CN112442719A - Shielding method before anodic oxidation of aluminum and aluminum alloy sunken hole - Google Patents
Shielding method before anodic oxidation of aluminum and aluminum alloy sunken hole Download PDFInfo
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- CN112442719A CN112442719A CN201910802830.9A CN201910802830A CN112442719A CN 112442719 A CN112442719 A CN 112442719A CN 201910802830 A CN201910802830 A CN 201910802830A CN 112442719 A CN112442719 A CN 112442719A
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- 238000000034 method Methods 0.000 title claims abstract description 32
- 229910000838 Al alloy Inorganic materials 0.000 title claims abstract description 25
- XAGFODPZIPBFFR-UHFFFAOYSA-N aluminium Chemical compound [Al] XAGFODPZIPBFFR-UHFFFAOYSA-N 0.000 title claims abstract description 25
- 229910052782 aluminium Inorganic materials 0.000 title claims abstract description 25
- 230000003647 oxidation Effects 0.000 title claims abstract description 20
- 238000007254 oxidation reaction Methods 0.000 title claims abstract description 20
- 239000003292 glue Substances 0.000 claims abstract description 45
- 238000005260 corrosion Methods 0.000 claims abstract description 40
- 239000002390 adhesive tape Substances 0.000 claims abstract description 34
- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Substances O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 claims abstract description 33
- 238000007789 sealing Methods 0.000 claims abstract description 31
- 238000005406 washing Methods 0.000 claims abstract description 23
- 238000001035 drying Methods 0.000 claims abstract description 20
- 238000005498 polishing Methods 0.000 claims abstract description 17
- 239000002253 acid Substances 0.000 claims abstract description 13
- 239000003513 alkali Substances 0.000 claims abstract description 11
- 238000005238 degreasing Methods 0.000 claims abstract description 7
- YXFVVABEGXRONW-UHFFFAOYSA-N Toluene Chemical compound CC1=CC=CC=C1 YXFVVABEGXRONW-UHFFFAOYSA-N 0.000 claims description 27
- HEMHJVSKTPXQMS-UHFFFAOYSA-M Sodium hydroxide Chemical compound [OH-].[Na+] HEMHJVSKTPXQMS-UHFFFAOYSA-M 0.000 claims description 24
- 239000000565 sealant Substances 0.000 claims description 24
- 235000017166 Bambusa arundinacea Nutrition 0.000 claims description 14
- 235000017491 Bambusa tulda Nutrition 0.000 claims description 14
- 241001330002 Bambuseae Species 0.000 claims description 14
- LFQSCWFLJHTTHZ-UHFFFAOYSA-N Ethanol Chemical compound CCO LFQSCWFLJHTTHZ-UHFFFAOYSA-N 0.000 claims description 14
- 235000015334 Phyllostachys viridis Nutrition 0.000 claims description 14
- 239000011425 bamboo Substances 0.000 claims description 14
- 238000005520 cutting process Methods 0.000 claims description 14
- 238000007664 blowing Methods 0.000 claims description 13
- 238000004140 cleaning Methods 0.000 claims description 11
- 238000005237 degreasing agent Methods 0.000 claims description 9
- 239000013527 degreasing agent Substances 0.000 claims description 9
- FPAFDBFIGPHWGO-UHFFFAOYSA-N dioxosilane;oxomagnesium;hydrate Chemical compound O.[Mg]=O.[Mg]=O.[Mg]=O.O=[Si]=O.O=[Si]=O.O=[Si]=O.O=[Si]=O FPAFDBFIGPHWGO-UHFFFAOYSA-N 0.000 claims description 9
- MOUPNEIJQCETIW-UHFFFAOYSA-N lead chromate Chemical compound [Pb+2].[O-][Cr]([O-])(=O)=O MOUPNEIJQCETIW-UHFFFAOYSA-N 0.000 claims description 9
- GRYLNZFGIOXLOG-UHFFFAOYSA-N Nitric acid Chemical compound O[N+]([O-])=O GRYLNZFGIOXLOG-UHFFFAOYSA-N 0.000 claims description 8
- 239000004744 fabric Substances 0.000 claims description 8
- 239000012535 impurity Substances 0.000 claims description 8
- 229910017604 nitric acid Inorganic materials 0.000 claims description 8
- 239000000843 powder Substances 0.000 claims description 8
- 238000007790 scraping Methods 0.000 claims description 8
- 238000006386 neutralization reaction Methods 0.000 claims description 7
- 244000137852 Petrea volubilis Species 0.000 claims description 6
- 238000005201 scrubbing Methods 0.000 claims description 3
- 238000007743 anodising Methods 0.000 claims 2
- 230000000873 masking effect Effects 0.000 claims 2
- 238000010926 purge Methods 0.000 claims 1
- 239000007788 liquid Substances 0.000 abstract description 10
- 238000004519 manufacturing process Methods 0.000 abstract description 4
