CN1131214A - A kind of non-woven fabric method using hot air and its product - Google Patents
A kind of non-woven fabric method using hot air and its product Download PDFInfo
- Publication number
- CN1131214A CN1131214A CN94109507A CN94109507A CN1131214A CN 1131214 A CN1131214 A CN 1131214A CN 94109507 A CN94109507 A CN 94109507A CN 94109507 A CN94109507 A CN 94109507A CN 1131214 A CN1131214 A CN 1131214A
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- Prior art keywords
- fiber
- hot air
- hot
- fibers
- fiber web
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- 239000004745 nonwoven fabric Substances 0.000 title claims abstract description 28
- 238000000034 method Methods 0.000 title claims abstract description 18
- 239000000835 fiber Substances 0.000 claims abstract description 72
- 238000002844 melting Methods 0.000 claims abstract description 16
- 230000008018 melting Effects 0.000 claims abstract description 12
- 238000009960 carding Methods 0.000 claims abstract description 7
- 239000002994 raw material Substances 0.000 claims abstract description 7
- 239000000463 material Substances 0.000 claims abstract description 5
- -1 polypropylene Polymers 0.000 claims description 14
- 239000004743 Polypropylene Substances 0.000 claims description 12
- 229920000139 polyethylene terephthalate Polymers 0.000 claims description 12
- 239000005020 polyethylene terephthalate Substances 0.000 claims description 12
- 229920001155 polypropylene Polymers 0.000 claims description 12
- 239000004698 Polyethylene Substances 0.000 claims description 9
- 239000000203 mixture Substances 0.000 claims description 9
- 229920000573 polyethylene Polymers 0.000 claims description 7
- 239000004677 Nylon Substances 0.000 claims description 6
- 229920001778 nylon Polymers 0.000 claims description 6
- 239000012943 hotmelt Substances 0.000 claims description 4
- 229920002292 Nylon 6 Polymers 0.000 claims description 3
- 229920002302 Nylon 6,6 Polymers 0.000 claims description 3
- 229920000297 Rayon Polymers 0.000 claims description 3
- 239000002131 composite material Substances 0.000 claims description 3
- 238000000465 moulding Methods 0.000 claims description 3
- 239000002964 rayon Substances 0.000 claims description 3
- VGGSQFUCUMXWEO-UHFFFAOYSA-N Ethene Chemical compound C=C VGGSQFUCUMXWEO-UHFFFAOYSA-N 0.000 claims 1
- 239000005977 Ethylene Substances 0.000 claims 1
- 150000001408 amides Chemical class 0.000 claims 1
- 230000035699 permeability Effects 0.000 abstract description 5
- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Substances O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 abstract 1
- 238000007731 hot pressing Methods 0.000 description 12
- 230000000694 effects Effects 0.000 description 7
- 229920000742 Cotton Polymers 0.000 description 6
- 230000004927 fusion Effects 0.000 description 5
- 238000004519 manufacturing process Methods 0.000 description 4
- 230000001351 cycling effect Effects 0.000 description 3
- 239000004831 Hot glue Substances 0.000 description 2
- 239000000853 adhesive Substances 0.000 description 2
- 230000001070 adhesive effect Effects 0.000 description 2
- 239000013043 chemical agent Substances 0.000 description 2
- 238000004049 embossing Methods 0.000 description 2
- 239000004952 Polyamide Substances 0.000 description 1
- 229920001131 Pulp (paper) Polymers 0.000 description 1
- 238000013459 approach Methods 0.000 description 1
- 230000015572 biosynthetic process Effects 0.000 description 1
- 238000011026 diafiltration Methods 0.000 description 1
- 239000007788 liquid Substances 0.000 description 1
- 230000035515 penetration Effects 0.000 description 1
- 229920002647 polyamide Polymers 0.000 description 1
- 238000003672 processing method Methods 0.000 description 1
- 238000005096 rolling process Methods 0.000 description 1
- 230000035807 sensation Effects 0.000 description 1
- 238000009987 spinning Methods 0.000 description 1
- 229920002994 synthetic fiber Polymers 0.000 description 1
Images
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- Nonwoven Fabrics (AREA)
Abstract
一种使用热风的不织布方法，先将一纤维原料经一梳棉机的梳理作用或特殊成型机的成型而制成纤维网，然后将该纤维网送到一热风装置中，以使热风装置的热风穿透该纤维网，使纤维网中的低熔点纤维，受该热风装置的热空气与风压，而使其该纤维网的表面低熔点成分熔融，使纤维与纤维间互相粘合在一起，而制成一种具有高膨松性、高透水性、高透气性、干爽性、柔软性的新颖不织布，最适合用于卫生棉、纸尿裤等的表面材料。
A method for making a nonwoven fabric using hot air, firstly a fiber raw material is made into a fiber web by the carding action of a carding machine or the forming action of a special forming machine, and then the fiber web is sent to a hot air device so that the hot air of the hot air device penetrates the fiber web, so that the low melting point fibers in the fiber web are melted by the hot air and wind pressure of the hot air device, and the low melting point components on the surface of the fiber web are bonded together, so as to make a novel nonwoven fabric with high bulkiness, high water permeability, high air permeability, dryness and softness, which is most suitable for the surface material of sanitary napkins, diapers, etc.
