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CN1126945C - Virtual synthesis wave long-chain absolute distance interferometry and its equipment for implementing one - Google Patents

Virtual synthesis wave long-chain absolute distance interferometry and its equipment for implementing one Download PDF

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CN1126945C
CN1126945C CN 00123596 CN00123596A CN1126945C CN 1126945 C CN1126945 C CN 1126945C CN 00123596 CN00123596 CN 00123596 CN 00123596 A CN00123596 A CN 00123596A CN 1126945 C CN1126945 C CN 1126945C
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殷纯永
晁志霞
林德教
徐毅
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Tsinghua University
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Abstract

本发明属于绝对距离测量技术领域,涉及虚拟合成波长链绝对距离干涉测量方法及实现装置。用在一条直线上的两个双光束干涉仪,由压电陶瓷调制,采用可调谐激光器,实现了在波长调谐的同时测量波长值和单波长的干涉信号相位,计算得到虚拟合成波干涉条纹的小数级次。通过调谐激光器得到了一系列由大到小的虚拟合成波长链,完成了对绝对距离的粗测和精测。本发明具有小数条纹测量精度高以及可一次完成从粗测到精测过程的特点,适于进行内、外尺寸测量,可用于制作微小尺寸测头。

The invention belongs to the technical field of absolute distance measurement, and relates to a virtual synthetic wavelength chain absolute distance interferometric method and a realization device. Two double-beam interferometers used in a straight line are modulated by piezoelectric ceramics and tunable lasers are used to measure the wavelength value and the phase of the single-wavelength interference signal while the wavelength is tuned, and calculate the virtual synthetic wave interference fringes. decimal order. A series of virtual synthetic wavelength chains from large to small are obtained by tuning the laser, and the rough and fine measurement of the absolute distance is completed. The invention has the characteristics of high measurement accuracy of fractional fringes and can complete the process from rough measurement to precise measurement at one time, is suitable for internal and external dimension measurement, and can be used for making micro-sized measuring heads.

Description

虚拟合成波长链绝对距离干涉测量方法及实现装置Absolute distance interferometry method and implementation device of virtual synthetic wavelength chain

技术领域technical field

本发明属于绝对距离测量技术领域,特别涉及合成波长绝对距离干涉测量方法的改进。The invention belongs to the technical field of absolute distance measurement, and in particular relates to the improvement of a synthetic wavelength absolute distance interferometric method.

背景技术Background technique

无导轨绝对距离测量方法在精密测量中有很广阔的应用前景,它相对于有导轨的相对测量方法而言有明显的优点,不但省去了导轨,也避免了在累加计数过程中出现的误差甚至错误。其中常用的一种绝对距离干涉测量方法是合成波长法,它利用两个光波的拍波(即合成波)在干涉系统中形成干涉信号,对于一个给定的待测距离,当拍波波长(即合成波长)足够长时,可以唯一确定合成波干涉信号的整数级次,因此只需测出干涉信号的小数级次,就可以精确测量出待测距离。在合成波绝对距离干涉测量系统中,需要直接对合成波干涉信号的小数级次进行测量,为此采用的光源要能够同时发射两个或多个稳定的波长,一般是通过一个或多个激光器实现,如CO2激光器、3.39μm波段双波长氦氖激光器,0.6328μm纵向塞曼氦氖激光器和0.6328μm双纵模氦氖激光器。由此可以看出,合成波长绝对距离干涉测量方法具有以下两个局限性:The absolute distance measurement method without guide rail has a broad application prospect in precision measurement. Compared with the relative measurement method with guide rail, it has obvious advantages. Even wrong. One of the most commonly used absolute distance interferometry methods is the synthetic wavelength method, which uses the beat waves (ie synthetic waves) of two light waves to form interference signals in the interference system. For a given distance to be measured, when the beat wave wavelength ( That is, when the synthesized wavelength) is long enough, the integer order of the synthesized wave interference signal can be uniquely determined, so the distance to be measured can be accurately measured only by measuring the fractional order of the interference signal. In the synthetic wave absolute distance interferometry system, it is necessary to directly measure the fractional order of the synthetic wave interference signal. The light source used for this purpose must be able to emit two or more stable wavelengths at the same time, usually through one or more lasers Realized, such as CO 2 laser, 3.39μm band dual-wavelength HeNe laser, 0.6328μm longitudinal Zeeman HeNe laser and 0.6328μm dual longitudinal mode HeNe laser. It can be seen that the synthetic wavelength absolute distance interferometry method has the following two limitations:

1.由于采用多波长激光器或多个单波长激光器作为光源,波长间隔是固定值,因此只能得到固定的某些合成波长,如果为了得到合适的合成波长而增加激光器个数,将会使系统变得相当复杂。1. Due to the use of multi-wavelength lasers or multiple single-wavelength lasers as light sources, the wavelength interval is a fixed value, so only some fixed synthetic wavelengths can be obtained. If the number of lasers is increased in order to obtain a suitable synthetic wavelength, it will make the system become quite complicated.

2.合成波长固定的另一缺点是,如果不能得到足够长的合成波长,就需要增加对待测距离的粗测手段以唯一确定合成波干涉信号的整数级次。2. Another disadvantage of the fixed synthetic wavelength is that if the synthetic wavelength cannot be obtained long enough, it is necessary to increase the rough measurement means of the distance to be measured to uniquely determine the integer order of the synthetic wave interference signal.

