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CN112448641B - Motor rotating speed control method for food processing machine - Google Patents

Motor rotating speed control method for food processing machine Download PDF

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CN112448641B
CN112448641B CN201910812620.8A CN201910812620A CN112448641B CN 112448641 B CN112448641 B CN 112448641B CN 201910812620 A CN201910812620 A CN 201910812620A CN 112448641 B CN112448641 B CN 112448641B
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CN112448641A (en
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王旭宁
郑明伟
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Shandong Jiuchuang Home Appliance Co ltd
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Joyoung Co Ltd
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    • HELECTRICITY
    • H02GENERATION; CONVERSION OR DISTRIBUTION OF ELECTRIC POWER
    • H02PCONTROL OR REGULATION OF ELECTRIC MOTORS, ELECTRIC GENERATORS OR DYNAMO-ELECTRIC CONVERTERS; CONTROLLING TRANSFORMERS, REACTORS OR CHOKE COILS
    • H02P23/00Arrangements or methods for the control of AC motors characterised by a control method other than vector control
    • H02P23/14Estimation or adaptation of motor parameters, e.g. rotor time constant, flux, speed, current or voltage
    • AHUMAN NECESSITIES
    • A47FURNITURE; DOMESTIC ARTICLES OR APPLIANCES; COFFEE MILLS; SPICE MILLS; SUCTION CLEANERS IN GENERAL
    • A47JKITCHEN EQUIPMENT; COFFEE MILLS; SPICE MILLS; APPARATUS FOR MAKING BEVERAGES
    • A47J43/00Implements for preparing or holding food, not provided for in other groups of this subclass
    • A47J43/04Machines for domestic use not covered elsewhere, e.g. for grinding, mixing, stirring, kneading, emulsifying, whipping or beating foodstuffs, e.g. power-driven
    • A47J43/07Parts or details, e.g. mixing tools, whipping tools
    • A47J43/08Driving mechanisms

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  • Power Engineering (AREA)
  • Mechanical Engineering (AREA)
  • Food Science & Technology (AREA)
  • Food-Manufacturing Devices (AREA)

Abstract

本发明提供一种食品加工机用的电机转速控制方法,所述电机转速控制方法包括:获取电机的实际转速;根据功率调制精度和交流电半波总功确定交流电半波的斩波点个数,通过多个斩波点对交流电半波进行均匀划分;获取交流电过零点,比较电机的实际转速和预设转速,根据电机实际转速和预设转速的比较结果确定所述交流电半波对应的目标斩波点,并控制从所述交流电半波的所述目标斩波点开始导通,方案中通过对交流电半波进行均匀划分,在对食品加工机电机转速调制时,能够做到对功率的无级平滑调节,即进行等功率控制,避免造成食品加工机电机转速的忽高忽低,提高用户体验度。

Figure 201910812620

The invention provides a motor speed control method for a food processing machine. The motor speed control method includes: obtaining the actual speed of the motor; The AC half-wave is evenly divided by multiple chopping points; the AC zero-crossing point is obtained, the actual speed of the motor is compared with the preset speed, and the target chopping corresponding to the AC half-wave is determined according to the comparison result between the actual speed of the motor and the preset speed Wave point, and control the conduction from the target chopping point of the AC half-wave. In the scheme, by evenly dividing the AC half-wave, when modulating the motor speed of the food processor, it can achieve infinite power Level smooth adjustment, that is, equal power control, avoiding the sudden rise and fall of the motor speed of the food processor, and improving the user experience.

Figure 201910812620

Description

一种食品加工机用的电机转速控制方法Motor speed control method for food processing machine

技术领域technical field

本发明涉及食品加工技术领域,具体而言,涉及一种食品加工机用的电机转速控制方法。The invention relates to the technical field of food processing, in particular to a motor speed control method for a food processing machine.

背景技术Background technique

随着养生理念的盛行,破壁机、搅拌机、磨粉机、绞肉机、原汁机等食品加工机在人们的生活中扮演越来越重要的角色,消费者多紧随潮流购买食品加工机,可以满足消费者对不同食材的加工需求,随着产品的不断升级,消费者对食品加工机的性能和功能需求也在不断提升。With the prevalence of the concept of health preservation, food processors such as wall breakers, mixers, mills, meat grinders, and juice machines are playing an increasingly important role in people's lives. Consumers follow the trend to buy food processing machines The machine can meet the processing needs of consumers for different food materials. With the continuous upgrading of products, the performance and functional requirements of consumers for food processors are also constantly improving.