- 239000000853 adhesive Substances 0.000 abstract description 3
- 230000001070 adhesive effect Effects 0.000 abstract description 3
- 239000007787 solid Substances 0.000 abstract description 2
- 239000011248 coating agent Substances 0.000 description 21
- 238000000576 coating method Methods 0.000 description 21
- 229910021538 borax Inorganic materials 0.000 description 7
- UQGFMSUEHSUPRD-UHFFFAOYSA-N disodium;3,7-dioxido-2,4,6,8,9-pentaoxa-1,3,5,7-tetraborabicyclo[3.3.1]nonane Chemical compound [Na+].[Na+].O1B([O-])OB2OB([O-])OB1O2 UQGFMSUEHSUPRD-UHFFFAOYSA-N 0.000 description 7
- 238000000227 grinding Methods 0.000 description 7
- HWGNBUXHKFFFIH-UHFFFAOYSA-I pentasodium;[oxido(phosphonatooxy)phosphoryl] phosphate Chemical compound [Na+].[Na+].[Na+].[Na+].[Na+].[O-]P([O-])(=O)OP([O-])(=O)OP([O-])([O-])=O HWGNBUXHKFFFIH-UHFFFAOYSA-I 0.000 description 7
- 235000010339 sodium tetraborate Nutrition 0.000 description 7
- 239000004328 sodium tetraborate Substances 0.000 description 7
- 235000019832 sodium triphosphate Nutrition 0.000 description 7
- 239000001226 triphosphate Substances 0.000 description 7
- 230000003472 neutralizing effect Effects 0.000 description 6
- 238000000861 blow drying Methods 0.000 description 5
- 238000007598 dipping method Methods 0.000 description 5
- 238000007605 air drying Methods 0.000 description 3
- 239000012790 adhesive layer Substances 0.000 description 2
- 239000004411 aluminium Substances 0.000 description 2
- 239000003792 electrolyte Substances 0.000 description 2
- 238000005516 engineering process Methods 0.000 description 2
- 229910045601 alloy Inorganic materials 0.000 description 1
- 239000000956 alloy Substances 0.000 description 1
- 230000009286 beneficial effect Effects 0.000 description 1
- 230000007547 defect Effects 0.000 description 1
- 238000004299 exfoliation Methods 0.000 description 1
- 239000010410 layer Substances 0.000 description 1
- 230000008929 regeneration Effects 0.000 description 1
- 238000011069 regeneration method Methods 0.000 description 1
- 238000004381 surface treatment Methods 0.000 description 1
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- C—CHEMISTRY; METALLURGY
- C25—ELECTROLYTIC OR ELECTROPHORETIC PROCESSES; APPARATUS THEREFOR
- C25D—PROCESSES FOR THE ELECTROLYTIC OR ELECTROPHORETIC PRODUCTION OF COATINGS; ELECTROFORMING; APPARATUS THEREFOR
- C25D11/00—Electrolytic coating by surface reaction, i.e. forming conversion layers
- C25D11/02—Anodisation
- C25D11/022—Anodisation on selected surface areas
-
- C—CHEMISTRY; METALLURGY
- C25—ELECTROLYTIC OR ELECTROPHORETIC PROCESSES; APPARATUS THEREFOR
- C25D—PROCESSES FOR THE ELECTROLYTIC OR ELECTROPHORETIC PRODUCTION OF COATINGS; ELECTROFORMING; APPARATUS THEREFOR
- C25D11/00—Electrolytic coating by surface reaction, i.e. forming conversion layers
- C25D11/02—Anodisation
- C25D11/04—Anodisation of aluminium or alloys based thereon
- C25D11/16—Pretreatment, e.g. desmutting
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- Chemical & Material Sciences (AREA)
- Engineering & Computer Science (AREA)
- Chemical Kinetics & Catalysis (AREA)
- Electrochemistry (AREA)
- Materials Engineering (AREA)
- Metallurgy (AREA)
- Organic Chemistry (AREA)
- Cleaning And De-Greasing Of Metallic Materials By Chemical Methods (AREA)
Abstract
The invention discloses a shielding method before anodic oxidation of aluminum and aluminum alloy sunken holes, which comprises the steps of sequentially degreasing, alkali washing, primary water washing, acid washing, secondary water washing and drying a to-be-shielded area of a lower sunken hole, polishing the bottom surface and the side wall of the lower sunken hole, then pasting an adhesive tape on the bottom surface of the lower sunken hole, and finally smearing a sealing anti-corrosion adhesive to finish shielding. The invention solves the problem of shielding the lower counter bore by double sealing of solid glue and liquid glue, does not fall off after being soaked in water, acid, alkali and other liquids for 24 hours, does not fall off after being washed by a high-pressure water gun with the pressure of 20MPa for 10min, not only ensures the anode quality, but also reduces the repair rate to 0, and greatly improves the production efficiency of products.