发明内容Contents of the invention

本发明的目的是为克服传统的合成波绝对距离干涉测量技术的不足,设计出一种利用虚拟合成波长链进行绝对距离干涉测量的方法及测量系统。该方法不直接测量合成波干涉条纹的小数级次,具有小数条纹测量精度高以及可一次完成从粗测到精测过程的特点,适于进行内、外尺寸测量,可用于制作微小尺寸测头。The purpose of the present invention is to overcome the shortcomings of the traditional synthetic wave absolute distance interferometry technology, and design a method and measurement system for absolute distance interferometry using virtual synthetic wavelength chains. This method does not directly measure the fractional order of the synthetic wave interference fringe, and has the characteristics of high precision in the measurement of the fractional fringe and can complete the process from rough measurement to fine measurement at one time. It is suitable for internal and external dimension measurement and can be used to make micro-sized probes .

本发明提出的一种虚拟合成波长链绝对距离干涉测量方法,其特征在于,包括以下步骤:A kind of virtual synthetic wavelength chain absolute distance interferometry method that the present invention proposes is characterized in that, comprises the following steps:

(1)平行设置一对单面镀增透膜的玻璃镜片,其非镀膜面A、C相对;再放置一对平面反射镜片在该对玻璃镜片之间,且该两反射镜片端面B、D与该两玻璃镜片平行,且该两反射镜片的反射面分别与该两玻璃镜片相对,d1、d2分别为A、B与C、D之间的距离,d=d1+d2为待测距离;(1) A pair of single-side AR-coated glass lenses are arranged in parallel, and their non-coated surfaces A and C are opposite; then a pair of flat reflective lenses are placed between the pair of glass lenses, and the end faces B and D of the two reflective lenses Parallel to the two glass lenses, and the reflective surfaces of the two reflective lenses are respectively opposite to the two glass lenses, d 1 and d 2 are the distances between A, B and C, D respectively, d=d 1 +d 2 is distance to be measured;

(2)将波长可调的单色光源发出的光束分成两路入射光分别入射至A、B和C、D四个表面。A、B面的反射光沿原路返回发生干涉,C、D面的反射光沿原路返回发生干涉,即构成了在一条直线上的两个双光束干涉仪;(2) Divide the light beam emitted by the wavelength-tunable monochromatic light source into two paths of incident light, which are respectively incident on the four surfaces of A, B and C, D. The reflected light from the A and B surfaces return along the original path to interfere, and the reflected light from the C and D surfaces return along the original path to interfere, which constitutes two double-beam interferometers on a straight line;

(3)利用压电陶瓷的驱动使任意一对镜片沿光轴以一定速度υ匀速运动,使两干涉仪的干涉信号产生大小相同而方向相反的多普勒频移,从而待测量d被包含于一个交流信号的相位项中,即干涉条纹级次的测量转化成了交流信号的相位测量;(3) Use piezoelectric ceramics to drive any pair of mirrors to move along the optical axis at a constant speed υ, so that the interference signals of the two interferometers produce a Doppler frequency shift of the same size but opposite direction, so that d to be measured is included In the phase term of an AC signal, the measurement of the order of interference fringes is transformed into a phase measurement of the AC signal;

(4)确定第一级虚拟合成波长为λs1>2d,和级间过渡条件为λs(i+1)>4Δdi,从而确定其余各级虚拟合成波长,计算对应的波长间隔,得到一系列由大到小的虚拟合成波长链;(4) Determine the virtual synthesis wavelength of the first stage as λ s1 > 2d, and the inter-stage transition condition as λ s(i+1) > 4Δd i , so as to determine the virtual synthesis wavelengths of the remaining stages, calculate the corresponding wavelength interval, and obtain a A series of virtual synthetic wavelength chains from large to small;

(5)在波长调谐过程中,同时测量波长值λ1、λ2…λN和单波长对应的干涉条纹的小数级次δ1、δ2…δN,通过计算确定一个虚拟合成波长λs λ s = λ 1 λ 2 | λ 1 - λ 2 | , 及其干涉条纹的小数级次和整数级次δs

Figure C0012359600052
其中
Figure C0012359600053
从而得到待测距离d的精确值:2d=(Nsss,其中Ns为与虚拟合成波对应的整数级次。(5) During the wavelength tuning process, simultaneously measure the wavelength values λ 1 , λ 2 ... λ N and the fractional orders δ 1 , δ 2 ... δ N of the interference fringes corresponding to the single wavelength, and determine a virtual synthetic wavelength λ s by calculation λ the s = λ 1 λ 2 | λ 1 - λ 2 | , and the fractional order and integer order δ s of its interference fringes
Figure C0012359600052
in
Figure C0012359600053
Thus, the exact value of the distance d to be measured is obtained: 2d=(N sss , where N s is an integer order corresponding to the virtual synthetic wave.

所说的平行设置的任意一对镜片间的距离可为精确的已知值,则测出两对镜片间的间隙,就得到了另一对镜片间的距离。The distance between any pair of lenses arranged in parallel can be an accurate known value, and then the distance between the other pair of lenses can be obtained by measuring the gap between the two pairs of lenses.

