CN112981563B - A kind of hollow basalt fiber manufacturing device and manufacturing method - Google Patents
A kind of hollow basalt fiber manufacturing device and manufacturing method Download PDFInfo
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- CN112981563B CN112981563B CN202110148206.9A CN202110148206A CN112981563B CN 112981563 B CN112981563 B CN 112981563B CN 202110148206 A CN202110148206 A CN 202110148206A CN 112981563 B CN112981563 B CN 112981563B
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- D—TEXTILES; PAPER
- D01—NATURAL OR MAN-MADE THREADS OR FIBRES; SPINNING
- D01D—MECHANICAL METHODS OR APPARATUS IN THE MANUFACTURE OF ARTIFICIAL FILAMENTS, THREADS, FIBRES, BRISTLES OR RIBBONS
- D01D5/00—Formation of filaments, threads, or the like
- D01D5/08—Melt spinning methods
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- D01—NATURAL OR MAN-MADE THREADS OR FIBRES; SPINNING
- D01D—MECHANICAL METHODS OR APPARATUS IN THE MANUFACTURE OF ARTIFICIAL FILAMENTS, THREADS, FIBRES, BRISTLES OR RIBBONS
- D01D1/00—Treatment of filament-forming or like material
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- D—TEXTILES; PAPER
- D01—NATURAL OR MAN-MADE THREADS OR FIBRES; SPINNING
- D01D—MECHANICAL METHODS OR APPARATUS IN THE MANUFACTURE OF ARTIFICIAL FILAMENTS, THREADS, FIBRES, BRISTLES OR RIBBONS
- D01D1/00—Treatment of filament-forming or like material
- D01D1/10—Filtering or de-aerating the spinning solution or melt
- D01D1/106—Filtering
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- D—TEXTILES; PAPER
- D01—NATURAL OR MAN-MADE THREADS OR FIBRES; SPINNING
- D01D—MECHANICAL METHODS OR APPARATUS IN THE MANUFACTURE OF ARTIFICIAL FILAMENTS, THREADS, FIBRES, BRISTLES OR RIBBONS
- D01D10/00—Physical treatment of artificial filaments or the like during manufacture, i.e. during a continuous production process before the filaments have been collected
- D01D10/06—Washing or drying
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- D—TEXTILES; PAPER
- D01—NATURAL OR MAN-MADE THREADS OR FIBRES; SPINNING
- D01D—MECHANICAL METHODS OR APPARATUS IN THE MANUFACTURE OF ARTIFICIAL FILAMENTS, THREADS, FIBRES, BRISTLES OR RIBBONS
- D01D5/00—Formation of filaments, threads, or the like
- D01D5/24—Formation of filaments, threads, or the like with a hollow structure; Spinnerette packs therefor
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- D—TEXTILES; PAPER
- D01—NATURAL OR MAN-MADE THREADS OR FIBRES; SPINNING
- D01F—CHEMICAL FEATURES IN THE MANUFACTURE OF ARTIFICIAL FILAMENTS, THREADS, FIBRES, BRISTLES OR RIBBONS; APPARATUS SPECIALLY ADAPTED FOR THE MANUFACTURE OF CARBON FILAMENTS
- D01F9/00—Artificial filaments or the like of other substances; Manufacture thereof; Apparatus specially adapted for the manufacture of carbon filaments
- D01F9/08—Artificial filaments or the like of other substances; Manufacture thereof; Apparatus specially adapted for the manufacture of carbon filaments of inorganic material
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Abstract
Description
技术领域technical field
本发明涉及玄武岩制造技术领域,特别是涉及一种中空玄武岩纤维制造装置及制造方法。The invention relates to the technical field of basalt production, in particular to a hollow basalt fiber production device and a production method.
背景技术Background technique
玄武岩连续纤维是一种纯天然的无机非金属材料,是新材料产业中最重要的一个组成部分之一。传统的实心玄武岩纤维一般密度较大,通常在2.6-2.7g/cm3左右。一般作为结构承力用于纤维增强复合材料行业,造成复合材料密度较大。同时实心纤维的隔音和隔热性能较弱,很难同时发挥纤维的结构和功能一体化的特性,传统实心玄武岩纤维在需要同时满足结构和功能要求的应用领域受到较大限制。Basalt continuous fiber is a pure natural inorganic non-metallic material, which is one of the most important components in the new material industry. Traditional solid basalt fibers generally have a higher density, usually around 2.6-2.7g/ cm3 . It is generally used in the fiber reinforced composite material industry as a structural bearing, resulting in a high density of the composite material. At the same time, the sound insulation and heat insulation properties of solid fibers are weak, and it is difficult to exert the integrated characteristics of fiber structure and function at the same time. The traditional solid basalt fiber is greatly limited in the application field that needs to meet the structural and functional requirements at the same time.