Description
Technical Field
The invention belongs to the technical field of shielding of aluminum and aluminum alloy products, and particularly relates to a shielding method before anodic oxidation of aluminum and aluminum alloy sunken holes.
Background
In order to overcome the defects of surface hardness, wear resistance and the like of the aluminum alloy and prolong the service life, a surface treatment technology is an indispensable ring in the use of the aluminum alloy, and an anodic oxidation technology is the most widely applied and successful at present. Under the action of corresponding electrolyte and specific technological conditions and the action of applied current, aluminium and its alloy can form an oxide film on the aluminium product, i.e. the product must be soaked in specific solution for a certain period of time.
The CVD related products are aluminum and aluminum alloy products at present, not all areas need to be subjected to anode in the production and regeneration processes, some areas need to be electrified and are shielded before the anode, a sunken hole exists in one product, the bottom of the product does not need to be plated with an anode film, but the periphery of the product needs to be plated with the anode film, the traditional method is difficult to process, the currently shielded areas are soaked in water or electrolyte for a long time and then washed by a high-pressure water gun with the pressure of 20MPa, the holes are easy to fall off, the hole walls are directly sealed by some holes, the anode films cannot be generated on the hole walls, the repair rate of the holes is 100%, and the quality and the production efficiency of the product anode are.
Disclosure of Invention
The invention aims to solve the technical problems in the prior art. Therefore, the invention provides a shielding method for aluminum and aluminum alloy sunken holes before anodic oxidation, and aims to facilitate shielding of the bottoms of the sunken holes.
In order to achieve the purpose, the invention adopts the technical scheme that:
a shielding method before anodic oxidation of aluminum and aluminum alloy sunken holes comprises the steps of sequentially carrying out degreasing, alkali washing, primary water washing, acid washing, secondary water washing and drying on to-be-shielded areas of lower sunken holes, polishing the bottom surfaces and the side walls of the sunken holes, then pasting adhesive tapes on the bottom surfaces of the lower sunken holes, and finally smearing sealing anti-corrosion adhesives to finish shielding.
The degreasing is carried out for 1-5min by adopting a degreasing agent solution with the temperature of 58-60 ℃ and the mass fraction of 3-4%.
The alkaline washing is carried out by stripping for 5-10min by adopting sodium hydroxide solution with the temperature of 20-40 ℃ and the mass fraction of 0.5-2%.
The acid washing is carried out for neutralization for 5-10min by adopting nitric acid solution with the temperature of 34-36 ℃ and the mass fraction of 15-30%.
And the polishing is to manually polish the bottom surface and the side wall of the lower counter bore to be smooth and without convex points by adopting waterproof abrasive paper.
And the polishing also comprises the steps of blowing the impurities of the grinding powder through compressed air, and then polishing the bottom surface and the side wall of the lower counter bore by adopting sponge sand paper absorbing absolute ethyl alcohol.
The method also comprises the step of scrubbing the bottom surface and the side wall of the sinking hole polished by the sponge abrasive paper by using clean cloth absorbing absolute ethyl alcohol.
The distance from the four edges of the adhesive tape to the side wall of the lower counter bore is 1-2mm, a hot air gun is adopted to blow the surface of the adhesive tape when the adhesive tape is pasted, and a scraper blade is used for scraping the pasting surface.