本发明提出一种采用如上所述的虚拟合成波长链绝对距离干涉测量方法的测量装置,其特征在于,包括一可调谐激光器,设置在该激光器的光路上将该光束分为两束光的分光元件,平行设置在光路中的一对单面镀增透膜的玻璃镜片和放置在该对玻璃镜片之间一对平面反射镜片,该玻璃镜片的非镀膜面A、C相对,且两反射镜片端面B、D与两玻璃镜片平行,且该两反射镜片的反射面分别与该两玻璃镜片相对,玻璃镜片的非镀膜面A与反射镜片端面B、玻璃片的非镀膜面C与反射镜片端面D各自构成一条直线上的双光束干涉仪,用于调制所说的任意一对镜片的压电陶瓷,用于各自接收该两干涉仪的干涉信号的两探测器及其后续放大、整流电路,用于测量该两干涉仪的干涉信号相位差的相位计,以及测量该激光器发出光的波长计和数据处理单元。该激光器发出光经第一个分光镜分为两路,反射光入射至波长计内;透射光又经第二个分光镜分为两束:一束光经反射后入射至A与B构成的双光束干涉仪,A、B面的反射光相干涉并沿原路返回,又经过第二个分光镜,其透射光信号由探测器接收;另一束光经必要的反射和第三个普通分光镜后入射至C与D构成的双光束干涉仪,C、D面的反射光相干涉并沿原路返回,又经第三个分光镜透射的部分由另一探测器接收,两个探测器接收到的干涉信号经放大、整形处理后送入相位计比相,所得数据经数据处理单元处理得到待测距离d。The present invention proposes a measurement device using the above-mentioned virtual synthetic wavelength chain absolute distance interferometry method, which is characterized in that it includes a tunable laser, which is arranged on the optical path of the laser to divide the light beam into two light beams Components, a pair of anti-reflection-coated glass lenses on one side arranged in parallel in the optical path and a pair of flat reflective lenses placed between the pair of glass lenses, the non-coated surfaces A and C of the glass lenses are opposite, and the two reflective lenses The end surfaces B and D are parallel to the two glass lenses, and the reflective surfaces of the two reflective lenses are respectively opposite to the two glass lenses. D respectively constitute a two-beam interferometer on a straight line, which is used to modulate the piezoelectric ceramics of any pair of lenses, two detectors and subsequent amplification and rectification circuits for respectively receiving the interference signals of the two interferometers, A phase meter for measuring the phase difference of the interference signal of the two interferometers, a wavelength meter and a data processing unit for measuring the light emitted by the laser. The light emitted by the laser is divided into two paths by the first beam splitter, and the reflected light is incident into the wavelength meter; the transmitted light is divided into two beams by the second beam splitter: one beam of light is reflected and then incident on the beam formed by A and B. Double-beam interferometer, the reflected light from the A and B surfaces interferes and returns along the original path, and then passes through the second beam splitter, and the transmitted light signal is received by the detector; the other beam is reflected by the necessary and the third ordinary After the beam splitter, it enters the double-beam interferometer composed of C and D. The reflected light on the C and D surfaces interferes and returns along the original path, and the part transmitted by the third beam splitter is received by another detector. The two detectors The interference signal received by the detector is sent to the phase meter for phase comparison after being amplified and shaped, and the obtained data is processed by the data processing unit to obtain the distance d to be measured.

所说的可调谐激光器的波长调谐范围为几纳米~十几纳米。The wavelength tuning range of the tunable laser is several nanometers to more than ten nanometers.

利用本发明的装置可以用于对工件内、外尺寸的测量,测量外尺寸时,将上述的一对单面镀增透膜的玻璃镜片的非镀膜面紧贴于一标准量块的两个端面;测量内尺寸时,以标准陶瓷量块代替上述设置在玻璃镜片之间的一对平面反射镜片。The device of the present invention can be used to measure the internal and external dimensions of the workpiece. When measuring the external dimensions, the non-coated surface of the above-mentioned pair of single-sided antireflection-coated glass lenses is closely attached to two of a standard gauge block. End face; when measuring the inner dimension, replace the above pair of flat reflective mirrors arranged between the glass mirrors with standard ceramic gauge blocks.

本发明用在一条直线上的两个双光束干涉仪,由压电陶瓷调制,从而使小数条纹的测量转化为高精度的相位测量;光源采用可调谐激光器。实现了在波长调谐的同时测量波长值和单波长的干涉信号相位,计算得到虚拟合成波干涉条纹的小数级次。通过调谐激光器得到了一系列由大到小的虚拟合成波长链,完成了对绝对距离的粗测和精测。The invention uses two double-beam interferometers on a straight line, modulated by piezoelectric ceramics, so that the measurement of fractional fringes is converted into high-precision phase measurement; the light source adopts a tunable laser. It realizes the measurement of the wavelength value and the phase of the single-wavelength interference signal while the wavelength is tuned, and calculates the fractional order of the virtual synthetic wave interference fringe. A series of virtual synthetic wavelength chains from large to small are obtained by tuning the laser, and the rough and fine measurement of the absolute distance is completed.

本发明的原理如图1所示,M11、M12为单面镀增透膜的玻璃片,其非镀膜面A、C分别与反射镜M13、M14平行;且反射镜M13、M14固结在一起,以速度υ匀速运动。d1、d2分别为M11、M13与M14、M12之间的距离,d=d1+d2为待测距离。The principle of the present invention is shown in Figure 1. M 11 and M 12 are glass sheets coated with an anti-reflection coating on one side, and their non-coated surfaces A and C are parallel to mirrors M 13 and M 14 respectively; and mirrors M 13 , M 14 is solidified together and moves at a uniform speed with a speed υ. d 1 , d 2 are the distances between M 11 , M 13 and M 14 , M 12 respectively, and d=d 1 +d 2 is the distance to be measured.

利用可调谐激光器组成虚拟合成波长链对d进行测量,入射光分别垂直入射至A、B和C、D四个表面。A、B面的反射光沿原路返回发生干涉,C、D面的反射光沿原路返回发生干涉,即构成了在一条直线上的两个双光束干涉仪。The d is measured by using tunable lasers to form a virtual synthetic wavelength chain, and the incident light is perpendicular to the four surfaces of A, B and C, D respectively. The reflected light from the A and B surfaces return along the original path to interfere, and the reflected light from the C and D surfaces return along the original path to interfere, which constitutes two double-beam interferometers on a straight line.

