavity through the multi-degree-of-freedom hinge connecting rod mechanism 7, and prepressing a certain pressure on the resonant cavity so that the flexible sealing ring 10 can be completely attached to the surface 1 of the composite material damaged member with variable curvature;
and 4, step 4: after the flexible sealing ring 10 can be completely attached to the surface of the damaged component made of the fiber reinforced resin matrix composite material with the curved surface by ensuring the pre-pressure; screwing the self-locking nut 8 to fix the multi-degree-of-freedom hinge connecting rod mechanism 7; and finally, adjusting the adjustable locking collar 3 and fixedly locking the anti-leakage flexible metal film 2 with the cavity wall of the resonant cavity to prevent microwave leakage.
The invention has the beneficial effects that:
the microwave curing resonant cavity for repairing the surface of the fiber reinforced resin matrix composite damaged component with the complex variable curved surface is realized for the first time, a technical scheme can be provided for the repairing operation of the fiber reinforced resin matrix composite damaged component with the complex curved surface, and the repairing quality and the repairing efficiency of the fiber reinforced resin matrix composite component are greatly improved.
Drawings
FIG. 1 is a schematic diagram of the use principle of a microwave rapid repair device for a damaged component made of a fiber reinforced resin matrix composite material.
Fig. 2 is a schematic diagram of the automatic closing of the multiple microwave transceiving antennas in the cavity of the adaptive microwave resonant cavity after the repair operation is completed.
Fig. 3 shows that when the working surface of the component to be repaired is located at the lower end, the repair operation of reverse fixation can be realized by adjusting the position of the multi-degree-of-freedom hinge linkage mechanism 7.
Fig. 4 is a schematic view of the multi-degree of freedom hinge linkage mechanism after being folded and stored.
Reference numbers in the figures: 1 composite damaged component surface; 2 a flexible metal film; 3 flexible adjustable locking collar; 4, a plurality of microwave transmitters; 5, multi-path microwave transceiving antennas; 6 holding the device; 7 multi-degree-of-freedom hinge link mechanisms; 8, self-locking nuts; 9 an external field microwave repairing instrument; 10, a flexible sealing ring; 11, flexible high-temperature-resistant sponge; 12 a microwave receiving device; 13, a cable sleeve; 14 self-adaptive microwave resonant cavity; 15 magnetic locking knob; 16 magnetic locking device.
Detailed Description
The present invention will be described in further detail with reference to the following drawings and examples. The following examples are intended to illustrate certain specific embodiments of the present invention, but are not intended to limit the scope of the invention. In addition, after the disclosure of the present invention, any modification or variation made by those skilled in the art based on the principle of the present invention regarding the repairing apparatus of the damaged member of fiber composite material falls within the protection scope defined in the claims of the present application.
As shown in fig. 1-3.
An adjustable microwave repairing device for a damaged component made of fiber reinforced resin matrix composite materials comprises an adaptive microwave resonant cavity 14, wherein the adaptive microwave resonant cavity 14 is installed at the top end of a holding device 6 which is designed in combination with human engineering. The top end of the central axis of the cavity of the resonant cavity is connected with a detachable multi-path microwave transceiving antenna 5; the adaptive microwave resonant cavity 14 comprises an integrated temperature sensor, an optical fiber sensor, a switching interface of an infrared sensor, an adjustable locking collar 3 (a thread structure), a flexible sealing ring 10, a flexible high-temperature-resistant sponge 11, a flexible metal film 2 and a detachable multi-path microwave transceiving antenna 5, as shown in fig. 1. The top end of the central axis of the adaptive microwave resonant cavity 14 is connected with a holding device 6 which is designed by combining human engineering, the tail end of the holding device 6 is connected with a multi-degree-of-freedom hinge connecting rod mechanism 7 with a self-locking function, and the tail end of the hinge connecting rod mechanism is provided with a magnetic fixing device 16 which can be locked by magnetic force. When the damaged component made of the fiber reinforced resin matrix composite material is subjected to microwave curing repair, the fixing of the multi-degree-of-freedom hinge connecting rod mechanism 7 can be completed only by fixing the position of the resonant cavity, tightly attaching the resonant cavity to a curved surface to be repaired and screwing the self-locking nut 8. And after the repairing operation is finished, the self-locking nut is unscrewed and the magnetic locking knob is rotated, so that the multi-degree-of-freedom self-locking hinge connecting rod mechanism can be taken down from the outfield microwave repairing instrument 9. When the resonant cavity is disassembled and stored, the multi-path microwave receiving and transmitting antenna 5 can be disassembled from the cavity of the resonant cavity, the multi-path microwave receiving and transmitting antenna 5 can be folded and stored by pulling the cable sleeve 13, finally, the multi-degree-of-freedom hinge link mechanism 7 and the holding equipment are disassembled from the device and folded and stored in the outfield microwave repairing instrument 9, and the storage work of the resonant cavity is completed.
