CN112745681B - 一种可注塑发泡的tpv材料及其制备方法和应用 - Google Patents
一种可注塑发泡的tpv材料及其制备方法和应用 Download PDFInfo
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- 238000005187 foaming Methods 0.000 claims abstract description 55
- 229920005989 resin Polymers 0.000 claims abstract description 43
- 239000011347 resin Substances 0.000 claims abstract description 43
- 229920002943 EPDM rubber Polymers 0.000 claims abstract description 27
- 229920001971 elastomer Polymers 0.000 claims abstract description 27
- 229920001935 styrene-ethylene-butadiene-styrene Polymers 0.000 claims abstract description 27
- 239000000806 elastomer Substances 0.000 claims abstract description 24
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- 239000004594 Masterbatch (MB) Substances 0.000 claims abstract description 16
- 238000002844 melting Methods 0.000 claims abstract description 15
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- UIIMBOGNXHQVGW-UHFFFAOYSA-M Sodium bicarbonate Chemical group [Na+].OC([O-])=O UIIMBOGNXHQVGW-UHFFFAOYSA-M 0.000 claims description 11
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- -1 hydroxy fatty acid Chemical class 0.000 claims description 4
- HQKMJHAJHXVSDF-UHFFFAOYSA-L magnesium stearate Chemical compound [Mg+2].CCCCCCCCCCCCCCCCCC([O-])=O.CCCCCCCCCCCCCCCCCC([O-])=O HQKMJHAJHXVSDF-UHFFFAOYSA-L 0.000 claims description 4
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- UAUDZVJPLUQNMU-KTKRTIGZSA-N erucamide Chemical compound CCCCCCCC\C=C/CCCCCCCCCCCC(N)=O UAUDZVJPLUQNMU-KTKRTIGZSA-N 0.000 claims description 2
- 239000000194 fatty acid Substances 0.000 claims description 2
- 229930195729 fatty acid Natural products 0.000 claims description 2
- 235000019359 magnesium stearate Nutrition 0.000 claims description 2
- 229920000573 polyethylene Polymers 0.000 claims description 2
- 229940037312 stearamide Drugs 0.000 claims description 2
- 125000000391 vinyl group Chemical group [H]C([*])=C([H])[H] 0.000 claims description 2
- 229920002554 vinyl polymer Polymers 0.000 claims description 2
- 239000001993 wax Substances 0.000 claims description 2