设入射光波长为λ1,当反射镜M13、M14固定不动时,两个干涉仪的干涉条纹的光强分布为(为简化,暂不考虑空气折射率的影响) I i = P i + R i cos ( 2 π 2 d i λ 1 ) ( i = 1,2 ) - - - - ( 1 ) 式中Pi为直流分量,Ri为干涉信号的幅值。Let the wavelength of the incident light be λ 1 , when the mirrors M 13 and M 14 are fixed, the intensity distribution of the interference fringes of the two interferometers is I i = P i + R i cos ( 2 π 2 d i λ 1 ) ( i = 1,2 ) - - - - ( 1 ) Where P i is the DC component, and R i is the amplitude of the interference signal.

当反射镜M13、M14以速度υ匀速运动时(按图1所示方向),两干涉仪的光程差分别变为d1+υt、d2-υt,令 Δf = 2 υ λ 1 (即反射镜以υ运动时产生的多普勒频移),此时两干涉仪的干涉条纹光强分布为 I 1 = P 1 + R 1 cos ( 2 π 2 ( d 1 + υt ) λ 1 ) = P 1 + R 1 2 cos ( 2 πΔft + 2 π 2 d 1 λ 1 ) I 2 = P 2 + R 2 cos ( 2 π 2 ( d 2 - υt ) λ 1 ) = P 2 + R 2 cos ( 2 πΔft - 2 π 2 d 2 λ 1 ) - - - ( 2 ) 由此看出,两套干涉信号频率相同,而相位差恒为 比较式(1)、(2),可以看出待测量d在式(1)中是一直流量,而在式(2)中体现为一个交流信号的相位项,因此通过这种调制方式和这种两个双光束干涉仪结构的设计,使干涉条纹级次的测量转化成了交流信号的相位测量。设待测距离d表达如下When the mirrors M 13 and M 14 move at a constant speed υ (according to the direction shown in Figure 1), the optical path differences of the two interferometers become d 1 +υt and d 2 -υt respectively, so that Δ f = 2 υ λ 1 (that is, the Doppler frequency shift generated when the mirror moves with υ), at this time, the intensity distribution of the interference fringes of the two interferometers is I 1 = P 1 + R 1 cos ( 2 π 2 ( d 1 + υt ) λ 1 ) = P 1 + R 1 2 cos ( 2 πΔft + 2 π 2 d 1 λ 1 ) I 2 = P 2 + R 2 cos ( 2 π 2 ( d 2 - υt ) λ 1 ) = P 2 + R 2 cos ( 2 πΔft - 2 π 2 d 2 λ 1 ) - - - ( 2 ) It can be seen from this that the frequency of the two sets of interference signals is the same, but the phase difference is always Comparing formulas (1) and (2), it can be seen that d to be measured is a constant flow in formula (1), but it is reflected as a phase item of an AC signal in formula (2), so through this modulation method and this The design of two double-beam interferometer structures converts the measurement of the interference fringe order into the phase measurement of the AC signal. Suppose the distance d to be measured is expressed as follows

        2d=(M111                                    (3)其中M1为整数级次,δ1为小数级次。由于相位测量具有周期性,因此通过比较两套干涉信号的相位,仅能确定小数级次δ1,而整数级次M1不能唯一确定,需利用第二个波长进行测量。2d=(M 111 (3) where M 1 is an integer order, and δ 1 is a decimal order. Due to the periodicity of the phase measurement, by comparing the phases of the two sets of interference signals, only the fractional order δ 1 can be determined, but the integer order M 1 cannot be uniquely determined, and a second wavelength is required for measurement.

当入射光波长为λ2时,待测距离d可表达如式(4)When the incident light wavelength is λ2 , the distance d to be measured can be expressed as formula (4)

            2d=(M222                                (4)其中M2、δ2分别为整数级次和小数级次,同样可以通过测相得到δ2。由λ1和λ2组成的虚拟合成波长 λ s = λ 1 λ 2 | λ 1 - λ 2 | , 由式(3)、(4)可以得到由虚拟合成波长表示的待测距离d2d=(M 222 (4) where M 2 and δ 2 are integer order and decimal order respectively, and δ2 can also be obtained by phase measurement. Virtual synthetic wavelength consisting of λ 1 and λ 2 λ the s = λ 1 λ 2 | λ 1 - λ 2 | , From equations (3) and (4), the distance d to be measured represented by the virtual synthetic wavelength can be obtained

            2d=(Nsss                                (5)其中Ns为与虚拟合成波对应的整数级次,靠虚拟合成波长的选取和粗测保证单值性;εs为小数级次,由δ1和δ2的测量值按下式计算得到

Figure C0012359600072
其中 2d=(N sss (5) where N s is the integer order corresponding to the virtual synthetic wave, and the single value is guaranteed by the selection and rough measurement of the virtual synthetic wave; ε s is the decimal order, determined by The measured values of δ 1 and δ 2 are calculated by the following formula
Figure C0012359600072
in

式(5)为本发明的计算基础。对于固定的待测距离d,若无附加的粗测手段,第一级虚拟合成波长λs1应满足Formula (5) is the calculation basis of the present invention. For a fixed distance d to be measured, if there is no additional rough measurement method, the first-level virtual synthesis wavelength λ s1 should satisfy

        λs1>2d                                                (7)此时,与第一级虚拟合成波长对应的整数级次Ns1的值才能唯一确定,即Ns1=0。λ s1 >2d (7) At this time, the value of the integer level N s1 corresponding to the first-level virtual synthesis wavelength can be uniquely determined, that is, N s1 =0.