The anti-corrosion sealant comprises the following components in percentage by weight: 18-22% of naphtha, 55-65% of toluene, 15-20% of talcum powder and 2-4% of chrome yellow.
The method for coating the anti-corrosion sealant comprises the steps of firstly removing the sealant and pouring the sealant to the middle part of the bottom surface of the sunken hole, then coating the sealant which flows to the edge part of the bottom surface of the sunken hole flatly by using the tip of the bamboo stick, drying the sealant, cutting off the sealant on the periphery of the bottom surface of the sunken hole, and then coating the periphery with the anti-corrosion sealant by dipping the tip of the bamboo stick.
The invention has the beneficial effects that: the invention solves the problem of shielding the lower counter bore by double sealing of solid glue and liquid glue, does not fall off after being soaked in water, acid, alkali and other liquids for 24 hours, does not fall off after being washed by a high-pressure water gun with the pressure of 20MPa for 10min, not only ensures the anode quality, but also reduces the repair rate to 0, and greatly improves the production efficiency of products.
Drawings
The description includes the following figures, the contents shown are respectively:
fig. 1 is a schematic structural view of the present invention.
Labeled as:
1. a lower counter bore, 2, an adhesive tape, 3, an anti-corrosion sealant, 4, a cut-off and then sealed area.
Detailed Description
The following detailed description of the embodiments of the present invention will be given with reference to the accompanying drawings for a purpose of helping those skilled in the art to more fully, accurately and deeply understand the concept and technical solution of the present invention and to facilitate its implementation.
As shown in figure 1, the shielding method before anodic oxidation of the aluminum and aluminum alloy sunken hole comprises the steps of sequentially degreasing, alkali washing, primary water washing, acid washing, secondary water washing and drying the to-be-shielded area of the lower sunken hole 1 of a product, polishing the bottom surface and the side wall of the sunken hole, then pasting an adhesive tape 2 on the bottom surface of the lower sunken hole, and finally smearing a sealing anti-corrosion adhesive 3 to finish shielding.
Preferably, degreasing is carried out for 1-5min by adopting a degreasing agent solution with the temperature of 58-60 ℃ and the mass fraction of 3-4%. The main components of the degreasing agent are sodium tetraborate and pentasodium triphosphate, wherein the mass percent of the sodium tetraborate is 70-80%, and the mass percent of the pentasodium triphosphate is 1-10%. The alkali washing is carried out by stripping for 5-10min by using sodium hydroxide solution with the mass fraction of 0.5-2% and the temperature of 20-40 ℃. The acid washing is carried out by neutralizing for 5-10min by nitric acid solution with the temperature of 34-36 ℃ and the mass fraction of 15-30%. And the polishing is to manually polish the bottom surface and the side wall of the lower counter bore to be smooth and without convex points by adopting waterproof abrasive paper. And blowing the impurities of the grinding powder by compressed air, and then polishing the bottom surface and the side wall of the lower counter bore by sponge abrasive paper absorbing absolute ethyl alcohol.
Furthermore, the shielding method also comprises the step of scrubbing the bottom surface and the side wall of the sinking hole polished by the sponge abrasive paper by using clean cloth absorbing absolute ethyl alcohol.
The distance from the four edges of the adhesive tape to the side wall of the sunken hole is 1-2mm, a hot air gun is adopted to blow the surface of the adhesive tape when the adhesive tape is pasted, and a scraper blade is used for scraping the pasting surface.
The anti-corrosion sealant comprises the following components in percentage by weight: 18-22% of naphtha, 55-65% of toluene, 15-20% of talcum powder and 2-4% of chrome yellow. Preferably, the anti-corrosion sealant comprises the following components in percentage by weight: 20% of naphtha, 60% of toluene, 17% of talcum powder and 3% of chrome yellow, and the method for coating the anti-corrosion sealant comprises the steps of firstly removing the sealant, pouring the sealant to the middle part of the bottom surface of the sunken hole, then coating the sealant which flows to the edge part of the bottom surface of the sunken hole by using the tip of the bamboo stick, cutting the sealant around the bottom surface of the sunken hole after drying, and then coating the periphery with the anti-corrosion sealant by dipping the tip of the bamboo stick again. The method aims to further increase the firmness of bonding and avoid the phenomenon of edge tilting. Specific examples are as follows:
example 1
A shielding method before anodic oxidation of aluminum and aluminum alloy sunken holes comprises the following steps:
firstly, cleaning a region to be shielded (a bottom surface region of a lower counter bore) for 3min by using a degreasing agent (wherein the mass percent of sodium tetraborate is 75%, and the mass percent of pentasodium triphosphate is 10%) with the concentration (mass fraction) of 3.5% and the temperature of 60 ℃.
