Disclosure of Invention
The invention aims to provide a pressure sensor, which aims to solve the technical problem that the pressure sensor in the prior art cannot independently adjust the pre-pressure of a plurality of sensors arranged in a shell, so that the pressure sensing element of the sensor has a crushing risk.
In order to achieve the purpose, the invention adopts the technical scheme that: there is provided a pressure sensor comprising: the mounting seat is provided with an accommodating cavity and a plurality of fixing holes;
a sensing circuit assembly disposed within the receiving chamber, the sensing circuit assembly having a plurality of pressure sensing elements;
the fixing components are respectively arranged in the fixing holes and are partially placed in the accommodating cavity;
each fixing assembly comprises an adjusting piece and a force transmission piece which are formed independently, one end of each force transmission piece is abutted against the sensing circuit assembly, and the other end of each force transmission piece is abutted against the adjusting piece; the adjusting piece is fixedly connected with the mounting seat.
Furthermore, the mounting seat is arranged on the inner surface of the accommodating cavity and is inwards recessed to form a limiting groove, and the sensing circuit assembly is fixed in the limiting groove.
Furthermore, the inner surface of the mounting seat, which is located in the fixing hole, is provided with an internal thread, and the outer surface of the adjusting piece is provided with an external thread corresponding to the internal thread.
Further, the pressure sensor further comprises a pressure plate fixed on the other surface of the mounting seat opposite to the surface connected with the fixing component.
Further, the sensing circuit assembly comprises a first electrode plate, a second electrode plate and a support arranged between the first electrode plate and the second electrode plate, a plurality of pressure sensing elements are mounted on the support, and the first electrode plate and the second electrode plate are electrically connected with the plurality of pressure sensing elements.
Furthermore, a plurality of mounting holes for mounting a plurality of pressure sensing elements are formed in the bracket, and the plurality of pressure sensing elements are abutted to the first electrode plate and the second electrode plate.
Further, the pressure sensing element is a quartz wafer, and the pressure sensing element, the force transmission piece and the adjusting piece are coaxially arranged.
Further, the pressure sensor further comprises an insulating member, and the insulating member is arranged between the first electrode plate and the fixing component.
Further, the support is an insulating support.
Further, the force transmission piece is a stainless steel piece.
Further, the mount pad is including being used for the connection neck of concentrated stress, the connection neck includes perpendicular to the mount pad be formed with on the surface direction of fixed orifices, in the inside sunken portion that the relative both sides of mount pad formed, sunken portion is the symmetry setting, sunken portion is filled with insulating bubble cotton.
Furthermore, a convex part is convexly arranged on the surface of one end, abutted against the adjusting piece, of the force transmission piece.
Further, the surface of the end, abutted against the force transmission piece, of the adjusting piece is inwards recessed to form a recessed portion into which the protruding portion is placed.
Furthermore, the convex part of the force transmission piece is hemispherical, and the concave part of the adjusting piece is hemispherical.
The invention also provides a pressure device which comprises a shell and the pressure sensor arranged in the shell.
The pressure sensor provided by the invention has the beneficial effects that: compared with the prior art, the pressure sensor has the advantages that the fixing hole for fixedly connecting the fixing component is formed in the mounting seat, the force transmission piece of the fixing component is arranged in the containing cavity of the mounting seat and is abutted against the sensing circuit component, the adjusting piece abutted against the force transmission piece is fixedly connected in the fixing hole of the mounting seat, the prepressing force of the sensor can be independently adjusted, the load decoupling is realized, the component force of the force borne by the pressure sensor in the horizontal direction is decomposed, and the risk of damage to the pressure sensing component is reduced.
The pressure device with the pressure sensor can independently adjust the pre-pressure of the sensor, realize the decoupling of the load, decompose the component force of the force borne by the pressure sensor in the horizontal direction and reduce the risk of the damage of the pressure sensing element.
Detailed Description
In order to make the technical problems, technical solutions and advantageous effects to be solved by the present invention more clearly apparent, the present invention is further described in detail below with reference to the accompanying drawings and embodiments. It should be understood that the specific embodiments described herein are merely illustrative of the invention and are not intended to limit the invention.
It will be understood that when an element is referred to as being "secured to" or "disposed on" another element, it can be directly on the other element or be indirectly on the other element. When an element is referred to as being "connected to" another element, it can be directly connected to the other element or be indirectly connected to the other element.