当前食品加工机交流电市电的功率的调整控制基本通过继电器、可控硅的控制,具体的,现有方案主要为比较食品加工机的实际功率和目标功率,通过比较结构调整可控硅的导通时间,现有方案主要弊端有二点,一是对于食品加工机的功率调节精度不高,因现有方案为根据实际功率和目标功率比较结果对可控硅的导通时间的模糊调节,同样无法做到对功率的无级平滑调节,即进行等功率控制,造成食品加工机功率的忽高忽低,在对电机调节时,电机的转速表现为转速忽高忽低,转速控制较差导致噪音较大,消费者体验不佳,对加热装置控制时,温度的忽高忽低造成食品加工效果不好;二是据实际功率和目标功率比较结果对可控硅的导通时间的模糊调节占用控制单元终端时间较长,导致控制单元处理速度降低,影响食品加工机操作的实时性,进而影响用户对食品加工机的操作体验。At present, the adjustment and control of the power of the AC power of the food processor is basically controlled by the relay and the thyristor. Specifically, the existing scheme is mainly to compare the actual power and the target power of the food processor, and adjust the conduction of the thyristor by comparing the structure. There are two main disadvantages of the existing scheme. One is that the power adjustment accuracy of the food processor is not high, because the existing scheme is based on the fuzzy adjustment of the conduction time of the thyristor according to the comparison result of the actual power and the target power. It is also impossible to achieve stepless smooth adjustment of power, that is, equal power control, resulting in sudden high and low power of the food processor. When adjusting the motor, the speed of the motor is high and low, and the speed control is poor. It leads to loud noise and poor consumer experience. When controlling the heating device, the temperature fluctuates up and down, resulting in poor food processing effect; the second is the ambiguity of the conduction time of the thyristor according to the comparison between the actual power and the target power. The adjustment occupies the terminal of the control unit for a long time, which reduces the processing speed of the control unit, affects the real-time operation of the food processor, and further affects the user's operating experience of the food processor.

发明内容Contents of the invention

本发明旨在至少从一定程度上解决上述技术中的技术问题之一,为克服现有技术中存在的缺点和不足,本发明提供一种食品加工机用的电机转速控制方法。The present invention aims to solve one of the technical problems in the above-mentioned technologies at least to a certain extent. In order to overcome the shortcomings and deficiencies in the prior art, the present invention provides a motor speed control method for food processing machines.

为达到上述目的,本发明采用如下技术方案:一种食品加工机用的电机转速控制方法,所述电机转速控制方法包括:In order to achieve the above object, the present invention adopts the following technical solution: a motor speed control method for a food processing machine, the motor speed control method comprising:

获取电机的实际转速;Obtain the actual speed of the motor;

根据功率调制精度和交流电半波总功确定交流电半波的斩波点个数,通过多个斩波点对交流电半波进行均匀划分;Determine the number of chopping points of the AC half-wave according to the power modulation accuracy and the total power of the AC half-wave, and evenly divide the AC half-wave through multiple chopping points;

获取交流电过零点,比较电机的实际转速和预设转速,根据电机实际转速和预设转速的比较结果确定所述交流电半波对应的目标斩波点,并控制从所述交流电半波的所述目标斩波点开始导通。Obtain the zero-crossing point of the alternating current, compare the actual speed of the motor with the preset speed, determine the target chopping point corresponding to the half-wave of the alternating current according to the comparison result between the actual speed of the motor and the preset speed, and control the switching point from the half-wave of the alternating current The target chopping point starts conduction.

优选的,所述根据功率调制精度和交流电半波总功确定交流电半波的斩波点个数,通过多个斩波点对交流电半波进行均匀划分包括:将多个斩波点对所述交流电半波进行等功率划分,以使相邻两个斩波点做功的差值相等。Preferably, the number of chopping points of the alternating current half-wave is determined according to the power modulation accuracy and the total power of the alternating current half-wave, and evenly dividing the alternating current half-wave through a plurality of chopping points includes: dividing the plurality of chopping points into the The alternating current half-wave is divided into equal power, so that the difference between the work done by two adjacent chopping points is equal.

优选的,将多个斩波点对所述交流电半波进行等功率划分,以使相邻两个斩波点做功的差值相等满足关系式:Pt(i+1)-Pti=Pti-Pt(i-1),其中,ti为斩波点,t (i-1)、ti以及ti、t(i+1)分别为相邻斩波点,Pt(i-1)、Pti、Pt(i+1)分别为该斩波点的功率。Preferably, multiple chopping points are divided into equal powers for the alternating current half-wave, so that the difference between the work done by two adjacent chopping points is equal to satisfy the relationship: P t(i+1) -P ti =P ti -P t(i-1) , where ti is the chopping point, t (i-1), ti and ti, t(i+1) are adjacent chopping points respectively, P t(i-1) , P ti , P t(i+1) are the power at the chopping point, respectively.