由于λs1的值比较大,其测量误差也比较大,因此应再选取波长逐渐减小的虚拟合成波长λs2、λs3、λs4……逐级进行测量,以提高测量精度。合成波长选取原则如下:Since the value of λ s1 is relatively large, its measurement error is also relatively large, so the virtual synthetic wavelengths λ s2 , λ s3 , λ s4 ... with gradually decreasing wavelengths should be selected for measurement step by step to improve the measurement accuracy. The principles of synthetic wavelength selection are as follows:

设用上一级虚拟合成波长λsi对d的测量值为d0i,误差为Δdi,即Assuming that the measured value of d is d 0i with the upper-level virtual synthetic wavelength λ si , the error is Δd i , namely

        d=d0i±Δdi                                   (8)为唯一确定λs(i+1)的干涉条纹整数级次Ns(i+1),则测量误差±Δdi引起的λs(i+1)的干涉条纹级次不确定度应被限制在1个级次之内,即 2 &Delta; d i &lambda; s ( i + 1 ) < 0.5 - - - ( 9 ) 因此,虚拟合成波长λs(i+1)应满足式(10)d=d 0i ±Δd i (8) is the integer order N s(i +1) of the interference fringe that uniquely determines λ s(i +1), then the λ s(i+1) caused by the measurement error ±Δd i The order uncertainty of interference fringes should be limited to 1 order, that is, 2 &Delta; d i &lambda; the s ( i + 1 ) < 0.5 - - - ( 9 ) Therefore, the virtual synthetic wavelength λ s(i+1) should satisfy formula (10)

        λs(i+1)>4Δdi                                (10)虚拟合成波长λs(i+1)的干涉条纹的级次在下式范围内 2 d i &lambda; s ( i + 1 ) - 0.5 < N s ( i + 1 ) + &epsiv; s ( i + 1 ) < 2 d i &lambda; s ( i + 1 ) + 0.5 - - - ( 11 ) εs(i+1)可由相位计测量出的单波长干涉信号的小数级次按照式(6)计算,然后按下式确定整数级次Ns(i+1) 式中符号int(N)代表N的整数部分。λ s(i+1) >4Δd i (10) The order of the interference fringes of the virtual synthetic wavelength λ s(i+1) is within the range of the following formula 2 d i &lambda; the s ( i + 1 ) - 0.5 < N the s ( i + 1 ) + &epsiv; the s ( i + 1 ) < 2 d i &lambda; the s ( i + 1 ) + 0.5 - - - ( 11 ) ε s(i+1) can be calculated by the fractional order of the single-wavelength interference signal measured by the phase meter according to formula (6), and then determine the integer order N s(i+1) according to the following formula In the formula, the symbol int(N) represents the integer part of N.

由式(7)确定第一级虚拟合成波长和级间过渡条件式(10)确定其余各级虚拟合成波长,计算对应的波长间隔,然后在测量过程中参照理论波长间隔改变可调谐激光器的输出波长,由波长计测量激光器的输出波长,同时利用相位计测量两干涉仪干涉信号的相位差得到小数级次,最后按照式(5)、(12)计算间隙长度、确定整数级次。这样就可以无需附加的粗测手段,仅靠选择合适的波长间隔,得到一系列由大到小的虚拟合成波长链,完成对间隙d的由粗测到精测的整个过程。Determine the first-level virtual synthetic wavelength and inter-stage transition conditions by formula (7) Determine the virtual synthetic wavelengths of the remaining levels by formula (10), calculate the corresponding wavelength interval, and then change the output of the tunable laser with reference to the theoretical wavelength interval during the measurement process Wavelength, the output wavelength of the laser is measured by the wavelength meter, and the phase difference of the interference signals of the two interferometers is measured by the phase meter to obtain the decimal order, and finally the gap length is calculated according to formulas (5) and (12) to determine the integer order. In this way, a series of virtual synthetic wavelength chains from large to small can be obtained by selecting an appropriate wavelength interval without additional rough measurement means, and the entire process from rough measurement to fine measurement of the gap d can be completed.

本发明的特点:Features of the present invention:

1.采用了可调谐激光器作为光源,只要选择合适的波长间隔,就可以组成一系列由大到小的虚拟合成波长实现逐级过渡,因此无需附加的粗测手段就可完成对绝对距离由粗测到精测的整个过程。1. A tunable laser is used as the light source. As long as the appropriate wavelength interval is selected, a series of virtual synthetic wavelengths from large to small can be formed to achieve step-by-step transition. The whole process from measurement to precision measurement.

2.虚拟合成波的干涉信号小数级次不是直接测量得到的,而是对测量出的单波长的干涉信号小数级次进行计算确定的。2. The decimal order of the interference signal of the virtual synthetic wave is not directly measured, but determined by calculating the decimal order of the measured single-wavelength interference signal.

3.相对于常规调制方法(如声光调制)而言,该调制方法简单易行,利用压电陶瓷的驱动两反射镜以一定速度υ匀速运动,使两干涉仪的干涉信号产生大小相同而方向相反的多普勒频移,从而待测量d被包含于一个交流信号的相位项中,使小数级次的测量转化成了交流信号的相位测量。3. Compared with conventional modulation methods (such as acousto-optic modulation), this modulation method is simple and easy to use. The piezoelectric ceramics are used to drive the two mirrors to move at a constant speed υ, so that the interference signals of the two interferometers have the same size and The Doppler frequency shift in the opposite direction, so that d to be measured is included in the phase term of an AC signal, so that the decimal order measurement is transformed into the phase measurement of the AC signal.

4.这种差动设计的干涉仪适于进行内、外尺寸测量,在制作微小尺寸测头方面也有很大应用前景。4. This differentially designed interferometer is suitable for measuring internal and external dimensions, and also has great application prospects in the manufacture of micro-sized measuring heads.

附图说明Description of drawings

图1为本发明原理示意图。Fig. 1 is a schematic diagram of the principle of the present invention.

图2为本发明的实施例1的测量装置的总体组成示意图。FIG. 2 is a schematic diagram of the overall composition of the measuring device in Embodiment 1 of the present invention.