The details are as follows:
as shown in fig. 1, the present invention uses the central axis of the adaptive microwave resonant cavity 14 as the center of the microwave radiator, and installs the multiple microwave transceiving antennas 5 (with an opening spring and a folding buckle similar to an automatic umbrella) at the top end of the central axis of the resonant cavity, and realizes the folding and unfolding of the multiple microwave transceiving antennas 5 by pulling the cable sheath 13. The data transmission bus of the multi-path microwave transceiving antenna 5 is connected with the data transmission bus of the external field microwave rapid repairing instrument, and meanwhile, the holding equipment which is designed by combining human engineering is connected with the top end of the self-adaptive microwave resonant cavity 14. The multi-degree-of-freedom hinge connecting rod mechanism 7 with the self-locking function is connected with the tail end of the holding equipment 6, and the magnetic locking knob 15 is rotated to fix the multi-degree-of-freedom hinge connecting rod mechanism 7 on the microwave repairing instrument. After the installation is finished, the angle and the position of the resonant cavity are adjusted, the surface of the resonant cavity is tightly attached to the surface to be repaired of the damaged component of the fiber reinforced composite material, and the self-locking nut 8 is screwed to fix the hinge connecting rod mechanism. The adjustable locking collar 3 is adjusted to ensure that the leakproof flexible metal film is tightly attached to the working surface to be repaired, thereby preventing microwave leakage. After the repairing operation is completed, the self-adaptive microwave resonant cavity 14 can be detached from the working surface by rotating the magnetic locking knob 15 and the self-locking nut 8, and meanwhile, the data transmission bus connected with the external field microwave repairing instrument 9 is pulled out, so that the detaching operation of the resonant cavity is completed. And loosening the locking nut between the holding device 6 and the multi-degree-of-freedom hinge connecting rod mechanism 7 and the locking nut connected with the top end of the central axis of the resonant cavity to finish the disassembly work of the holding device and the multi-degree-of-freedom hinge connecting rod, and folding and storing the holding device and the multi-degree-of-freedom hinge connecting rod into the outfield microwave repairing instrument 9. And finally, the foldable multi-path microwave transceiving antenna 5 is taken out of the self-adaptive microwave resonant cavity 14, the lasso 13 is pulled to close the multi-path microwave transceiving antenna 5, and the folding and the storage of the multi-path microwave transceiving antenna 5 can be completed. And loosening the adjustable locking collar, and accommodating the adaptive microwave resonant cavity 14 and the multi-path microwave transceiving antenna 5 into the external field microwave patching instrument 9 together.
Examples are given.
