CN112876203B - Aerogel composite material, display panel, manufacturing method and display device - Google Patents
Aerogel composite material, display panel, manufacturing method and display device Download PDFInfo
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Abstract
本公开提供了一种气凝胶复合材料、显示面板、制作方法和显示装置,涉及显示技术领域,用于解决激光打孔对显示器件显示效果和封装效果造成不良影响的问题。该气凝胶复合材料,包括:气凝胶和以物理缠结、物理交联或化学交联的方式与气凝胶结合的增强相;其中,增强相为由碳纳米管和成纤聚合物形成的复合纤维或复合颗粒;气凝胶为SiO2气凝胶。
The disclosure provides an airgel composite material, a display panel, a manufacturing method and a display device, which relate to the field of display technology and are used to solve the problem that laser drilling has adverse effects on the display effect and packaging effect of a display device. The airgel composite material includes: aerogel and a reinforcement phase combined with the aerogel in a physical entanglement, physical crosslinking or chemical crosslinking manner; wherein the reinforcement phase is made of carbon nanotubes and fiber-forming polymers The formed composite fibers or composite particles; the airgel is SiO 2 aerogel.
Description
技术领域technical field
本发明涉及显示技术领域,尤其涉及一种气凝胶复合材料、显示面板、制作方法和显示装置。The invention relates to the field of display technology, in particular to an airgel composite material, a display panel, a manufacturing method and a display device.
背景技术Background technique
随着当前对大屏占比的需求日益增长,全面屏、窄边框已经成为当前设计主流,这些多采用异形切割刘海的设计才能将摄像头、传感器等必须的正面功能部件容纳其中,因此需要在屏幕的发光区实现打孔,进而将摄像头、传感器等内置其中,无疑有着更强的“全屏”视觉冲击。而且,对于钟表这种电子设备,需要在其中心内置轴心等部件,因此,在显示区实现打孔,无疑成为了下一代“全屏”设计的主流。With the current increasing demand for large screen-to-body ratios, full screens and narrow bezels have become the mainstream of current design. These designs often use special-shaped cut notch to accommodate necessary front functional components such as cameras and sensors. Holes are punched in the light-emitting area, and cameras, sensors, etc. are built into it, which undoubtedly has a stronger "full-screen" visual impact. Moreover, for electronic devices such as clocks and watches, components such as axes need to be built in the center. Therefore, punching holes in the display area has undoubtedly become the mainstream of the next-generation "full-screen" design.
随着皮秒、飞秒等高精准、低热影响的激光设备开发,激光打孔技术在半导体制造中应用较多,可以通过激光打孔技术将预打孔区域的显示面板切穿,形成通孔。但是,激光打孔是利用激光在预打孔区域进行灼烧形成通孔,激光切割处的温度较高,会导致周边有机材料层发黄,对显示效果产生不良影响;同时,激光打孔的切割边缘可能存在封装不良的情况,水汽和氧气从打孔区进入并在显示面板中扩散,最终导致显示器件失效。With the development of high-precision, low-heat-affected laser equipment such as picoseconds and femtoseconds, laser drilling technology is widely used in semiconductor manufacturing. Laser drilling technology can be used to cut through the display panel in the pre-drilled area to form through holes. . However, laser drilling is to use laser to burn in the pre-drilled area to form through holes. The high temperature of laser cutting will cause the surrounding organic material layer to turn yellow, which will have a negative impact on the display effect; at the same time, the laser drilling There may be poor encapsulation at the cutting edge, water vapor and oxygen enter from the perforated area and diffuse in the display panel, eventually leading to failure of the display device.
发明内容Contents of the invention
本申请的实施例提供了一种气凝胶复合材料、显示面板、制作方法和显示装置,用于避免激光打孔对显示器件造成的显示效果不佳、器件失效的问题。The embodiments of the present application provide an airgel composite material, a display panel, a manufacturing method and a display device, which are used to avoid the problems of poor display effect and failure of the display device caused by laser drilling.
一方面,提供了一种气凝胶复合材料。该气凝胶复合材料包括:气凝胶和以物理缠结、物理交联或化学交联的方式与所述气凝胶结合的增强相;其中,所述增强相为由碳纳米管和成纤聚合物形成的复合纤维或复合颗粒;所述气凝胶为SiO2气凝胶。In one aspect, an airgel composite is provided. The airgel composite material comprises: airgel and a reinforcement phase combined with the aerogel in a physical entanglement, physical cross-linking or chemical cross-linking manner; wherein, the reinforcement phase is made of carbon nanotubes and synthetic Composite fibers or composite particles formed by fiber polymers; the airgel is SiO 2 aerogel.
在一些实施例中,所述气凝胶复合材料的增强相为含有碳纳米管和聚酰胺的复合纤维。In some embodiments, the reinforcing phase of the airgel composite material is a composite fiber containing carbon nanotubes and polyamide.
另一方面,提供了一种气凝胶复合材料制备方法,用于制备上述任一实施例所述的的气凝胶复合材料。该气凝胶复合材料制备方法包括:将有机硅源、水和C1~C4低碳醇混合,加酸调整酸碱度并水解一定时间,得到溶胶;将增强相与所述溶胶混合,加碱调节酸碱度并搅拌一定时间,待其形成湿凝胶复合材料;将所述湿凝胶复合材料置于老化液中老化;对老化后的所述湿凝胶复合材料进行干燥处理,获得气凝胶复合材料。In another aspect, a method for preparing an airgel composite material is provided, which is used for preparing the airgel composite material described in any one of the above embodiments. The preparation method of the airgel composite material comprises: mixing organic silicon source, water and C1-C4 low-carbon alcohol, adding acid to adjust the pH and hydrolyzing for a certain period of time to obtain a sol; mixing the reinforcing phase with the sol, adding alkali to adjust the pH and stirring for a certain period of time until it forms a wet gel composite material; placing the wet gel composite material in an aging solution for aging; drying the aged wet gel composite material to obtain an airgel composite material .
在一些实施例中,该气凝胶复合材料制备方法中,所述干燥处理的方法为CO2超临界干燥。In some embodiments, in the preparation method of the airgel composite material, the drying treatment method is CO 2 supercritical drying.
又一方面,提供了一种显示面板。该显示面板上具有至少一个通孔,所述通孔的孔壁中的至少一部分由上述任一实施例所述的气凝胶复合材料形成。In yet another aspect, a display panel is provided. The display panel has at least one through hole, at least a part of the hole wall of the through hole is formed by the airgel composite material described in any one of the above embodiments.
在一些实施例中,所述显示面板包括:驱动背板;设置在所述驱动背板上的发光层和位于所述发光层远离所述驱动背板一侧的封装层;其中,所述发光层包括:多个发光器件,所述发光层具有靠近所述通孔的侧壁;所述通孔贯穿所述驱动背板、所述发光层和所述封装层,所述气凝胶复合材料设置于所述发光层的侧壁和所述通孔的孔壁之间,且填充在所述封装层和所述驱动背板之间的间隙中。In some embodiments, the display panel includes: a driving backplane; a light emitting layer disposed on the driving backplane and an encapsulation layer located on a side of the light emitting layer away from the driving backplane; wherein the light emitting The layer includes: a plurality of light emitting devices, the light emitting layer has a side wall close to the through hole; the through hole penetrates through the driving backplane, the light emitting layer and the encapsulation layer, and the airgel composite material It is arranged between the side wall of the light-emitting layer and the hole wall of the through hole, and is filled in the gap between the packaging layer and the driving backplane.
在一些实施例中,所述显示面板还包括:设置在所述驱动背板上的像素界定层;所述像素界定层的材料为所述气凝胶复合材料。In some embodiments, the display panel further includes: a pixel defining layer disposed on the driving backplane; a material of the pixel defining layer is the airgel composite material.
在一些实施例中,所述显示面板包括:第一基板;与所述第一基板相对设置的第二基板;设置在所述第一基板与所述第二基板之间的液晶层,所述通孔贯穿所述第一基板、所述第二基板和所述液晶层,所述液晶层被所述通孔贯穿的位置处由所述气凝胶复合材料密封。In some embodiments, the display panel includes: a first substrate; a second substrate disposed opposite to the first substrate; a liquid crystal layer disposed between the first substrate and the second substrate, the The through hole penetrates through the first substrate, the second substrate and the liquid crystal layer, and the position where the liquid crystal layer is penetrated by the through hole is sealed by the airgel composite material.
在一些实施例中,所述显示面板还包括:设置在所述第一基板与所述第二基板之间的至少一个隔垫物;隔垫物的材料为所述气凝胶复合材料。In some embodiments, the display panel further includes: at least one spacer disposed between the first substrate and the second substrate; a material of the spacer is the airgel composite material.