优选的,所述根据功率调制精度和交流电半波总功确定交流电半波的斩波点个数,通过多个斩波点对交流电半波进行均匀划分包括:计算预设负载在交流电半波内的功率,通过所述功率对时间积分得到所述交流电半波的总功,根据所述交流电半波的总功和所述功率调制精度建立映射关系以确定所述交流电半波的斩波点个数。Preferably, the number of chopping points of the alternating current half wave is determined according to the power modulation accuracy and the total power of the alternating current half wave, and evenly dividing the alternating current half wave through a plurality of chopping points includes: calculating the preset load within the alternating current half wave The total power of the AC half-wave is obtained by integrating the power with respect to time, and a mapping relationship is established according to the total power of the AC half-wave and the power modulation accuracy to determine the chopping points of the AC half-wave number.

优选的,比较电机的实际转速和预设转速,根据电机实际转速和预设转速的比较结果确定所述交流电半波对应的目标斩波点包括:计算电机的实际转速和预设转速的差值,通过所述差值确定所述交流电半波对应的目标斩波点。Preferably, comparing the actual speed of the motor with the preset speed, and determining the target chopping point corresponding to the half-wave of the alternating current according to the comparison result between the actual speed of the motor and the preset speed includes: calculating the difference between the actual speed of the motor and the preset speed , using the difference to determine the target chopping point corresponding to the alternating current half-wave.

优选的,所述计算电机的实际转速和预设转速的差值,通过所述差值确定所述交流电半波对应的目标斩波点包括:通过所述差值计算目标总输出,建立所述目标总输出与所述目标斩波点的映射关系,以确定所述交流电半波对应的目标斩波点。Preferably, the calculating the difference between the actual rotation speed and the preset rotation speed of the motor, and determining the target chopping point corresponding to the half-wave of the alternating current through the difference includes: calculating the target total output through the difference, and establishing the The mapping relationship between the target total output and the target chopping point is used to determine the target chopping point corresponding to the AC half-wave.

优选的,所述通过所述差值计算目标总输出,建立所述目标总输出与所述目标斩波点的映射关系包括:基于所述差值,通过增量式PID计算当前总输出的增量调节量,以得到目标总输出,对所述目标总输出标幺处理,以建立所述目标总输出与所述目标斩波点的映射关系。Preferably, the calculation of the target total output through the difference, and establishing the mapping relationship between the target total output and the target chopping point include: based on the difference, calculating the incremental PID of the current total output Adjust the amount to obtain the target total output, and process the target total output per unit to establish a mapping relationship between the target total output and the target chopping point.

优选的,通过增量式PID计算当前总输出的增量调节量满足关系式: Dj=Kp*(Err_Cur-Err_Last)+Ki*Err_Cur,Dtg=Dc+Dj,其中,Err_Cur=Sref-Scur,Sref 为预设转速,Scur为实际转速,Err_Cur为预设转速和实际转速的差值,Err_Last 为交流电前一次调整中预设转速和实际转速的差值,Kp为比例调节系数,Ki 为积分调节系数,Dj为增量调节量,Dc为当前总输出,Dtg为目标总输出,对所述目标总输出标幺处理,以建立所述目标总输出与所述目标斩波点的映射关系满足关系式:

Figure GDA0003838590950000031
其中,K为目标总输出与目标斩波点的映射系数,X为目标斩波点。Preferably, the incremental adjustment of the current total output is calculated by the incremental PID to satisfy the relational expression: D j = Kp*(Err_Cur-Err_Last)+Ki*Err_Cur, D tg = D c + D j , where Err_Cur = Sref- Scur, Sref is the preset speed, Scur is the actual speed, Err_Cur is the difference between the preset speed and the actual speed, Err_Last is the difference between the preset speed and the actual speed in the previous adjustment of the AC power, Kp is the proportional adjustment coefficient, and Ki is Integral adjustment coefficient, D j is the incremental adjustment amount, D c is the current total output, D tg is the target total output, and the target total output is processed per unit to establish the target total output and the target chopping point The mapping relationship of satisfies the relation:
Figure GDA0003838590950000031
Among them, K is the mapping coefficient between the target total output and the target chopping point, and X is the target chopping point.