Description
The present invention relates to a kind of method for producing non-woven fabrics, be meant a kind of method for producing non-woven fabrics that uses hot blast especially, the invention still further relates to a kind of hot blast Nonwovens that this method of use is produced, it has the advantage of high loft, high water-permeability, highly-breathable, dry and comfortable property, flexibility, is suitable for the surface of the series products of cotton wool, paper diaper.
In the prior art, be suitable for the employed Nonwovenss of surfacing such as cotton wool, paper diaper, the method that adopts the hot pressing running roller is arranged, generally be to use face wheel or engraving flower running roller for making one.On making, this traditional hot pressing wheel method is by the heat pressure adhesive of two or several hot pressing wheels, fiber is combined with each other, and becomes the hot pressing Nonwovens.
Yet this made in a conventional manner hot pressing Nonwovens is because of the thin no thick sense of quality, shortcoming such as is easy to bleed back, the surface is dry and comfortable inadequately, feel and flexibility are not good.
Therefore the purpose of this invention is to provide a kind of method for producing non-woven fabrics that uses hot blast, it need not pass through the hot pressing running roller, no matter face wheel or engraving flower running roller are pressed combination, also combine without chemical agent or hot glue stick, but use hot air circulation, utilize the hot melt of fiber, make fiber in the web and fiber form non-woven because of the relation of hot-air is together with each other.
Another object of the present invention provides the hot blast Nonwovens of a kind of tool high water-permeability, gas permeability, dry and comfortable property, and improvement is generally used at baby paper diaper, cotton wool ... etc. the shortcoming of the embossing Nonwovens of surperficial diafiltration material, to promote the operating characteristic of product.
The objective of the invention is to reach like this, earlier a fibrous raw material is made fiber web through the moulding of the combing effect of a carding machine or specially-shaped machine, then this fiber web is delivered in the hot air apparatus, make the hot blast of hot air apparatus penetrate this fiber web, low-melting fiber in the fiber web, be subjected to the effect of the hot-air of this hot air apparatus and blast and make its fibroreticulate surperficial low melting point composition fusion, make between fiber and fiber to stick together mutually, and make a hot blast Nonwovens with high loft, high strength, softness.
The hot blast Nonwovens that uses the inventive method to produce has the following advantages:
1. flexibility: skin-friendly and comfort are arranged;
2. thickness is arranged: have more thick texture than general embossing Nonwovens;
3. good air permeability: be suitable for subtropical climate; And be different from general material, have sultry sensation during use;
4. permeability is good; Prevent to bleed back, allow going under the flow liquid, on do not come, effectively prevent to bleed back, keep dry and comfortable top layer, surface.
Below with reference to accompanying drawing, the present invention is further described, wherein:
Fig. 1 is that schematic flow sheet is made in a preferred embodiment of the present invention, includes two cycling hot wind wheels in the hot air apparatus.
Fig. 2 is a second embodiment of the invention, and the mode that adopts a plane to carry has only hot blast wheel.
Fig. 3 is a third embodiment of the invention, adopts hot air circulation about in the of.
The present invention is in the selection of fibrous raw material, the meldable fibre that comprises single composition, as polypropylene (PP), polyethylene (PE) fiber, or it is outer for low melting point composition internal layer is two composite fibres of forming of high-melting-point composition, as polypropylene (PP)/polyethylene (PE), polyethylene terephthalate (PET)/polypropylene (PP), nylon (Nylon) 66/ nylon (Nylon) 6, polyethylene terephthalate (PET)/polyamide fiber fibers such as (COPET).
The present invention also can be with the demand of product performance with low melting point meldable fibre and other fiber such as artificial fibre (Rayon), polyethylene terephthalate (PET), nylon (Nylon), paper pulp (Pulp), mix in proportion and mutually and use.