- XOOUIPVCVHRTMJ-UHFFFAOYSA-L zinc stearate Chemical compound [Zn+2].CCCCCCCCCCCCCCCCCC([O-])=O.CCCCCCCCCCCCCCCCCC([O-])=O XOOUIPVCVHRTMJ-UHFFFAOYSA-L 0.000 claims description 2
- 230000008018 melting Effects 0.000 abstract description 13
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- 235000017557 sodium bicarbonate Nutrition 0.000 description 4
- 229910000030 sodium bicarbonate Inorganic materials 0.000 description 4
- 238000010561 standard procedure Methods 0.000 description 4
- KRKNYBCHXYNGOX-UHFFFAOYSA-N citric acid Chemical compound OC(=O)CC(O)(C(O)=O)CC(O)=O KRKNYBCHXYNGOX-UHFFFAOYSA-N 0.000 description 3
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- JYEUMXHLPRZUAT-UHFFFAOYSA-N 1,2,3-triazine Chemical compound C1=CN=NN=C1 JYEUMXHLPRZUAT-UHFFFAOYSA-N 0.000 description 2
- XLOMVQKBTHCTTD-UHFFFAOYSA-N Zinc monoxide Chemical compound [Zn]=O XLOMVQKBTHCTTD-UHFFFAOYSA-N 0.000 description 2
- 150000001412 amines Chemical class 0.000 description 2
- 238000004519 manufacturing process Methods 0.000 description 2
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- LYRFLYHAGKPMFH-UHFFFAOYSA-N octadecanamide Chemical compound CCCCCCCCCCCCCCCCCC(N)=O LYRFLYHAGKPMFH-UHFFFAOYSA-N 0.000 description 2
- 125000005575 polycyclic aromatic hydrocarbon group Chemical group 0.000 description 2
- 238000011160 research Methods 0.000 description 2
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- JMUOXOJMXILBTE-UHFFFAOYSA-N (2,2,6,6-tetramethylpiperidin-4-yl) octadecanoate Chemical compound CCCCCCCCCCCCCCCCCC(=O)OC1CC(C)(C)NC(C)(C)C1 JMUOXOJMXILBTE-UHFFFAOYSA-N 0.000 description 1
- KDGNCLDCOVTOCS-UHFFFAOYSA-N (2-methylpropan-2-yl)oxy propan-2-yl carbonate Chemical compound CC(C)OC(=O)OOC(C)(C)C KDGNCLDCOVTOCS-UHFFFAOYSA-N 0.000 description 1
- KOMNUTZXSVSERR-UHFFFAOYSA-N 1,3,5-tris(prop-2-enyl)-1,3,5-triazinane-2,4,6-trione Chemical compound C=CCN1C(=O)N(CC=C)C(=O)N(CC=C)C1=O KOMNUTZXSVSERR-UHFFFAOYSA-N 0.000 description 1