Secondly, the cleaned area is stripped for 8min by using a sodium hydroxide solution with the concentration (mass fraction) of 1.2% and the temperature of 30 ℃, and then cleaned by using pure water.
And thirdly, neutralizing the stripped area for 8min by using a nitric acid solution with the concentration (mass fraction) of 22% and the temperature of 35 ℃, cleaning by using pure water after neutralization, and finally drying by using compressed air.
And fourthly, within 30min after blow-drying, manually polishing the bottom surface and the side wall of the lower counter bore by using waterproof abrasive paper 180# and 240# until the bottom surface and the side wall are smooth and have no salient points, and blowing the impurities of the grinding powder by using compressed air.
Fifthly, adding absolute ethyl alcohol (with the MOS grade concentration of 99.7%) into No. 600 sponge sand paper to polish the bottom surface and the side wall.
Sixthly, adding absolute ethyl alcohol into the clean cloth to scrub the bottom surface and the side wall;
seventhly, cutting a PET high-temperature-resistant green adhesive tape, pasting the PET high-temperature-resistant green adhesive tape to the bottom surface of the sinking hole, wherein the size of the four sides of the green adhesive tape is slightly smaller (1-2) mm than the size of the bottom surface of the sinking hole, blowing the surface of the adhesive tape by using a hot air gun (60 ℃) while scraping the surface by using a scraper blade during pasting, and repeating three times; the high temperature resistant glue is a whole block, the middle part of the glue is not spliced, and the edge part of the glue does not have burrs or cracks.
And eighthly, coating liquid sealing anti-corrosion glue (20% of naphtha, 60% of toluene, 17% of talcum powder and 3% of chrome yellow), pouring the sealing anti-corrosion glue into the middle of the sinking hole, allowing the sealing anti-corrosion glue to automatically flow to all positions of the bottom surface of the sinking hole, troweling the sealing anti-corrosion glue at the edge part by using a bamboo stick tip, not coating the sealing anti-corrosion glue on the side wall, and naturally drying for 10min after coating.
And ninthly, after air drying, slightly cutting the periphery of the sealed anticorrosive adhesive layer by using a carving knife, wherein the cut area is the position above the left of the dotted line in the figure.
And tenthly, cutting off redundant parts, dipping a small amount of sealing anti-corrosion glue on the top of the bamboo stick to coat the periphery of the bottom surface of the sinking hole once, naturally drying for 10min, and then putting the sinking hole into a water tank containing water, acid or alkali and the like to clean the anode.
Example 2
A shielding method before anodic oxidation of aluminum and aluminum alloy sunken holes comprises the following steps:
firstly, cleaning a region to be shielded (a bottom surface region of a lower counter bore) for 3min by using a degreasing agent (wherein the mass percent of sodium tetraborate is 75%, and the mass percent of pentasodium triphosphate is 10%) with the concentration (mass fraction) of 3.5% and the temperature of 60 ℃.
Secondly, the cleaned area is stripped for 8min by using a sodium hydroxide solution with the concentration (mass fraction) of 1.2% and the temperature of 30 ℃, and then cleaned by using pure water.
And thirdly, neutralizing the stripped area for 8min by using a nitric acid solution with the concentration (mass fraction) of 22% and the temperature of 35 ℃, cleaning by using pure water after neutralization, and finally drying by using compressed air.
And fourthly, within 30min after blow-drying, manually polishing the bottom surface and the side wall of the lower counter bore by using waterproof abrasive paper 180# and 240# until the bottom surface and the side wall are smooth and have no salient points, and blowing the impurities of the grinding powder by using compressed air.
Fifthly, adding absolute ethyl alcohol (with the MOS grade concentration of 99.7%) into No. 600 sponge sand paper to polish the bottom surface and the side wall.