又一方面,提供了一种显示面板的制作方法,用于形成上述任一实施例所述的显示面板。该显示面板的制作方法包括:形成待打孔的显示面板;所述待打孔的显示面板包括第一图案层,所述第一图案层的材料为如上述任一实施例所述的气凝胶复合材料;利用激光沿激光切割路径对所述待打孔的显示面板进行切割以形成具有至少一个通孔的显示面板,所述激光切割路径在所述第一图案层限定的范围内;其中,所述通孔的孔壁中的至少一部分由所述气凝胶复合材料形成。In yet another aspect, a method for manufacturing a display panel is provided, which is used to form the display panel described in any one of the above embodiments. The manufacturing method of the display panel includes: forming a display panel to be punched; the display panel to be punched includes a first pattern layer, and the material of the first pattern layer is the air condensation as described in any of the above-mentioned embodiments. Glue composite material; using a laser to cut the display panel to be punched along a laser cutting path to form a display panel with at least one through hole, the laser cutting path is within the range defined by the first pattern layer; wherein , at least a part of the wall of the through hole is formed by the airgel composite material.
在一些实施例中,所述形成待打孔的显示面板包括:在驱动背板上形成第一图案层;在形成有所述第一图案层的所述驱动背板上形成发光层,所述发光层包括:多个发光器件;在所述发光层远离所述驱动背板的一侧形成封装层;所述利用激光沿激光切割路径对所述待打孔的显示面板进行切割以形成具有至少一个通孔的显示面板包括:沿所述激光切割路径形成至少一个贯穿所述驱动背板、所述发光层和所述封装层的通孔;所述发光层具有靠近所述通孔的侧壁,所述气凝胶复合材料设置于所述发光层的侧壁和所述通孔的孔壁之间,且填充在所述封装层和所述驱动背板之间的间隙中。In some embodiments, the forming the display panel to be punched includes: forming a first pattern layer on the driving backplane; forming a light emitting layer on the driving backplane on which the first pattern layer is formed, the The light-emitting layer includes: a plurality of light-emitting devices; an encapsulation layer is formed on the side of the light-emitting layer away from the driving backplane; the laser is used to cut the display panel to be punched along a laser cutting path to form a A through-hole display panel includes: forming at least one through-hole through the driving backplane, the light-emitting layer, and the encapsulation layer along the laser cutting path; the light-emitting layer has a side wall close to the through-hole , the airgel composite material is arranged between the side wall of the light-emitting layer and the hole wall of the through hole, and is filled in the gap between the encapsulation layer and the driving backplane.
在一些实施例中,所述形成待打孔的显示面板包括:在第一基板上形成第一图案层;将所述第一基板和第二基板对盒封装,对盒封装后的所述第一基板和所述第二基板之间形成有液晶层;所述利用激光沿激光切割路径对所述待打孔的显示面板进行切割以形成具有至少一个通孔的显示面板包括:沿所述激光切割路径形成至少一个贯穿所述第一基板和所述第二基板和液晶层的通孔,所述液晶层被通孔贯穿的位置处由所述气凝胶复合材料密封。In some embodiments, the forming the display panel to be punched includes: forming a first pattern layer on the first substrate; packaging the first substrate and the second substrate into a box, and the first substrate after the box is packaged A liquid crystal layer is formed between a substrate and the second substrate; cutting the display panel to be punched with a laser along a laser cutting path to form a display panel having at least one through hole includes: The cutting path forms at least one through hole penetrating the first substrate, the second substrate and the liquid crystal layer, and the position where the liquid crystal layer is penetrated by the through hole is sealed by the airgel composite material.
在一些实施例中,所述形成待打孔的显示面板还包括:在所述第一基板或所述第二基板上形成至少一个隔垫物;其中,隔垫物的材料为所述气凝胶复合材料。最后,提供了一种显示装置。该显示装置包括上述任一实施例所述的显示面板。In some embodiments, the forming the display panel to be punched further includes: forming at least one spacer on the first substrate or the second substrate; wherein, the material of the spacer is the air condensation Glue composites. Finally, a display device is provided. The display device includes the display panel described in any one of the above embodiments.
本公开实施例提供的一种气凝胶复合材料,具有更好的吸热效果,同时能够形成致密保护层,能够实现良好的封装效果,将该气凝胶复合材料应用于显示面板的制作工艺中,能够有效避免激光打孔对周边显示区域的损害,保证打孔区域的封装效果,避免显示装置的失效。An airgel composite material provided by an embodiment of the present disclosure has a better heat absorption effect, can form a dense protective layer at the same time, and can achieve a good packaging effect. The airgel composite material is applied to the manufacturing process of a display panel In this way, the damage to the surrounding display area by laser drilling can be effectively avoided, the packaging effect of the perforated area can be ensured, and the failure of the display device can be avoided.
附图说明Description of drawings
为了更清楚地说明本发明实施例的技术方案,下面将对实施例或现有技术描述中所需要使用的附图作简单地介绍,显而易见地,下面描述中的附图仅仅是本发明的一些实施例,对于本领域普通技术人员来讲,在不付出创造性劳动的前提下,还可以根据这些附图获得其他的附图。In order to more clearly illustrate the technical solutions of the embodiments of the present invention, the following will briefly introduce the accompanying drawings that need to be used in the description of the embodiments or the prior art. Obviously, the accompanying drawings in the following description are only some of the present invention. Embodiments, for those of ordinary skill in the art, other drawings can also be obtained based on these drawings without any creative effort.
图1为根据本公开的一些实施例的碳纳米管聚酰胺复合材料制备流程图;FIG. 1 is a flow chart for the preparation of carbon nanotube polyamide composite materials according to some embodiments of the present disclosure;
图2为根据本公开的一些实施例的气凝胶复合材料制备方法流程图;2 is a flowchart of a method for preparing an airgel composite material according to some embodiments of the present disclosure;
图3为根据本公开的一些实施例的显示面板结构图;FIG. 3 is a structural diagram of a display panel according to some embodiments of the present disclosure;
图4为根据本公开的一些实施例的显示面板制备方法流程图;4 is a flowchart of a method for manufacturing a display panel according to some embodiments of the present disclosure;
图5为根据本公开的一些实施例的OLED显示面板制备方法流程图;5 is a flowchart of a method for manufacturing an OLED display panel according to some embodiments of the present disclosure;
图6为根据本公开的一些实施例的OLED显示面板制备工艺流程图;FIG. 6 is a flow chart of a fabrication process of an OLED display panel according to some embodiments of the present disclosure;
图7为根据本公开的一些实施例的第一图案层作为像素界定层时图6中的(e)的俯视图;7 is a top view of (e) in FIG. 6 when the first pattern layer is used as a pixel defining layer according to some embodiments of the present disclosure;
图8为根据本公开的一些实施例的第一图案层作为像素界定层时图6中的(f)的俯视图;8 is a top view of (f) in FIG. 6 when the first pattern layer is used as a pixel defining layer according to some embodiments of the present disclosure;
图9为根据本公开的一些实施例的第一图案层作为待打孔区域的像素界定层时图6中的(e)的俯视图;FIG. 9 is a top view of (e) in FIG. 6 when the first pattern layer is used as the pixel defining layer of the area to be punched according to some embodiments of the present disclosure;
图10为根据本公开的一些实施例的一种OLED显示面板结构图;FIG. 10 is a structural diagram of an OLED display panel according to some embodiments of the present disclosure;
图11为根据本公开的一些实施例的形成通孔的OLED显示面板结构图;11 is a structural diagram of an OLED display panel with through holes formed according to some embodiments of the present disclosure;
图12为根据本公开的一些实施例的LCD显示面板制备方法流程图;12 is a flow chart of a method for manufacturing an LCD display panel according to some embodiments of the present disclosure;
图13为根据本公开的一些实施例的LCD显示面板制备工艺流程图。FIG. 13 is a flowchart of a manufacturing process of an LCD display panel according to some embodiments of the present disclosure.
具体实施方式Detailed ways
下面将结合本发明实施例中的附图,对本发明实施例中的技术方案进行清楚、完整地描述,显然,所描述的实施例仅仅是本发明一部分实施例,而不是全部的实施例。基于本发明中的实施例,本领域普通技术人员在没有作出创造性劳动前提下所获得的所有其他实施例,都属于本发明保护的范围。The following will clearly and completely describe the technical solutions in the embodiments of the present invention with reference to the accompanying drawings in the embodiments of the present invention. Obviously, the described embodiments are only some, not all, embodiments of the present invention. Based on the embodiments of the present invention, all other embodiments obtained by persons of ordinary skill in the art without creative efforts fall within the protection scope of the present invention.
在本发明的描述中,需要理解的是,术语“中心”、“上”、“下”、“前”、“后”、“左”、“右”、“竖直”、“水平”、“顶”、“底”、“内”、“外”等指示的方位或位置关系为基于附图所示的方位或位置关系,仅是为了便于描述本发明和简化描述,而不是指示或暗示所指的装置或元件必须具有特定的方位、以特定的方位构造和操作,因此不能理解为对本发明的限制。In describing the present invention, it is to be understood that the terms "center", "upper", "lower", "front", "rear", "left", "right", "vertical", "horizontal", The orientations or positional relationships indicated by "top", "bottom", "inner", "outer", etc. are based on the orientations or positional relationships shown in the drawings, and are only for the convenience of describing the present invention and simplifying the description, rather than indicating or implying References to devices or elements must have a particular orientation, be constructed, and operate in a particular orientation and therefore should not be construed as limiting the invention.