图3为本发明的实施例2的测量装置的局部组成示意图。FIG. 3 is a schematic diagram of a partial composition of a measuring device according to Embodiment 2 of the present invention.

具体实施方式Detailed ways

本发明的实施例结合附图详细说明如下:Embodiments of the present invention are described in detail as follows in conjunction with accompanying drawings:

实施例1:以量块尺寸为基准测量工件的外尺寸Embodiment 1: Measuring the outer dimensions of the workpiece based on the size of the gauge block

本实施例的装置如图2所示,图中,光源L为可调谐外腔半导体激光器,其发射波长范围为632nm~638nm,M21、M22为单面镀增透膜的玻璃片,其未镀膜面紧贴量块J1的端面。待测工件J2的端面M23、M24分别与M21、M22平行。压电陶瓷驱动量块J1以速度υ匀速运动。激光器L发出的光经分光镜BS1分为两束,反射光入射至波长计W内。透射光经分光镜BS2又分为两束,一束光经反射镜M5入射至M21的非镀膜面与待测工件J2的端面M23构成的干涉仪中,M21的非镀膜面与端面M23的反射光发生干涉并沿原路返回,经分光镜BS2透射的部分由探测器D1接收;另一束光经反射镜M6和分光镜BS3后入射至由M22的非镀膜面与待测工件J2的端面M24构成的干涉仪中,M22的非镀膜面与端面M24的反射光发生干涉并沿原路返回,经分光镜BS3透射的部分由探测器D2接收。两个探测器接收的干涉信号经放大、整形处理后送入相位计(图中未示出)比相。The device of this embodiment is shown in Figure 2. In the figure, the light source L is a tunable external cavity semiconductor laser, and its emission wavelength range is 632nm to 638nm . The uncoated side is in close contact with the end face of gauge block J1 . The end faces M 23 and M 24 of the workpiece J 2 to be tested are parallel to M 21 and M 22 respectively. The piezoelectric ceramic drives the gauge block J1 to move at a constant speed υ. The light emitted by the laser L is divided into two beams by the beam splitter BS1 , and the reflected light enters the wavelength meter W. The transmitted light is divided into two beams by the beam splitter BS 2. One beam of light is incident on the non-coated surface of M 21 and the end surface M 23 of the workpiece J 2 to be measured. The non-coated surface of M 21 The reflected light of the surface and the end surface M 23 interferes and returns along the original path, and the part transmitted by the beam splitter BS 2 is received by the detector D 1 ; the other beam of light is incident on the M In the interferometer composed of the non-coated surface of 22 and the end surface M 24 of the workpiece J 2 to be measured, the reflected light of the non-coated surface of M 22 interferes with the end surface M 24 and returns along the original path, and the part transmitted by the beam splitter BS 3 Received by detector D2 . The interference signals received by the two detectors are amplified and shaped, and then sent to a phase meter (not shown in the figure) for phase comparison.

本实施例中采用了测量不确定度为2×10-6的波长计,相位计的测量精度可达0.1°,由计算机对波长计和相位计同时自动采数进行数据处理。在一般恒温条件下,选用了长度不同的量块,以量块尺寸为基准对工件的外尺寸进行了测量。测量结果如表1所示:In this embodiment, a wavelength meter with a measurement uncertainty of 2×10 -6 is used, and the measurement accuracy of the phase meter can reach 0.1°. The computer automatically collects data from the wavelength meter and the phase meter simultaneously for data processing. Under general constant temperature conditions, gauge blocks with different lengths were selected, and the outer dimensions of the workpiece were measured based on the size of the gauge blocks. The measurement results are shown in Table 1:

              表1  实施例1测量结果 所用量块长度(μm) 间隙测量值(μm) 工件长度(μm) 与平均值偏差(μm) 89999.78     2603.1  87396.7     2.2     2605.1  87394.7     0.2     2605.7  87394.1    -0.4     90999.78     3608.0  87391.8    -2.7     3606.2  87393.6    -0.9 91999.80     4602.4  87397.4     2.9     4605.7  87394.1    -0.4     4604.6  87395.2     0.7     4606.7  87393.1    -1.4 Table 1 Example 1 measurement results Gauge block length used (μm) Gap measurement value (μm) Work piece length (μm) Deviation from mean value (μm) 89999.78 2603.1 87396.7 2.2 2605.1 87394.7 0.2 2605.7 87394.1 -0.4 90999.78 3608.0 87391.8 -2.7 3606.2 87393.6 -0.9 91999.80 4602.4 87397.4 2.9 4605.7 87394.1 -0.4 4604.6 87395.2 0.7 4606.7 87393.1 -1.4

由上表可计算得到单次测量的标准差为1.7μm,平均值的极限偏差小于2.5μm(按正态分布计算)。最后得到工件的长度为87394.5±2.5μm。It can be calculated from the above table that the standard deviation of a single measurement is 1.7 μm, and the limit deviation of the average value is less than 2.5 μm (calculated according to normal distribution). Finally, the length of the workpiece is 87394.5±2.5μm.