Sixthly, adding absolute ethyl alcohol into the clean cloth to scrub the bottom surface and the side wall;
seventhly, cutting a PET high-temperature-resistant green adhesive tape, pasting the PET high-temperature-resistant green adhesive tape to the bottom surface of the sinking hole, wherein the size of the four sides of the green adhesive tape is slightly smaller (1-2) mm than the size of the bottom surface of the sinking hole, blowing the surface of the adhesive tape by using a hot air gun (60 ℃) while scraping the surface by using a scraper blade during pasting, and repeating three times; the high temperature resistant glue is a whole block, the middle part of the glue is not spliced, and the edge part of the glue does not have burrs or cracks.
And eighthly, coating liquid sealing anti-corrosion glue (20% of naphtha, 60% of toluene, 17% of talcum powder and 3% of chrome yellow), pouring the sealing anti-corrosion glue into the middle of the sinking hole, allowing the sealing anti-corrosion glue to automatically flow to all positions of the bottom surface of the sinking hole, troweling the sealing anti-corrosion glue at the edge part by using a bamboo stick tip, not coating the sealing anti-corrosion glue on the side wall, and naturally drying for 10min after coating.
Example 3
A shielding method before anodic oxidation of aluminum and aluminum alloy sunken holes comprises the following steps:
firstly, cleaning a region to be shielded (a bottom surface region of a lower counter bore) for 3min by using a degreasing agent (wherein the mass percent of sodium tetraborate is 75%, and the mass percent of pentasodium triphosphate is 10%) with the concentration (mass fraction) of 3.5% and the temperature of 60 ℃.
Secondly, the cleaned area is stripped for 8min by using a sodium hydroxide solution with the concentration (mass fraction) of 1.2% and the temperature of 30 ℃, and then cleaned by using pure water.
And thirdly, neutralizing the stripped area for 8min by using a nitric acid solution with the concentration (mass fraction) of 22% and the temperature of 35 ℃, cleaning by using pure water after neutralization, and finally drying by using compressed air.
And fourthly, within 30min after blow-drying, manually polishing the bottom surface and the side wall of the lower counter bore by using waterproof abrasive paper 180# and 240# until the bottom surface and the side wall are smooth and have no salient points, and blowing the impurities of the grinding powder by using compressed air.
Fifthly, adding absolute ethyl alcohol into the clean cloth to scrub the bottom surface and the side wall;
sixthly, cutting a PET high-temperature-resistant green adhesive tape, pasting the PET high-temperature-resistant green adhesive tape to the bottom surface of the sinking hole, wherein the size of the four sides of the green adhesive tape is slightly smaller (1-2) mm than the size of the bottom surface of the sinking hole, blowing the surface of the adhesive tape by using a hot air gun (60 ℃) while scraping the surface by using a scraper blade, and repeating three times; the high temperature resistant glue is a whole block, the middle part of the glue is not spliced, and the edge part of the glue does not have burrs or cracks.
And seventhly, coating liquid sealing anti-corrosion glue (20% of naphtha, 60% of toluene, 17% of talcum powder and 3% of chrome yellow), pouring the sealing anti-corrosion glue into the middle of the sinking hole, allowing the sealing anti-corrosion glue to automatically flow to all positions of the bottom surface of the sinking hole, troweling the edges by using bamboo stick tips without coating the edges to the side walls, and naturally drying for 10min after coating.
Eighthly, after air drying, slightly cutting the periphery of the sealed anticorrosion glue layer by using a carving knife, wherein the cut area is the position above the left of the dotted line in the figure.
And ninthly, cutting off redundant parts, dipping a small amount of sealing anti-corrosion glue on the tip of the bamboo stick to coat the periphery of the bottom surface of the sinking hole once, naturally drying for 10min, and then putting the sinking hole into a water tank containing water, acid or alkali and the like to clean the anode.
Example 4
A shielding method before anodic oxidation of aluminum and aluminum alloy sunken holes comprises the following steps:
firstly, cleaning a region to be shielded (a bottom surface region of a lower counter bore) for 3min by using a degreasing agent (wherein the mass percent of sodium tetraborate is 75%, and the mass percent of pentasodium triphosphate is 10%) with the concentration (mass fraction) of 3.5% and the temperature of 60 ℃.
Secondly, the cleaned area is stripped for 8min by using a sodium hydroxide solution with the concentration (mass fraction) of 1.2% and the temperature of 30 ℃, and then cleaned by using pure water.