优选的,控制从所述交流电半波的所述目标斩波点开始导通包括:以交流电过零点为时间基准点,定时至当前半波的目标斩波点,以使从所述交流电半波的所述目标斩波点开始导通。Preferably, controlling the conduction from the target chopping point of the alternating current half-wave includes: taking the zero-crossing point of the alternating current as a time reference point, timing to the target chopping point of the current half-wave, so that from the alternating current half-wave The target chopping point of the start of conduction.

优选的,其特征在于,所述电机转速控制方法还包括:以目标斩波点为基准点,定值至交流电半波脉宽设定值以关闭电路。Preferably, the motor speed control method further includes: taking the target chopping point as a reference point, setting the value to the set value of the alternating current half-wave pulse width to close the circuit.

本申请上述技术方案具有以下有益效果:The above-mentioned technical solution of the present application has the following beneficial effects:

本发明中,提供了一种食品加工机用的电机转速控制方法、具体的,方案中根据食品加工机要求的功率调制精度和交流电半波总功确定交流电半波的斩波点个数,通过多个斩波点对交流电半波进行均匀划分,具体的,将多个斩波点对交流电半波进行等功率划分,以使相邻两个斩波点做功的差值相等,并计算食品加工机预设转速和实际转速的差值,基于所述差值,通过增量式PID计算当前总输出的增量调节量,以得到目标总输出,从而通过建立所述目标总输出与所述目标斩波点的映射关系确定目标斩波点,在对食品加工机转速调制时,能够做到对转速的无级平滑调节,即进行等转速的等功率控制,避免造成食品加工机转速的忽高忽低,另外,本发明采用增量式PID算法计算增量调节量,在食品加工机工作过程中出现干扰后,采用增量式PID算法可以避免调节量突然增大的情况出现,避免出现功率波动较大的问题。具体的,在对电机调节时,因相邻斩波点之间做功的差值相等,即等功划分,电机的转速调节功率变化更平稳,避免电机的转速表现为忽高忽低,解决因转速控制造成噪音较大的问题,提高用户体验度。In the present invention, a motor speed control method for a food processor is provided. Specifically, in the scheme, the number of chopping points of the AC half-wave is determined according to the power modulation accuracy required by the food processor and the total power of the AC half-wave. Multiple chopping points evenly divide the AC half-wave, specifically, multiple chopping points divide the AC half-wave with equal power, so that the difference between the work done by two adjacent chopping points is equal, and calculate the food processing The difference between the machine preset speed and the actual speed, based on the difference, the incremental adjustment amount of the current total output is calculated by incremental PID to obtain the target total output, so that by establishing the target total output and the target The mapping relationship of the chopping point determines the target chopping point. When modulating the speed of the food processor, it can achieve stepless smooth adjustment of the speed, that is, equal speed and equal power control, to avoid sudden high speed of the food processor. In addition, the present invention uses an incremental PID algorithm to calculate the incremental adjustment amount. After interference occurs during the working process of the food processing machine, the incremental PID algorithm can avoid the sudden increase of the adjustment amount and avoid power failure. The problem of large fluctuations. Specifically, when adjusting the motor, because the difference in work between adjacent chopping points is equal, that is, the division of equal work, the speed of the motor can be adjusted more smoothly, and the speed of the motor can be avoided from fluctuating. The problem of high noise caused by speed control improves user experience.

附图说明Description of drawings

为了更清楚地说明本申请实施例或现有技术中的技术方案,下面将对实施例或现有技术描述中所需要使用的附图作简单地介绍,显而易见地,下面描述中的附图仅仅是本申请的一些实施例,对于本领域普通技术人员来讲,在不付出创造性劳动的前提下,还可以根据这些附图获得其他的附图。In order to more clearly illustrate the technical solutions in the embodiments of the present application or the prior art, the following will briefly introduce the drawings that need to be used in the description of the embodiments or the prior art. Obviously, the accompanying drawings in the following description are only These are some embodiments of the present application. Those skilled in the art can also obtain other drawings based on these drawings without creative work.

图1为本发明实施例一所述食品加工机用的功率调制方法的流程图。Fig. 1 is a flowchart of a power modulation method for a food processor according to Embodiment 1 of the present invention.

图2为本发明实施例一所述交流电半波斩波点划分示意图。Fig. 2 is a schematic diagram of division of alternating current half-wave chopping points according to Embodiment 1 of the present invention.

图3为本发明实施例二所述食品加工机用的功率调制方法的流程图。Fig. 3 is a flowchart of a power modulation method for a food processor according to Embodiment 2 of the present invention.

图4为本发明实施例二所述交流电半波斩波点的时间表。Fig. 4 is a time table of the alternating current half-wave chopping points according to the second embodiment of the present invention.