除非上下文另有要求,否则,在整个说明书和权利要求书中,术语“包括(comprise)”及其其他形式例如第三人称单数形式“包括(comprises)”和现在分词形式“包括(comprising)”被解释为开放、包含的意思,即为“包含,但不限于”。在说明书的描述中,术语“一个实施例(one embodiment)”、“一些实施例(some embodiments)”、“示例性实施例(exemplary embodiments)”、“示例(example)”、“特定示例(specific example)”或“一些示例(some examples)”等旨在表明与该实施例或示例相关的特定特征、结构、材料或特性包括在本公开的至少一个实施例或示例中。上述术语的示意性表示不一定是指同一实施例或示例。此外,所述的特定特征、结构、材料或特点可以以任何适当方式包括在任何一个或多个实施例或示例中。Throughout the specification and claims, unless the context requires otherwise, the term "comprise" and other forms such as the third person singular "comprises" and the present participle "comprising" are used Interpreted as the meaning of openness and inclusion, that is, "including, but not limited to". In the description of the specification, the terms "one embodiment", "some embodiments", "exemplary embodiments", "example", "specific examples" example)" or "some examples (some examples)" etc. are intended to indicate that specific features, structures, materials or characteristics related to the embodiment or examples are included in at least one embodiment or example of the present disclosure. Schematic representations of the above terms are not necessarily referring to the same embodiment or example. Furthermore, the particular features, structures, materials or characteristics described may be included in any suitable manner in any one or more embodiments or examples.
以下,术语“第一”、“第二”仅用于描述目的,而不能理解为指示或暗示相对重要性或者隐含指明所指示的技术特征的数量。由此,限定有“第一”、“第二”的特征可以明示或者隐含地包括一个或者更多个该特征。在本公开实施例的描述中,除非另有说明,“多个”的含义是两个或两个以上。Hereinafter, the terms "first" and "second" are used for descriptive purposes only, and cannot be understood as indicating or implying relative importance or implicitly specifying the quantity of indicated technical features. Thus, a feature defined as "first" and "second" may explicitly or implicitly include one or more of these features. In the description of the embodiments of the present disclosure, unless otherwise specified, "plurality" means two or more.
在描述一些实施例时,可能使用了“耦接”和“连接”及其衍伸的表达。例如,描述一些实施例时可能使用了术语“连接”以表明两个或两个以上部件彼此间有直接物理接触或电接触。又如,描述一些实施例时可能使用了术语“耦接”以表明两个或两个以上部件有直接物理接触或电接触。然而,术语“耦接”或“通信耦合(communicatively coupled)”也可能指两个或两个以上部件彼此间并无直接接触,但仍彼此协作或相互作用。这里所公开的实施例并不必然限制于本文内容。In describing some embodiments, the expressions "coupled" and "connected" and their derivatives may be used. For example, the term "connected" may be used in describing some embodiments to indicate that two or more elements are in direct physical or electrical contact with each other. As another example, the term "coupled" may be used when describing some embodiments to indicate that two or more elements are in direct physical or electrical contact. However, the terms "coupled" or "communicatively coupled" may also mean that two or more elements are not in direct contact with each other, but yet still co-operate or interact with each other. The embodiments disclosed herein are not necessarily limited by the context herein.
“A、B和C中的至少一个”与“A、B或C中的至少一个”具有相同含义,均包括以下A、B和C的组合:仅A,仅B,仅C,A和B的组合,A和C的组合,B和C的组合,及A、B和C的组合。"At least one of A, B and C" has the same meaning as "at least one of A, B or C" and both include the following combinations of A, B and C: A only, B only, C only, A and B A combination of A and C, a combination of B and C, and a combination of A, B and C.
“A和/或B”,包括以下三种组合:仅A,仅B,及A和B的组合。"A and/or B" includes the following three combinations: A only, B only, and a combination of A and B.
“多个”是指至少两个。"Multiple" means at least two.
本文中“适用于”或“被配置为”的使用意味着开放和包容性的语言,其不排除适用于或被配置为执行额外任务或步骤的设备。The use of "suitable for" or "configured to" herein means open and inclusive language that does not exclude devices that are suitable for or configured to perform additional tasks or steps.
另外,“基于”的使用意味着开放和包容性,因为“基于”一个或多个所述条件或值的过程、步骤、计算或其他动作在实践中可以基于额外条件或超出所述的值。Additionally, the use of "based on" is meant to be open and inclusive, as a process, step, calculation, or other action that is "based on" one or more stated conditions or values may in practice be based on additional conditions or beyond stated values.
如本文所使用的如“约”或“近似”等描述包括所阐述的值以及处于特定值的可接受偏差范围内的平均值,其中所述可接受偏差范围如由本领域普通技术人员考虑到正在讨论的测量以及与特定量的测量相关的误差(即,测量系统的局限性)所确定。As used herein, descriptions such as "about" or "approximately" include the stated value as well as mean values that are within acceptable deviations from the specified value as considered by one of ordinary skill in the art. The measurements discussed are determined by the errors associated with the measurement of a particular quantity (ie, limitations of the measurement system).
本文参照作为理想化示例性附图的剖视图和/或平面图描述了示例性实施方式。在附图中,为了清楚,放大了层和区域的厚度。因此,可设想到由于例如制造技术和/或公差引起的相对于附图的形状的变动。因此,示例性实施方式不应解释为局限于本文示出的区域的形状,而是包括因例如制造而引起的形状偏差。例如,示为矩形的蚀刻区域通常将具有弯曲的特征。因此,附图中所示的区域本质上是示意性的,且它们的形状并非旨在示出设备的区域的实际形状,并且并非旨在限制示例性实施方式的范围。Exemplary embodiments are described herein with reference to cross-sectional and/or plan views that are idealized exemplary drawings. In the drawings, the thickness of layers and regions are exaggerated for clarity. Accordingly, variations in shape from the drawings as a result, for example, of manufacturing techniques and/or tolerances are contemplated. Thus, example embodiments should not be construed as limited to the shapes of regions illustrated herein but are to include deviations in shapes that result, for example, from manufacturing. For example, an etched region illustrated as a rectangle will, typically, have curved features. Thus, the regions illustrated in the figures are schematic in nature and their shapes are not intended to illustrate the actual shape of a region of a device and are not intended to limit the scope of example embodiments.
在本公开的一些实施例提供了一种气凝胶复合材料,该气凝胶复合材料包括:气凝胶和以物理缠结、物理交联或化学交联的方式与气凝胶结合的增强相;其中,增强相为由碳纳米管和成纤聚合物形成的复合纤维或复合颗粒;气凝胶为SiO2气凝胶。示例性地,成纤聚合物是指能制成纤维的合成高分子聚合物,合成纤维包括涤纶、锦纶、腈纶、氯纶、维纶、氨纶、聚烯烃弹力丝等,可形成上述合成纤维的成纤聚合物有聚酯、聚酰胺、丙烯腈共聚物、聚氯乙烯及其共聚物、聚乙烯醇缩醛、聚氨基甲酸酯、聚烯烃等。Some embodiments of the present disclosure provide an airgel composite material, the airgel composite material comprising: an airgel and a reinforcement bonded to the aerogel by physical entanglement, physical cross-linking or chemical cross-linking phase; wherein, the reinforcing phase is composite fibers or composite particles formed by carbon nanotubes and fiber-forming polymers; the airgel is SiO 2 aerogel. Exemplarily, the fiber-forming polymer refers to a synthetic high molecular polymer that can be made into fibers. Synthetic fibers include polyester, nylon, acrylic, polyvinyl chloride, vinylon, spandex, polyolefin elastic yarn, etc., which can be formed into synthetic fibers. Fiber polymers include polyester, polyamide, acrylonitrile copolymer, polyvinyl chloride and its copolymer, polyvinyl acetal, polyurethane, polyolefin, etc.
例如,成纤聚合物可以包括聚酰胺(尼龙)、聚己内酰胺(尼龙6)、聚癸二酰乙二胺(尼龙610)、聚十二烷二酰乙二胺(尼龙612)、聚己二酸己二胺(尼龙66)、聚辛酰胺(尼龙8)、聚9-氨基壬酸(尼龙9)、聚癸二酸癸二胺(尼龙1010)、聚十一酰胺(尼龙11)、聚十二酰胺(尼龙12)等中的任一种。例如,增强相可以为由碳纳米管和聚酰胺(英文全称:Polyamide,简称PA,俗称尼龙)形成的复合纤维或复合颗粒。For example, fiber-forming polymers may include polyamide (nylon), polycaprolactam (nylon 6), polyethylene sebacamide (nylon 610), polydodecanediamide (nylon 612), polyethylene adipamide Hexamethylene diamine (nylon 66), polyoctylamide (nylon 8), poly 9-aminononanoic acid (nylon 9), polydecanediamine sebacate (nylon 1010), polyundecamide (nylon 11), poly Any of lauramide (nylon 12) and the like. For example, the reinforcing phase may be composite fibers or composite particles formed of carbon nanotubes and polyamide (English full name: Polyamide, PA for short, commonly known as nylon).