And thirdly, neutralizing the stripped area for 8min by using a nitric acid solution with the concentration (mass fraction) of 22% and the temperature of 35 ℃, cleaning by using pure water after neutralization, and finally drying by using compressed air.
And fourthly, within 30min after blow-drying, manually polishing the bottom surface and the side wall of the lower counter bore by using waterproof abrasive paper 180# and 240# until the bottom surface and the side wall are smooth and have no salient points, and blowing the impurities of the grinding powder by using compressed air.
Fifthly, adding absolute ethyl alcohol into the clean cloth to scrub the bottom surface and the side wall;
sixthly, cutting a PET high-temperature-resistant green adhesive tape, pasting the PET high-temperature-resistant green adhesive tape to the bottom surface of the sinking hole, wherein the size of the four sides of the green adhesive tape is slightly smaller (1-2) mm than the size of the bottom surface of the sinking hole, blowing the surface of the adhesive tape by using a hot air gun (60 ℃) while scraping the surface by using a scraper blade, and repeating three times; the high temperature resistant glue is a whole block, the middle part of the glue is not spliced, and the edge part of the glue does not have burrs or cracks.
And seventhly, coating liquid sealing anti-corrosion glue (20% of naphtha, 60% of toluene, 17% of talcum powder and 3% of chrome yellow), pouring the sealing anti-corrosion glue into the middle of the sinking hole, allowing the sealing anti-corrosion glue to automatically flow to all positions of the bottom surface of the sinking hole, troweling the edges by using bamboo stick tips without coating the edges to the side walls, and naturally drying for 10min after coating.
Example 5
A shielding method before anodic oxidation of aluminum and aluminum alloy sunken holes comprises the following steps:
firstly, cleaning a region to be shielded (a bottom surface region of a lower counter bore) for 3min by using a degreasing agent (wherein the mass percent of sodium tetraborate is 78%, and the mass percent of pentasodium triphosphate is 8%) with the concentration (mass fraction) of 4% and the temperature of 60 ℃.
Secondly, the cleaned area is stripped for 8min by using a sodium hydroxide solution with the concentration (mass fraction) of 2% and the temperature of 40 ℃, and then cleaned by using pure water.
And thirdly, neutralizing the stripped area for 10min by using a nitric acid solution with the concentration (mass fraction) of 28% and the temperature of 35 ℃, cleaning by using pure water after neutralization, and finally drying by using compressed air.
And fourthly, within 30min after blow-drying, manually polishing the bottom surface and the side wall of the lower counter bore by using waterproof abrasive paper 180# and 240# until the bottom surface and the side wall are smooth and have no salient points, and blowing the impurities of the grinding powder by using compressed air.
Fifthly, adding absolute ethyl alcohol (with the MOS grade concentration of 99.7%) into No. 600 sponge sand paper to polish the bottom surface and the side wall.
Sixthly, adding absolute ethyl alcohol into the clean cloth to scrub the bottom surface and the side wall;
seventhly, cutting a PET high-temperature-resistant green adhesive tape, pasting the PET high-temperature-resistant green adhesive tape to the bottom surface of the sinking hole, wherein the size of the four sides of the green adhesive tape is slightly smaller (1-2) mm than the size of the bottom surface of the sinking hole, blowing the surface of the adhesive tape by using a hot air gun (60 ℃) while scraping the surface by using a scraper blade during pasting, and repeating three times; the high temperature resistant glue is a whole block, the middle part of the glue is not spliced, and the edge part of the glue does not have burrs or cracks.
And eighthly, coating liquid sealing anti-corrosion glue (20% of naphtha, 60% of toluene, 17% of talcum powder and 3% of chrome yellow), pouring the sealing anti-corrosion glue into the middle of the sinking hole, allowing the sealing anti-corrosion glue to automatically flow to all positions of the bottom surface of the sinking hole, troweling the sealing anti-corrosion glue at the edge part by using a bamboo stick tip, not coating the sealing anti-corrosion glue on the side wall, and naturally drying for 10min after coating.
And ninthly, after air drying, slightly cutting the periphery of the sealed anticorrosive adhesive layer by using a carving knife, wherein the cut area is the position above the left of the dotted line in the figure.