An external field microwave repairing device for a damaged component made of a fiber reinforced composite material is disclosed, as shown in figure 1, the device comprises an integrated optical fiber temperature sensor and an infrared sensor for monitoring temperature change in real time, an adjustable locking collar 3, a flexible sealing ring 10, a flexible high temperature resistant sponge 11, a flexible metal film 2, a self-adaptive microwave resonant cavity 14, a multi-path microwave transceiving antenna 5 and a lasso 13 for controlling the folding and opening of the multi-path microwave transceiving antenna 5, wherein the surface 1 of the damaged component made of the variable curvature composite material made of the fiber reinforced resin matrix composite material is closely attached to the flexible sealing ring 10 of the self-adaptive microwave resonant cavity 14, the flexible sealing ring 10 is lined with the flexible high temperature resistant sponge 11 so as to improve the attaching degree of the flexible sealing ring 10 to the surface of the damaged component, and the outer rings of the flexible sealing ring 10 and the flexible high temperature resistant sponge 11 are covered by the flexible metal film 2, the flexible metal film 2 should cover the surface of the damaged component to prevent microwave leakage, and finally the flexible metal film 2 and the flexible sealing ring 10 are locked on the microwave resonant cavity 14 by the adjustable locking collar 3. And adjusting the multi-degree-of-freedom hinge connecting rod mechanism 7, and pressing the adaptive microwave resonant cavity 14 in the region to be repaired to ensure the close fit between the resonant cavity and the region to be repaired. And screwing a self-locking nut 8 on the multi-freedom-degree hinge connecting rod mechanism 7, and fixing the position of the resonant cavity. The adjustable neck ring is sleeved on the outer side of the flexible metal film in a locking mode, the microwave leakage-proof metal film is fixed, close fit between the metal film and the bonding surface of the resonant cavity and the region to be repaired is guaranteed, and microwave leakage is prevented.
As shown in fig. 2, after the repair operation of the damaged fiber reinforced composite member is completed, the adaptive microwave resonant cavity 14 may fold and store the multi-path microwave transceiver antenna 5 by pulling the cable sheath 13. And simultaneously, the self-locking nut 8 and the magnetic locking knob 15 are unscrewed, so that the self-adaptive microwave resonant cavity 14 can be taken down from the external field microwave repairing instrument 9 and the damaged component surface 1 of the composite material to be repaired. The multi-path microwave transceiving antenna 5, the holding device and the hinge linkage mechanism can be disassembled by unscrewing the locking nuts connected between the holding device and the multi-path microwave transceiving antenna 5 and between the hinge linkage mechanism and the holding device. And finally, adjusting the flexible locking collar, and folding and accommodating the adaptive microwave resonant cavity 14, the multi-path microwave transceiving antenna 5, the multi-degree-of-freedom hinge link mechanism 7 and the holding equipment 6 into the outfield microwave rapid repair instrument 9.
As shown in fig. 3, if the adaptive microwave resonant cavity works at the lower end of the member to be repaired, the repair operation of any curved surface can be realized by adjusting the position of the multi-degree-of-freedom hinge link mechanism 7. And after the position of the self-adaptive microwave resonant cavity 14 is adjusted by a worker, the installation and the fixation of the equipment can be completed only by screwing the self-locking nut 8 and locking the flexible adjustable collar 3. Furthermore, if the curvature of the working surface to be repaired is large, the repair task for a particular curved surface can be accommodated by replacing the cavity of the resonant cavity. Therefore, a plurality of resonant cavities which have high interchangeability and are suitable for some special complex curved surfaces are arranged at the top end of the hinge link mechanism with multiple degrees of freedom.