下面以实施例1中的一组测量数据为例说明是如何利用虚拟合成波长链进行计算的,如表2所示The following takes a group of measurement data in Example 1 as an example to illustrate how to use the virtual synthetic wavelength chain to calculate, as shown in Table 2

              表2利用虚拟合成波长链计算方法   I   λ(nm)   (°)   δ   λs(μm)   εs   Ns   Ns   d(μm)   1   635.7217   90.5   0.2514   12323.90   0.4031   0   0   2484.0   2   635.6889   235.6   0.6545   2179.56   0.4261   2.2793   2   2643.9   3   635.8743   82.2   0.2284   879.91   0.8827   6.0094   5   2588.1   4   636.3342   124.5   0.3457   314.78   0.5717   16.4438   16   2608.3   5   637.6231   278.6   0.7740   105.52   0.3764   49.4356   49   2605.1   6   633.7934   54.2   0.1505 表中i为序号;λ和是波长及其对应的干涉信号相位差的测量值;单波长干涉信号小数级次 λs为虚拟合成波长;虚拟合成波小数级次εs由式(6)计算;Ns′是按照上一级虚拟合成波长算出的长度值计算的干涉信号级次(含整数级次和小数级次)粗测值,即 N s &prime; = 2 d i - 1 &lambda; s . 对于第一级合成波长λs1>2d,Ns1′=0。表1中的整数级次Ns按式(12)计算,最后一列的待测距离d按式(5)计算。Table 2 Calculation method using virtual synthetic wavelength chain I λ(nm) (°) δ λ s (μm) ε s N s N s d(μm) 1 635.7217 90.5 0.2514 12323.90 0.4031 0 0 2484.0 2 635.6889 235.6 0.6545 2179.56 0.4261 2.2793 2 2643.9 3 635.8743 82.2 0.2284 879.91 0.8827 6.0094 5 2588.1 4 636.3342 124.5 0.3457 314.78 0.5717 16.4438 16 2608.3 5 637.6231 278.6 0.7740 105.52 0.3764 49.4356 49 2605.1 6 633.7934 54.2 0.1505 In the table, i is the serial number; λ and  are the measured values of the wavelength and the phase difference of the corresponding interference signal; the decimal order of the single-wavelength interference signal λ s is the virtual synthetic wavelength; the virtual synthetic wave fractional order ε s is calculated by formula (6); N s ′ is the interference signal order (including integer series and decimal level) roughly measured value, that is N the s &prime; = 2 d i - 1 &lambda; the s . For the first-stage synthesis wavelength λ s1 >2d, N s1 ′=0. The integer order N s in Table 1 is calculated according to formula (12), and the distance d to be measured in the last column is calculated according to formula (5).

按照以上规则实际计算如下(上述各项计算结果均列于表1中):(1).对第一级虚拟合成波长,Ns1=0,εs1=0.403,λs1=12323.9μm, d 1 = ( N s 1 + &epsiv; s 1 ) &lambda; s 1 2 = 2484.0 &mu;m ; (2).对第二级虚拟合成波长,λs2=2179.6μm,εs2=0.426,Ns2′=2.279,εs2<2.279+0.5-int(2.279+0.5),则Ns2=2 d 2 = ( N s 2 + &epsiv; s 2 ) &lambda; s 2 2 = 2643.9 &mu;m ; (3).依次类推,直至计算到最后一级合成波长。最终结果为d=2605.1μm。According to the above rules, the actual calculation is as follows (the above calculation results are listed in Table 1): (1). For the first-level virtual synthesis wavelength, N s1 = 0, ε s1 = 0.403, λ s1 = 12323.9 μm, d 1 = ( N the s 1 + &epsiv; the s 1 ) &lambda; the s 1 2 = 2484.0 &mu;m ; (2). For the second-stage virtual synthesis wavelength, λ s2 = 2179.6 μm, ε s2 = 0.426, N s2 ′ = 2.279, ε s2 <2.279+0.5-int(2.279+0.5), then N s2 =2 d 2 = ( N the s 2 + &epsiv; the s 2 ) &lambda; the s 2 2 = 2643.9 &mu;m ; (3). By analogy, until the last level of synthetic wavelength is calculated. The final result is d = 2605.1 μm.

实施例2:以陶瓷量块尺寸为基准进行工件内尺寸测量,待测工件为用于折射率测量的玻璃管,待测尺寸为玻璃管两端窗镜之间的距离。本实施例的局部组成如图3所示,J2是一标准陶瓷量块,该玻璃管J1两端的窗镜为M31、M32,玻璃管两端窗镜M31、M32分别与陶瓷量块的端面M33、M34平行。这两个窗镜同样单面镀增透膜,两端窗镜之间的内尺寸Dx为待测尺寸。其测量装置的其余部分及测量方法与实施例1相同,不予重复。Embodiment 2: The internal dimension of the workpiece is measured based on the size of the ceramic gauge block. The workpiece to be measured is a glass tube for refractive index measurement, and the size to be measured is the distance between the windows at both ends of the glass tube. The local composition of this embodiment is shown in Figure 3, J 2 is a standard ceramic gauge block, the windows at both ends of the glass tube J 1 are M 31 and M 32 , and the windows at both ends of the glass tube M 31 and M 32 are respectively connected to The end faces M 33 and M 34 of the ceramic gauge block are parallel. The two windows are also coated with AR coating on one side, and the inner dimension D x between the two windows is the dimension to be measured. The rest of its measuring device and measuring method are the same as in Example 1, and will not be repeated.

Claims (4)

