CN113211832A - Outfield microwave rapid repairing device and using method - Google Patents
Outfield microwave rapid repairing device and using method Download PDFInfo
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- CN113211832A CN113211832A CN202110582116.0A CN202110582116A CN113211832A CN 113211832 A CN113211832 A CN 113211832A CN 202110582116 A CN202110582116 A CN 202110582116A CN 113211832 A CN113211832 A CN 113211832A
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
- B29C—SHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
- B29C73/00—Repairing of articles made from plastics or substances in a plastic state, e.g. of articles shaped or produced by using techniques covered by this subclass or subclass B29D
- B29C73/04—Repairing of articles made from plastics or substances in a plastic state, e.g. of articles shaped or produced by using techniques covered by this subclass or subclass B29D using preformed elements
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
- B29C—SHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
- B29C35/00—Heating, cooling or curing, e.g. crosslinking or vulcanising; Apparatus therefor
- B29C35/02—Heating or curing, e.g. crosslinking or vulcanizing during moulding, e.g. in a mould
- B29C35/08—Heating or curing, e.g. crosslinking or vulcanizing during moulding, e.g. in a mould by wave energy or particle radiation
- B29C35/0805—Heating or curing, e.g. crosslinking or vulcanizing during moulding, e.g. in a mould by wave energy or particle radiation using electromagnetic radiation
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
- B29C—SHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
- B29C73/00—Repairing of articles made from plastics or substances in a plastic state, e.g. of articles shaped or produced by using techniques covered by this subclass or subclass B29D
- B29C73/24—Apparatus or accessories not otherwise provided for
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
- B29C—SHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
- B29C73/00—Repairing of articles made from plastics or substances in a plastic state, e.g. of articles shaped or produced by using techniques covered by this subclass or subclass B29D
- B29C73/24—Apparatus or accessories not otherwise provided for
- B29C73/30—Apparatus or accessories not otherwise provided for for local pressing or local heating
- B29C73/34—Apparatus or accessories not otherwise provided for for local pressing or local heating for local heating
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
- B29C—SHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
- B29C35/00—Heating, cooling or curing, e.g. crosslinking or vulcanising; Apparatus therefor
- B29C35/02—Heating or curing, e.g. crosslinking or vulcanizing during moulding, e.g. in a mould
- B29C35/08—Heating or curing, e.g. crosslinking or vulcanizing during moulding, e.g. in a mould by wave energy or particle radiation
- B29C35/0805—Heating or curing, e.g. crosslinking or vulcanizing during moulding, e.g. in a mould by wave energy or particle radiation using electromagnetic radiation
- B29C2035/0855—Heating or curing, e.g. crosslinking or vulcanizing during moulding, e.g. in a mould by wave energy or particle radiation using electromagnetic radiation using microwave
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- Aerials With Secondary Devices (AREA)
Abstract
An outfield microwave rapid repairing device and a using method thereof are characterized in that: and the bottom of the microwave resonant cavity is sequentially provided with a high-temperature-resistant flexible sponge and a flexible sealing ring. And meanwhile, a layer of flexible microwave leakage-proof metal film is arranged on the outer sides of the flexible sponge and the flexible sealing ring. The multi-path microwave receiving and transmitting antenna which can be disassembled and folded is designed and installed in the cavity of the resonant cavity. And a microwave source transmitting device and a reflected microwave signal receiving device are arranged on the antenna. A detachable multi-degree-of-freedom hinge linkage mechanism is installed at the top of the resonant cavity, and a holding device is installed at the top of the hinge linkage mechanism. The method can provide convenience for the in-situ repair work of the damaged component of the fiber reinforced resin matrix composite material with the complex curved surface, and greatly improve the repair quality and efficiency of the damaged component of the fiber reinforced resin matrix composite material in the repair process.
Description
Technical Field
The invention relates to a design of an outfield microwave quick repairing device and a connecting mechanism thereof, in particular to a design of a microwave repairing device and a connecting and fixing mechanism for a damaged component made of a fiber reinforced resin matrix composite material, and specifically relates to a design and a use method of equipment for the outfield microwave repairing device and a self-locking connecting rod mechanism made of the fiber reinforced resin matrix composite material.