As shown in Figure 1, handling process of the present invention is through the moulding of the combing effect of carding machine 2 or specially-shaped machine and make fiber web 3 with fibrous raw material 1, this fiber web will further be sent in the hot air apparatus 4, so that the hot blast of hot air apparatus 4 penetrates, low-melting fiber in the fiber web 3, the effect of heated air and blast, make the low melting point composition fusion of meldable fibre surface, between fiber and fiber thereby stick together mutually, form a non-woven with high loft, high strength, softness, through after this treatment step, promptly form hot blast Nonwovens 5 of the present invention.At last, this hot blast Nonwovens 5 is batched rolling through coiling machine 6.
In the embodiment shown in fig. 1, include two cycling hot wind wheels 41,42 in the hot air apparatus 4, fiber web 3 promptly is overlying on the surface of this cycling hot wind wheel, and the hot blast that hot air apparatus is produced penetrates and makes between fiber mutually and bind.
And embodiment shown in Figure 2 is the mode that adopts plane conveying 7, has only hot blast wheel 71.Fiber web is penetrated by the hot blast of hot air apparatus 7 equally, and makes the low-melting fiber in the fiber web, and the effect of heated air and blast makes the low melting point composition fusion of meldable fibre surface, between fiber and fiber thereby stick together mutually.
Embodiment shown in Figure 3 is the mode that adopts hot air circulation about in the of, and the hot blast that its hot air apparatus 8 is produced penetrates into another side by fibroreticulate one side, can make the fusion of fiber surface low melting point composition equally, between fiber and fiber thereby stick together mutually.
The hot blast method of forming is different from traditional hot pressing wheel method on its procedure for producing, hot pressing wheel method is by the heat pressure adhesive of two or several hot pressing wheels, fiber is combined with each other, and makes the hot pressing Nonwovens.
And hot blast method of the present invention is to pass the fiber in the cotton layer and the gap of fiber with hot-air, because of the relation of heat with blast, fiber surface thereby softening fusion, fiber is bonded together mutually, the Nonwovens that this kind processing method is produced has advantages such as high loft, highly-breathable, flexibility and comfort.
The hot blast Nonwovens that uses the inventive method to produce is particularly useful for the surfacing of paper diaper, cotton wool, have moisture penetration soon, do not bleed back, advantage such as the surface is dry and comfortable.Improve the hot pressing Nonwovens widely because of shortcoming such as quality approaches, do not have thick sense, is easy to bleed back, the surface is dry and comfortable inadequately, feel and flexibility are not good.
The web of hot blast Nonwovens constitutes, because of the use variation of fiber, the difference and the web number of plies (individual layer or several layers of formation) of material, it is functional also variant, and carding device is also different, it is comb and parallel cotton fibers prior to spinning board number different (example is formed by one or several), therefore can use and make different elasticity according to the needs of reality and required effect.
As previously mentioned, the blast heater of the inventive method is configured with that two circulating airs are wheeled, and the single cycle hot blast is wheeled, and the plane carries, heated air circulation type or the like different modes up and down, all can get a desired effect.
The inventive method need not passed through the hot pressing running roller, no matter face wheel or engraving flower running roller are pressed combination, also combine without chemical agent or hot glue stick, but use hot air circulation, utilize the hot melt of fiber, make fiber and fiber in the web form non-woven because of being together with each other between the hot-air.
Claims (5)
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN94109507A CN1131214A (en) | 1993-11-02 | 1994-08-11 | A kind of non-woven fabric method using hot air and its product |