It will be understood that the terms "length," "width," "upper," "lower," "front," "rear," "left," "right," "vertical," "horizontal," "top," "bottom," "inner," "outer," and the like, as used herein, refer to an orientation or positional relationship indicated in the drawings that is solely for the purpose of facilitating the description and simplifying the description, and do not indicate or imply that the device or element being referred to must have a particular orientation, be constructed and operated in a particular orientation, and is therefore not to be construed as limiting the invention.
Furthermore, the terms "first", "second" and "first" are used for descriptive purposes only and are not to be construed as indicating or implying relative importance or implicitly indicating the number of technical features indicated. Thus, a feature defined as "first" or "second" may explicitly or implicitly include one or more of that feature. In the description of the present invention, "a plurality" means two or more unless specifically defined otherwise.
Referring to fig. 1 to 2, the pressure sensor provided in this embodiment includes a mounting base 1 having an accommodating cavity 11 and a plurality of fixing holes 12, a sensing circuit assembly 2 disposed in the accommodating cavity 11, the sensing circuit assembly 2 having a plurality of pressure sensing elements 21, a plurality of fixing assemblies 3 respectively disposed in the fixing holes 12 and partially disposed in the accommodating cavity 11, each fixing assembly 3 including an adjusting member 31 and a force transmitting member 32 formed independently of each other, one end of the force transmitting member 32 abuts against the sensing circuit assembly 2, the other end abuts against the adjusting member 31, and the adjusting member 31 is fixedly connected to the mounting base 1.
According to the pressure sensor, the fixing hole 12 for fixedly connecting the fixing component 3 is formed in the mounting base 1, the force transmission piece 32 of the fixing component 3 is arranged in the accommodating cavity 11 of the mounting base 1 and is abutted against the sensing circuit component 2, the adjusting piece 31 abutted against the force transmission piece 32 is fixedly connected into the fixing hole 12 of the mounting base 1, pre-pressure of the pressure sensor can be independently adjusted, load decoupling is achieved, component force of force borne by the pressure sensor in the horizontal direction is resolved, and the risk of damage to the pressure sensing element 21 is reduced.
Referring to fig. 3 to 5, as an embodiment of the pressure sensor provided in this embodiment, the pressure sensor includes a mounting base 1 having a receiving cavity 11 and a plurality of fixing holes 12, two opposite side portions of the mounting base 1 are respectively formed with openings communicating with the receiving cavity 11, and the receiving cavity 11 is disposed through the mounting base 1. The mounting seat 1 is fixedly connected with a sensing circuit assembly 2 and a plurality of fixing assemblies 3, the sensing circuit assembly 2 is arranged in the accommodating cavity 11, and the sensing circuit assembly 2 is provided with a plurality of pressure sensing elements 21 and used for measuring and analyzing the dynamic force of the automobile tire, measuring and calculating the total weight and partial weight of a moving vehicle, realizing dynamic weighing and transmitting the measured data to a background. The fixing assemblies 3 are respectively arranged in the fixing holes 12 and are partially arranged in the accommodating cavity 11, each fixing assembly 3 comprises an adjusting piece 31 and a force transmission piece 32 which are formed independently, one end of each force transmission piece 32 is abutted against the sensing circuit assembly 2, and the other end of each force transmission piece 32 is abutted against the adjusting piece 31; the adjusting member 31 is fixedly connected with the mounting base 1. The mounting base 1 is provided with a plurality of fixing holes 12 for fixedly connecting the fixing component 3, and the plurality of fixing holes 12 are arranged side by side, so that the pressure sensor can independently adjust the pre-pressure of the fixing component 3 on each pressure sensing element 21 in the sensing circuit component 2, and the load decoupling is realized. Preferably, the aperture of each of the plurality of fixing holes 12 on the mounting base 1 is larger than the diameter of the force transmission piece 32, and the force transmission piece 32 of the fixing component 3 can be mounted into the accommodating cavity 11 through the fixing holes 12 during assembly, so that the adjusting piece 31 is positioned and abutted against the convex portion 321 of the force transmission piece 32 during assembly, and the pressure sensor in the embodiment is more convenient to assemble, simplifies production procedures, and is beneficial to improving production efficiency.