The application method of the outfield microwave rapid repairing device shown in figure 1 comprises the following steps: the method comprises the following steps:
step 1: connecting a magnetic locking device 16 with the tail end of a multi-degree-of-freedom hinge link mechanism (7) for realizing a self-locking function, fixing the magnetic locking device 16 on an external field microwave repairing instrument 9, and rotating a magnetic locking knob 15 to complete the installation and fixation between the microwave repairing instrument and the hinge link mechanism; installing the tail end of the holding equipment 6 which is designed by combining human engineering and the top of the multi-degree-of-freedom hinge link mechanism 7, and screwing a locking nut 8 at the connecting part;
step 2: pulling a cable sleeve 13 of the multi-path microwave transceiving antenna to open the multi-path microwave transceiving antenna 5, connecting a data bus at the tail end of the central axis of the multi-path microwave transceiving antenna 5 with a switching joint at the top of the central axis of the resonant cavity, screwing a locking nut, and fixing the multi-path microwave transceiving antenna 5; then, the self-adaptive microwave resonant cavity 14 is connected with the top of the holding equipment 6, and the installation work of the whole equipment can be completed;
and step 3: determining the repairing position of a fiber reinforced composite material member to be repaired, aligning the cavity of the resonant cavity to the position to be repaired, fixing the cavity through the multi-degree-of-freedom hinge connecting rod mechanism 7, and prepressing a certain pressure on the resonant cavity so that the flexible sealing ring 10 can be completely attached to the surface 1 of the composite material damaged member with variable curvature;
and 4, step 4: after the flexible sealing ring 10 can be completely attached to the surface of the damaged component made of the fiber reinforced resin matrix composite material with the curved surface by ensuring the pre-pressure; screwing the self-locking nut 8 to fix the multi-degree-of-freedom hinge connecting rod mechanism 7; and finally, adjusting the adjustable locking collar 3 and fixedly locking the anti-leakage flexible metal film 2 with the cavity wall of the resonant cavity to prevent microwave leakage.
The invention is not related to the part of the prior art which is the same as the prior art or can be realized by the prior art.

Claims (9)

1.一种外场微波快速修补装置,它包括多路微波收发天线、多自由度铰链连杆机构和握持设备(6),其特征是:握持设备(6)安装在自适应微波谐振腔(14)的顶部,握持设备(6)的末端与多自由度铰链连杆机构(7)相连接,多自由度铰链连杆机构(7)上装有实现连杆锁紧定位的自锁螺母(8);索套(13)、微波发射装置(4)和微波接收装置(12)共同安装在自适应微波谐振腔(14)的多路微波收发天线(5)上,索套(13)依靠弹力和人工拉力实现多路微波收发天线(5)的收放;可调锁紧项圈(3)、柔性密封圈(10)、柔性耐高温海绵(11)、柔性金属薄膜(2)共同辅助自适应微波谐振腔(14)实现任意变曲面的自适应安装;磁力锁紧装置(16)安装在多自由度铰链连杆机构(7)的底部,能通过旋转旋钮(15)实现多自由度铰链连杆机构(7)在外场微波修补仪(9)表面的安装固定以及拆卸收纳。1. An external field microwave quick repair device, which comprises a multi-path microwave transceiver antenna, a multi-degree-of-freedom hinge link mechanism and a holding device (6), characterized in that: the holding device (6) is installed in an adaptive microwave resonant cavity At the top of (14), the end of the holding device (6) is connected to the multi-degree-of-freedom hinge linkage mechanism (7), and the multi-degree-of-freedom hinge linkage mechanism (7) is equipped with a self-locking nut for locking and positioning the linkage. (8); the tether (13), the microwave transmitting device (4) and the microwave receiving device (12) are jointly installed on the multi-channel microwave transceiver antenna (5) of the adaptive microwave resonant cavity (14), and the tether (13) Relying on elastic force and artificial tension to realize the retraction and release of the multi-channel microwave transceiver antenna (5); the adjustable locking collar (3), the flexible sealing ring (10), the flexible high temperature resistant sponge (11), and the flexible metal film (2) are jointly assisted The adaptive microwave resonant cavity (14) realizes the adaptive installation of any variable surface; the magnetic locking device (16) is installed at the bottom of the multi-degree-of-freedom hinge link mechanism (7), and can realize multi-degree-of-freedom by rotating the knob (15). The hinge link mechanism (7) is installed and fixed on the surface of the external field microwave repair instrument (9), and it is dismantled and stored. 2.根据权利要求1所述的外场微波快速修补装置,其特征在于:自适应微波谐振腔(14)的变曲面自适应功能由耐高温的柔性耐高温海绵(11)和柔性密封圈(10)以及柔性金属薄膜(2)、辅助锁紧固定的可调锁紧项圈(3)实现;通过耐高温的柔性密封圈与变曲面的纤维增强复合材料受损构件表面的紧密贴合,其产生的残余变形量由柔性耐高温海绵来补偿;此外在谐振腔的外侧还设计并安装了柔性防泄漏的金属薄膜(2),并通过锁紧项圈将整个密封装置进行锁紧;微波发射装置(4)和微波接收装置(12)安装在多路微波收发天线(5)上,多路微波收发天线(5)位于谐振腔的中轴线上,以实现谐振腔对于微波信号的发射以及接收工作;多自由度铰链连杆机构(7)安装在谐振腔中轴线的顶部,实现谐振腔在任意工作面上的原位修补固定;拧紧自锁螺母(8)便能完成对于谐振腔在工作面上的定位与固定;依靠多自由度铰链连杆的自锁性能实现谐振腔的固定。2. The external field microwave rapid repair device according to claim 1, characterized in that: the adaptive function of the variable surface of the adaptive microwave resonant cavity (14) is composed of a high-temperature-resistant flexible high-temperature-resistant sponge (11) and a flexible sealing ring (10). ) and the flexible metal film (2) and the adjustable locking collar (3) for auxiliary locking and fixing; through the close contact between the high temperature-resistant flexible sealing ring and the surface of the damaged component of the fiber-reinforced composite material with variable curved surface, it produces The residual deformation is compensated by flexible high-temperature resistant sponge; in addition, a flexible anti-leakage metal film (2) is designed and installed on the outside of the resonant cavity, and the entire sealing device is locked by a locking collar; the microwave transmitting device ( 4) and the microwave receiving device (12) are installed on the multi-channel microwave transceiver antenna (5), and the multi-channel microwave transceiver antenna (5) is located on the central axis of the resonant cavity, so as to realize the transmission and reception of microwave signals by the resonant cavity; The multi-degree-of-freedom hinge link mechanism (7) is installed on the top of the central axis of the resonant cavity to realize in-situ repair and fixation of the resonant cavity on any working surface; tightening the self-locking nut (8) can complete the resonant cavity on the working surface. The positioning and fixing of the resonant cavity is realized by the self-locking performance of the multi-degree-of-freedom hinge link. 3.根据权利要求1所述的外场微波快速修补装置,其特征在于:所述的自适应微波谐振腔(14)、多路微波收发天线(5)、握持设备(6)、多自由度铰链连杆机构(7)都是可拆卸折叠收纳的机构;通过拉动多路微波收发天线(5)上的索套(13),便能将天线折叠收纳;拧松自锁螺母(8),多自由度铰链连杆机构(7)能折叠收纳在外场微波修补仪(9)中。3. The external field microwave rapid repair device according to claim 1, characterized in that: the adaptive microwave resonant cavity (14), the multi-channel microwave transceiver antenna (5), the holding device (6), the multi-degree-of-freedom The hinge link mechanism (7) is a detachable and foldable mechanism; by pulling the cable sleeve (13) on the multi-channel microwave transceiver antenna (5), the antenna can be folded and stored; loosen the self-locking nut (8), The multi-degree-of-freedom hinge link mechanism (7) can be folded and stored in the external field microwave repair instrument (9). 4.