Disclosure of Invention
The invention provides an electrolytic capacitor, which comprises electrolyte, a core group immersed in the electrolyte, and an aluminum shell and a rubber plug for assembling the electrolyte and the core group.
The sparking voltage of the electrolyte is greater than 480V, the electrolyte comprises a main solvent, an auxiliary solvent and a solute, wherein the main solvent accounts for 50-75% of the total weight of the electrolyte, the auxiliary solvent accounts for 5-15% of the total weight of the electrolyte, and the solute accounts for 4-10% of the total weight of the electrolyte. Preferably, the ratio of the main solvent to the auxiliary solvent is 7:3, a step of;
the main solvent is gamma-butyrolactone;
the auxiliary solvent is ethylene glycol phenyl ether;
the solute is mainly alkyl carboxylic acid ammonium salt with one or more branched chains at alpha position; the alkyl carboxylic acid ammonium salt is selected from one or more of 2, 15-dimethyl-hexadecyl ammonium diacid, 2, 17-dimethyl-5-hydroxy-octadecyl ammonium diacid, 2-methyl ammonium azelate, poly (ammonium terephthalate), 2-butyl ammonium suberate, 5, 6-dimethyl ammonium sebacate, 2, 9-diphenyl ammonium sebacate and 1, 7-ammonium suberate;
The core group comprises an anode, a cathode and electrolytic paper for spacing the anode and the cathode, the aluminum purity of the anode foil is more than 99.99 percent, the aluminum purity of the cathode foil is more than 99.4 percent, and the electrolytic paper is one or more of wood pulp fiber, D fiber, fibrilia and bast fiber.
The aluminum shell is formed by aluminum with the purity of 98.5%;
the rubber plug is high-temperature-resistant peroxide-vulcanized hydrogenated nitrile rubber.
Preferably, the electrolyte further includes a phosphorus-containing compound for stabilizing an oxide film, an aromatic hydrogen-absorbing compound, and the like for a sparking voltage improver.
Preferably, the sparking voltage improver for improving the sparking voltage is one or more of polyethylene glycol, polyvinyl alcohol, borated polyethylene glycol, polyacrylamide, polyoxyethylene glycol, polyoxypropylene triol, nano silicon dioxide, mannitol and sorbitol, and the sparking voltage improver accounts for 2-10% relative to the total weight of the electrolyte.
Preferably, the oxide film stabilizing phosphide is selected from one or two of butyl phosphate, monobutyl phosphate, monoethyl phosphate and ammonium hypophosphite, and the oxide film stabilizer accounts for 0.3-2% of the total weight of the electrolyte.
Preferably, the aromatic hydrogen absorption compound is one or two of o-nitroanisole, m-nitroacetophenone, p-nitrobenzyl alcohol and p-nitrobenzoic acid. The aromatic hydrogen absorption additive accounts for 0.5 to 3 percent relative to the total weight of the electrolyte.
The working voltage of the capacitor is 400-450V.
Preferably, the rubber plug is made of high-temperature-resistant peroxide-vulcanized hydrogenated nitrile rubber.
The beneficial effects of the invention are as follows: the main solvent and the auxiliary solvent are both high boiling point organic solvents, and the ratio of 7:3, the azeotropic point is higher when the proportion is matched, the saturated steam pressure is reduced, the electrolyte prepared by dissolving the ammonium carboxylate salt with the steric effect formed by alpha side branched chain is not easy to generate degradation reactions such as esterification, amidation and the like in a high-temperature working environment, the matching tightness is 0.6-0.9 g/cm 3, the thickness is 40-70 mu m, and the capacitor is made of electrolytic paper and a special butyl rubber plug, the working voltage is 400-450V, and the capacitor can work stably for a long time in an ultra-high temperature environment at 150 ℃.
Detailed Description
In order to make the technical problems, technical schemes and beneficial effects solved by the invention more clear and obvious, the invention is further explained below by combining with the embodiments. It should be understood that the specific embodiments described herein are for purposes of illustration only and are not intended to limit the scope of the invention.
In the electrolyte of the invention, gamma-butyrolactone is adopted as a main solvent, mainly considering that the boiling point is high, and the gamma-butyrolactone is an aprotic solvent, so that the gamma-butyrolactone is not easy to generate esterification degradation reaction with ammonium carboxylate salt in a high-temperature environment, and the stability of high-temperature operation can be maintained. However, the solubility is low, the saturated steam pressure is high, and the use alone is not suitable for the ultra-high temperature environment. Thus, ethylene glycol phenyl ether with the same high boiling point and low saturated steam pressure is adopted as an auxiliary solvent. Through a plurality of experiments, the ratio of the two is found to be 7: about 3, preferably, if the ratio of gamma-butyrolactone is high as in example 2, the solubility is poor and the saturated vapor pressure is high; if the proportion of ethylene glycol phenyl ether is high, the azeotropic point is lowered and the low-temperature property is also deteriorated.