本申请的发明人在实现本技术方案的过程中发现:目前对于玄武岩纤维的成型设备都是针对于传统的实心纤维,并未出现与中空玄武岩纤维制造相关的成型设备。In the process of realizing the technical solution, the inventor of the present application found that the current molding equipment for basalt fibers is aimed at traditional solid fibers, and there is no molding equipment related to the manufacture of hollow basalt fibers.
发明内容SUMMARY OF THE INVENTION
本发明的目的是提供一种中空玄武岩纤维制造装置及制造方法,以解决上述现有技术存在的问题,能够实现中空玄武岩纤维的制造,并且成本控制较好。The purpose of the present invention is to provide a hollow basalt fiber manufacturing device and a manufacturing method, so as to solve the problems existing in the above-mentioned prior art, and can realize the manufacture of hollow basalt fiber with better cost control.
为实现上述目的,本发明提供了如下方案:For achieving the above object, the present invention provides the following scheme:
本发明提供一种中空玄武岩纤维制造装置,包括粉碎设备、熔岩设备和拉丝设备,所述粉碎设备用于粉碎玄武岩矿石,所述熔岩设备用于使所述玄武岩矿石处于熔融状态,所述拉丝设备用于对处于熔融状态的玄武岩矿石进行拉丝处理;所述拉丝设备包括拉丝窑炉和拉丝漏板,所述拉丝窑炉用于熔融所述玄武岩矿石,所述拉丝漏板包括漏板本体、过滤网和针芯组件,所述漏板本体具有腔室,所述腔室顶端设置有开口,底部安装有底壁,所述过滤网铺设于所述开口处,所述过滤网上均匀开设有多个与所述腔室连通的通孔,所述底壁上设置有多个安装孔,每个所述安装孔内均安装有一个所述针芯组件。The invention provides a hollow basalt fiber manufacturing device, comprising crushing equipment, lava equipment and wire drawing equipment. It is used for wire drawing treatment of molten basalt ore; the wire drawing equipment includes a wire drawing kiln and a wire drawing bushing, the wire drawing kiln is used for melting the basalt ore, and the wire drawing bushing comprises a bushing body, a filter Net and needle core assembly, the bushing body has a cavity, the top of the cavity is provided with an opening, the bottom is installed with a bottom wall, the filter screen is laid on the opening, and the filter net is evenly opened with a plurality of A plurality of installation holes are arranged on the bottom wall of the through hole communicating with the chamber, and each of the installation holes is installed with one of the needle core assemblies.
可选的,所述漏板本体的底部两端对称设置有漏板电极,所述漏板电极上开设有连接孔。Optionally, two ends of the bottom of the drain plate body are symmetrically provided with drain plate electrodes, and the drain plate electrodes are provided with connection holes.
可选的,所述拉丝漏板还包括连接端子,所述连接端子设置于所述漏板本体上,且所述连接端子位于两个所述漏板电极之间的漏板本体侧壁上。Optionally, the wire drawing drain plate further includes a connection terminal, the connection terminal is disposed on the drain plate body, and the connection terminal is located on the side wall of the drain plate body between the two drain plate electrodes.
可选的,所述过滤网上安装有对称设置的定位部,所述漏板本体顶部的围沿上设置有限位部,所述定位部能够与所述限位部配合连接。Optionally, symmetrically arranged positioning portions are installed on the filter net, a limiting portion is provided on the peripheral edge of the top of the bushing body, and the positioning portion can be matched and connected with the limiting portion.
可选的,所述针芯组件包括针芯本体和漏嘴,所述漏嘴位于所述腔室外并设置于所述漏板本体的外底壁上,且所述漏嘴与所述安装孔同轴设置;所述针芯本体安装于所述安装孔上,且所述针芯本体下端依次穿过所述安装孔和所述漏嘴,且所述针芯本体与所述漏嘴的内壁之间设置有环形间隙。Optionally, the needle core assembly includes a needle core body and a leakage nozzle, the leakage nozzle is located outside the chamber and is arranged on the outer bottom wall of the leakage plate body, and the leakage nozzle is coaxial with the installation hole. The needle core body is mounted on the mounting hole, and the lower end of the needle core body passes through the mounting hole and the leak nozzle in sequence, and an annular ring is arranged between the needle core body and the inner wall of the leak nozzle. gap.