示例性地,上述的增强相可以为含有碳纳米管和聚酰胺的复合纤维或复合颗粒。具体的,参见图1,可以通过如下制备方法制备上述的含有碳纳米管和聚酰胺的复合纤维或复合颗粒。Exemplarily, the above-mentioned reinforcing phase may be composite fibers or composite particles containing carbon nanotubes and polyamide. Specifically, referring to FIG. 1 , the above-mentioned composite fibers or composite particles containing carbon nanotubes and polyamides can be prepared by the following preparation method.
S101、制备复合材料溶液。S101. Prepare a composite material solution.
示例性地,将碳纳米管和聚酰胺加入有机溶剂中得到碳纳米管、聚酰胺和有机溶剂的混合溶液,对所述混合溶液进行超声处理,得到由碳纳米管和聚酰胺组成的复合材料溶液。具体的,对有机溶剂的选用及复合材料溶液的制备方法不做限制,本领域技术人员可以根据需要自行选择相应的有机溶剂及后续处理条件。例如,有机溶剂可以选用4,4'-二氨基二苯醚或其他醚类有机溶剂。在复合材料溶液中,碳纳米管的质量分数为0.01%~0.8%,聚酰胺的质量分数为50%~60%,进行超声处理的时长为不少于30min,以保证复合材料溶液中各成分均匀混合。Exemplarily, carbon nanotubes and polyamides are added to an organic solvent to obtain a mixed solution of carbon nanotubes, polyamides and an organic solvent, and the mixed solution is ultrasonically treated to obtain a composite material composed of carbon nanotubes and polyamides solution. Specifically, there is no limitation on the selection of the organic solvent and the preparation method of the composite material solution, and those skilled in the art can choose the corresponding organic solvent and subsequent treatment conditions according to the needs. For example, the organic solvent can be 4,4'-diaminodiphenyl ether or other ether organic solvents. In the composite material solution, the mass fraction of carbon nanotubes is 0.01% to 0.8%, and the mass fraction of polyamide is 50% to 60%. Mix well.
S102、将复合材料溶液干燥制备复合材料颗粒/将复合材料溶液纺丝制备复合材料纤维。S102, drying the composite material solution to prepare composite material particles/spinning the composite material solution to prepare composite material fibers.
示例性地,可以对上述复合材料溶液进行干燥,得到复合材料颗粒。常用的干燥方法包括常压干燥、减压干燥、喷雾干燥、沸腾干燥、冷冻干燥等。具体的,可以采用减压干燥对复合材料溶液进行干燥,减压至条件为真空条件,对碳纳米管和聚酰胺组成的复合材料溶液进行干燥,得到由碳纳米管和聚酰胺组成的复合材料颗粒,例如,减压干燥的处理温度为200°,真空度为10-4Torr(即133.322*10-4Pa),干燥时长为15min,对此不做限制。Exemplarily, the composite material solution can be dried to obtain composite material particles. Commonly used drying methods include atmospheric drying, vacuum drying, spray drying, boiling drying, freeze drying, and the like. Specifically, the composite material solution can be dried by vacuum drying, the pressure is reduced to a vacuum condition, and the composite material solution composed of carbon nanotubes and polyamide is dried to obtain a composite material composed of carbon nanotubes and polyamide. For example, the treatment temperature for drying under reduced pressure is 200°, the degree of vacuum is 10 -4 Torr (ie 133.322*10 -4 Pa), and the drying time is 15 minutes, which is not limited.
常用的纤维纺丝方法可分为有熔体纺丝和溶液纺丝两类。通常在熔融状态下不发生显著分解的成纤聚合物采用熔体纺丝,熔融时要分解的成纤聚合物采用溶液纺丝,即将成纤聚合物溶解在溶剂中制得粘稠的纺丝液,然后进行纺丝。Commonly used fiber spinning methods can be divided into two types: melt spinning and solution spinning. Usually, the fiber-forming polymer that does not decompose significantly in the molten state is melt-spun, and the fiber-forming polymer that decomposes when melted is solution-spun, that is, the fiber-forming polymer is dissolved in a solvent to obtain a viscous spinning solution, and then spinning.
示例性地,可以采用溶液纺丝将上述复合材料溶液纺成由碳纳米管和聚酰胺组成的复合材料的纤维。具体的,在纺丝温度为285℃~291℃,抽丝速率为150m/min~300m/min,热定型时间为10s~30s和放置时间为不少于4天的条件下,将所述由碳纳米管和聚酰胺组成的复合材料的溶液纺成含有碳纳米管和聚酰胺的复合纤维。Exemplarily, solution spinning may be used to solution-spin the above composite material into fibers of the composite material composed of carbon nanotubes and polyamide. Specifically, under the conditions that the spinning temperature is 285°C-291°C, the spinning speed is 150m/min-300m/min, the heat-setting time is 10s-30s and the storage time is not less than 4 days, the said A solution of a composite material composed of carbon nanotubes and polyamide is spun into a composite fiber containing carbon nanotubes and polyamide.
示例性地,气凝胶复合材料的增强相为含有碳纳米管和聚酰胺的复合纤维,与SiO2气凝胶复合可得到碳纳米管聚酰胺复合纤维增强型SiO2气凝胶。由于复合纤维含包括碳纳米管,复合纤维的密度较大,相应形成的碳纳米管聚酰胺复合纤维增强型SiO2气凝胶的密度也较大,高温受热后SiO2气凝胶被破坏,含有碳纳米管和聚酰胺的复合纤维能够形成致密保护层,能够实现良好的封装效果。同时,由于含有碳元素,具有更好的吸热效果,上述气凝胶在高温受热融化时能吸收较多热量,从而有效降低热量对周边物质的损害程度。Exemplarily, the reinforcing phase of the airgel composite material is a composite fiber containing carbon nanotubes and polyamide, which can be combined with SiO 2 airgel to obtain carbon nanotube polyamide composite fiber-reinforced SiO 2 airgel. Since the composite fiber contains carbon nanotubes, the density of the composite fiber is relatively high, and the density of the carbon nanotube-polyamide composite fiber-reinforced SiO 2 airgel formed accordingly is also relatively high. After being heated at high temperature, the SiO 2 airgel is destroyed. The composite fiber containing carbon nanotubes and polyamide can form a dense protective layer and can achieve good encapsulation effect. At the same time, because it contains carbon elements, it has a better heat absorption effect. The above-mentioned airgel can absorb more heat when it is heated and melted at a high temperature, thereby effectively reducing the degree of heat damage to surrounding substances.
在本公开的另一些实施例提供了一种气凝胶复合材料制备方法,用于制备上述任一实施例中的气凝胶复合材料,参见图2,该制备方法包括:In other embodiments of the present disclosure, a method for preparing an airgel composite material is provided, which is used to prepare the airgel composite material in any of the above embodiments, see FIG. 2, the preparation method includes:
S201、将有机硅源、水和C1~C4低碳醇混合,加酸调整酸碱度并水解一定时间,得到溶胶。S201. Mix the organic silicon source, water and C1-C4 low-carbon alcohol, add acid to adjust the pH, and hydrolyze for a certain period of time to obtain a sol.
示例性地,对有机硅源的选用不做限制,采用本领域制备二氧化硅气凝胶常用的有机硅源即可,典型但非限制性的有机硅源例如为正硅酸甲酯(英文名称:Tetramethoxysilane)、正硅酸乙酯(英文名称:Tetraethyl orthosilicate,别名TEOS)或四氯硅烷(英文名称:Tetrachlorosilane)等。C1~C4低碳醇包括但不限于甲醇、乙醇、丙醇和丁醇等。选用的有机硅源和低碳醇不同,相应的制备溶液所用原料的混合比例可能不同,制备的条件也可能不同。Exemplarily, there is no limit to the selection of the organosilicon source, and the organosilicon source commonly used in the preparation of silica airgel in this field can be used. A typical but non-limiting organosilicon source is, for example, methyl orthosilicate (English Name: Tetramethoxysilane), ethyl orthosilicate (English name: Tetraethyl orthosilicate, alias TEOS) or tetrachlorosilane (English name: Tetrachlorosilane), etc. C1-C4 low carbon alcohols include but not limited to methanol, ethanol, propanol, butanol and the like. Depending on the selected organosilicon source and low-carbon alcohol, the mixing ratio of the raw materials used to prepare the solution may be different, and the preparation conditions may also be different.