Background
The use amount of the advanced fiber reinforced thermosetting composite material with excellent mechanical properties in the aircraft at present becomes a key technical index for measuring the advancement of the aircraft. Especially in the military and civil aviation field, the great application of the fiber reinforced composite material can obviously reduce the structural weight of the aircraft, improve the physical performance of the aircraft, greatly reduce the number of parts, simplify the assembly process and shorten the manufacturing period. However, in a battlefield environment, the fiber reinforced composite material is easily damaged by bird impact, lightning strike or bullet, and the time of war is fleeting, so that the rapid repair of the damaged part of a warplane is highly required. And the damage repairing task of the composite material component of the airplane is difficult to realize quickly and efficiently in an external environment, the repairing labor amount is huge, and the requirement on the physical quality of workers is extremely high.
At present, when repairing a damaged composite member of an aircraft in an external field environment, a traditional repairing method is a hot repairing method, namely an indirect heating repairing method of laying an electric blanket and the like on a region to be repaired is adopted. And heating and curing the patch of the area to be repaired in a heat conduction mode in the area to be repaired. There is also a method of directly heat-curing a carbon fiber composite material by directly energizing the carbon fiber composite material, for example, patent CN108407340A, which discloses a repair technique of heat-curing a carbon fiber reinforced resin-based composite material member by using an electrical loss. However, the method has the disadvantages of large preparation workload before repair, complex repair process, long repair period, high energy consumption and poor economic benefit, and the quality after repair is difficult to ensure and has high technical requirements on workers.
In recent years, external field rapid repair equipment using microwave curing technology has also appeared. For example, patent nos. CN103802339A and CN105584061A both disclose a repair method for microwave curing of carbon fiber reinforced composite materials by generating microwave energy using a microwave source. However, the repair process method for the carbon fiber composite material is only suitable for repair operation on a simple plane, and cannot solve the repair task of the damaged part of the fiber reinforced composite material member with a variable curved surface. Moreover, the technique of the invention requires the workers to work in the repair area for a long time, and the physical strength of the workers is greatly consumed. For example, if the region to be repaired is located at the lower end of the wing, a worker needs to press the fixed resonant cavity and the component to be repaired to be tightly attached to each other for a long time. This not only brings serious microwave leakage risk and causes damage to the body of the worker, but also greatly consumes the physical strength of the worker, so that these resonator devices suitable for simple planes are difficult to be popularized on a large scale. Up to now, no device for repairing the damage of the fiber reinforced composite material member can realize the repairing operation of any complex curved surface and solve the problem of extremely high labor intensity of workers in the repairing operation.
Disclosure of Invention
The invention aims to design an outfield microwave repairing device and a using method for repairing a damaged component of a fiber reinforced resin matrix composite material, aiming at the problems that the existing composite material repairing equipment is difficult to be applied to the task of repairing the damaged component of the fiber reinforced composite material with a complex curved surface and the problems that the physical strength of repairing workers is greatly consumed in the repairing operation of the fiber reinforced composite material component. By utilizing the high-temperature-resistant flexible sponge and the flexible sealing ring and the self-adaptive flexible mechanism consisting of the flexible anti-leakage metal film, the attachment between the surface to be repaired of the fiber reinforced composite member with the variable curved surface can be effectively realized, and meanwhile, the positioning and fixing work of the resonant cavity can be conveniently and efficiently completed by combining the automatic locking device.
