[ summary of the invention ]
The purpose of the application is to provide a diphenyl sulfide ether ketone formate photoinitiator with water solubility, and the molecular structure of the photoinitiator is shown as the following formula (A):
in the formula (A), R1Independently represent a group of compounds having+N(R)3X-and-SO3M and bonded to the carbonyl group of the formula (A) through a carbon chain or a carbon-oxygen chain, wherein R represents a hydrogen atom, an alkyl group, a phenyl group or an aralkyl group, and X is F, Br or I; m is K or Na ion; r2Each independently represents an alkyl group, an aryl group or an alkoxy group, and m each independently represents an integer of 0 to 4; r3Each independently represents an alkyl group, an aryl group, a benzyl group, or an aralkyl group.
The invention also provides a preparation method of the photo-initiation, and the general synthesis process is shown as the following formula:
during the preparation of the initiator:
in the step a, halogenated benzene, aluminum trichloride and oxalyl chloride monoester (the molar ratio is 1: 2: 1) react for 2-6h at 0-10 ℃ in dry dichloromethane, and 4-halogenated phenyl ketone formate can be prepared by hydrolysis, water washing, drying by anhydrous sodium sulfate and reduced pressure distillation;
in the step b, dissolving the product 4-halogenated phenyl ketone formate (1 equivalent) and thiophenol or substituted thiophenol (1 equivalent) in a proper amount of N, N-Dimethylformamide (DMF), adding alkali (1.2 equivalents) and a small amount of CuI for catalysis, stirring and reacting for 4-10 hours at 40-60 ℃ under the protection of nitrogen, recovering DMF under reduced pressure, adding the residue into a proper amount of water, extracting twice by using 1, 2-dichloroethane, combining 1, 2-dichloroethane solutions, and recrystallizing the residue after concentration to obtain diphenyl sulfide ketone formate;
in step c, the product of step b (1 eq) is added to dichloromethane, anhydrous aluminum trichloride (1.5 eq) is added in portions, a solution of bromoalkyl acid chloride (1.2 eq) in dichloromethane is added dropwise at 0-10 ℃ and stirred at room temperature for 3-10 hours. Slowly adding the reaction solution into ice water, extracting with ethyl acetate, washing with water, drying with anhydrous magnesium sulfate, concentrating, and recrystallizing with ethanol;
in step d, the product of step c (1 eq) is dissolved in ethyl acetate, triethylamine (1 eq) is added, the precipitated solid is filtered off and washed with isopropanol and hexane to give the target product containing the quaternary ammonium salt.
In step d, the product of step c (1 eq) was dissolved in dimethyl sulfoxide and sodium 2-hydroxyethanesulfonate (1 eq) was added and stirred at 90 ℃ for 24 h. Adding 10 equivalents of saturated saline solution into the reaction solution, extracting with acetonitrile, drying with magnesium sulfate, and recrystallizing the solid obtained after concentration with isopropanol to obtain the target product containing the sulfonate.
In the above preparation step, the base added in step b may be an organic base or an inorganic base, preferably sodium methoxide and potassium carbonate;
in the above preparation steps, chloro or iodoacyl chloride can also be used in step c;
in the above preparation steps, step d may be substituted with other various kinds of tertiary amines, such as tributyl amine and trimethyl amine, but not limited to these tertiary amines.
In the above preparation step, step d may also be carried out by reacting potassium 2-hydroxyethanesulfonate with the product of step c.
Compared with the existing water-soluble photoinitiator, the invention has the advantages that on one hand, the molecule has good water solubility, the synthetic method is simple, no expensive catalyst is involved, and the purification is convenient; the molecule takes diphenyl sulfide ketone group as a core, and the absorption spectrum of the molecule has better overlap with the emission spectrum of cheap light sources such as LED, which is consistent with the development direction of UV curing technology.
Exemplary compounds conforming to the structure of formula (A) are listed below, but are not limited to these structures:
for the gist of the present invention, we will further describe it in connection with the following series of examples.
[ detailed description ] embodiments
Hereinafter, embodiments of the present invention will be specifically described with reference to examples, but the embodiments of the present invention are not limited to these examples.