例如,选用的有机硅源为正硅酸乙酯,有机硅源、水和乙醇以1:4:10的摩尔比混合,混合均匀后加酸调节酸碱度。酸起到催化水解的作用,酸性环境使得溶胶-凝胶反应容易进行,可以控制反应环境pH创造酸性环境。其中,对酸的选用不做限制,可以选用盐酸、硫酸、硝酸、磷酸、氢氟酸、草酸或乙酸等。具体的,调节酸碱度所用的酸可以为盐酸,盐酸的浓度为0.5~1mol/L,盐酸的加入量为使溶液的pH值为3~4,调节酸碱度后水解的温度为40~90℃,水解时间为12~24h。例如,可以加入盐酸使使溶液的pH值为3,调节酸碱度后进行水解,水解的温度为50℃,水解时间为12h。其中,所选用的酸可以是盐酸与乙醇以体积比1:20混合形成盐酸醇溶液,该盐酸醇溶液同样可用于酸碱度的调节,用该盐酸醇溶液进行酸碱度调节的效果以及后续水解的条件控制与盐酸一致,在此不再赘述。For example, the selected organosilicon source is tetraethyl orthosilicate, the organosilicon source, water and ethanol are mixed at a molar ratio of 1:4:10, and acid is added to adjust the pH after mixing evenly. The acid plays the role of catalyzing hydrolysis, and the acidic environment makes the sol-gel reaction easy to carry out, and the pH of the reaction environment can be controlled to create an acidic environment. Among them, there is no limitation on the selection of the acid, and hydrochloric acid, sulfuric acid, nitric acid, phosphoric acid, hydrofluoric acid, oxalic acid or acetic acid can be used. Concretely, the acid used for adjusting pH can be hydrochloric acid, the concentration of hydrochloric acid is 0.5~1mol/L, the addition amount of hydrochloric acid is to make the pH value of solution be 3~4, the temperature of hydrolysis after adjusting pH is 40~90 ℃, hydrolysis The time is 12-24 hours. For example, hydrochloric acid can be added to make the pH of the solution 3, and the hydrolysis is carried out after adjusting the pH. The hydrolysis temperature is 50° C., and the hydrolysis time is 12 hours. Wherein, the selected acid can be hydrochloric acid and ethanol mixed with a volume ratio of 1:20 to form a hydrochloric acid alcohol solution, which can also be used to adjust the pH, and the effect of using the hydrochloric acid alcohol solution to adjust the pH and the condition control of subsequent hydrolysis It is consistent with hydrochloric acid and will not be repeated here.
S202、将增强相与所述溶胶混合,加碱调节酸碱度并搅拌一定时间,待其形成湿凝胶复合材料。S202. Mix the reinforcing phase with the sol, add alkali to adjust the pH and stir for a certain period of time, and wait until it forms a wet gel composite material.
示例性地,将增强相与溶胶混合包括:将增强相置于容器中,将溶胶倾倒于容器中并没过增强相,再对增强相与溶胶的混合物进行超声处理,处理时长为30min。具体的,增强相为剪短的碳纳米管聚酰胺复合纤维。将复合纤维剪短有利于纤维与溶胶的均匀混合,同时,采用超声处理能够使增强相在溶胶中的分散更均匀,有利于后续制备过程的开展。Exemplarily, mixing the reinforcement phase with the sol includes: placing the reinforcement phase in a container, pouring the sol into the container and submerging the reinforcement phase, and then ultrasonically treating the mixture of the reinforcement phase and the sol for 30 minutes. Specifically, the reinforcing phase is a chopped carbon nanotube polyamide composite fiber. Shortening the composite fiber is beneficial to the uniform mixing of the fiber and the sol. At the same time, the use of ultrasonic treatment can make the dispersion of the reinforcing phase in the sol more uniform, which is beneficial to the development of the subsequent preparation process.
示例性地,增强相与溶胶充分混合后,气凝胶复合材料制备方法还包括:加碱调节酸碱度并搅拌一定时间,待其形成湿凝胶复合材料。其中,对碱的选用不做限制,选用的碱可以为氨水、一乙醇胺、二乙醇胺或三乙醇胺等。具体的,调节酸碱度所用的碱可以为氨水,其浓度为1~2mol/L;碱的加入量为调整溶液的pH为7~8。搅拌时间为10~20min;搅拌结束后形成所述湿凝胶复合材料所需时长为不少于3min。例如,可以加入氨水将溶液的pH调整为7,完成pH调整后搅拌15min,静置3min形成湿凝胶复合材料。其中,所选用的碱可以是氨水与乙醇以体积比1:20混合形成氨水醇溶液,该氨水醇溶液同样可用于酸碱度的调节,用该氨水醇溶液进行酸碱度调节的效果以及后续的条件控制与氨水一致,在此不再赘述。Exemplarily, after the reinforcement phase and the sol are fully mixed, the preparation method of the airgel composite material further includes: adding alkali to adjust the pH and stirring for a certain period of time, and waiting for the wet gel composite material to be formed. Wherein, there is no restriction on the selection of the base, and the base selected may be ammonia water, monoethanolamine, diethanolamine or triethanolamine, etc. Specifically, the alkali used for adjusting the pH may be ammonia water, the concentration of which is 1-2 mol/L; the amount of alkali added is to adjust the pH of the solution to 7-8. The stirring time is 10-20 minutes; the time required to form the wet gel composite material after the stirring is not less than 3 minutes. For example, ammonia water can be added to adjust the pH of the solution to 7, after the pH adjustment is completed, the mixture is stirred for 15 minutes and left to stand for 3 minutes to form a wet gel composite. Wherein, the selected alkali can be ammonia water and ethanol mixed with a volume ratio of 1:20 to form an ammonia water-alcohol solution, which can also be used for pH adjustment, and the effect of using the ammonia water-alcohol solution for pH adjustment and subsequent condition control and Ammonia is the same, and will not be repeated here.
S203、将所述湿凝胶复合材料置于老化液中老化。S203. Aging the wet gel composite material in an aging solution.
示例性地,老化液可以为乙醇、正己烷、环己烷、正庚烷或丙酮等,老化温度为50~90℃,老化时长为10~24h,对此不作限制。具体的,老化液由正硅酸乙酯和乙醇以1:10的体积比混合得到,老化温度为50℃,老化时长为24h。Exemplarily, the aging liquid may be ethanol, n-hexane, cyclohexane, n-heptane, or acetone, etc., the aging temperature is 50-90° C., and the aging time is 10-24 h, which is not limited. Specifically, the aging solution is obtained by mixing ethyl orthosilicate and ethanol at a volume ratio of 1:10, the aging temperature is 50° C., and the aging time is 24 hours.
S204、对老化后的湿凝胶复合材料进行干燥处理,获得气凝胶复合材料。S204, drying the aged wet gel composite material to obtain an airgel composite material.
干燥处理可以通过使用二氧化碳超临界干燥工艺或常压干燥工艺来进行。具体的,常压干燥工艺可以通过常规的方法进行,例如在常压(1±0.3atm)下自然干燥。二氧化碳(CO2)在室温和大气压力下是气态,采用二氧化碳超临界干燥工艺进行干燥处理时,当超过恒温和高压的极限,即所谓的超临界点时,不发生蒸发过程,因此,二氧化碳处于不能区分气体和液体的超临界状态,将超临界状态的二氧化碳称为“超临界二氧化碳”。对于超临界二氧化碳,由于分子的密度接近于液体的密度,但是粘度较低,因此,超临界二氧化碳具有接近于气体的行为。此外,由于扩散较快并且热导率较高,因此,干燥效率较高,干燥工艺时间会减少。The drying treatment may be performed by using a carbon dioxide supercritical drying process or an atmospheric pressure drying process. Specifically, the atmospheric pressure drying process can be performed by a conventional method, such as natural drying under normal pressure (1±0.3 atm). Carbon dioxide (CO 2 ) is gaseous at room temperature and atmospheric pressure. When carbon dioxide supercritical drying process is used for drying treatment, when the limit of constant temperature and high pressure is exceeded, that is, the so-called supercritical point, the evaporation process does not occur. Therefore, carbon dioxide is in the The supercritical state of gas and liquid cannot be distinguished, and the carbon dioxide in the supercritical state is called "supercritical carbon dioxide". For supercritical carbon dioxide, since the molecular density is close to that of a liquid, but the viscosity is lower, supercritical carbon dioxide has a behavior close to that of a gas. In addition, due to faster diffusion and higher thermal conductivity, the drying efficiency is higher and the drying process time is reduced.
示例性地,对老化后的湿凝胶复合材料进行干燥处理的处理方法为CO2超临界干燥。Exemplarily, the drying treatment method for the aged wet gel composite material is CO 2 supercritical drying.
通过上述气凝胶复合材料制备方法制备得到的气凝胶复合材料,密度较大,具有较强的吸热能力,物理化学性能良好。The airgel composite material prepared by the method for preparing the airgel composite material has relatively high density, strong heat absorption capacity, and good physical and chemical properties.