Applications Claiming Priority (3)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN93241700.0 | 1993-11-02 | ||
| CN93241700 | 1993-11-02 | ||
| CN94109507A CN1131214A (en) | 1993-11-02 | 1994-08-11 | A kind of non-woven fabric method using hot air and its product |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN1131214A true CN1131214A (en) | 1996-09-18 |
Family
ID=25743344
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN94109507A Pending CN1131214A (en) | 1993-11-02 | 1994-08-11 | A kind of non-woven fabric method using hot air and its product |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN1131214A (en) |
Cited By (22)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN100580166C (en) * | 2007-11-28 | 2010-01-13 | 盛虹集团有限公司 | Production of nonwoven fabric with thermal bonding inside |
| CN102534863A (en) * | 2011-12-29 | 2012-07-04 | 江西国桥实业有限公司 | Double-component non-woven spinning and production method thereof |
| CN102691173A (en) * | 2012-05-14 | 2012-09-26 | 北京大源非织造有限公司 | Laminated non-woven cloth and apparatus thereof and its production |
| WO2013091184A1 (en) * | 2011-12-21 | 2013-06-27 | Ng Ying Yuk | Needle-punched non-woven fabric, manufacturing method thereof and filter and sound absorbing material formed thereby |
| CN103443344A (en) * | 2011-03-23 | 2013-12-11 | 特吕茨勒非织造布有限公司 | Device for bonding textile products by means of hot gases |
| CN103498284A (en) * | 2013-09-29 | 2014-01-08 | 无锡众望四维科技有限公司 | Drum-type drying machine |
| CN104562452A (en) * | 2015-01-07 | 2015-04-29 | 厦门延江工贸有限公司 | Ultra-soft fluffy non-woven fabric |
| CN104790123A (en) * | 2015-04-28 | 2015-07-22 | 山东省永信非织造材料有限公司 | Spunlaced nonwovens and machining method for composite fiber curtain filtration |
| CN104800004A (en) * | 2015-03-17 | 2015-07-29 | 肇庆天富新合纤有限公司 | Manufacturing method of basal body bearing super absorbent resin, water absorption core body and disposable sanitary product |
| CN106319761A (en) * | 2016-08-24 | 2017-01-11 | 长兴恒月无纺布有限公司 | Production process of ET non-woven fabric |
| CN106521811A (en) * | 2016-12-06 | 2017-03-22 | 山东泰鹏环保材料股份有限公司 | Two-component gradient structure non-woven fabric for water filtering and preparation method and application thereof |
| CN106863868A (en) * | 2017-03-01 | 2017-06-20 | 吉林省华纺静电材料科技有限公司 | A kind of production technology of hot melting non-weaving cloth electrostatic fibrous filter web |
| CN107338577A (en) * | 2017-07-24 | 2017-11-10 | 常州天马集团有限公司（原建材二五三厂） | A kind of manufacture method of advanced composite material (ACM) vacuum diversion felt |
| CN108589031A (en) * | 2018-03-13 | 2018-09-28 | 福建雷尔新材料有限公司 | A kind of preparation method of high-pressure hot wind bonding non-woven fabrics |
| CN108642716A (en) * | 2018-05-11 | 2018-10-12 | 杨杰 | A kind of production non-woven fabrics hot-rolling arrangement |
| CN109281061A (en) * | 2018-10-23 | 2019-01-29 | 杭州金百合非织造布有限公司 | Novel curtain non-woven base fabric and preparation method thereof |
| CN109457389A (en) * | 2018-11-02 | 2019-03-12 | 江苏斯得福纺织股份有限公司 | A kind of anti-production method for running hair neonychium |
| WO2020107421A1 (en) * | 2018-11-30 | 2020-06-04 | The Procter & Gamble Company | Methods for through-fluid bonding nonwoven webs |
| CN111996671A (en) * | 2020-08-28 | 2020-11-27 | 萧进华 | A double hot air three-dimensional non-woven texture forming device |
| CN113166988A (en) * | 2018-11-30 | 2021-07-23 | 宝洁公司 | Method of forming soft and lofty nonwoven webs |
| US11236448B2 (en) | 2018-11-30 | 2022-02-01 | The Procter & Gamble Company | Methods for producing through-fluid bonded nonwoven webs |
| CN118456978A (en) * | 2024-05-30 | 2024-08-09 | 广东昱升个人护理用品股份有限公司 | Paper diaper non-woven fabric non-adhesive fabric and production device |
-
1994
- 1994-08-11 CN CN94109507A patent/CN1131214A/en active Pending
Cited By (34)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN100580166C (en) * | 2007-11-28 | 2010-01-13 | 盛虹集团有限公司 | Production of nonwoven fabric with thermal bonding inside |
| CN103443344A (en) * | 2011-03-23 | 2013-12-11 | 特吕茨勒非织造布有限公司 | Device for bonding textile products by means of hot gases |
| CN104204324B (en) * | 2011-12-21 | 2017-08-04 | 崇鸣投资有限公司 | Needle-punched nonwoven fabric, method for producing same, and filter and sound absorbing material formed from same |