One of the technical schemes of the invention is as follows:
the device comprises a plurality of microwave receiving and transmitting antennas, a multi-degree-of-freedom hinge link mechanism and a holding device 6, and is characterized in that: the holding device 6 is arranged at the top of the self-adaptive microwave resonant cavity 14, the tail end of the holding device 6 is connected with the multi-degree-of-freedom hinge connecting rod mechanism 7, and the multi-degree-of-freedom hinge connecting rod mechanism 7 is provided with a self-locking nut 8 for realizing the locking and positioning of the connecting rod; the cable sleeve 13, the microwave transmitting device 4 and the microwave receiving device 12 are jointly arranged on the multi-path microwave receiving and transmitting antenna 5 of the self-adaptive microwave resonant cavity 14, and the cable sleeve 13 realizes the folding and unfolding of the multi-path microwave receiving and transmitting antenna 5 by means of elasticity and manual tension; the adjustable locking collar 3, the flexible sealing ring 10, the flexible high-temperature-resistant sponge 11 and the flexible metal film 2 together assist the adaptive microwave resonant cavity 14 to realize the adaptive installation of any variable curved surface; the magnetic locking device 16 is installed at the bottom of the multi-degree-of-freedom hinge linkage mechanism 7, and can realize the installation, fixation, disassembly and storage of the multi-degree-of-freedom hinge linkage mechanism 7 on the surface of the outfield microwave repairing instrument 9 through rotating the knob 15.
The invention has high interchangeability and can be suitable for the surface attachment of the fiber reinforced composite material member with a complex variable curved surface. The top of the central axis of the self-adaptive microwave resonant cavity 14 is connected with a foldable multi-path microwave transceiving antenna 5, the top end of the self-adaptive microwave resonant cavity is connected with a holding device 6 designed by combining human engineering, and the tail end of the holding device is connected with a multi-degree-of-freedom hinge link mechanism 7; the resonant cavity is integrated with a temperature sensor, an optical fiber sensor, a switching interface of an infrared sensor, a multi-path microwave signal transmitting device, a multi-path microwave reflected signal receiving device and a foldable and detachable multi-path microwave receiving and transmitting antenna 5, and the multi-path microwave receiving and transmitting antenna 5 can be folded and stored in a closed mode by pulling a cable sleeve 13 at the central axis of the multi-path microwave receiving and transmitting antenna 5. The flexible high-temperature-resistant sponge 11, the flexible sealing ring 10 and the flexible metal film 2 are made of flexible high-temperature-resistant materials, so that the resonant cavity can be conveniently and closely attached to the surface 1 of the damaged component made of the fiber reinforced resin matrix composite material with the variable curved surface. And the outer side of the flexible metal film 2 is provided with an adjustable locking collar 3 for realizing the locking and fixing of the joint part. The top of the resonant cavity is connected with a holding device 6 which is designed by combining human engineering, and the tail end of the holding device is connected with a multi-degree-of-freedom hinge link mechanism 7 with a self-locking function. After the resonant cavity is fixed in the area to be repaired, only one self-locking nut 8 needs to be screwed. The fixation of the multi-degree-of-freedom link mechanism can be realized. After the repairing operation is finished, the equipment, the multi-degree-of-freedom hinge link mechanism 7, the multi-path microwave receiving and transmitting antenna 5 and the adjustable resonant cavity can be completely disassembled, folded and stored in the outfield microwave rapid repairing instrument.
The external field microwave repairing instrument 9 mainly aims at repairing the surface of a variable curved surface fiber reinforced resin matrix composite material component, and is characterized in that flexible high-temperature-resistant sponge 11 and a flexible sealing ring 10 are installed at the bottom of a resonant cavity, a layer of flexible metal film 2 is wrapped on the outer side of the resonant cavity, and the resonant cavity is locked and fixed by an adjustable locking collar 3, so that the resonant cavity can be suitable for repairing different curved surfaces. When the curvature of the curved surface of the area to be repaired is larger, the resonant cavity can be replaced by a resonant cavity shell suitable for a special working curved surface so as to adapt to the repairing operation aiming at the special working surface.