本公开的另一些实施例提供了一种显示装置,包括显示面板1,该显示面板1用于显示图像。显示面板1可以是OLED(Organic Light Emitting Diode,有机发光二极管)显示面板、QLED(Quantum Dot Light Emitting Diodes,量子点发光二极管)显示面板、LCD(Liquid Crystal Display,液晶显示器)显示面板、微LED(包括:miniLED或microLED)显示面板等。Other embodiments of the present disclosure provide a display device, including a
在本公开的另一些实施例提供了一种显示面板1,参见图3,显示面板1可以包括多个子像素P,多个子像素P位于AA区。示例性地,多个子像素P可以呈阵列排布。例如,沿X方向排列成一排的子像素P称为同一像素,沿Y方向排列成一排的子像素P称为同一列像素。In other embodiments of the present disclosure, a
示例性地,多个子像素P包括第一颜色子像素P、第二颜色子像素P和第三颜色子像素P;例如,第一颜色、第二颜色和第三颜色为三基色;例如,第一颜色、第二颜色和第三颜色分别为红色、绿色和蓝色;即,多个子像素P包括红色子像素PR、绿色子像素PG和蓝色子像素PB。Exemplarily, the plurality of sub-pixels P includes a first color sub-pixel P, a second color sub-pixel P and a third color sub-pixel P; for example, the first color, the second color and the third color are three primary colors; for example, the first color The first color, the second color and the third color are red, green and blue respectively; that is, the plurality of sub-pixels P includes a red sub-pixel P R , a green sub-pixel PG and a blue sub-pixel P B .
示例性地,参见图3,该显示面板1上具有至少一个(例如,可以是一个)通孔10,通孔10的孔壁中的至少一部分由气凝胶复合材料形成。示例性地,通孔10在显示面板1上表面和下表面上的两个开口形状、大小基本一致,开口形状可以为多边形、圆形、椭圆形等中的任一种;多边形包括:六边形、四边形或三角形等,其中四边形可以是矩形、正方形、平行四边形等,对此不做限制。例如,参见图3,通孔10的开口形状为矩形。For example, referring to FIG. 3 , the
在本公开的一些实施例中,显示面板1可以为OLED显示面板,参见图6中的(e),显示面板1包括:驱动背板20,设置在驱动背板20上的发光层30,位于发光层30远离驱动背板20一侧的封装层40,以及贯穿驱动背板20、发光层30和封装层40的至少一个(例如,可以是一个)通孔10。In some embodiments of the present disclosure, the
下面,详细描述显示面板1的各部分。Next, each part of the
示例性地,参见图3,驱动背板20包括衬底基板和设置在衬底基板上的像素电路层。具体的,衬底基板被配置为承载驱动背板20的多个膜层,例如缓冲层、栅绝缘层、层间绝缘层等。例如,衬底基板可以是刚性衬底基板;该刚性衬底基板例如可以为玻璃衬底基板或PMMA(Polymethyl methacrylate,聚甲基丙烯酸甲酯)衬底基板等。又如,衬底基板可以为柔性衬底基板;该柔性衬底基板例如可以为PET(Polyethylene terephthalate,聚对苯二甲酸乙二醇酯)衬底基板、PEN(Polyethylene naphthalate two formic acid glycolester,聚萘二甲酸乙二醇酯)衬底基板或PI(Polyimide,聚酰亚胺)衬底基板等。Exemplarily, referring to FIG. 3 , the driving
示例性地,参见图3,像素电路层包括多个像素电路210。本公开的实施例对像素电路210的具体结构不作限定,可以根据实际情况进行设计。示例性地,像素电路210由薄膜晶体管(Thin Film Transistor,简称TFT)、电容器(Capacitance,简称C)等电子器件组成,每个晶体管包括有源层。例如,像素电路210可以包括两个薄膜晶体管(一个开关晶体管和一个驱动晶体管)和一个电容器,构成2T1C结构;当然,像素电路还可以包括两个以上的薄膜晶体管(多个开关晶体管和一个驱动晶体管)和至少一个电容器,例如,像素电路210可以包括两个存储电容器Cst和八个晶体管(七个开关晶体管以及一个驱动晶体管),构成8T2C结构。Exemplarily, referring to FIG. 3 , the pixel circuit layer includes a plurality of
示例性地,参见图3,显示面板1包括多个发光器件L。发光器件L可以采用LED(发光二极管,Light Emitting Diode)、OLED(有机电致发光二极管,Organic Light EmittingDiode)或QLED等发光器件。发光器件L包括阴极和阳极,以及位于阴极和阳极之间的发光功能层。其中,发光功能层例如可以包括发光层(Emission layer,EL)、位于发光层和阳极之间的空穴传输层(Hole Transporting Layer,HTL)、位于发光层和阴极之间的电子传输层(Election Transporting Layer,ETL)。当然,根据需要在一些实施例中,还可以在空穴传输层HTL和阳极之间设置空穴注入层(Hole Injection Layer,HIL),可以在电子传输层ETL和阴极之间设置电子注入层(Election Injection Layer,EIL)。Exemplarily, referring to FIG. 3 , the
示例性地,阳极例如可由具有高功函数的透明导电材料形成,其电极材料可以包括氧化铟锡(ITO)、氧化铟锌(IZO)、氧化铟镓(IGO)、氧化镓锌(GZO)氧化锌(ZnO)、氧化铟(In2O3)、氧化铝锌(AZO)和碳纳米管等;阴极例如可由高导电性和低功函数的材料形成,其电极材料可以包括镁铝合金(MgAl)和锂铝合金(LiAl)等合金或者镁(Mg)、铝(Al)、锂(Li)和银(Ag)等金属单质。发光层的材料可以根据其发射光颜色的不同进行选择。例如,发光层的材料包括荧光发光材料或磷光发光材料。例如,在本公开至少一个实施例中,发光层可以采用掺杂体系,即在主体发光材料中混入掺杂材料来得到可用的发光材料。例如,主体发光材料可以采用金属化合物材料、蒽的衍生物、芳香族二胺类化合物、三苯胺化合物、芳香族三胺类化合物、联苯二胺衍生物和三芳胺聚合物等。Exemplarily, the anode can be formed of a transparent conductive material with a high work function, and its electrode material can include indium tin oxide (ITO), indium zinc oxide (IZO), indium gallium oxide (IGO), gallium zinc oxide (GZO) oxide Zinc (ZnO), indium oxide (In2O3), aluminum zinc oxide (AZO) and carbon nanotubes, etc.; the cathode, for example, can be formed of materials with high conductivity and low work function, and its electrode materials can include magnesium aluminum alloy (MgAl) and lithium Alloys such as aluminum alloy (LiAl) or metal elements such as magnesium (Mg), aluminum (Al), lithium (Li), and silver (Ag). The material of the light-emitting layer can be selected according to the color of the emitted light. For example, the material of the light emitting layer includes a fluorescent light emitting material or a phosphorescent light emitting material. For example, in at least one embodiment of the present disclosure, the light-emitting layer may adopt a doping system, that is, a dopant material is mixed into a host light-emitting material to obtain a usable light-emitting material. For example, metal compound materials, anthracene derivatives, aromatic diamine compounds, triphenylamine compounds, aromatic triamine compounds, biphenyldiamine derivatives, and triarylamine polymers can be used as the host luminescent material.
示例性地,参见图6中的(e),在OLED显示器件中,为了保护发光层30不被水汽和氧气侵入,拥有更长时间的工作寿命,在形成发光层30之后,在发光层30远离驱动背板20的一侧形成封装层40。具体的,封装层40可以包括单层密封层,也可以包括多层(例如,可以为三层)密封层,封装层的材料本领域技术人员可以根据需要自行选择,对比不作限制。例如,封装层40采用三层密封,分别是第一无机材料膜层、有机材料膜层和第二无机材料膜层。Exemplarily, referring to (e) in FIG. 6 , in an OLED display device, in order to protect the
示例性地,参见图6中的(f),发光层30具有靠近所述通孔10的侧壁31,气凝胶复合材料设置于发光层30的侧壁31和通孔10的孔壁之间,且填充在封装层40和驱动背板20之间的间隙中。打孔结束后若封装层40和驱动背板20之间存在间隙,封装层40封装不良,通过上述的气凝胶复合材料设置方式,使若封装层40和驱动背板20之间的缝隙被气凝胶复合材料填满,气凝胶复合材料形成致密保护层,从而避免水汽和氧气的侵入,实现更好的封装效果。Exemplarily, referring to (f) in FIG. 6 , the
示例性地,参见图6~图8,显示面板1还包括设置在驱动背板20上的像素界定层,像素界定层的材料为上述任一实施例中的气凝胶复合材料。像素界定层用于划分出各个子像素P的发光区域。每个封闭的激光切割路径11在像素界定层限定的范围内,此外激光切割路径与像素界定层的边沿之间具有一定间距。这样在打孔完成后,每个通孔10的边沿与最靠近该通孔10的子像素P之间的距离d1小于像素界定层在相邻两个子像素P之间的宽度d2。Exemplarily, referring to FIG. 6 to FIG. 8 , the
在本公开的一些实施例中,参见图13,显示面板1可以为LCD显示面板,所述显示面板包括:第一基板60,与第一基板60相对设置的第二基板70,以及设置在第一基板60与第二基板70之间的液晶层80,和贯穿第一基板60、第二基板70和液晶层80的至少一个(例如,可以是一个)通孔10,液晶层80被通孔10贯穿的位置处由气凝胶复合材料密封。示例性地,第一基板60可以为阵列基板,第二基板70可以为彩膜基板,对此不做限制。In some embodiments of the present disclosure, referring to FIG. 13 , the
示例性地,参见图13,显示面板1还包括:设置在第一基板60与第二基板70之间的至少一个(例如,可以是三个)隔垫物90,隔垫物90的材料为上述任一实施例中的气凝胶复合材料。Exemplarily, referring to FIG. 13 , the
本公开的又一些实施例提供了一种显示面板的制作方法,用于形成上述任一实施例中的显示面板1,参见图4,包括:Still other embodiments of the present disclosure provide a method for manufacturing a display panel, which is used to form the
S301、形成待打孔的显示面板。S301, forming a display panel to be punched.