- XYXJKPCGSGVSBO-UHFFFAOYSA-N 1,3,5-tris[(4-tert-butyl-3-hydroxy-2,6-dimethylphenyl)methyl]-1,3,5-triazinane-2,4,6-trione Chemical compound CC1=CC(C(C)(C)C)=C(O)C(C)=C1CN1C(=O)N(CC=2C(=C(O)C(=CC=2C)C(C)(C)C)C)C(=O)N(CC=2C(=C(O)C(=CC=2C)C(C)(C)C)C)C1=O XYXJKPCGSGVSBO-UHFFFAOYSA-N 0.000 description 1
- DMWVYCCGCQPJEA-UHFFFAOYSA-N 2,5-bis(tert-butylperoxy)-2,5-dimethylhexane Chemical compound CC(C)(C)OOC(C)(C)CCC(C)(C)OOC(C)(C)C DMWVYCCGCQPJEA-UHFFFAOYSA-N 0.000 description 1
- XMNIXWIUMCBBBL-UHFFFAOYSA-N 2-(2-phenylpropan-2-ylperoxy)propan-2-ylbenzene Chemical compound C=1C=CC=CC=1C(C)(C)OOC(C)(C)C1=CC=CC=C1 XMNIXWIUMCBBBL-UHFFFAOYSA-N 0.000 description 1
- OXGOEZHUKDEEKS-UHFFFAOYSA-N 3-tert-butylperoxy-1,1,5-trimethylcyclohexane Chemical compound CC1CC(OOC(C)(C)C)CC(C)(C)C1 OXGOEZHUKDEEKS-UHFFFAOYSA-N 0.000 description 1
- NLZUEZXRPGMBCV-UHFFFAOYSA-N Butylhydroxytoluene Chemical compound CC1=CC(C(C)(C)C)=C(O)C(C(C)(C)C)=C1 NLZUEZXRPGMBCV-UHFFFAOYSA-N 0.000 description 1
- KRKNYBCHXYNGOX-UHFFFAOYSA-K Citrate Chemical compound [O-]C(=O)CC(O)(CC([O-])=O)C([O-])=O KRKNYBCHXYNGOX-UHFFFAOYSA-K 0.000 description 1
- JKIJEFPNVSHHEI-UHFFFAOYSA-N Phenol, 2,4-bis(1,1-dimethylethyl)-, phosphite (3:1) Chemical compound CC(C)(C)C1=CC(C(C)(C)C)=CC=C1OP(OC=1C(=CC(=CC=1)C(C)(C)C)C(C)(C)C)OC1=CC=C(C(C)(C)C)C=C1C(C)(C)C JKIJEFPNVSHHEI-UHFFFAOYSA-N 0.000 description 1
- 239000004721 Polyphenylene oxide Substances 0.000 description 1
- DBMJMQXJHONAFJ-UHFFFAOYSA-M Sodium laurylsulphate Chemical compound [Na+].CCCCCCCCCCCCOS([O-])(=O)=O DBMJMQXJHONAFJ-UHFFFAOYSA-M 0.000 description 1
- DAKWPKUUDNSNPN-UHFFFAOYSA-N Trimethylolpropane triacrylate Chemical compound C=CC(=O)OCC(CC)(COC(=O)C=C)COC(=O)C=C DAKWPKUUDNSNPN-UHFFFAOYSA-N 0.000 description 1
- OKKRPWIIYQTPQF-UHFFFAOYSA-N Trimethylolpropane trimethacrylate Chemical compound CC(=C)C(=O)OCC(CC)(COC(=O)C(C)=C)COC(=O)C(C)=C OKKRPWIIYQTPQF-UHFFFAOYSA-N 0.000 description 1
- XSQUKJJJFZCRTK-UHFFFAOYSA-N Urea Chemical compound NC(N)=O XSQUKJJJFZCRTK-UHFFFAOYSA-N 0.000 description 1
- FMRLDPWIRHBCCC-UHFFFAOYSA-L Zinc carbonate Chemical compound [Zn+2].[O-]C([O-])=O FMRLDPWIRHBCCC-UHFFFAOYSA-L 0.000 description 1