And tenthly, cutting off redundant parts, dipping a small amount of sealing anti-corrosion glue on the top of the bamboo stick to coat the periphery of the bottom surface of the sinking hole once, naturally drying for 10min, and then putting the sinking hole into a water tank containing water, acid or alkali and the like to clean the anode.
The test on the sinking hole shielded by the five embodiments shows that the sinking holes in the embodiments 1 and 5 can not fall off after being soaked in water, acid, alkali and other liquids for 24 hours, and can not fall off after being washed by a high-pressure water gun with the pressure of 20MPa for 10min, and the phenomenon that the side of the sinking hole is tilted can not occur; in the embodiment 2 and the embodiment 4, the phenomenon that the side of the sinking hole is partially tilted appears; examples 3 and 4 showed local exfoliation after washing with a 20MPa high pressure water gun for 7 minutes.
The invention is described above with reference to the accompanying drawings. It is to be understood that the specific implementations of the invention are not limited in this respect. Various insubstantial improvements are made by adopting the method conception and the technical scheme of the invention; the present invention is not limited to the above embodiments, and can be modified in various ways.
Claims (10)
1. A shielding method before anodic oxidation of aluminum and aluminum alloy sunken holes is characterized in that firstly, degreasing, alkali washing, primary water washing, acid washing, secondary water washing and drying are sequentially carried out on to-be-shielded areas of lower sunken holes, then the bottom surfaces and the side walls of the sunken holes are polished, adhesive tapes are pasted on the bottom surfaces of the lower sunken holes, and finally, sealing anti-corrosion glue is smeared, so that shielding is finished.
2. The method for shielding the aluminum and aluminum alloy lower counter bore before anodic oxidation as recited in claim 1, wherein the degreasing is performed by using a degreasing agent solution with the temperature of 58-60 ℃ and the mass fraction of 3-4% for cleaning for 1-5 min.
3. The method for shielding the aluminum and aluminum alloy lower counter bore before anodic oxidation as recited in claim 1, wherein the alkaline washing is carried out for 5-10min by adopting a sodium hydroxide solution with the temperature of 20-40 ℃ and the mass fraction of 0.5-2%.
4. The method for shielding the aluminum and aluminum alloy lower counter bore before anodic oxidation as recited in claim 1, wherein the acid washing is performed by neutralization for 5-10min by using a nitric acid solution with the temperature of 34-36 ℃ and the mass fraction of 15-30%.
5. The method for masking the aluminum or aluminum alloy lower counterbore before anodizing as recited in claim 1, wherein the polishing is performed by manually polishing the bottom surface and the sidewall of the lower counterbore to be smooth and without protruding points with waterproof abrasive paper.
6. The method as claimed in claim 5, wherein the polishing further comprises purging impurities in the abrasive powder by compressed air, and then polishing the bottom surface and the side wall of the lower counterbore by sponge sand paper absorbing absolute ethanol.
7. The method for masking the aluminum or aluminum alloy lower counterbore before anodizing as recited in claim 6, further comprising scrubbing the bottom surface and the sidewalls of the lower counterbore after sanding with sponge sand paper with a clean cloth for absorbing absolute ethanol.
8. The method for shielding the aluminum and aluminum alloy counterbores before anodic oxidation as recited in claim 1, wherein the distance from the four sides of the adhesive tape to the side walls of the counterbores is 1-2mm, and a hot air gun is used for blowing the surface of the adhesive tape when the adhesive tape is attached, and a scraper is used for scraping the attached surface.
9. The method for shielding the aluminum and aluminum alloy lower counter bore before anodic oxidation according to claim 1, wherein the anti-corrosion sealant comprises the following components in percentage by weight: 18-22% of naphtha, 55-65% of toluene, 15-20% of talcum powder and 2-4% of chrome yellow.
10. The method for shielding the aluminum and aluminum alloy lower counter bore before anodic oxidation according to claim 1, wherein the method for applying the anti-corrosion sealant comprises the steps of firstly pouring the sealant to the middle part of the bottom surface of the lower counter bore, then using the tip of the bamboo stick to apply the sealant flowing to the edge part of the bottom surface of the lower counter bore, cutting off the sealant at the periphery of the bottom surface of the lower counter bore after drying, and then using the tip of the bamboo stick to dip the anti-corrosion sealant to apply the anti-corrosion sealant to the periphery for sealing.
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