When the surface 1 of the damaged component made of the fiber reinforced resin matrix composite material is repaired, the detachable multi-path microwave transceiving antenna 5 can be opened by pulling the cable sleeve 13. Meanwhile, the multi-path microwave transceiving antenna 5 is also integrated with an infrared sensor, a temperature sensor, a microwave reflected signal receiving sensor and a multi-path microwave source emitter, and is connected with a host of the external field microwave repairing instrument 9 through a coaxial cable bus. After the repairing operation is completed, the multi-path microwave transceiving antenna 5 is folded and closed by pulling the cable sleeve 13, and is folded and stored in the external field microwave repairing instrument 9.
The holding device 6 designed in combination with the human engineering can be fixedly installed on the top of the adaptive microwave resonant cavity 14 by screwing a fixing nut, and meanwhile, the tail end of the holding device can be connected with the multi-degree-of-freedom hinge link mechanism 7. When the damaged component made of the fiber reinforced resin matrix composite material is repaired, the resonant cavity is fixed and pressed tightly, and the surface of the composite material component is tightly attached. The fixing of the resonant cavity can be realized only by screwing the self-locking nut 8. And the tail end of the multi-degree-of-freedom hinge connecting rod mechanism 7 is fixedly installed between the connecting rod mechanism and the external field microwave repairing instrument 9 through a magnetic locking device 16. After the repairing operation is finished, the disassembly of the resonant cavity and the link mechanism can be finished by only rotating the magnetic locking knob 15 and the self-locking nut 8 when the equipment is disassembled.
The second technical scheme of the invention is as follows:
a use method of an external field microwave rapid repairing device is characterized in that: the method comprises the following steps:
step 1: connecting a magnetic locking device 16 with the tail end of a multi-degree-of-freedom hinge link mechanism (7) for realizing a self-locking function, fixing the magnetic locking device 16 on an external field microwave repairing instrument 9, and rotating a magnetic locking knob 15 to complete the installation and fixation between the microwave repairing instrument and the hinge link mechanism; installing the tail end of the holding equipment 6 which is designed by combining human engineering and the top of the multi-degree-of-freedom hinge link mechanism 7, and screwing a locking nut 8 at the connecting part;
step 2: pulling a cable sleeve 13 of the multi-path microwave transceiving antenna to open the multi-path microwave transceiving antenna 5, connecting a data bus at the tail end of the central axis of the multi-path microwave transceiving antenna 5 with a switching joint at the top of the central axis of the resonant cavity, screwing a locking nut, and fixing the multi-path microwave transceiving antenna 5; then, the self-adaptive microwave resonant cavity 14 is connected with the top of the holding equipment 6, and the installation work of the whole equipment can be completed;
and step 3: determining the repairing position of a fiber reinforced composite material member to be repaired, aligning the cavity of the resonant cavity to the position to be repaired, fixing the cavity through the multi-degree-of-freedom hinge connecting rod mechanism 7, and prepressing a certain pressure on the resonant cavity so that the flexible sealing ring 10 can be completely attached to the surface 1 of the composite material damaged member with variable curvature;
and 4, step 4: after the flexible sealing ring 10 can be completely attached to the surface of the damaged component made of the fiber reinforced resin matrix composite material with the curved surface by ensuring the pre-pressure; screwing the self-locking nut 8 to fix the multi-degree-of-freedom hinge connecting rod mechanism 7; and finally, adjusting the adjustable locking collar 3 and fixedly locking the anti-leakage flexible metal film 2 with the cavity wall of the resonant cavity to prevent microwave leakage.
The invention has the beneficial effects that:
the microwave curing resonant cavity for repairing the surface of the fiber reinforced resin matrix composite damaged component with the complex variable curved surface is realized for the first time, a technical scheme can be provided for the repairing operation of the fiber reinforced resin matrix composite damaged component with the complex curved surface, and the repairing quality and the repairing efficiency of the fiber reinforced resin matrix composite component are greatly improved.
Drawings
FIG. 1 is a schematic diagram of the use principle of a microwave rapid repair device for a damaged component made of a fiber reinforced resin matrix composite material.
Fig. 2 is a schematic diagram of the automatic closing of the multiple microwave transceiving antennas in the cavity of the adaptive microwave resonant cavity after the repair operation is completed.