- BGYHLZZASRKEJE-UHFFFAOYSA-N [3-[3-(3,5-ditert-butyl-4-hydroxyphenyl)propanoyloxy]-2,2-bis[3-(3,5-ditert-butyl-4-hydroxyphenyl)propanoyloxymethyl]propyl] 3-(3,5-ditert-butyl-4-hydroxyphenyl)propanoate Chemical compound CC(C)(C)C1=C(O)C(C(C)(C)C)=CC(CCC(=O)OCC(COC(=O)CCC=2C=C(C(O)=C(C=2)C(C)(C)C)C(C)(C)C)(COC(=O)CCC=2C=C(C(O)=C(C=2)C(C)(C)C)C(C)(C)C)COC(=O)CCC=2C=C(C(O)=C(C=2)C(C)(C)C)C(C)(C)C)=C1 BGYHLZZASRKEJE-UHFFFAOYSA-N 0.000 description 1
- 239000000853 adhesive Substances 0.000 description 1
- 230000001070 adhesive effect Effects 0.000 description 1
- 230000009286 beneficial effect Effects 0.000 description 1
- DHTZCPJVIMRMBB-UHFFFAOYSA-N benzylbenzene;pyrrole-2,5-dione Chemical compound O=C1NC(=O)C=C1.C=1C=CC=CC=1CC1=CC=CC=C1 DHTZCPJVIMRMBB-UHFFFAOYSA-N 0.000 description 1
- YHEPZZFDBQOSSN-UHFFFAOYSA-N bis(1,2,2,6,6-pentamethylpiperidin-4-yl) decanedioate;1-o-methyl 10-o-(1,2,2,6,6-pentamethylpiperidin-4-yl) decanedioate Chemical compound COC(=O)CCCCCCCCC(=O)OC1CC(C)(C)N(C)C(C)(C)C1.C1C(C)(C)N(C)C(C)(C)CC1OC(=O)CCCCCCCCC(=O)OC1CC(C)(C)N(C)C(C)(C)C1 YHEPZZFDBQOSSN-UHFFFAOYSA-N 0.000 description 1
- 235000010354 butylated hydroxytoluene Nutrition 0.000 description 1
- 239000004202 carbamide Substances 0.000 description 1
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- 239000003153 chemical reaction reagent Substances 0.000 description 1
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- 150000002148 esters Chemical class 0.000 description 1
- 238000010438 heat treatment Methods 0.000 description 1
- 239000012948 isocyanate Substances 0.000 description 1
- 150000002513 isocyanates Chemical class 0.000 description 1
- 230000001050 lubricating effect Effects 0.000 description 1
- QIQXTHQIDYTFRH-UHFFFAOYSA-N octadecanoic acid Chemical compound CCCCCCCCCCCCCCCCCC(O)=O QIQXTHQIDYTFRH-UHFFFAOYSA-N 0.000 description 1
- SSDSCDGVMJFTEQ-UHFFFAOYSA-N octadecyl 3-(3,5-ditert-butyl-4-hydroxyphenyl)propanoate Chemical compound CCCCCCCCCCCCCCCCCCOC(=O)CCC1=CC(C(C)(C)C)=C(O)C(C(C)(C)C)=C1 SSDSCDGVMJFTEQ-UHFFFAOYSA-N 0.000 description 1
- 239000002245 particle Substances 0.000 description 1