Example 1: (A) synthesis of (E) -1 to (A) -18
Process for producing Compound (A) -1
(a) Bromobenzene (0.1mol) is dissolved in 100 ml of anhydrous dichloromethane, anhydrous aluminum trichloride (0.2mol) is added in batches, oxalyl chloride monomethyl ester (0.1mol) is added dropwise at 0-10 ℃, the dropwise addition is completed in half an hour, the reaction is stirred at normal temperature for 2-6h, the reaction is monitored by a point plate, the reaction is completed, the mixture is slowly added into volumetric ice water which is equal to a solvent, an organic layer is washed by deionized water, anhydrous sodium sulfate is dried, and reduced pressure distillation is carried out, so that the 4-bromophenyl ketone methyl formate can be prepared and directly used for the next reaction.
(b) Dissolving methyl 4-bromophenyl ketone formate (0.05mol) and thiophenol (0.05mol) in N, N-Dimethylformamide (DMF) (100 ml), adding potassium carbonate (0.06mol) and CuI (0.006mol), stirring and reacting at 140 ℃ for 4 hours under the protection of nitrogen, after the reaction is monitored by a point plate, recovering DMF under reduced pressure, adding the residue into 100 ml of deionized water, extracting twice by using 100 ml of 1, 2-dichloroethane, combining the 1, 2-dichloroethane solutions, and recrystallizing the concentrated residue by using ethanol to obtain the methyl diphenylsulfide ketone formate with the yield of 82%.
(c) Diphenyl sulfide ether ketone methyl formate (0.04mol) was added to anhydrous dichloromethane (50 ml), anhydrous aluminum trichloride (0.12mol) was added in portions, a dichloromethane solution (20 ml) of chloroacetyl chloride (0.04mol) was added dropwise at 0 to 10 ℃ and stirred at room temperature for 3 to 10 hours, and the end of the reaction was monitored by spotting plates. Slowly adding the reaction solution into ice water with the same amount as the solvent, extracting with ethyl acetate, washing with water, drying with anhydrous magnesium sulfate, concentrating, and recrystallizing with ethanol to obtain a light yellow product with a yield of 90%;
(d) the product of step c (0.03mol) was dissolved in 50 ml of ethyl acetate, triethylamine (0.06mol) was added, and the precipitated solid was filtered off and washed with isopropanol and hexane to give the desired product (A) -1 in 95% yield.
EI-MS(C23H28NO4S+): 414.2; the experimental results are as follows: 414.2.
for the synthesis of (A) -2 to (A) -18, the same synthesis procedure was carried out except that the reactants were changed, and the end point of the reaction was determined by thin plate chromatography. Wherein (a) -2, (a) -3 utilizes oxalyl chloride monoethyl ester and oxalyl chloride monobenzyl ester in step (a); (A) -4, (a) -5, (a) -6 using tributylamine instead of triethylamine in step (d); trimethylthiophenol is added in the step (b) of e.g. (A) -7, (A) -8, (A) -9; (A) -10 to (a) -18, (a) -9 replacing bromoacetyl chloride in step (c) with bromopropionyl chloride, bromobutyryl chloride, bromohexanoyl chloride, respectively, (d) replacing triethylamine with trimethylamine. The overall yield of the four steps is 60-75%.