In the electrolyte of the present invention, one or more of 2, 15-dimethyl-hexadecyl ammonium diacid, 2, 17-dimethyl-5-hydroxy-octadecanedioic acid ammonium, 2-methylazelaic acid ammonium, poly (ammonium terephthalate), 2-butylsuberate ammonium, 5, 6-dimethyl sebacate ammonium, 2, 9-diphenyl sebacate ammonium, 1, 7-suberate ammonium may be added, and 2, 17-dimethyl-5-hydroxy-octadecanedioic acid ammonium and 2-methylazelaic acid ammonium are preferably added because of the side branch at the α -position, and deterioration reaction at high temperature can be suppressed, and the high temperature resistance effect is particularly good. The addition of small amounts of ammonium polyterephthalate can also act to increase the sparking voltage.
In the electrolyte of the invention, one or more of polyethylene glycol, polyvinyl alcohol, borated polyethylene glycol, polyacrylamide, polyoxyethylene glycol, polyoxypropylene triol, nano silicon dioxide, mannitol and sorbitol can be added as an electrolyte sparking voltage improver, the addition amount is preferably 2-10%, the addition amount is small, the sparking inhibiting effect is poor, and the risk of sparking failure is caused under the high-temperature condition. The addition amount is large, and the viscosity of the electrolyte increases, which lowers the conductivity of the electrolyte.
To the electrolyte of the present invention, one or two of butyl phosphate, monobutyl phosphate, monoethyl phosphate, and ammonium hypophosphite may be added as a phosphorus compound for the positive electrode oxide film stabilizer. Preferably, the monobutyl phosphate and the dibutyl phosphate are added in a mixed mode, the addition amount is preferably 0.5-1.5%, the addition amount is small, and the stabilizing effect on the oxide film is poor; excessive addition has a negative effect on the decrease of sparking voltage.
In the electrolyte, one or two of o-nitroanisole, m-nitroacetophenone, p-nitrobenzyl alcohol and p-nitrobenzoic acid aromatic compounds can be added as the application of the electrolyte hydrogen absorber, preferably m-nitroacetophenone is added, the hydrogen absorbing effect is good, and the addition amount can reach 2 percent.
The conductivity of the electrolyte is 1.3-1.7 ms/cm, and the sparking voltage is above 480V.
The rubber plug for sealing the capacitor is hydrogenated nitrile rubber vulcanized by dicumyl peroxide with high temperature resistance.
The invention is further illustrated by the following specific examples.
TABLE 1
As can be seen from the table, the electrolyte provided by the invention has higher boiling point, higher conductivity and sparking voltage, and is especially suitable for high-voltage ultrahigh-temperature capacitors.
In order to simulate the change of the electrolyte in the ultra-high temperature environment of the capacitor, the electrolyte is put into a closed stainless steel cylinder and placed in the environment of 150 ℃ for 1000 hours, the conductivity and weight change of the electrolyte are measured, the data are summarized in the following table,
TABLE 2
As can be seen from the data in the above table, the electrolyte of the present invention is placed at 150 ℃ for a long time, and the rate of change of each parameter is far superior to that of the conventional electrolyte. In order to further verify the high temperature and high pressure resistant effect of the electrolyte, the electrolyte is prepared into an aluminum electrolytic capacitor together with a core group, a hydrogenated nitrile rubber plug and an aluminum shell, wherein the core group is formed by winding positive and negative aluminum foils and electrolytic paper. Specifically, a cathode foil of 680VF 0.36 mu F/cm 2 is adopted, a negative foil with the purity of 99.7% is pressurized, an electrolytic paper with the composite thickness of wood pulp fiber and cotton-flax fiber of 60 mu m is wound into a core group, the electrolytic solution is impregnated, an aluminum shell and a rubber plug are assembled, each prepared 20PCS400V15 mu F phi 12.5 multiplied by 25 aluminum electrolytic capacitor is verified to have high temperature performance, and the result of a high Wen Wenbo load test (RC: 105 mA/only) is recorded in the following table,
TABLE 3 Table 3
It can be seen from the combination of tables 1 and 2 that the aluminum electrolytic capacitor provided by the invention works stably in an ultra-high temperature environment at 150 ℃, and has better high temperature resistance even if the parameter change rate is smaller after long-time load test.
It should be noted that the foregoing description is only a preferred embodiment of the present invention, and is not intended to limit the invention, but any modification, equivalent replacement or improvement made under the concept and principles of the present invention should be included in the scope of the present invention.