Preferably, the inner surface of the mounting base 1 located in the fixing hole 12 is provided with an internal thread, the outer surface of the adjusting member 31 is provided with an external thread corresponding to the internal thread, the mounting base 1 is fixedly connected to the adjusting member 31 by means of a threaded connection, and by screwing the adjusting member 31, pre-pressure of the fixing member 3 on each pressure sensing element 21 in the sensing circuit assembly 2 is controlled by adjusting the fixing member 3.
Further, the other end of the adjusting member 31 opposite to the end abutting against the force transmitting member 32 is provided with a mounting portion, preferably, the mounting portion provided on the adjusting member 31 is an adjusting groove formed by recessing the end surface of the adjusting member 31, and since the mounting portion is an adjusting groove formed by recessing, the adjusting member 31 is not easily changed by increasing the adjusting difficulty, so that the adjusting member 31 is not easily affected by the external structure to change the connection position thereof, and the pre-pressure of the fixing assembly 3 on the pressure sensing element 21 in the sensing circuit assembly 2 can be adjusted by using a specific tool.
Referring to fig. 6 to 7, in the present embodiment, the fixing assembly 3 includes an adjusting member 31 and a force transmitting member 32 abutting against the adjusting member 31, one end of the force transmitting member 32 abuts against the sensing circuit assembly 2, a convex portion 321 is convexly formed on a surface of the other end, a concave portion 311 for the convex portion 321 to be partially inserted is formed on a surface of the adjusting member 31 abutting against the force transmitting member 32, and a component force in a horizontal direction of a force applied to the pressure sensor is resolved by the abutment between the convex portion 321 of the force transmitting member 32 and the concave portion 311 of the adjusting member 31, so as to reduce a risk of damage to the pressure sensing element 21. Preferably, the force transmission piece 32 is a stainless steel piece, the convex portion 321 of the force transmission piece 32 is hemispherical, and the concave portion 311 of the adjusting piece 31 is hemispherical, so that the component force of the force applied to the pressure sensor in the horizontal direction is uniformly decomposed by the abutting between the curved surfaces, and meanwhile, the abrasion generated after the abutting friction between the adjusting piece 31 and the force transmission piece 32 of the fixing assembly 3 can be reduced, which is beneficial to prolonging the service life of the pressure sensor.
Furthermore, the pressure sensing element 21 is a quartz wafer, and the pressure sensing element 21, the force transmission member 32 and the adjusting member 31 are coaxially arranged, so that the fixing component 3 can more effectively decompose the horizontal component of the force applied to the dynamic weighing sensing device, and the risk of damage to the pressure sensing element 21 can be more effectively reduced.
Referring to fig. 1, in the present embodiment, the pressure sensor further includes a pressing plate 4, the pressing plate 4 is fixed on another surface of the mounting base 1 opposite to the surface connected with the fixing component 3, and can uniformly distribute the pressure applied to the pressure sensor to the pressure sensing elements 21 in the sensing circuit components 2 of each unit, and can protect the pressure sensor. The material and structure of the pressure plate 4 are not limited, and preferably, the pressure plate 4 is a rectangular epoxy resin plate, which has the characteristics of easy processing, stable performance, wear resistance and the like, and is beneficial to improving the production efficiency and prolonging the service life of the pressure sensor.
Referring to fig. 2 to 4, in the present embodiment, the sensing circuit assembly 2 of the pressure sensor includes a first electrode plate 22, a second electrode plate 23, and a bracket 24 disposed between the first electrode plate 22 and the second electrode plate 23, the bracket 24 is mounted with a plurality of pressure sensing elements 21, the first electrode plate 22 and the second electrode plate 23 are electrically connected to the plurality of pressure sensing elements 21, when the plurality of pressure sensing elements 21 of the sensing circuit assembly 2 are pressed by an external force, an electrical signal is generated, and the electrical signal generated by each pressure sensing element 21 is transmitted to the background through the first electrode plate 22 and the second electrode plate 23 electrically connected to the plurality of pressure sensing elements 21.
Further, the first electrode sheet 22 is a negative electrode sheet, the second electrode sheet 23 is a positive electrode sheet, the first electrode sheet 22 is connected in series with the negative electrodes of the plurality of pressure sensing elements 21, the second electrode sheet 23 is connected in series with the positive electrodes of the plurality of pressure sensing elements 21, and the first electrode sheet 22 and the second electrode sheet 23 are connected in parallel through the plurality of pressure sensing elements 21.