- 150000002978 peroxides Chemical class 0.000 description 1
- 229920000570 polyether Polymers 0.000 description 1
- 238000012545 processing Methods 0.000 description 1
- 235000019333 sodium laurylsulphate Nutrition 0.000 description 1
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- 238000010998 test method Methods 0.000 description 1
- 229920005992 thermoplastic resin Polymers 0.000 description 1
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- 229910000010 zinc carbonate Inorganic materials 0.000 description 1
- 239000011787 zinc oxide Substances 0.000 description 1
- 235000014692 zinc oxide Nutrition 0.000 description 1
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- C08J9/04—Working-up of macromolecular substances to porous or cellular articles or materials; After-treatment thereof using blowing gases generated by a previously added blowing agent
- C08J9/06—Working-up of macromolecular substances to porous or cellular articles or materials; After-treatment thereof using blowing gases generated by a previously added blowing agent by a chemical blowing agent
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- C08J9/0061—Working-up of macromolecular substances to porous or cellular articles or materials; After-treatment thereof characterized by the use of several polymeric components
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Abstract
本发明公开了一种可注塑发泡的TPV材料及其制备方法和应用。TPV材料包括如下组分:低熔指PP树脂,高熔指PP树脂,EPDM橡胶,SEBS弹性体,石蜡油,硫化剂,硫化促进剂,抗氧剂,光稳定剂,润滑剂,发泡母粒,所述低熔指PP树脂的熔融指数为230℃,2.16kg条件下≤4g/10min,所述高熔指PP树脂的熔融指数为230℃,2.16kg条件下≥50g/10min,所述SEBS弹性体为线性SEBS,且平均分子量为5~10万,所述发泡母粒由无机发泡剂、POE和微晶蜡组成。本发明通过低熔指PP树脂、高熔指PP树脂、SEBS弹性体、发泡母粒,与EPDM橡胶、润滑剂等组分的互相配合,协同增效,制得了可注塑发泡的TPV材料。TPV材料经过发泡后泡孔均匀,发泡倍率≥1.2,且发泡后材料具有较低的硬度。
Description
技术领域
本发明涉及热塑性硫化橡胶技术领域,更具体的,涉及一种可注塑发泡的TPV材料及其制备方法和应用。
背景技术
随着中国汽车业发展的成熟,人们的生活水平的提高,人们对汽车内饰材料安全与环保要求也日益提升,软质仪表板具有新颖美观的外形,舒适的手感,受到人们的喜爱。鉴于这些要求,对仪表板制造的材料及工艺就提出了更高的要求。
现有技术中,汽车仪表板的成型方式主要包括搪塑工艺成型、阴模吸塑成型两种。搪塑工艺的操作方式主要是将PVC材料熔融成膜,胶膜热处理得到仪表板蒙皮塑件;然后将聚醚和异氰酸酯注入搪塑表皮与骨架中间、固化交联,形成具有良好回弹的发泡层。搪塑工艺成型由于模具的寿命较短、成型周期长、生产效率低,导致成本相对较高。阴模吸塑成型是通过TPO或PVC软质片材,与发泡PP材料热贴合成带发泡层的软质复合片材,再制备成带发泡层的软质仪表板表层。成型周期相对搪塑具有较短,但成型工艺仍较为复杂,材料成本也相对较高,并且在装配过程需要粘合剂贴合,会带来气味和VOC的等问题。