可选的,所述针芯本体包括相互连接的安装部和延伸部,所述安装部安装于所述安装孔内,所述延伸部从所述安装孔延伸至所述腔室外并与所述漏嘴之间设置所述环形间隙。Optionally, the needle core body includes an installation part and an extension part that are connected to each other, the installation part is installed in the installation hole, and the extension part extends from the installation hole to the outside of the cavity and is connected with the installation hole. The annular gap is provided between the leak nozzles.
可选的,所述安装部设置有与所述腔室和所述安装孔连通的凹槽。Optionally, the mounting portion is provided with a groove communicating with the cavity and the mounting hole.
可选的,所述安装孔包括相互连通的第一安装孔和第二安装孔,所述第一安装孔的孔径大于所述第二安装孔的孔径,所述安装部安装于所述第一安装孔处,所述第一安装孔与所述腔室和所述凹槽连通,所述延伸部从所述第二安装孔向外延伸。Optionally, the mounting hole includes a first mounting hole and a second mounting hole that communicate with each other, the diameter of the first mounting hole is larger than that of the second mounting hole, and the mounting portion is mounted on the first mounting hole. At the mounting hole, the first mounting hole communicates with the cavity and the groove, and the extension portion extends outward from the second mounting hole.
可选的,还包括清洗设备和烘干设备,所述清洗设备用于对所述玄武岩矿石清洗去杂质,所述烘干设备用于对清洗后的所述玄武岩矿石烘干。Optionally, it also includes cleaning equipment and drying equipment, the cleaning equipment is used for cleaning and removing impurities from the basalt ore, and the drying equipment is used for drying the cleaned basalt ore.
本发明还提供一种基于上述装置的中空玄武岩纤维的制造方法,包括如下步骤:The present invention also provides a method for manufacturing the hollow basalt fiber based on the above device, comprising the following steps:
1)将玄武岩矿石冲洗,除去表面附着的杂质,将矿石送入鼓风烘干机中去除水分;1) Rinse the basalt ore, remove the impurities attached to the surface, and send the ore into a blast dryer to remove moisture;
2)将玄武岩矿石进行初步粉碎,加入到玄武岩熔岩炉内,升温至1500℃,成液态的玄武岩熔液经过冷却并凝固成非晶质的块状原料;2) Preliminarily pulverizing the basalt ore, adding it to the basalt lava furnace, heating up to 1500 ° C, and cooling and solidifying the liquid basalt ore into an amorphous bulk raw material;
3)拉丝漏板的组装与拉丝炉体准备,选择针芯组件的针芯直径为1.5mm,漏嘴的内径为2.5mm,针芯末端磨成圆锥形;3) Assembly of the wire drawing bushing and preparation of the wire drawing furnace body, the diameter of the needle core of the needle core assembly is 1.5mm, the inner diameter of the leak nozzle is 2.5mm, and the end of the needle core is ground into a conical shape;
4)然后将已处理的矿石用粉碎机进行粉碎处理,细度为2.0-4.0mm,得到玄武岩矿粉;加入到拉丝窑炉内,升温至1200-1400℃,使矿粉熔融,成液态;通过拉丝漏板并在空气中迅速冷却,并且在张力辊的作用下迅速拉丝形成玄武岩中空纤维,调整拉丝速度,最后制备的玄武岩中空纤维外径为10-14μm,内径为6-8μm。4) Then, the processed ore is pulverized with a pulverizer, and the fineness is 2.0-4.0 mm to obtain basalt ore powder; it is added to the wire drawing kiln, and the temperature is raised to 1200-1400 ℃, so that the ore powder is melted and turned into a liquid state; The basalt hollow fiber is formed by drawing the bushing plate and rapidly cooling in the air, and the basalt hollow fiber is rapidly drawn under the action of the tension roller, and the drawing speed is adjusted. The final prepared basalt hollow fiber has an outer diameter of 10-14 μm and an inner diameter of 6-8 μm.
本发明相对于现有技术取得了以下技术效果:The present invention has achieved the following technical effects with respect to the prior art:
本发明提供的中空玄武岩纤维制造装置的粉碎设备用于粉碎玄武岩矿石,熔岩设备用于使玄武岩矿石处于熔融状态,拉丝设备用于对处于熔融状态的玄武岩矿石进行拉丝处理,拉丝窑炉用于熔融玄武岩矿石,漏板本体用于设置腔室,该腔室的开口用于与过滤网配合,以使熔融态的玄武岩进入腔室内。腔室的底壁设置用于安装针芯组件的安装孔,以使腔室内的熔融态的玄武岩通过针芯组件成型,进而实现中空玄武岩纤维的制造。本发明提供的中空玄武岩纤维制造系统能够实现中空玄武岩纤维的制造,并且成本控制较好。The crushing equipment of the hollow basalt fiber manufacturing device provided by the present invention is used for crushing basalt ore, the lava equipment is used for making the basalt ore in a molten state, the wire drawing equipment is used for drawing the basalt ore in a molten state, and the wire drawing kiln is used for melting Basalt ore, the bushing body is used to set a chamber, and the opening of the chamber is used to cooperate with the filter screen, so that the molten basalt can enter the chamber. The bottom wall of the chamber is provided with a mounting hole for installing the needle core assembly, so that the molten basalt in the chamber is formed by the needle core assembly, thereby realizing the manufacture of the hollow basalt fiber. The hollow basalt fiber manufacturing system provided by the invention can realize the manufacture of the hollow basalt fiber, and the cost is well controlled.