Fig. 3 shows that when the working surface of the component to be repaired is located at the lower end, the repair operation of reverse fixation can be realized by adjusting the position of the multi-degree-of-freedom hinge linkage mechanism 7.
Fig. 4 is a schematic view of the multi-degree of freedom hinge linkage mechanism after being folded and stored.
Reference numbers in the figures: 1 composite damaged component surface; 2 a flexible metal film; 3 flexible adjustable locking collar; 4, a plurality of microwave transmitters; 5, multi-path microwave transceiving antennas; 6 holding the device; 7 multi-degree-of-freedom hinge link mechanisms; 8, self-locking nuts; 9 an external field microwave repairing instrument; 10, a flexible sealing ring; 11, flexible high-temperature-resistant sponge; 12 a microwave receiving device; 13, a cable sleeve; 14 self-adaptive microwave resonant cavity; 15 magnetic locking knob; 16 magnetic locking device.
Detailed Description
The present invention will be described in further detail with reference to the following drawings and examples. The following examples are intended to illustrate certain specific embodiments of the present invention, but are not intended to limit the scope of the invention. In addition, after the disclosure of the present invention, any modification or variation made by those skilled in the art based on the principle of the present invention regarding the repairing apparatus of the damaged member of fiber composite material falls within the protection scope defined in the claims of the present application.
As shown in fig. 1-3.
An adjustable microwave repairing device for a damaged component made of fiber reinforced resin matrix composite materials comprises an adaptive microwave resonant cavity 14, wherein the adaptive microwave resonant cavity 14 is installed at the top end of a holding device 6 which is designed in combination with human engineering. The top end of the central axis of the cavity of the resonant cavity is connected with a detachable multi-path microwave transceiving antenna 5; the adaptive microwave resonant cavity 14 comprises an integrated temperature sensor, an optical fiber sensor, a switching interface of an infrared sensor, an adjustable locking collar 3 (a thread structure), a flexible sealing ring 10, a flexible high-temperature-resistant sponge 11, a flexible metal film 2 and a detachable multi-path microwave transceiving antenna 5, as shown in fig. 1. The top end of the central axis of the adaptive microwave resonant cavity 14 is connected with a holding device 6 which is designed by combining human engineering, the tail end of the holding device 6 is connected with a multi-degree-of-freedom hinge connecting rod mechanism 7 with a self-locking function, and the tail end of the hinge connecting rod mechanism is provided with a magnetic fixing device 16 which can be locked by magnetic force. When the damaged component made of the fiber reinforced resin matrix composite material is subjected to microwave curing repair, the fixing of the multi-degree-of-freedom hinge connecting rod mechanism 7 can be completed only by fixing the position of the resonant cavity, tightly attaching the resonant cavity to a curved surface to be repaired and screwing the self-locking nut 8. And after the repairing operation is finished, the self-locking nut is unscrewed and the magnetic locking knob is rotated, so that the multi-degree-of-freedom self-locking hinge connecting rod mechanism can be taken down from the outfield microwave repairing instrument 9. When the resonant cavity is disassembled and stored, the multi-path microwave receiving and transmitting antenna 5 can be disassembled from the cavity of the resonant cavity, the multi-path microwave receiving and transmitting antenna 5 can be folded and stored by pulling the cable sleeve 13, finally, the multi-degree-of-freedom hinge link mechanism 7 and the holding equipment are disassembled from the device and folded and stored in the outfield microwave repairing instrument 9, and the storage work of the resonant cavity is completed.