示例性地,待打孔的显示面板包括第一图案层50,第一图案层50的材料为上述实施例中的气凝胶复合材料。Exemplarily, the display panel to be punched includes a
图案层是指通过一次构图工艺形成的膜层。构图工艺是指能够形成至少一个具有一定形状的图案的工艺。例如,在驱动背板20上通过沉积、涂覆、溅射等多种成膜工艺中的任一种形成薄膜,然后将该薄膜图案化以形成包含至少一个图案的膜层,称之为图案层。图案化的步骤包括:涂覆光刻胶、曝光、显影、刻蚀和剥离光刻胶等。本实施例中,将属于同一图案层的多个图案的位置关系称为同层设置。The pattern layer refers to the film layer formed by one patterning process. A patterning process refers to a process capable of forming at least one pattern with a certain shape. For example, a thin film is formed on the driving
S302、利用激光沿激光切割路径11对待打孔的显示面板进行切割以形成具有至少一个通孔10的显示面板1。S302 , using a laser to cut the display panel to be punched along the
示例性地,上述显示面板的制作方法还包括利用激光沿激光切割路径11对待打孔的显示面板进行切割以形成具有至少一个(例如,可以是一个)通孔10的显示面板1,激光切割路径11在第一图案层50限定的范围内;其中,通孔10的孔壁中的至少一部分由气凝胶复合材料形成。Exemplarily, the method for manufacturing the above display panel further includes using a laser to cut the display panel to be punched along the
下面,参见图5,以OLED显示面板为例,对显示面板1的制作方法进行具体说明,显示面板1的制作方法包括以下步骤:Next, referring to FIG. 5 , taking an OLED display panel as an example, the manufacturing method of the
S401、形成第一图案层50。S401 , forming a
示例性地,参见图6中的(a),形成待打孔的显示面板包括在驱动背板20上形成第一图案层50,第一图案层50包括至少一个(例如,可以是三个)第一图案51,第一图案层50的材料为气凝胶复合材料,该气凝胶复合材料即为上述实施例中的碳纳米管聚酰胺复合纤维增强型SiO2气凝胶。Exemplarily, referring to (a) in FIG. 6 , forming a display panel to be punched includes forming a
示例性地,参见图6中的(e)和图7,在后续的工艺步骤中可以通过激光打孔在显示面板1上形成至少一个(例如,可以是一个)通孔10,每个通孔10的激光切割路径11在第一图案层50限定的范围内,即每个通孔10的激光切割路径11在驱动背板20上的正投影包含在一个第一图案51外壁在驱动背板20上的正投影内。每个第一图案51在驱动背板20上的正投影与其所包含的激光切割路径11形成的封闭图形在驱动背板20上的正投影相重合的区域为重合区域511,每个第一图案51在驱动背板20上的正投影与其所包含的激光切割路径11形成的封闭图形在驱动背板20上的正投影不相重合的区域为非重合区域512。由于非重合区域512及其上第一图案51部分的存在,在激光切割形成通孔10的过程中,被通孔10贯穿的子像素P与位于第一图案51远离被通孔10贯穿的子像素P一侧的子像素P’之间存在一定厚度的吸热效果好、可形成致密密封结构的气凝胶复合材料,在激光切割过程中能够避免释放的大量热对子像素P’材料性能的不良影响,在激光切割后确保对子像素P’的密封效果,从而实现更好的显示效果,避免水汽入侵导致的器件失效。Exemplarily, referring to (e) and FIG. 7 in FIG. 6, at least one (for example, may be one) through
示例性地,第一图案51外壁在驱动背板20上的正投影与其所包含的通孔10的激光切割路径11在驱动背板20上的正投影之间的最小距离的取值范围为(0.1mm,0.5mm]。这样使得子像素P与子像素P’之间存在足量的气凝胶复合材料,进一步提升吸热和密封效果。Exemplarily, the value range of the minimum distance between the orthographic projection of the outer wall of the
例如,参见图7和图8,第一图案层50可以为显示面板1的像素界定层,用于对子像素P进行划分。在后续的工艺步骤中可以通过激光打孔在显示面板1上形成至少一个(例如,可以是一个)通孔10,通孔10贯穿至少一个(例如,可以是两个)子像素P,被同一个通孔10贯穿的多个子像素P中的每个与被同一通孔10贯穿的其他多个子像素P中的至少一个(例如,可以是一个)相邻。此时,环绕这多个子像素P的像素界定层图案即为一个第一图案51。例如,通孔10贯穿两个相邻的子像素P,此时,环绕这两个子像素P的像素界定层图案即为一个第一图案51。每个第一图案51外壁在驱动背板20上的正投影与其所包含的通孔10的激光切割路径11在驱动背板20上的正投影之间的最小距离为d,0.1mm<d≤0.5mm,即非重合区域512的区域宽度d最小值的取值范围为0.1mm<d≤0.5mm。For example, referring to FIG. 7 and FIG. 8 , the
示例性地,参见图3和图9,设置有通孔10的显示面板1区域为打孔区域521,显示面板1上不设置通孔10的其他区域为非打孔区域522。第一图案层50可以仅作为打孔区域521内的子像素P的像素界定层,在非打孔区域522中,子像素P’的像素界定层仍采用常规材料制作。具体的,第一图案层50与显示面板1的像素界定层同层设置,利用喷墨打印技术通过一次构图工艺形成。For example, referring to FIG. 3 and FIG. 9 , the area of the
示例性地,参见图10和图11,第一图案层50不作为像素界定层,第一图案51为实心柱体,每个第一图案51在驱动背板20上的正投影完全覆盖一个激光切割路径11形成的封闭图形在驱动背板20上的正投影。后续激光打孔形成的每个通孔10在驱动背板20上的正投影包含在一个第一图案51外壁在驱动背板20上的正投影中。与上述实施例类似的,每个第一图案51外壁在驱动背板20上的正投影与其所包含的通孔10的激光切割路径11在驱动背板20上的正投影之间的最小距离为w,0.1mm<w≤0.5mm,即非重合区域512的区域宽度w最小值的取值范围为0.1mm<w≤0.5mm。For example, referring to FIG. 10 and FIG. 11 , the
S402、形成发光层30。S402 , forming the
示例性地,参见图6中的(b),上述形成待打孔的显示面板还包括:在形成有第一图案层50的驱动背板20上形成发光层30,所述发光层30包括多个发光器件L。发光器件L为能够发光的最小单位。具体的,发光层30包括在形成有第一图案层50的驱动背板20上依次形成的空穴注入层(Hole Injection Layer,HIL)、空穴传输层(Hole Transport Layer,HTL)、发光材料层(Emission layer,EL)、电子传输层(Electronic Transport Layer,ETL)和电子注入层(Electronic Injection Layer,EIL)。发光层30还包括两电极层,其中一者为阳极,另一者为阴极。示例性地,阳极可以在形成第一图案层50之前形成,阴极可以在形成电子注入层(Electronic Injection Layer,EIL)之后形成。Exemplarily, referring to (b) in FIG. 6 , the formation of the display panel to be punched further includes: forming a
参见图6中的(b)、图6中的(c)和图6中的(d),当第一图案层50作为显示面板1的像素界定层时,由于已经形成了第一图案层50,在依次形成发光层30所包括的多个膜层的同时,在第一图案51上也会有相应的膜层沉积。在形成发光层30的阴极之前,第一图案51上沉积的膜层可以通过至少一次(例如,可以是多次)刻蚀工艺除去,使得阴极可以同时沉积在电子注入层和第一图案层50上。在阴极形成后,上述显示面板的制作方法还包括:环形打孔保护区域53的制作。具体的,可以通过曝光显影在阴极上刻蚀出多个第一环形镂空区域531,第一环形镂空区域531在驱动背板20上的正投影与非重合区域512重合,第一环形镂空区域531的宽度k为200~500μm,例如,第一环形镂空区域531的宽度可以为300μm。在第一环形镂空区域531形成后,采用与形成第一环形镂空区域531同样的掩膜板,通过曝光显影对每个第一图案51进行刻蚀,形成至少一个(例如,可以是多个)与第一图案层50同层设置的第二环形镂空区域532,每个第二环形镂空区域532环绕一个发光器件L。每个环形打孔保护区域53包括在驱动背板20上的正投影完全重合的一个第一环形镂空区域531和一个第二环形镂空区域532。Referring to (b) in FIG. 6, (c) in FIG. 6 and (d) in FIG. , while the multiple film layers included in the
示例性地,当第一图案层50不作为像素界定层,每个第一图案51的形状为实心柱体时,在形成发光层30的电子注入层之后,在第一图案51上也会有相应的膜层沉积,第一图案51上沉积的膜层可以通过至少一次(例如,可以是多次)刻蚀工艺除去。Exemplarily, when the
S403、形成封装层40。S403 , forming an