采用本发明的拉丝漏板制备的中空玄武岩纤维密度较低,其密度约在1.5-2g/cm3左右,通过该拉丝漏板制造的玄武岩纤维是具有圆形中空的结构形式,外直径7-20μm左右,内直径5-10μm左右。通过调节外漏嘴和针芯组件的直径和长度、漏板的电极加热温度和拉丝速度,从而控制玄武岩中空纤维的直径,由于相对于传统实心玄武岩纤维减少了纤维表面和内层的温度不均匀性,减少了芯-皮现象,拉丝的中空玄武岩纤维缺陷和孔隙率相对于传统玄武岩纤维减少,比传统实心玄武岩纤维具有更高的拉伸强度和模量。The hollow basalt fiber prepared by using the wire drawing bushing plate of the present invention has a low density, and its density is about 1.5-2 g/cm3. The basalt fiber produced by the wire drawing bushing plate has a circular hollow structure and an outer diameter of 7-20 μm. about 5-10μm in inner diameter. By adjusting the diameter and length of the outer leakage nozzle and needle core assembly, the electrode heating temperature of the leakage plate and the drawing speed, the diameter of the basalt hollow fiber is controlled, and the temperature non-uniformity of the fiber surface and inner layer is reduced compared with the traditional solid basalt fiber. , the core-skin phenomenon is reduced, the defects and porosity of the drawn hollow basalt fibers are reduced relative to the traditional basalt fibers, and the tensile strength and modulus are higher than those of the traditional solid basalt fibers.
附图说明Description of drawings
为了更清楚地说明本发明实施例或现有技术中的技术方案,下面将对实施例中所需要使用的附图作简单地介绍,显而易见地,下面描述中的附图仅仅是本发明的一些实施例,对于本领域普通技术人员来讲,在不付出创造性劳动性的前提下,还可以根据这些附图获得其他的附图。In order to more clearly illustrate the embodiments of the present invention or the technical solutions in the prior art, the accompanying drawings required in the embodiments will be briefly introduced below. Obviously, the drawings in the following description are only some of the present invention. In the embodiments, for those of ordinary skill in the art, other drawings can also be obtained according to these drawings without creative labor.
图1为本发明的实施例提供的玄武岩拉丝漏板的结构示意图;1 is a schematic structural diagram of a basalt wire drawing bushing provided by an embodiment of the present invention;
图2为本发明的实施例提供的玄武岩拉丝漏板的剖视结构示意图;2 is a schematic cross-sectional structural diagram of a basalt wire drawing bushing provided by an embodiment of the present invention;
图3为本发明的实施例提供的漏板本体的结构示意图;3 is a schematic structural diagram of a bushing body provided by an embodiment of the present invention;
图4为本发明的实施例提供的过滤网的结构示意图;4 is a schematic structural diagram of a filter screen provided by an embodiment of the present invention;
图5为图2中V处的放大结构示意图;Fig. 5 is the enlarged structure schematic diagram of V place in Fig. 2;
图6为本发明的实施例提供的针芯组件在第一视角下的结构示意图;6 is a schematic structural diagram of a needle core assembly provided by an embodiment of the present invention from a first perspective;
图7为本发明的实施例提供的针芯组件在第二视角下的结构示意图;7 is a schematic structural diagram of a needle core assembly provided by an embodiment of the present invention from a second viewing angle;
图8为本发明的实施例提供的针芯本体的结构示意图;8 is a schematic structural diagram of a needle core body provided by an embodiment of the present invention;
图9为本发明的实施例提供的安装孔的截面结构示意图。FIG. 9 is a schematic cross-sectional structural diagram of a mounting hole provided by an embodiment of the present invention.