热塑性硫化橡胶(TPV)是指由塑料作为连续相,橡胶作为分散相,采用动态硫化工艺制备的高分子弹性体材料,具有优异的弹性和强度,和良好的加工性能和使用寿命。然而现有技术中,对于TPV材料的发泡研究相对较少。
TPV自身具有特殊的微观相态结构,塑料、橡胶两相的相对含量、橡胶相的粒径大小、树脂相的熔体强度等因素都对TPV的发泡性能有重要的影响,与普通热塑性树脂的发泡研究相比,TPV发泡工艺的影响因素更为复杂。
中国专利申请CN105001529A公开了一种发泡导电热塑性动态硫化橡胶复合材料,包含EPDM/PP交联的TPV、发泡母粒等组分。但该复合材料仅将TPV与发泡母粒及其他组分共混、挤出,由于TPV中EPDM已完全交交联不可发泡,可发泡的仅为PP树脂且PP树脂相区较少,泡孔不均匀、发泡效果较差,产品发泡后弹性差、手感不佳,且该专利并未关注复合材料的发泡效率、发泡后硬度等这些与应用息息相关的性能。
因此,需要开发出一种TPV材料,该TPV材料可注塑发泡,且发泡倍率高、发泡后硬度低、弹性好。
发明内容
本发明为克服上述现有技术所述的发泡性能差的缺陷,提供一种TPV材料,该TPV材料可注塑发泡,且发泡倍率高、发泡后硬度低、弹性体好。
本发明的另一目的在于提供上述TPV材料的制备方法。
本发明的另一目的在于提供上述TPV材料的应用。
为解决上述技术问题,本发明采用的技术方案是:
一种可注塑发泡的TPV材料,包括如下重量份的组分:
低熔指PP树脂5~15份,
高熔指PP树脂10~20份,
EPDM橡胶20~30份,
SEBS弹性体10~20份,
石蜡油30~40份,
硫化剂0.3~1.2份,
硫化促进剂0.5~1份,
抗氧剂0.3~0.6份,
光稳定剂0.3~0.8份,
润滑剂0.2~0.5份,
发泡母粒1~3份,
所述低熔指PP树脂的熔融指数为230℃,2.16kg条件下≤4g/10min,
所述高熔指PP树脂的熔融指数为230℃,2.16kg条件下≥50g/10min,
所述SEBS弹性体为线性SEBS,且平均分子量为3~10万,
所述发泡母粒由无机发泡剂、POE和微晶蜡组成。
PP树脂的熔融指数按照ISO 1133-1-2011标准方法检测。
发明人研究发现,SEBS弹性体为线性结构,且为较低的平均分子量(5~10万),结合PP树脂后,形成共连续相,可以有效改善TPV材料的熔体强度和弹性。由于SEBS在加热时没有明显的剪切流动时对温度不敏感,可以作为互穿网络结构的模板,即PP树脂与SEBS弹性体形成缠结链段的相互贯穿,从而可提高TPV材料的熔体强度,降低了TPV材料的硬度。
TPV材料的熔体强度较高,在发泡过程中可锁住更多的气泡,经过发泡后发泡倍率高,孔隙更均匀细腻,且发泡后的材料硬度低、弹性更好。
与此同时,高熔指PP树脂和低熔指PP树脂的结合,高分子量低熔指PP树与EPDM粘度相近,有于利于PP树脂与EPDM橡胶的混合分散,而低分子量高熔指PP树脂可起到润滑作用,改善混合加工性能,并有效提高TPV流动性和综合力学性。而如果仅采用中熔指PP树脂,由于中熔指PP树脂与大分子量EPDM粘度差异较大,不利于PP与EPDM的混合分散,其制出的TPV产品流动性较差,综合力学性能也不佳。
优选地,所述SEBS弹性体中的苯乙烯含量为15~35wt.%。
SEBS弹性体中苯乙烯的含量影响到SEBS弹性体与PP体系的相容性,不宜过多或过少。
优选地,所述低熔指PP树脂的熔融指数为230℃,2.16kg条件下≤2g/10min。
优选地,所述高熔指PP树脂的熔融指数为230℃,2.16kg条件下为50~80g/10min。
发泡母粒由发泡剂、POE和微晶蜡组成,POE的熔点较低,在制备发泡剂母粒过程中不易降解,影响TPV材料的发泡性能。
优选地,所述发泡母粒中无机发泡剂、POE和微晶蜡的重量比为50∶(45~50)∶(1~5)。
发泡剂的制备方法包括如下步骤:将发泡剂、POE和微晶蜡混合后经挤出机挤出造粒。
优选地,所述无机发泡剂为改性碳酸氢钠。
改性碳酸氢钠为碳酸氢钠和改性剂的混合物。
可选的,所述改性剂可以为柠檬酸盐、硬脂酸盐、柠檬酸、尿素、十二烷基硫酸钠、碳酸锌、氧化锌中的一种或几种。
碳酸氢钠改性物的发泡效果适中,不会由于产生气体量太大材料出现破孔或发泡倍率过低;且碳酸氢钠改性物的气味更低,加至TPV材料中,可以降低材料的气味。
优选地,所述EPDM橡胶的门尼粘度为50~120。
更优选地,所述EPDM橡胶的门尼粘度为55~90。
门尼粘度较高的EPDM橡胶对于石蜡油的锁油能力更强,在高温下不易析油,且弹性更好。
EPDM橡胶的门尼粘度按照ISO 289-1-2014标准方法检测。
优选地,所述EPDM橡胶的ENB含量为3.5~6.5%。
更优选地,所述EPDM橡胶的ENB含量为4~5.5%。