示例性地,参见图6中的(e),在形成发光层30后,形成待打孔的显示面板还包括:在发光层30远离驱动背板20的一侧形成封装层40。具体的,封装层40的材料可以为四氟乙烯(英文名称:tetrafluoroethylene,别名:TFE)、环氧树脂等。具体的,由于环形打孔保护区域53的存在,在形成封装层40时,封装层40会填充的环形打孔保护区域53至少部分。Exemplarily, referring to (e) in FIG. 6 , after forming the
S404、形成通孔10。S404 , forming a through
示例性地,参见图6中的(f)和图8、图11,在形成封装层40后,利用激光沿激光切割路径11对待打孔的显示面板进行切割以形成具有至少一个通孔10的显示面板1包括:沿激光切割路径11形成至少一个(例如,可以是一个)贯穿驱动背板20、发光层30和封装层40的通孔10,激光切割路径11在第一图案层50限定的范围内;发光层30具有靠近通孔10的侧壁31,气凝胶复合材料设置于发光层30的侧壁31和通孔10的孔壁之间,且填充在封装层40和驱动背板20之间的间隙中。Exemplarily, referring to (f) in FIG. 6 and FIG. 8 and FIG. 11, after the
具体的,通孔10通过激光灼烧形成,激光沿激光切割路径11进行切割,即激光切割的主体部分为第一图案层50中的第一图案51。由于激光切割的温度较高,切割路径处形成第一图案51的气凝胶复合材料吸热融化,融化后的气凝胶复合材料会在脉冲激光的作用下向两边扩散,在保护气体(惰性气体)或保护液氛围下,完全融化后的气凝胶复合材料能够填充在封装层40和驱动背板20之间的间隙中,在发光层30的侧壁31和通孔10的孔壁之间形成致密保护层,从而避免因封装层40封装不到位在激光打孔后封装层40使水汽侵入器件,导致器件失效的问题。同时,由于气凝胶复合材料含有碳元素,具有更好的吸热效果,在高温受热融化时能够吸收更多热量,从而减小热量对周边发光层30发光器件L的损伤程度。Specifically, the through
示例性地,当显示面板1存在环形打孔保护区域53时,在进行激光打孔时,由于环形打孔保护区域53的存在,第一图案51与发光器件L之间存在空隙,在利用气溶胶复合材料融化吸热的基础上,能够进一步降低激光灼烧释放热量对发光器件L的损伤。Exemplarily, when the
示例性地,当驱动背板20的衬底基板为柔性衬底基板时,在制备工艺中柔性衬底基板承载于刚性基板上,在完成激光打孔后,可将柔性衬底基板与刚性基板分离,形成显示面板1;当衬底基板为刚性衬底基板时,在完成激光打孔后,即可得到显示面板1。Exemplarily, when the base substrate of the driving
示例性地,参见图12~图13,以显示面板1为LCD显示面板为例,对显示面板1的制作方法进行具体说明,显示面板1的制作方法包括以下步骤:Exemplarily, referring to FIGS. 12 to 13 , taking the
S501、在第一基板60上形成第一图案层50。S501 , forming a
示例性地,参见图12和图13中的(a),第一图案层50形成在第一基板60上。具体的,第一图案层50包括至少一个(例如,可以是三个)第一图案51,第一图案层50的材料为气凝胶复合材料,该气凝胶复合材料即为上述实施例中的碳纳米管聚酰胺复合纤维增强型SiO2气凝胶。Exemplarily, referring to FIG. 12 and (a) in FIG. 13 , the
具体的,第一图案51可以为实心的柱体,激光切割路径11在第一图案层50限定的范围内,即激光切割路径11形成的封闭图形在第一基板60上的正投影被一个第一图案51在第一基板60上的正投影完全覆盖,第一图案51外壁在第一基板60上的正投影与其所包含的通孔10的激光切割路径11在第一基板60上的正投影之间的最小距离的取值范围为(0.1mm,0.5mm]。这样使得切割位置与液晶层80之间存在足量的气凝胶复合材料,从而保证切割过程中气凝胶复合材料能够吸收热量,在切割后足量的气凝胶复合材料形成之秘密保护层,实现对液晶层80的密封。Specifically, the
示例性地,第一图案51也可以为管状,每个第一图案51在第一基板60上的正投影与其所包含的激光切割路径11形成的封闭图形在第一基板60上的正投影相重合的区域为重合区域511,每个隔垫物在第一基板60上的正投影与其所包含的激光切割路径11形成的封闭图形在第一基板60上的正投影不相重合的区域为非重合区域512。非重合区域512的区域宽度最小值的取值范围也为(0.1mm,0.5mm],从而保证吸热和密封效果。Exemplarily, the
S502、将第一基板60和第二基板70对盒封装。S502, packaging the
示例性地,参见图13中的(b),将第一基板60和第二基板70对盒封装包括:将第一基板60和第二基板70分别作为下基板和上基板并对盒,在第一基板60和第二基板70的相对区域形成封闭空间,液晶层80设置在封闭空间内。Exemplarily, referring to (b) in FIG. 13 , packaging the
示例性地,形成待打孔的显示面板还包括在第一基板60或第二基板70上形成至少一个(例如,可以是三个)隔垫物90,其中,隔垫物90的材料为上述实施例中的气凝胶复合材料。第一图案层50和隔垫物90可以是属于同一图案层,此时二者同层同材料,当然二者也可以属于不同的图案层。例如,设置有通孔10的显示面板1区域为打孔区域,显示面板1上不设置通孔10的其他区域为非打孔区域。第一图案51可以仅作为打孔区域内的隔垫物90,在非打孔区域中,隔垫物90仍采用常规材料制作。具体的,第一图案51与显示面板1的像素界定层同层设置,可以利用喷墨打印技术通过一次构图工艺形成。Exemplarily, forming the display panel to be punched further includes forming at least one (for example, three) spacers 90 on the
示例性地,参见图13,第一图案51可以为显示面板1的隔垫物90,用于使第一基板60和第二基板70之间维持一定的距离,使得设置在第一基板60和第二基板70之间的液晶层80各处厚度一致。Exemplarily, referring to FIG. 13 , the
S503、激光打孔形成显示面板1。S503 , laser drilling to form the
示例性地,参见图13中的(c),激光打孔形成显示面板1包括:沿激光切割路径11形成至少一个(例如,可以是一个)贯穿第一基板60、第二基板70和液晶层80的通孔,液晶层80被通孔10贯穿的位置处由气凝胶复合材料密封。与OLED显示面板类似的,LCD显示面板的激光切割路径11在第一基板60的正投影包含在隔垫物90在第一基板60上的正投影内,在进行激光打孔时,切割路径处的气凝胶复合材料吸收较多热量融化,从而避免高温对隔垫物周围的膜层造成损伤,同时,由于融化后的气凝胶复合材料会在脉冲激光的作用下向两边扩散,并最终凝固形成致密保护层,能够对切割路径处的液晶层实现密封,凝固后的致密保护层仍可作为隔垫物维持激光打孔处液晶层的厚度,避免因液晶层厚度改变而导致的显示效果变差的问题。Exemplarily, referring to (c) in FIG. 13 , forming a
由上述制备方法中制备得到各层的材料和形状、以及相互之间的位置关系均可以参考上述介绍显示面板1的实施例,且能够产生相同的技术效果,在此不再赘述。The material and shape of each layer prepared by the above-mentioned preparation method, as well as the positional relationship among them, can refer to the above-mentioned embodiment of the
最后应说明的是:以上实施例仅用以说明本发明的技术方案,而非对其限制;尽管参照前述实施例对本发明进行了详细的说明,本领域的普通技术人员应当理解:其依然可以对前述各实施例所记载的技术方案进行修改,或者对其中部分技术特征进行等同替换;而这些修改或者替换,并不使相应技术方案的本质脱离本发明各实施例技术方案的精神和范围。Finally, it should be noted that: the above embodiments are only used to illustrate the technical solutions of the present invention, rather than to limit them; although the present invention has been described in detail with reference to the foregoing embodiments, those of ordinary skill in the art should understand that: it can still be Modifications are made to the technical solutions described in the foregoing embodiments, or equivalent replacements are made to some of the technical features; and these modifications or replacements do not make the essence of the corresponding technical solutions deviate from the spirit and scope of the technical solutions of the various embodiments of the present invention.
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