附图标记说明:10-玄武岩拉丝漏板;100-漏板本体;101-腔室;102-开口;110-底壁;112-安装孔;1121-第一安装孔;1122-第二安装孔;120-侧壁;130-漏板电极;140-限位部;200-过滤网;201-通孔;210-定位部;300-针芯组件;301-环形间隙;302-凹槽;310-针芯本体;311-安装部;312-延伸部;320-漏嘴;400-连接端子。Reference numeral description: 10-basalt wire drawing bushing; 100- bushing body; 101-chamber; 102-opening; 110-bottom wall; 112-installation hole; 1121-first installation hole; 1122-second installation hole ; 120-side wall; 130-leaky plate electrode; 140-limiting part; 200-filter; 201-through hole; 210-positioning part; 300-pin core assembly; 301-annular gap; - Contact body; 311 - mounting part; 312 - extension part; 320 - leaking nozzle; 400 - connecting terminal.
具体实施方式Detailed ways
下面将结合本发明实施例中的附图,对本发明实施例中的技术方案进行清楚、完整地描述,显然,所描述的实施例仅仅是本发明一部分实施例,而不是全部的实施例。基于本发明中的实施例,本领域普通技术人员在没有做出创造性劳动前提下所获得的所有其他实施例,都属于本发明保护的范围。The technical solutions in the embodiments of the present invention will be clearly and completely described below with reference to the accompanying drawings in the embodiments of the present invention. Obviously, the described embodiments are only a part of the embodiments of the present invention, but not all of the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by those of ordinary skill in the art without creative efforts shall fall within the protection scope of the present invention.
本发明的目的是提供一种中空玄武岩纤维制造装置及制造方法,以解决上述现有技术存在的问题,能够实现中空玄武岩纤维的制造,并且成本控制较好。The purpose of the present invention is to provide a hollow basalt fiber manufacturing device and a manufacturing method, so as to solve the problems existing in the above-mentioned prior art, and can realize the manufacture of hollow basalt fiber with better cost control.
为使本发明的上述目的、特征和优点能够更加明显易懂,下面结合附图和具体实施方式对本发明作进一步详细的说明。In order to make the above objects, features and advantages of the present invention more clearly understood, the present invention will be described in further detail below with reference to the accompanying drawings and specific embodiments.
请参阅图1至图9,本实施例提供了一种中空玄武岩纤维制造系统,其能够实现中空玄武岩纤维的制造,并且成本控制较好。Referring to FIG. 1 to FIG. 9 , the present embodiment provides a hollow basalt fiber manufacturing system, which can realize the manufacturing of hollow basalt fibers and has better cost control.
需要说明的是,本实施例提供的中空玄武岩纤维制造系统可以用于制造中空玄武岩纤维。现有的中空玄武岩纤维制造系统只能用于制造实心的玄武岩纤维,实心纤维的隔音和隔热性能较弱,很难同时发挥纤维的结构和功能一体化的特性,传统实现玄武岩纤维在需要同时满足结构和功能要求的应用领域受到较大限制。而通过本实施例提供的中空玄武岩纤维制造系统能够制造中空的玄武岩纤维,中空玄武岩纤维大幅度提高隔音、隔热性能,可以用于建筑内墙材料,用于轨道交通的内饰材料;同时该中空玄武岩纤维可以替代超滤膜用于物质分离和提纯,通过改变中空纤维的内径尺寸和纤维表面的微观结构,从而对物质进行选择性分离。It should be noted that the hollow basalt fiber manufacturing system provided in this embodiment can be used to manufacture hollow basalt fibers. The existing hollow basalt fiber manufacturing system can only be used to manufacture solid basalt fibers. The sound insulation and heat insulation properties of solid fibers are weak, and it is difficult to simultaneously exert the integrated characteristics of the structure and function of the fibers. The traditional realization of basalt fibers requires simultaneous The fields of application that meet the structural and functional requirements are greatly restricted. The hollow basalt fiber manufacturing system provided by this embodiment can manufacture hollow basalt fiber, the hollow basalt fiber greatly improves the sound insulation and heat insulation performance, and can be used for building interior wall materials and rail transit interior materials; Hollow basalt fibers can replace ultrafiltration membranes for material separation and purification. By changing the inner diameter of the hollow fibers and the microstructure of the fiber surface, materials can be selectively separated.