EPDM橡胶的ENB含量影响硫化速度和硫化橡胶的性能,而在动态硫过程EPDM硫化速度与双螺杆混合分散速度相匹配,才能制得TPV材料具较好的弹性和综合力学性能。
优选地,所述石蜡油为不含多环芳烃的高闪点石蜡油,开口闪点≥260℃。
石蜡油不含多环芳烃,更加环保。开口闪点较高,制备出有TPV产品具有更好的耐热性能和较低的雾度。
更优选地,所述石蜡油的开口闪点为265~300℃。
所述硫化剂可以是TPV材料中常用的过氧化物类硫化剂。
可选的,所述硫化剂为过氧化二异丙苯、过氧化异丙基碳酸叔丁酯、1,1-双(叔丁基过氧)-3,3,5-三甲基环己烷、2,5-二甲基-2,5-二(叔丁基过氧基)己烷或双叔丁基过氧化异丙苯中的一种或几种。
所述硫化促进剂可以是TPV材料中常用的硫化促进剂。
可选的,所述硫化促进剂为三羟甲基丙烷三丙烯酸酯、三羟甲基丙烷三甲基丙烯酸酯、三烯丙基异三聚氰酸酯、二苯甲烷马来酰亚胺或齐聚酯中的一种或几种。
所述为润滑剂为乙烯基双硬脂酰胺、羟基脂肪酸类润滑剂、芥酸酰胺、硬脂酸锌、硬脂酸镁或聚乙烯蜡中的一种或几种。
可选的,所述抗氧剂可以是2,6-二叔丁基-4-甲基苯酚、抗氧剂1010、抗氧剂1076、抗氧剂1790、抗氧剂168或抗氧剂626中的一种或几种。
可选的,所述光稳定剂可以是受阻胺类光稳定剂与三嗪类光稳定剂以重量比2:1复配的混合物。所述受阻胺类光稳定剂可以为光稳定剂622、光稳定剂770、光稳定剂944、光稳定剂783、光稳定剂791、光稳定剂3853、光稳定剂292或光稳定剂123中的一种或几种;所述三嗪类光稳定剂为UV-234、UV-236或UV-2373中的一种或几种。
本发明还保护上述TPV材料的制备方法,包括如下步骤:
S1.将低熔指PP树脂、高熔指PP树脂、EPDM橡胶、硫化促进剂、抗氧剂、光稳定剂混合后加至双螺杆挤出机的主喂料口,在双螺杆挤出机的第3节螺筒加入石蜡油,在双螺杆挤出机的第6节螺筒加入硫化剂,熔融混合、挤出造粒,得到第一TPV粒料;
S2.将第一TPV粒料、SEBS弹性体、润滑剂混合后加至双螺杆挤出机,经熔融挤出造粒,得到第二TPV粒料;
S3.将发泡剂母粒与第二TPV粒料混合均匀,得到所述TPV材料。
优选地,所述双螺杆挤出机的螺杆长径比≥56:1。
更优选地,所述双螺杆挤出机的螺杆长径比为60:1。
优选地,S1中双螺杆挤出机的螺杆转速为500~650r/min,熔融温度为160-200℃。
优选地,S2中双螺杆挤出机的螺杆转速为400~500r/min,熔融温度为160~200℃。
优选地,S2中在双螺杆挤出机的第6节螺筒注入水,水的注入重量为TPV半成品重量的5~20%,在双螺杆挤出机的第11节螺筒和第13节螺筒抽真空,真空度≤0.09MPa。
本发明还保护上述TPV材料在制备汽车仪表板中的应用。
与现有技术相比,本发明的有益效果是:
本发明通过低熔指PP树脂、高熔指PP树脂、SEBS弹性体、发泡母粒,与EPDM橡胶、润滑剂等组分的互相配合,协同增效,制得了可注塑发泡的TPV材料。TPV材料经过发泡后泡孔均匀,发泡倍率≥1.2,且发泡后材料具有较低的硬度。
具体实施方式
下面结合具体实施方式对本发明作进一步的说明。
实施例及对比例中的原料均可通过市售得到:
除非特别说明,本发明采用的试剂、方法和设备为本技术领域常规试剂、方法和设备。
实施例1~14
实施例1~14的TPV材料中各组分的含量如表1所示。
其制备方法为:
S1.将低熔指PP树脂、高熔指PP树脂、EPDM橡胶、硫化促进剂、抗氧剂、光稳定剂混合后加至双螺杆挤出机的主喂料口,在双螺杆挤出机的第3节螺筒加入石蜡油,在双螺杆挤出机的第6节螺筒加入硫化剂,熔融混合、挤出造粒,得到第一TPV粒料;双螺杆挤出机的螺杆长径比为60:1,螺杆转速为500~650r/min,熔融温度为160-200℃;
S2.将第一TPV粒料、SEBS弹性体、润滑剂混合后加至双螺杆挤出机,在双螺杆挤出机的第6节螺筒注入水,水的注入重量为TPV半成品重量的5~20%,在双螺杆挤出机的第11节螺筒和第13节螺筒抽真空,真空度≤0.09MPa,经熔融挤出造粒,得到第二TPV粒料;双螺杆挤出机的螺杆长径比为60:1,螺杆转速为400~500r/min,熔融温度为160-200℃;
S3.将发泡剂、POE和微晶蜡混合后经单螺杆挤出机挤出造粒,得到发泡母粒;发泡剂母粒与第二TPV粒料混合均匀,得到所述TPV材料。
表1实施例1~14的TPV材料的组分含量(重量份)
对比例1~7
对比例1~7的TPV材料中各组分的含量如表2所示。
其制备方法为:
S1.根据表2将低熔指PP树脂、高熔指PP树脂、EPDM橡胶、硫化促进剂、抗氧剂、光稳定剂混合后加至双螺杆挤出机的主喂料口,在双螺杆挤出机的第3节螺筒加入石蜡油,在双螺杆挤出机的第6节螺筒加入硫化剂,熔融混合、挤出造粒,得到第一TPV粒料;双螺杆挤出机的螺杆长径比为60:1,螺杆转速为500~650r/min,熔融温度为160-200℃;