根据权利要求1所述的外场微波快速修补装置,其特征在于:自适应微波谐振腔(14)能替换以适应不同的纤维增强复合材料受损构件的任意曲面的紧密贴附;在对大曲率待修补表面进行贴附固定时,将谐振腔的外壳替换至适用于具有自适应性的谐振腔外壳,所以该自适应微波谐振腔(14)具有高度的适应性、互换性以及通用性;而且位于自适应微波谐振腔(14)内部的微波反射金属腔壁也能进行替换拆卸,从而适应于不同谐振频率的纤维增强树脂基复合材料构件,并实现最优的谐振效果,同时大幅提高在微波固化过程中复材对微波能量的利用效率。4. The external field microwave rapid repair device according to claim 1, characterized in that: the adaptive microwave resonant cavity (14) can be replaced to adapt to the close attachment of any curved surface of the damaged component of different fiber reinforced composite materials; When attaching and fixing the surface to be repaired with large curvature, the housing of the resonant cavity is replaced with a resonant cavity housing suitable for adaptability, so the adaptive microwave resonant cavity (14) is highly adaptable, interchangeable and universal Moreover, the microwave reflective metal cavity wall inside the adaptive microwave resonator (14) can also be replaced and disassembled, so as to adapt to the fiber-reinforced resin matrix composite material components of different resonant frequencies, and achieve the optimal resonance effect, and at the same time greatly Improve the utilization efficiency of microwave energy for composite materials during microwave curing. 5.根据权利要求1所述的外场微波快速修补装置,其特征在于:在谐振腔的顶部集成了温度传感器的转接接口,并将其集成在同轴电缆中,实现对于温度信号的快速采集以及高速传输;同时位于谐振腔体内部的多路微波收发天线(5)也能实现拆卸和折叠收纳,并且在多路微波收发天线(5)上阵列安装有多路微波信号发射装置及多路微波反射信号接受装置。5. The external field microwave quick repair device according to claim 1 is characterized in that: the transfer interface of the temperature sensor is integrated on the top of the resonant cavity, and it is integrated in the coaxial cable to realize the rapid collection of the temperature signal and high-speed transmission; at the same time, the multi-channel microwave transceiver antenna (5) located inside the resonant cavity can also be disassembled and folded for storage, and a multi-channel microwave signal transmitting device and a multi-channel microwave signal transmitting device and a multi-channel microwave signal transmitting device are installed in an array on the multi-channel microwave transceiver antenna (5). Microwave reflection signal receiving device. 6.根据权利要求1所述的外场微波快速修补装置,其特征在于:握持设备(6)安装在自适应微波谐振腔(14)中轴线的顶部并满足人体工学要求,同时在握持设备(6)的末端与多自由度铰链连杆机构(7)相连接;在固定好谐振腔位置之后,仅需拧紧一个自锁螺母(8),便能实现对整个连杆机构的自锁固定;在多自由度铰链连杆机构(7)的末端,设计并安装有磁力锁紧装置(16),顺时针旋转磁力锁紧旋钮(15)即能实现对多自由度铰链连杆机构(7)的磁力解锁,从而取下多自由度铰链连杆机构(7);逆时针旋转磁力锁紧旋钮(15),锁定并固定多自由度铰链连杆机构(7),实现对多自由度铰链连杆机构(7)的拆卸与安装固定。6. The external field microwave quick repair device according to claim 1, characterized in that: the holding device (6) is installed on the top of the central axis of the adaptive microwave resonant cavity (14) and meets ergonomic requirements. The end of 6) is connected with the multi-degree-of-freedom hinge linkage mechanism (7); after fixing the position of the resonant cavity, only one self-locking nut (8) needs to be tightened to realize the self-locking and fixing of the entire linkage mechanism; At the end of the multi-degree-of-freedom hinge linkage mechanism (7), a magnetic locking device (16) is designed and installed, and the multi-degree-of-freedom hinge linkage mechanism (7) can be realized by rotating the magnetic locking knob (15) clockwise. unlock the multi-degree-of-freedom hinge linkage mechanism (7); turn the magnetic locking knob (15) counterclockwise to lock and fix the multi-degree-of-freedom hinge linkage mechanism (7), so as to realize the connection of the multi-degree-of-freedom hinge linkage mechanism (7). Removal and installation of the lever mechanism (7). 7.根据权利要求1所述的外场微波快速修补装置,其特征在于:握持设备以及磁力锁紧装置(16)均能适用于不同的谐振腔腔体的安装,以及不同的多自由度铰链连杆机构(7)的安装与互换。