The details are as follows:
as shown in fig. 1, the present invention uses the central axis of the adaptive microwave resonant cavity 14 as the center of the microwave radiator, and installs the multiple microwave transceiving antennas 5 (with an opening spring and a folding buckle similar to an automatic umbrella) at the top end of the central axis of the resonant cavity, and realizes the folding and unfolding of the multiple microwave transceiving antennas 5 by pulling the cable sheath 13. The data transmission bus of the multi-path microwave transceiving antenna 5 is connected with the data transmission bus of the external field microwave rapid repairing instrument, and meanwhile, the holding equipment which is designed by combining human engineering is connected with the top end of the self-adaptive microwave resonant cavity 14. The multi-degree-of-freedom hinge connecting rod mechanism 7 with the self-locking function is connected with the tail end of the holding equipment 6, and the magnetic locking knob 15 is rotated to fix the multi-degree-of-freedom hinge connecting rod mechanism 7 on the microwave repairing instrument. After the installation is finished, the angle and the position of the resonant cavity are adjusted, the surface of the resonant cavity is tightly attached to the surface to be repaired of the damaged component of the fiber reinforced composite material, and the self-locking nut 8 is screwed to fix the hinge connecting rod mechanism. The adjustable locking collar 3 is adjusted to ensure that the leakproof flexible metal film is tightly attached to the working surface to be repaired, thereby preventing microwave leakage. After the repairing operation is completed, the self-adaptive microwave resonant cavity 14 can be detached from the working surface by rotating the magnetic locking knob 15 and the self-locking nut 8, and meanwhile, the data transmission bus connected with the external field microwave repairing instrument 9 is pulled out, so that the detaching operation of the resonant cavity is completed. And loosening the locking nut between the holding device 6 and the multi-degree-of-freedom hinge connecting rod mechanism 7 and the locking nut connected with the top end of the central axis of the resonant cavity to finish the disassembly work of the holding device and the multi-degree-of-freedom hinge connecting rod, and folding and storing the holding device and the multi-degree-of-freedom hinge connecting rod into the outfield microwave repairing instrument 9. And finally, the foldable multi-path microwave transceiving antenna 5 is taken out of the self-adaptive microwave resonant cavity 14, the lasso 13 is pulled to close the multi-path microwave transceiving antenna 5, and the folding and the storage of the multi-path microwave transceiving antenna 5 can be completed. And loosening the adjustable locking collar, and accommodating the adaptive microwave resonant cavity 14 and the multi-path microwave transceiving antenna 5 into the external field microwave patching instrument 9 together.
Examples are given.
An external field microwave repairing device for a damaged component made of a fiber reinforced composite material is disclosed, as shown in figure 1, the device comprises an integrated optical fiber temperature sensor and an infrared sensor for monitoring temperature change in real time, an adjustable locking collar 3, a flexible sealing ring 10, a flexible high temperature resistant sponge 11, a flexible metal film 2, a self-adaptive microwave resonant cavity 14, a multi-path microwave transceiving antenna 5 and a lasso 13 for controlling the folding and opening of the multi-path microwave transceiving antenna 5, wherein the surface 1 of the damaged component made of the variable curvature composite material made of the fiber reinforced resin matrix composite material is closely attached to the flexible sealing ring 10 of the self-adaptive microwave resonant cavity 14, the flexible sealing ring 10 is lined with the flexible high temperature resistant sponge 11 so as to improve the attaching degree of the flexible sealing ring 10 to the surface of the damaged component, and the outer rings of the flexible sealing ring 10 and the flexible high temperature resistant sponge 11 are covered by the flexible metal film 2, the flexible metal film 2 should cover the surface of the damaged component to prevent microwave leakage, and finally the flexible metal film 2 and the flexible sealing ring 10 are locked on the microwave resonant cavity 14 by the adjustable locking collar 3. And adjusting the multi-degree-of-freedom hinge connecting rod mechanism 7, and pressing the adaptive microwave resonant cavity 14 in the region to be repaired to ensure the close fit between the resonant cavity and the region to be repaired. And screwing a self-locking nut 8 on the multi-freedom-degree hinge connecting rod mechanism 7, and fixing the position of the resonant cavity. The adjustable neck ring is sleeved on the outer side of the flexible metal film in a locking mode, the microwave leakage-proof metal film is fixed, close fit between the metal film and the bonding surface of the resonant cavity and the region to be repaired is guaranteed, and microwave leakage is prevented.