本实施例提供的中空玄武岩纤维制造系统包括粉碎设备、熔岩设备和拉丝设备,粉碎设备用于粉碎玄武岩矿石,熔岩设备用于使玄武岩矿石处于熔融状态,拉丝设备用于对处于熔融状态的玄武岩矿石进行拉丝处理;拉丝设备包括拉丝窑炉和拉丝漏板10,拉丝窑炉用于熔融玄武岩矿石,拉丝漏板10包括漏板本体100、过滤网200和针芯组件300,漏板本体100具有腔室101,腔室101具有相对设置的开口102和底壁110,过滤网200罩设于开口102,过滤网200具有通孔201,且通孔201与腔室101连通,底壁110设置有安装孔112,针芯组件300安装于安装孔112。The hollow basalt fiber manufacturing system provided in this embodiment includes crushing equipment, lava equipment and wire drawing equipment. The crushing equipment is used for crushing basalt ore, the lava equipment is used to make the basalt ore in a molten state, and the wire drawing equipment is used for basalt ore in a molten state. The wire drawing process is carried out; the wire drawing equipment includes a wire drawing kiln and a wire drawing
可以理解的是,漏板本体100用于设置腔室101,该腔室101的开口102用于与过滤网200配合,以使熔融态的玄武岩进入腔室101内。腔室101的底壁110设置用于安装针芯组件300的安装孔112,以使腔室101内的熔融态的玄武岩通过针芯组件300成型,进而实现中空玄武岩纤维的制造。It can be understood that the
同时,也可以理解的是,针芯组件300设置于安装孔112的方式可以为可拆卸的,也可以为一体设置的。当针芯组件300与安装孔112可拆卸地连接时,针芯组件300可以根据需要进行更换,比如中空玄武岩纤维的直径不同等。针芯组件300可拆卸地与安装孔112连接能够便于针芯组件300的更换,方便根据不同的纤维需求更换针芯直径,减少铂铑合金的用量(过滤网200通常采用铂铑合金),从而大幅度降低成本。针芯组件300与安装孔112之间的可拆卸连接方式可以为螺纹连接、卡接等。At the same time, it can also be understood that the manner in which the
同时,也需要说明的是,过滤网200上的通孔201数量可以为60-100,当然,也可以根据实际需要进行设置,在此不做具体限定。At the same time, it should also be noted that the number of the through
可选地,漏板本体100还设置有漏板电极130,漏板电极130用于在通电时对漏板本体100加热。Optionally, the
进一步地,漏板电极130设置于漏板本体100相对的两端上,且漏板电极130上设置有连接孔。Further, the
可选地,拉丝漏板10还包括连接端子400,连接端子400设置于漏板本体100并与漏板电极130位于漏板本体100不同侧,连接端子400用于与热电偶电连接,以检测漏板本体100的温度。Optionally, the wire-drawn
需要说明的是,本实施例提供的拉丝漏板10在使用时:将粉碎成块状的石料放入玄武岩拉丝炉内,经过高温熔融后,玄武岩高温熔浆首先通过过滤网200,然后流入漏板本体100的腔室101内,使其通过针芯组件300;当熔液接触空气降温凝固并在收丝装置力的牵引下拉丝形成玄武岩中空纤维。其中漏板电极130和电源连接并对漏板本体100加热,漏板上安装连接端子400用于与热电偶电连接,以检测漏板本体100或者腔室101内的温度。It should be noted that, when the
可选地,漏板本体100具有四个侧壁120,四个侧壁120与底壁110围成腔室101,漏板电极130设置于四个侧壁120不相邻的两个侧壁120上,连接端子400设置于另外两个不相邻的侧壁120上,以便于连接端子400和漏板电极130的使用。Optionally, the
可选地,四个侧壁120中的至少一个倾斜设置,以使腔室101的开口102的截面尺寸大于底壁110的截面尺寸。Optionally, at least one of the four
可以理解的是,上述四个侧壁120中至少一个倾斜设置,能够便于熔融态的玄武岩沿倾斜的侧壁120流动。It can be understood that, at least one of the above-mentioned four
同时,也需要说明的是,四个侧壁120中至少一个倾斜设置时,可以是任意的侧壁120倾斜设置,比如其中任意一个侧壁120倾斜、任意两个侧壁120倾斜、任意三个侧壁120倾斜或者四个侧壁120均倾斜设置。图中展现的实现方式中,四个侧壁120均倾斜设置,以保证熔融态的玄武岩在每一侧壁120上均能够流动。At the same time, it should also be noted that when at least one of the four
可选地,过滤网200还设置有定位部210,漏板本体100设置有限位部140,定位部210与限位部140连接,以将过滤网200设置于漏板本体100上。Optionally, the