7 . The external field microwave quick repair device according to claim 1 , wherein the holding device and the magnetic locking device ( 16 ) are suitable for the installation of different resonant cavity cavities and different multi-degree-of-freedom hinges. 8 . Installation and exchange of the linkage mechanism (7). 8.根据权利要求1所述的外场微波快速修补装置,其特征在于:通过拉动位于多路微波收发天线(5)的中轴线上的索套(13)实现多路微波收发天线(5)的打开与闭合,便于折叠收纳在外场微波修补仪(9)中。8. The external field microwave quick repair device according to claim 1, characterized in that: the multi-channel microwave transceiver antenna (5) is realized by pulling the noose (13) located on the central axis of the multi-channel microwave transceiver antenna (5). Open and close, it is convenient to be folded and stored in the external field microwave repair instrument (9). 9.一种权利要求1所述的外场微波快速修补装置的使用方法,其特征在于:包括以下步骤:9. the using method of the external field microwave quick repair device of claim 1, is characterized in that: comprises the following steps: 步骤1:将磁力锁紧装置(16)与实现自锁功能的多自由度铰链连杆机构(7)的末端相连接,并将磁力锁紧装置(16)固定在外场微波修补仪(9)上,旋转磁力锁紧旋钮(15)完成微波修补仪与铰链连杆机构之间的安装固定;将结合人体工学设计的握持设备(6)的末端与多自由度铰链连杆机构(7)的顶部相安装,并拧紧连接部位的锁定螺母(8);Step 1: Connect the magnetic locking device (16) with the end of the multi-degree-of-freedom hinge link mechanism (7) that realizes the self-locking function, and fix the magnetic locking device (16) on the external field microwave repair instrument (9) , rotate the magnetic locking knob (15) to complete the installation and fixation between the microwave repair instrument and the hinge linkage mechanism; connect the end of the ergonomically designed holding device (6) to the multi-degree-of-freedom hinge linkage mechanism (7) Install it at the top of the connector, and tighten the locking nut (8) at the connection part; 步骤2: 拉动多路微波收发天线的索套(13)将多路微波收发天线(5)打开,并把多路微波收发天线(5)中轴线末端的数据总线与谐振腔中轴线的顶部的转接接头相连接,拧紧锁紧螺母,固定好多路微波收发天线(5);然后将自适应微波谐振腔(14)与握持设备(6)的顶部相连接,即可完成整个装备的安装工作;Step 2: Pull the noose (13) of the multi-channel microwave transceiver antenna to open the multi-channel microwave transceiver antenna (5), and connect the data bus at the end of the central axis of the multi-channel microwave transceiver antenna (5) to the top of the central axis of the resonant cavity. Connect the adapters, tighten the lock nut, and fix the multi-channel microwave transceiver antenna (5); then connect the adaptive microwave resonant cavity (14) to the top of the holding device (6) to complete the installation of the entire equipment Work; 步骤3:确定待修补的纤维增强复合材料构件的修补位置,并将谐振腔腔体对准待修补的位置,通过多自由度铰链连杆机构(7)固定,并预压一定的压力于谐振腔上,使得柔性密封圈(10)可以完全贴附在变曲率的复合材料受损构件表面(1);Step 3: Determine the repair position of the fiber reinforced composite material component to be repaired, align the resonant cavity with the position to be repaired, fix it through the multi-degree-of-freedom hinge link mechanism (7), and pre-press a certain pressure to the resonance on the cavity, so that the flexible sealing ring (10) can be completely attached to the surface (1) of the damaged component of the composite material with variable curvature; 步骤4:在确保预压力能使柔性密封圈(10)完全贴附在变曲面的纤维增强树脂基复合材料受损构件的表面之后;旋紧自锁螺母(8),使得多自由度铰链连杆机构(7)固定;最后,调节可调锁紧项圈(3),并将防泄漏的柔性金属薄膜(2)与谐振腔的腔壁密闭固定,防止微波泄漏。Step 4: After ensuring that the pre-pressure can make the flexible sealing ring (10) completely adhere to the surface of the damaged component of the fiber-reinforced resin matrix composite material with curved surface; tighten the self-locking nut (8), so that the multi-degree-of-freedom hinge is connected. The rod mechanism (7) is fixed; finally, the adjustable locking collar (3) is adjusted, and the leak-proof flexible metal film (2) is sealed and fixed with the cavity wall of the resonant cavity to prevent microwave leakage.
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