As shown in fig. 2, after the repair operation of the damaged fiber reinforced composite member is completed, the adaptive microwave resonant cavity 14 may fold and store the multi-path microwave transceiver antenna 5 by pulling the cable sheath 13. And simultaneously, the self-locking nut 8 and the magnetic locking knob 15 are unscrewed, so that the self-adaptive microwave resonant cavity 14 can be taken down from the external field microwave repairing instrument 9 and the damaged component surface 1 of the composite material to be repaired. The multi-path microwave transceiving antenna 5, the holding device and the hinge linkage mechanism can be disassembled by unscrewing the locking nuts connected between the holding device and the multi-path microwave transceiving antenna 5 and between the hinge linkage mechanism and the holding device. And finally, adjusting the flexible locking collar, and folding and accommodating the adaptive microwave resonant cavity 14, the multi-path microwave transceiving antenna 5, the multi-degree-of-freedom hinge link mechanism 7 and the holding equipment 6 into the outfield microwave rapid repair instrument 9.
As shown in fig. 3, if the adaptive microwave resonant cavity works at the lower end of the member to be repaired, the repair operation of any curved surface can be realized by adjusting the position of the multi-degree-of-freedom hinge link mechanism 7. And after the position of the self-adaptive microwave resonant cavity 14 is adjusted by a worker, the installation and the fixation of the equipment can be completed only by screwing the self-locking nut 8 and locking the flexible adjustable collar 3. Furthermore, if the curvature of the working surface to be repaired is large, the repair task for a particular curved surface can be accommodated by replacing the cavity of the resonant cavity. Therefore, a plurality of resonant cavities which have high interchangeability and are suitable for some special complex curved surfaces are arranged at the top end of the hinge link mechanism with multiple degrees of freedom.
The application method of the outfield microwave rapid repairing device shown in figure 1 comprises the following steps: the method comprises the following steps:
step 1: connecting a magnetic locking device 16 with the tail end of a multi-degree-of-freedom hinge link mechanism (7) for realizing a self-locking function, fixing the magnetic locking device 16 on an external field microwave repairing instrument 9, and rotating a magnetic locking knob 15 to complete the installation and fixation between the microwave repairing instrument and the hinge link mechanism; installing the tail end of the holding equipment 6 which is designed by combining human engineering and the top of the multi-degree-of-freedom hinge link mechanism 7, and screwing a locking nut 8 at the connecting part;
step 2: pulling a cable sleeve 13 of the multi-path microwave transceiving antenna to open the multi-path microwave transceiving antenna 5, connecting a data bus at the tail end of the central axis of the multi-path microwave transceiving antenna 5 with a switching joint at the top of the central axis of the resonant cavity, screwing a locking nut, and fixing the multi-path microwave transceiving antenna 5; then, the self-adaptive microwave resonant cavity 14 is connected with the top of the holding equipment 6, and the installation work of the whole equipment can be completed;
and step 3: determining the repairing position of a fiber reinforced composite material member to be repaired, aligning the cavity of the resonant cavity to the position to be repaired, fixing the cavity through the multi-degree-of-freedom hinge connecting rod mechanism 7, and prepressing a certain pressure on the resonant cavity so that the flexible sealing ring 10 can be completely attached to the surface 1 of the composite material damaged member with variable curvature;
and 4, step 4: after the flexible sealing ring 10 can be completely attached to the surface of the damaged component made of the fiber reinforced resin matrix composite material with the curved surface by ensuring the pre-pressure; screwing the self-locking nut 8 to fix the multi-degree-of-freedom hinge connecting rod mechanism 7; and finally, adjusting the adjustable locking collar 3 and fixedly locking the anti-leakage flexible metal film 2 with the cavity wall of the resonant cavity to prevent microwave leakage.
The invention is not related to the part of the prior art which is the same as the prior art or can be realized by the prior art.
Claims (9)
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| CN202110365590.8A CN112936920A (en) | 2021-04-06 | 2021-04-06 | Outfield microwave rapid repairing device and using method |
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| CN113211832B (en) | 2025-03-18 |
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