1、一种虚拟合成波长链绝对距离干涉测量方法,其特征在于,包括以下步骤:1. A virtual synthetic wavelength chain absolute distance interferometry method, characterized in that, comprising the following steps: (1)平行设置一对单面镀增透膜的玻璃镜片,其非镀膜面A、C相对;再放置一对平面反射镜片在该对玻璃镜片之间,且该两反射镜片端面B、D与该两玻璃镜片平行,且该两反射镜片的反射面分别与该两玻璃镜片相对,d1、d2分别为A、B与C、D之间的距离,d=d1+d2为待测距离;(1) A pair of single-side AR-coated glass lenses are arranged in parallel, and their non-coated surfaces A and C are opposite; then a pair of flat reflective lenses are placed between the pair of glass lenses, and the end faces B and D of the two reflective lenses Parallel to the two glass lenses, and the reflective surfaces of the two reflective lenses are respectively opposite to the two glass lenses, d 1 and d 2 are the distances between A, B and C, D respectively, d=d 1 +d 2 is distance to be measured; (2)将波长可调的单色光源发出的光束分成两路入射光分别入射至A、B和C、D四个表面,A、B面的反射光沿原路返回发生干涉,C、D面的反射光沿原路返回发生干涉,即构成了在一条直线上的两个双光束干涉仪;(2) Divide the light beam emitted by the wavelength-tunable monochromatic light source into two paths of incident light, which are respectively incident on the four surfaces of A, B, C, and D. The reflected light on the surface returns along the original path and interferes, that is, two double-beam interferometers on a straight line are formed; (3)利用压电陶瓷的驱动使任意一对镜片沿光轴以一定速度υ匀速运动,使两干涉仪的干涉信号产生大小相同而方向相反的多普勒频移,从而待测量d被包含于一个交流信号的相位项中,即干涉条纹级次的测量转化成了交流信号的相位测量;(3) Use piezoelectric ceramics to drive any pair of mirrors to move along the optical axis at a constant speed υ, so that the interference signals of the two interferometers produce a Doppler frequency shift of the same size but opposite direction, so that d to be measured is included In the phase term of an AC signal, the measurement of the order of interference fringes is transformed into a phase measurement of the AC signal; (4)确定第一级虚拟合成波长为λs1>2d,和级间过渡条件为λs(i+1)>4Δdi,从而确定其余各级虚拟合成波长,计算对应的波长间隔,得到一系列由大到小的虚拟合成波长链;(4) Determine the virtual synthesis wavelength of the first stage as λ s1 > 2d, and the inter-stage transition condition as λ s(i+1) > 4Δd i , so as to determine the virtual synthesis wavelengths of the remaining stages, calculate the corresponding wavelength interval, and obtain a A series of virtual synthetic wavelength chains from large to small; (5)在波长调谐过程中,同时测量波长值λ1、λ2…λN和单波长对应的干涉条纹的小数级次δ1、δ2…δN,通过计算确定一个虚拟合成波长λs &lambda; s = &lambda; 1 &lambda; 2 | &lambda; 1 - &lambda; 2 | , 及其干涉条纹的小数级次和整数级次δs 其中
Figure C0012359600023
从而得到待测距离d的精确值:2d=(Nsss,其中Ns为与虚拟合成波对应的整数级次。
(5) During the wavelength tuning process, simultaneously measure the wavelength values λ 1 , λ 2 ... λ N and the fractional orders δ 1 , δ 2 ... δ N of the interference fringes corresponding to the single wavelength, and determine a virtual synthetic wavelength λ s by calculation &lambda; the s = &lambda; 1 &lambda; 2 | &lambda; 1 - &lambda; 2 | , and the fractional order and integer order δ s of its interference fringes in
Figure C0012359600023
Thus, the exact value of the distance d to be measured is obtained: 2d=(N sss , where N s is an integer order corresponding to the virtual synthetic wave.
2、如权利要求1所述的虚拟合成波长链绝对距离干涉测量方法,其特征在于,所说的平行设置的任意一对镜片间的距离为精确的已知值,则测出两对镜片间的间隙,就得到了另一对镜片间的距离。2. The method for interferometry of absolute distances of virtual synthetic wavelength chains as claimed in claim 1, wherein the distance between any pair of lenses arranged in parallel is an accurate known value, and the distance between the two pairs of lenses is measured. The distance between the other pair of lenses is obtained. 3、一种采用如权利要求1所述的虚拟合成波长链绝对距离干涉测量方法的测量装置,其特征在于,包括一可调谐激光器,设置在该激光器的光路上将该光束分为两束光的分光元件,平行设置在光路中的一对单面镀增透膜的玻璃镜片和放置在玻璃镜片之间一对平面反射镜片,该玻璃镜片的非镀膜面A、C相对,且两反射镜片端面B、D与两玻璃镜片平行,且该两反射镜片的反射面分别与该两玻璃镜片相对,玻璃镜片的非镀膜面A与反射镜片端面B、玻璃镜片的非镀膜面C与反射镜片端面D各自构成一条直线上的双光束干涉仪,用于调制所说的任意一对镜片的压电陶瓷,用于各自接收该两干涉仪的干涉信号的两探测器及其后续放大、整流电路,用于测量该两干涉仪的干涉信号相位差的相位计,以及测量该激光器发出光的波长计和数据处理单元。3. A measuring device using the method of absolute distance interferometry of a virtual synthetic wavelength chain as claimed in claim 1, characterized in that it comprises a tunable laser, which is arranged on the optical path of the laser and divides the light beam into two beams of light A light splitting element, a pair of single-side AR-coated glass lenses and a pair of flat reflective lenses placed between the glass lenses in parallel, the non-coated surfaces A and C of the glass lenses are opposite, and the two reflective lenses The end surfaces B and D are parallel to the two glass lenses, and the reflective surfaces of the two reflective lenses are respectively opposite to the two glass lenses. D respectively constitute a two-beam interferometer on a straight line, which is used to modulate the piezoelectric ceramics of any pair of lenses, two detectors and subsequent amplification and rectification circuits for respectively receiving the interference signals of the two interferometers, A phase meter for measuring the phase difference of the interference signal of the two interferometers, a wavelength meter and a data processing unit for measuring the light emitted by the laser. 4、如权利要求3所述的虚拟合成波长链绝对距离干涉测量装置,其特征在于,所说的可调谐激光器的波长调谐范围为几纳米~十几纳米。4. The device for measuring the absolute distance of a virtual synthetic wavelength chain as claimed in claim 3, wherein the wavelength tuning range of the tunable laser is several nanometers to more than ten nanometers.
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US8379219B2 (en) 2011-05-27 2013-02-19 Corning Incorporated Compound interferometer with monolithic measurement cavity

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