(A)-2:EI-MS(C24H30NO4S+): 428.2; the experimental results are as follows: 428.2;
(A)-3:EI-MS(C29H32NO4S+): 490.2, respectively; the experimental results are as follows: 490.2, respectively;
(A)-4:EI-MS(C29H40NO4S+): 498.3, respectively; the experimental results are as follows: 498.3, respectively;
(A)-5:EI-MS(C30H42NO4S+): 512.3, respectively; the experimental results are as follows: 512.3, respectively;
(A)-6:EI-MS(C35H44NO4S+): 574.3; the experimental results are as follows: 574.3;
(A)-7:EI-MS(C26H34NO4S+): 456.2, respectively; the experimental results are as follows: 456.2, respectively;
(A)-8:EI-MS(C27H36NO4S+): 470.2; the experimental results are as follows: 470.2;
(A)-9:EI-MS(C32H38NO4S+): 532.2; the experimental results are as follows: 532.2;
(A)-10:EI-MS(C21H24NO4S+):386.1; the experimental results are as follows: 386.1 of the total weight of the steel;
(A)-11:EI-MS(C22H26NO4S+): 400.2; the experimental results are as follows: 400.2;
(A)-12:EI-MS(C27H28NO4S+): 462.2 of the first step; the experimental results are as follows: 462.2 of the first step;
(A)-13:EI-MS(C22H26NO4S+): 400.2; the experimental results are as follows: 400.2;
(A)-14:EI-MS(C23H28NO4S+): 414.2; the experimental results are as follows: 414.2;
(A)-15:EI-MS(C28H30NO4S+): 476.2; the experimental results are as follows: 476.2;
(A)-16:EI-MS(C24H30NO4S+): 428.2; the experimental results are as follows: 428.2;
(A)-17:EI-MS(C25H32NO4S+): 442.2; the experimental results are as follows: 442.2;
(A)-18:EI-MS(C30H34NO4S+): 504.2; the experimental results are as follows: 504.2;
example 2: (A) synthesis of (E) -19 to (A) -24
Structural formula of Compound (A) -19
To (A) -1c (0.05mol) obtained in the same manner as above was added dimethyl sulfoxide (100 ml) and sodium 2-hydroxyethanesulfonate (0.05mol), and the reaction mixture was stirred at 90 ℃ for 24 hours, and after completion of the reaction, 200 ml of saturated saline was added to the reaction mixture, followed by three-time extraction with 200 ml of acetonitrile, drying over magnesium sulfate, concentration under reduced pressure to give a pale yellow solid, and recrystallization from isopropanol to give (A) -19 in 90% yield.
(A) -20 was synthesized by the same reaction except that sodium 2-hydroxyethanesulfonate was changed to potassium 2-hydroxyethanesulfonate.
With respect to (A) -21 and (A) -22, the synthesis was carried out in the same reactions as in (A) -20 and (A) -21, respectively, except that oxalyl chloride monoethyl ester was used instead of oxalyl chloride monomethyl ester.
Example 3: (A) synthesis of (E) -23
(a) Methyl 4-bromophenyl ketone formate (0.05mol) and 2,4, 6-trimethylthiophenol (0.05mol) were dissolved in 100 ml of DMF, anhydrous potassium carbonate (0.06mol) and CuI (0.006mol) were added, the reaction was stirred at 100 ℃ for 4 hours under nitrogen protection, after completion of the reaction, DMF was recovered under reduced pressure, the residue was added to 100 ml of water, extracted twice with 100 ml of 1, 2-dichloroethane, dried over anhydrous sodium sulfate, concentrated, and recrystallized from ethanol to give the product as pale yellow powder (A) -7b in 85% yield.
(b) (A) -7b (0.04mol) was added to 50 ml of anhydrous dichloromethane, anhydrous aluminum trichloride (0.12mol) was added in portions, a dichloromethane solution of chloroacetyl chloride (0.04mol) was added dropwise at 0 to 10 ℃ and stirred at room temperature for 10 hours, and the reaction was monitored by spotting plates after completion. Slowly adding the reaction solution into ice water with the same amount as the solvent, extracting with ethyl acetate, washing with water, drying with anhydrous magnesium sulfate, concentrating, and recrystallizing with ethanol to obtain a light yellow product (A) -7c with a yield of 83%;
(c) to (A) -7c (0.03mol) obtained above was added dimethyl sulfoxide (50 ml) and sodium 2-hydroxyethanesulfonate (0.03mol), and the reaction mixture was stirred at 90 ℃ for 24 hours, and after completion of the reaction, 100 ml of saturated saline was added to the reaction mixture, followed by three-time extraction with 100 ml of acetonitrile, drying over magnesium sulfate, concentration under reduced pressure to give a pale yellow solid, and recrystallization from isopropanol to give (A) -23 in 93% yield.
(A) -24 was synthesized by the same reaction except that sodium 2-hydroxyethanesulfonate was changed to potassium 2-hydroxyethanesulfonate.