Further, the pressure sensor further comprises an external lead, the external lead is electrically connected with the first electrode plate 22 and the second electrode plate 23, the electric signal sent by the sensing circuit assembly 2 is transmitted to the background through the external lead, and the measurement data is displayed.
Further, be provided with a plurality of mounting holes 241 that supply to install a plurality of pressure sensing element 21 on the support 24, a plurality of pressure sensing element 21 all with first electrode piece 22 and second electrode piece 23 butt, restrict a plurality of pressure sensing element 21 relative support 24 removal on the support 24 through setting up mounting hole 241, and make a plurality of pressure sensing element 21 all with first electrode piece 22 and second electrode piece 23 butt through mounting hole 241 on the support 24, the simplified structure, make the pressure sensor equipment in this embodiment more simple and convenient, be favorable to improving production efficiency.
Further, the support 24 is an insulating support 24, and the pressure sensing element 21 is mounted by arranging the insulating plastic support 24, so that communication between the first electrode plate 22 and the second electrode plate 23 is prevented, an internal circuit of the pressure sensor is prevented from being short-circuited, and data output is influenced.
Further, the pressure sensor further comprises an insulating member 5, wherein the insulating member 5 is arranged between the first electrode plate 22 and the fixing component 3, and the electric signal generated after the pressure sensing element 21 is pressed is prevented from being transmitted to the fixing component 3, so that the accuracy of data output is not affected. The structure and material of the insulating member 5 are not limited, and preferably, the insulating member 5 is an insulating film, so as to avoid occupying the inner space of the accommodating cavity 11 of the mounting base 1 and improve the space utilization rate of the accommodating cavity 11.
Referring to fig. 3 to 5, in the present embodiment, the mounting base 1 is located on the inner surface of the accommodating cavity 11 and is recessed inward to form a limiting groove 13, the sensing circuit assembly 2 is fixed in the limiting groove 13, the sensing circuit assembly 2 is disposed in the limiting groove 13 to prevent the sensing circuit assembly 2 from moving relative to the mounting base 1, and the position of the pressure sensing element 21 of the sensing circuit assembly 2 is effectively located and is coaxially disposed with the adjusting element 31 and the force transferring element 32 of the fixing assembly 3, so that the fixing assembly 3 more effectively decomposes the component force of the dynamic weighing sensing device in the horizontal direction, and the risk of damage to the pressure sensing element 21 is more effectively reduced.
Further, mount pad 1 includes the connecting neck 14 that is used for concentrating stress, and connecting neck 14 includes in the surface direction that is perpendicular to mount pad 1 and is formed with fixed orifices 12, the inside sunken portion 15 that inwards caves in that forms in the relative both sides of mount pad 1, and inside sunken portion 15 is the symmetry setting for the stress that clamp plate 4 transmitted to sensing circuit assembly 2 is more concentrated, improves pressure sensor measuring accuracy.
Further, it is cotton to fill at the portion 15 that caves in of mount pad 1 has insulating bubble, can play the effect of buffering clamp plate 4 transmission to mount pad 1 and sensing circuit subassembly 2's partial stress on the one hand, and on the other hand can prevent to be located the portion 15 that caves in of mount pad 1 in the casing and have ponding, causes the damage to pressure sensor's internal device, is favorable to prolonging pressure sensor's life.
Further, the surface of the circumferential side wall of the mounting base 1 is inwards sunken to form at least one glue sealing groove, when the dynamic sensor is assembled and sealed, part of glue can flow into the glue sealing grooves formed in the mounting base 1, the gluing area of the mounting base 1 and other parts is increased, and the stability of adhesive connection is effectively improved. The material of the mounting seat 1 is not limited, preferably, the mounting seat 1 is an aluminum alloy mounting seat 1, and the mounting seat 1 made of the aluminum alloy material has high hardness and is easy to process and produce, so that the production efficiency is effectively improved.
The invention also provides a pressure device, which comprises a shell and the pressure sensor arranged in the shell, wherein the pressure device can independently adjust the pre-pressure of the sensor and realize the decoupling of the load; by the abutment between the convex portion 321 of the force transmitting member 32 and the concave portion 311 of the adjusting member 31, the component force in the horizontal direction of the force applied to the dynamic load cell is resolved, reducing the risk of damage to the pressure sensing element 21.
The above description is only a preferred embodiment of the present invention, and should not be taken as limiting the present invention, and any modifications, equivalents, improvements, etc. made within the spirit and principle of the present invention should be included in the protection scope of the present invention.