可以理解的是,通过定位部210和限位部140的配合,能够便捷地将过滤网200安装于漏板本体100上,并能够保证两者的位置,以保证熔融态的玄武岩通过过滤网200上的通孔201进入腔室101内。It can be understood that, through the cooperation of the
可选地,定位部210为凸起,限位部140为与凸起配合的限位槽。进一步地,该限位槽可以贯穿漏板本体100,并使定位部210的凸起从限位槽的另一侧漏出,进一步保证两者的连接稳定。Optionally, the
请结合参阅图5至图8,可选地,针芯组件300包括针芯本体310和漏嘴320,漏嘴320位于腔室101外并设置于漏板本体100,针芯本体310安装于安装孔112并穿过漏嘴320,且针芯本体310与漏嘴320之间设置有环形间隙301。Please refer to FIG. 5 to FIG. 8 , optionally, the
需要说明的是,漏嘴320可以为环形的管状结构,并环绕针芯本体310设置。针芯本体310与漏嘴320之间形成环形间隙301,针芯本体310还可以从漏嘴320的端部伸出,比如伸出3-10毫米左右。位于腔室101内的玄武岩流入针芯本体310,并沿环形间隙301流动。玄武岩接触冷空气,温度迅速冷却,熔液粘度迅速增大并发生相态变化,由熔融态变成固态。It should be noted that the leaking
可选地,针芯本体310包括相互连接的安装部311和延伸部312,安装部311安装于安装孔112,延伸部312从安装孔112延伸至腔室101外并与漏嘴320之间设置环形间隙301。其中,安装部311用于安装针芯本体310,延伸部312用于与漏嘴320形成环形间隙301并伸出漏嘴320。Optionally, the
可选地,安装部311设置有与腔室101和安装孔112连通的凹槽302,以使位于腔室101内的熔融物质通过凹槽302和安装孔112进入环形间隙301。上述凹槽302能够便于熔液流入针芯组件300,并进入环形间隙301。Optionally, the mounting
请参阅图9,可选地,安装孔112包括相互连通的第一安装孔1121和第二安装孔1122,第一安装孔1121的孔径大于第二安装孔1122的孔径,安装部311安装于第一安装孔1121,第一安装孔1121与腔室101和凹槽302连通,延伸部312从第二安装孔1122向外延伸。Referring to FIG. 9 , optionally, the mounting
可选地,中空玄武岩纤维制造系统还包括清洗设备和烘干设备,清洗设备用于对玄武岩矿石清洗去杂质,烘干设备用于对清洗后的玄武岩矿石烘干。Optionally, the hollow basalt fiber manufacturing system further includes cleaning equipment and drying equipment. The cleaning equipment is used for cleaning and removing impurities from the basalt ore, and the drying equipment is used for drying the cleaned basalt ore.
采用本实施例提供的中空玄武岩纤维制造系统制造中空玄武岩纤维时:将熔化后的玄武岩矿石冷却并凝固为玄武岩非晶矿石;将玄武岩非晶矿石进行粉碎处理并得到玄武岩矿粉;并在粉碎处理后使玄武岩矿粉处于熔融状态并进行拉丝处理,以完成制造中空玄武岩。When using the hollow basalt fiber manufacturing system provided in this embodiment to manufacture hollow basalt fibers: the melted basalt ore is cooled and solidified into basalt amorphous ore; the basalt amorphous ore is pulverized to obtain basalt ore powder; Afterwards, the basalt ore powder is in a molten state and subjected to wire drawing to complete the manufacture of hollow basalt.
可选地,在将熔化玄武岩矿石之前,中空玄武岩纤维制造方法还包括:将玄武岩矿石进行粉碎处理;并在处理完成后对玄武岩矿石进行熔融处理。Optionally, before the basalt ore is to be melted, the method for manufacturing the hollow basalt fiber further includes: pulverizing the basalt ore; and performing melting processing on the basalt ore after the processing is completed.
可选地,在将玄武岩矿石进行粉碎处理前,中空玄武岩纤维制造方法还包括:将玄武岩矿石进行冲洗,以除去玄武岩矿石表面附着的杂质;在冲洗完成后,对玄武岩矿石进行烘干处理。Optionally, before the basalt ore is pulverized, the method for manufacturing the hollow basalt fiber further includes: washing the basalt ore to remove impurities attached to the surface of the basalt ore; after the washing is completed, drying the basalt ore.