Example 5: thin film polymerization
The photocuring test samples were formulated according to the following weight percentages: 28 parts of epoxy acrylate; 32 parts of polyester acrylate; 6 parts of hexanediol diacrylate; 24 parts of pentaerythritol triacrylate; 16 parts of titanium dioxide dye; 4 parts of the selected photoinitiator of example (A)1- (A) 18.
And taking part of the mixture, fully grinding the mixture uniformly, coating the mixture on a white ABS substrate, and forming a pattern layer of about 20 micrometers under air. Irradiation was carried out with a 385nm LED curing tester (light, Guangzhou) 2 cm from the sample, at a conveyor speed of 20 m/min. And judging the complete curing condition of the coating by finger-pressing and scraping. The photoinitiators in the compounds of the above examples all initiate complete curing of the film layer, and show good photoinitiation performance.
Example 6: thick film polymerization
The formulation was the same as in example 5.
A portion of the above mixture was ground thoroughly to a thickness of about 200 μm under air on a white ABS substrate. Irradiation was carried out with a 385nm LED curing tester (light, Guangzhou) 2 cm from the sample, at a conveyor speed of 10 m/min. And judging the complete curing condition of the coating by pressing and scraping. The photoinitiators in the compounds of example (A)1- (A)18 all initiate complete curing of the film layer and show good photoinitiating properties.
Example 7: aqueous polymerization
The photocuring test samples were formulated according to the following weight percentages: 12 parts of acrylamide; 70 parts of deionized water; 16 parts of titanium dioxide dye; 2 parts of the photoinitiator of example (A)19- (A) 24.
A portion of the above mixture was ground thoroughly to a thickness of about 200 μm under air on a white ABS substrate. Irradiation was carried out with a 385nm LED curing tester (light, Guangzhou) 2 cm from the sample, at a conveyor speed of 10 m/min. And judging the complete curing condition of the coating by pressing and scraping. The photoinitiators in the compounds of the above examples all initiate complete curing of the film layer, and show good photoinitiation performance.
Example 8: aqueous polymerization
A hydrogel (1% w/w at room temperature) was constructed by mixing hydroxyethyl methacrylate HEMA (0.5M), maleimido polyethylene glycol monomethyl ether mtthoxy PEGMA (0.2M, Mn ≈ 300) and polyethylene glycol dimethacrylate PEGDMA (0.02M, Mn ≈ 2000) in water and with the initiator of example 1. The mixture was stirred and poured into a mold for crosslinking for 3 hours. The resulting hydrogel was extracted with fresh PBS to remove unreacted monomers and residual chemicals, and then tested after placing the hydrogel in PBS for further stabilization in the dark for 48 hours.
The test shows that the polymerization conversion rate of the hydrogel is 7.5 percent, the dynamic equilibrium water content is 90.2 percent, wherein the calculation formula of the polymerization conversion rate is
Wherein m is0Is the mass of all monomers and initiators, mdryIs the actual quality of the hydrogel obtained.
The calculation formula of the dynamic Equilibrium Water Content (EWC) is
Wherein m iswetIs the actual mass of the hydrogel, mdryThe mass was obtained after the hydrogel was dried by blotting the surface water with filter paper.
Hydrogel samples after equilibration with PBS for at least 48 hours were cut into cylinders of 20mm diameter. The dynamic viscoelasticity of the hydrogels was measured at 25 ℃ on a stress control rheometer (HAAKE MARS III) using a 20mm parallel plate. The gap between the upper plate and the sample plate was set by first moving the upper plate about 2mm above the sample surface. The upper plate descends very slowly (5 μms)-1) The normal force was monitored simultaneously and stopped at a limit normal force of 100 mN. Dynamic stress and frequency sweep rheology experiments were performed on the hydrogels. A stress sweep was first performed to explore the linear viscoelastic region (LVER) at a constant frequency of 1Hz over a stress range of 1-100 Pa. Recording frequency sweep vibration in constant stress (10pa) modeTested on an oscillation and controlled in the frequency range of 0.1-50 Hz to keep the measured values in the linear range. The values of G' and G "are determined at 1 Hz. The final test results were G' ═ 1660.2Pa and G ═ 171.5 Pa.
It is emphasized that the above-described examples are merely illustrative of some tests and are not to be considered as limiting tests or conditions. The scope of the innovation covered by this application is defined by the claims.