S2.将第一TPV粒料、SEBS弹性体、润滑剂混合后加至双螺杆挤出机,在双螺杆挤出机的第6节螺筒注入水,水的注入重量为TPV半成品重量的5~20%,在双螺杆挤出机的第11节螺筒和第13节螺筒抽真空,真空度≤0.09MPa,经熔融挤出造粒,得到第二TPV粒料;双螺杆挤出机的螺杆长径比为60:1,螺杆转速为400~500r/min,熔融温度为160-200℃;
S3.将发泡剂、POE和微晶蜡混合后经单螺杆挤出机挤出造粒,得到发泡母粒;发泡剂母粒与第二TPV粒料混合均匀,得到所述TPV材料。
表2对比例1~7的TPV材料的组分含量(重量份)
性能测试
对上述实施例及对比例制备的TPV材料进行性能测试。
测试方法具体如下:
熔融指数:按照ISO 1133-1-2011标准方法检测,2.16kg条件。
发泡前后硬度(Shore A):按照ISO 7619-2004标准方法检测,
发泡倍率:未发泡试样的平均密度与发泡后制品的密度的比值
发泡效果:采用二次元观察发泡片材料剖面泡孔结构。
实施例1~14的测试结果见表3;对比例1~7的测试结果见表4。
表3实施例1~14的测试结果
根据表3的测试结果,本发明各实施例的TPV材料均具有良好的发泡效果,发泡后硬度较低,泡孔均匀,发泡倍率≥1.2。
由实施例1~7,低熔指PP树脂的熔融指数优选为230℃,2.16kg条件下≤2g/10min;高熔指PP树脂的熔融指数优选为230℃,2.16kg条件下为50~80g/10min;EPDM橡胶的门尼粘度优选为55~90。在此范围下,TPV材料发泡后泡孔细密均匀,发泡效果更优。
表4对比例1~7的测试结果
由对比例1,中熔指PP树脂的TPV材料熔体强度不够,发泡后出现破孔。对比例2中,发泡剂含量过多,虽然TPV材料的发泡倍率较大,但有破孔,发泡效果差。对比例3使用的SEBS弹性体为平均分子量8~12万的线性结构SEBS弹性体,对比例4使用的SEBS弹性体为星型结构,使得TPV材料熔融指数过低,发泡倍率较小。对比例5中TPV材料不含SEBS弹性体,对比例6中不含EPDM弹性体,TPV材料在发泡后均出现破孔。对比例7中使用的发泡剂为有机发泡剂,发泡过程中气体产生量过大,使得出现破孔现象。
显然,本发明的上述实施例仅仅是为清楚地说明本发明所作的举例,而并非是对本发明的实施方式的限定。对于所属领域的普通技术人员来说,在上述说明的基础上还可以做出其它不同形式的变化或变动。这里无需也无法对所有的实施方式予以穷举。凡在本发明的精神和原则之内所作的任何修改、等同替换和改进等,均应包含在本发明权利要求的保护范围之内。
Claims (7)
1.一种可注塑发泡的TPV材料,其特征在于,包括如下重量份的组分:
低熔指PP树脂 5~15份,高熔指PP树脂 10~20份,EPDM橡胶20~30份,SEBS弹性体10~20份,石蜡油30~40份,硫化剂 0.3~1.2份,硫化促进剂 0.5~1份,抗氧剂 0.3~0.6份,光稳定剂 0.3~0.8份,润滑剂 0.2~0.5份,发泡母粒 1~3份,
所述低熔指PP树脂的熔融指数为230℃,2.16kg条件下为1~4g/10min,
所述高熔指PP树脂的熔融指数为230℃,2.16kg条件下为50~100g/10min,
所述SEBS弹性体为线性SEBS,且平均分子量为3~7万,
所述发泡母粒由无机发泡剂、POE和微晶蜡组成;
所述发泡母粒中无机发泡剂、POE和微晶蜡的重量比为50∶(45~50)∶(1~5);所述无机发泡剂为改性碳酸氢钠;
所述EPDM橡胶的门尼粘度为50~120。
2.根据权利要求1所述TPV材料,其特征在于,所述SEBS弹性体中的苯乙烯含量为15~35wt.%。
3.根据权利要求1所述TPV材料,其特征在于,所述EPDM橡胶的门尼粘度为55~90。
4.根据权利要求1所述TPV材料,其特征在于,所述润滑剂为乙烯基双硬脂酰胺、羟基脂肪酸类润滑剂、芥酸酰胺、硬脂酸锌、硬脂酸镁或聚乙烯蜡中的一种或几种。
5.根据权利要求1所述TPV材料,其特征在于,所述石蜡油为不含多环芳烃的高闪点石蜡油,开口闪点≥260℃。
6.权利要求1~5任一项所述TPV材料的制备方法,其特征在于,包括如下步骤:
S1. 将低熔指PP树脂、高熔指PP树脂、EPDM橡胶、硫化促进剂、抗氧剂、光稳定剂混合后加至双螺杆挤出机的主喂料口,在双螺杆挤出机的第3螺筒加入石蜡油,在双螺杆挤出机的第6螺筒加入硫化剂,熔融混合、挤出造粒,得到第一TPV粒料;
S2. 将第一TPV粒料、SEBS弹性体、润滑剂混合后加至双螺杆挤出机,经熔融挤出造粒,得到第二TPV粒料;
S3. 将发泡剂母粒与第二TPV粒料混合均匀,得到所述TPV材料。
7.权利要求1~5任一项所述TPV材料在制备汽车仪表板中的应用。
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