可选地,拉丝处理的步骤包括:将玄武岩矿粉加入至拉丝窑炉内,升温至1200-1400摄氏度,以使玄武岩矿粉熔融成液态的玄武岩熔融液;将呈液态的玄武岩矿粉通过拉丝漏板10并在空气中冷却,以制得中空玄武岩纤维。Optionally, the step of wire drawing treatment includes: adding the basalt ore powder into the wire drawing kiln, and raising the temperature to 1200-1400 degrees Celsius, so that the basalt ore powder is melted into a liquid basalt molten liquid; passing the liquid basalt ore powder through wire drawing The
本实施例提供的中空玄武岩纤维制造系统的有益效果:粉碎设备用于粉碎玄武岩矿石,熔岩设备用于使玄武岩矿石处于熔融状态,拉丝设备用于对处于熔融状态的玄武岩矿石进行拉丝处理,拉丝窑炉用于熔融玄武岩矿石,漏板本体100用于设置腔室101,该腔室101的开口102用于与过滤网200配合,以使熔融态的玄武岩进入腔室101内。腔室101的底壁110设置用于安装针芯组件300的安装孔112,以使腔室101内的熔融态的玄武岩通过针芯组件300成型,进而实现中空玄武岩纤维的制造。本实施例提供的中空玄武岩纤维制造系统能够实现中空玄武岩纤维的制造,并且成本控制较好。The beneficial effects of the hollow basalt fiber manufacturing system provided by this embodiment: the crushing equipment is used for crushing basalt ore, the lava equipment is used for making the basalt ore in a molten state, the drawing equipment is used for drawing the molten basalt ore, and the drawing kiln The furnace is used to melt basalt ore, the
另外,本发明还提供了一种中空玄武岩纤维的制造方法,包括如下步骤:In addition, the present invention also provides a manufacturing method of hollow basalt fiber, comprising the following steps:
1)将玄武岩矿石冲洗,除去表面附着的杂质,将矿石送入鼓风烘干机中去除水分;1) Rinse the basalt ore, remove the impurities attached to the surface, and send the ore into a blast dryer to remove moisture;
2)将玄武岩矿石进行初步粉碎,加入到玄武岩熔岩炉内,升温至1500℃左右,玄武岩矿石逐步熔化,过滤掉未熔化的杂质,成液态的玄武岩熔液经过冷却并凝固成非晶质的块状原料,俗称黑曜石,颜色也逐渐变成黑色,且表面光亮。2) Preliminarily pulverize the basalt ore, add it to the basalt lava furnace, and heat it up to about 1500 ° C. The basalt ore is gradually melted, and the unmelted impurities are filtered out, and the liquid basalt melt is cooled and solidified into an amorphous block. The shape of the raw material, commonly known as obsidian, gradually becomes black in color, and the surface is bright.
3)拉丝漏板的组装与拉丝炉体准备,选择针芯组件的针芯直径为1.5mm,外漏嘴的内径为2.5mm左右,针芯末端磨成圆锥形。3) Assembly of the wire drawing bushing and preparation of the wire drawing furnace body, the diameter of the needle core of the needle core assembly is selected as 1.5mm, the inner diameter of the outer leak nozzle is about 2.5mm, and the end of the needle core is ground into a conical shape.
4)然后将已处理的矿石用粉碎机进行粉碎处理,细度为2.0-4.0mm,得到玄武岩矿粉;加入到拉丝窑炉内,升温至1200-1400℃,使矿粉熔融,成液态;通过拉丝漏板并在空气中迅速冷却,并且在张力辊的作用下迅速拉丝形成玄武岩中空纤维,调整拉丝速度,最后制备的玄武岩中空纤维外径约为10-14μm左右,内径约为6-8μm。4) Then, the processed ore is pulverized with a pulverizer, and the fineness is 2.0-4.0 mm to obtain basalt ore powder; it is added to the wire drawing kiln, and the temperature is raised to 1200-1400 ℃, so that the ore powder is melted and turned into a liquid state; The basalt hollow fiber is formed by drawing the bushing plate and rapidly cooling in the air, and the basalt hollow fiber is rapidly drawn under the action of the tension roller, and the drawing speed is adjusted. The final prepared basalt hollow fiber has an outer diameter of about 10-14 μm and an inner diameter of about 6-8 μm .
本发明中应用了具体个例对本发明的原理及实施方式进行了阐述,以上实施例的说明只是用于帮助理解本发明的方法及其核心思想;同时,对于本领域的一般技术人员,依据本发明的思想,在具体实施方式及应用范围上均会有改变之处。综上所述,本说明书内容不应理解为对本发明的限制。In the present invention, specific examples are used to illustrate the principles and implementations of the present invention, and the descriptions of the above embodiments are only used to help understand the method and the core idea of the present invention; There will be changes in the specific implementation manner and application scope of the idea of the invention. In conclusion, the contents of this specification should not be construed as limiting the present invention.
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| EP0263407A1 (en) * | 1986-10-02 | 1988-04-13 | Ppg Industries, Inc. | Novel hollow fiber bushing and method of making hollow fibers |
| US5674307A (en) * | 1995-12-12 | 1997-10-07 | Owens-Corning Fiberglas Technology, Inc. | Hollow mineral fibers using rotary process |
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