| WO2013091184A1 (en) * | 2011-12-21 | 2013-06-27 | Ng Ying Yuk | Needle-punched non-woven fabric, manufacturing method thereof and filter and sound absorbing material formed thereby |
| CN104204324A (en) * | 2011-12-21 | 2014-12-10 | 崇鸣投资有限公司 | Needle-punched nonwoven fabric, method for producing same, and filter and sound-absorbing material formed from the nonwoven fabric |
| CN102534863A (en) * | 2011-12-29 | 2012-07-04 | 江西国桥实业有限公司 | Double-component non-woven spinning and production method thereof |
| CN102691173A (en) * | 2012-05-14 | 2012-09-26 | 北京大源非织造有限公司 | Laminated non-woven cloth and apparatus thereof and its production |
| CN102691173B (en) * | 2012-05-14 | 2015-08-19 | 北京大源非织造有限公司 | A kind of laminate i nonwoven cloth and device thereof and preparation method |
| CN103498284A (en) * | 2013-09-29 | 2014-01-08 | 无锡众望四维科技有限公司 | Drum-type drying machine |
| CN104562452A (en) * | 2015-01-07 | 2015-04-29 | 厦门延江工贸有限公司 | Ultra-soft fluffy non-woven fabric |
| CN104800004A (en) * | 2015-03-17 | 2015-07-29 | 肇庆天富新合纤有限公司 | Manufacturing method of basal body bearing super absorbent resin, water absorption core body and disposable sanitary product |
| CN104790123A (en) * | 2015-04-28 | 2015-07-22 | 山东省永信非织造材料有限公司 | Spunlaced nonwovens and machining method for composite fiber curtain filtration |
| CN106319761A (en) * | 2016-08-24 | 2017-01-11 | 长兴恒月无纺布有限公司 | Production process of ET non-woven fabric |
| CN106521811A (en) * | 2016-12-06 | 2017-03-22 | 山东泰鹏环保材料股份有限公司 | Two-component gradient structure non-woven fabric for water filtering and preparation method and application thereof |
| CN106863868A (en) * | 2017-03-01 | 2017-06-20 | 吉林省华纺静电材料科技有限公司 | A kind of production technology of hot melting non-weaving cloth electrostatic fibrous filter web |
| CN107338577A (en) * | 2017-07-24 | 2017-11-10 | 常州天马集团有限公司（原建材二五三厂） | A kind of manufacture method of advanced composite material (ACM) vacuum diversion felt |
| CN108589031A (en) * | 2018-03-13 | 2018-09-28 | 福建雷尔新材料有限公司 | A kind of preparation method of high-pressure hot wind bonding non-woven fabrics |
| CN108642716A (en) * | 2018-05-11 | 2018-10-12 | 杨杰 | A kind of production non-woven fabrics hot-rolling arrangement |
| CN109281061A (en) * | 2018-10-23 | 2019-01-29 | 杭州金百合非织造布有限公司 | Novel curtain non-woven base fabric and preparation method thereof |
| CN109457389A (en) * | 2018-11-02 | 2019-03-12 | 江苏斯得福纺织股份有限公司 | A kind of anti-production method for running hair neonychium |
| EP4310229A3 (en) * | 2018-11-30 | 2024-04-03 | The Procter & Gamble Company | Methods for through-fluid bonding nonwoven webs |
| US11686026B2 (en) | 2018-11-30 | 2023-06-27 | The Procter & Gamble Company | Methods for producing through-fluid bonded nonwoven webs |
| CN113166991A (en) * | 2018-11-30 | 2021-07-23 | 宝洁公司 | Method for heat flow bonding nonwoven webs |
| CN113166988A (en) * | 2018-11-30 | 2021-07-23 | 宝洁公司 | Method of forming soft and lofty nonwoven webs |
| US11236448B2 (en) | 2018-11-30 | 2022-02-01 | The Procter & Gamble Company | Methods for producing through-fluid bonded nonwoven webs |
| US11396720B2 (en) | 2018-11-30 | 2022-07-26 | The Procter & Gamble Company | Methods of creating soft and lofty nonwoven webs |
| CN113166988B (en) * | 2018-11-30 | 2023-04-07 | 宝洁公司 | Method of forming soft and lofty nonwoven webs |
| US12460330B2 (en) | 2018-11-30 | 2025-11-04 | The Procter & Gamble Company | Methods of creating soft and lofty nonwoven webs |
| US11767622B2 (en) | 2018-11-30 | 2023-09-26 | The Procter & Gamble Company | Methods of creating soft and lofty nonwoven webs |
| WO2020107421A1 (en) * | 2018-11-30 | 2020-06-04 | The Procter & Gamble Company | Methods for through-fluid bonding nonwoven webs |
| US12320046B2 (en) | 2018-11-30 | 2025-06-03 | The Procter & Gamble Company | Methods for producing through-fluid bonded nonwoven webs |
| US12091793B2 (en) | 2018-11-30 | 2024-09-17 | The Procter & Gamble Company | Methods for through-fluid bonding nonwoven webs |
| CN111996671A (en) * | 2020-08-28 | 2020-11-27 | 萧进华 | A double hot air three-dimensional non-woven texture forming device |
| CN118456978A (en) * | 2024-05-30 | 2024-08-09 | 广东昱升个人护理用品股份有限公司 | Paper diaper non-woven fabric non-adhesive fabric and production device |
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