图5为本发明实施例三所述食品加工机用的功率调制方法的流程图。Fig. 5 is a flowchart of a power modulation method for a food processor according to Embodiment 3 of the present invention.

图6为本发明实施例三所述确定交流电半波对应的目标斩波点的流程图。FIG. 6 is a flow chart of determining the target chopping point corresponding to the alternating current half-wave according to the third embodiment of the present invention.

图7为本发明实施例三所述计算目标总输出并建立目标总输出与目标斩波点的映射关系的流程图。Fig. 7 is a flow chart of calculating the target total output and establishing the mapping relationship between the target total output and the target chopping point according to the third embodiment of the present invention.

图8为本发明实施例四所述食品加工机主要部件的示意框图。Fig. 8 is a schematic block diagram of the main components of the food processing machine according to the fourth embodiment of the present invention.

图9为本发明实施例四所述食品加工机用的电机功率调制方法的流程图。Fig. 9 is a flow chart of a motor power modulation method for a food processing machine according to Embodiment 4 of the present invention.

图10为本发明实施例四所述电机功率调制的流程图。Fig. 10 is a flow chart of motor power modulation according to Embodiment 4 of the present invention.

图11为本发明实施例五所述食品加工机主要部件的示意框图。Fig. 11 is a schematic block diagram of the main components of the food processing machine according to the fifth embodiment of the present invention.

图12为本发明实施例五所述食品加工机用的加热装置功率调制方法的流程图。Fig. 12 is a flow chart of the power modulation method of the heating device for the food processor according to the fifth embodiment of the present invention.

图13为本发明实施例五所述加热装置功率调制的流程图。Fig. 13 is a flowchart of the power modulation of the heating device according to the fifth embodiment of the present invention.

图14为本发明实施例五所述食品加工机主要部件的示意框图。Fig. 14 is a schematic block diagram of the main components of the food processing machine according to the fifth embodiment of the present invention.

图15为本发明实施例五所述食品加工机主要部件电路的示意图。Fig. 15 is a schematic diagram of the circuit of the main components of the food processing machine according to the fifth embodiment of the present invention.

图中部件名称对应的标号如下:The labels corresponding to the names of the components in the figure are as follows:

10、EMC模块;20、开关电源模块;30、控制模块;40、过零检测模块; 50、可控硅模块;60、电压检测模块。10. EMC module; 20. Switching power supply module; 30. Control module; 40. Zero-crossing detection module; 50. Thyristor module; 60. Voltage detection module.

具体实施方式detailed description

为了使本发明的目的、技术方案及优点更加清楚明白,以下结合附图及实施例,对本发明进行进一步详细说明。应当理解,此处所描述的具体实施例仅仅用以解释本发明,并不用于限定本发明。In order to make the object, technical solution and advantages of the present invention clearer, the present invention will be further described in detail below in conjunction with the accompanying drawings and embodiments. It should be understood that the specific embodiments described here are only used to explain the present invention, not to limit the present invention.

可以理解,实施例仅代表可能的变化,除非明确要求,否则单独的部件和功能是可选的,并且操作的顺序可以变化,本发明所使用的术语“包括”、“包含”或者其任何其他变体意在涵盖非排他性的包含,从而使得包括一系列要素的过程、方法或者设备不仅包括那些要素,而且还包括没有明确列出的其他要素,下文中将结合附图对本发明的实施例进行详细说明。需要说明的是,在不冲突的情况下,本申请中的实施例及实施例中的特征可以相互任意组合,在流程图中示出了逻辑顺序,但是在某些情况下,可以以不同于此处的顺序执行所示出或描述的步骤。It is to be understood that the embodiments merely represent possible variations, that individual components and functions are optional, and that the order of operations may be varied unless explicitly required, that the terms "comprising," "comprising," or any other term used herein Variations are intended to cover a non-exclusive inclusion, so that a process, method, or device comprising a series of elements includes not only those elements, but also includes other elements not explicitly listed, and the embodiments of the present invention will be described below in conjunction with the accompanying drawings Detailed description. It should be noted that, in the case of no conflict, the embodiments in the application and the features in the embodiments can be combined arbitrarily with each other, and the logical sequence is shown in the flowchart, but in some cases, it can be different from The sequence herein performs the steps shown or described in sequence.

实施例一Embodiment one

结合图1所示,在本发明的示例性实施例中,本实施例提供了一种食品加工机用的电机转速控制方法,如图1所示,本食品加工机用的功率调制方法包括步骤101和步骤102。As shown in FIG. 1, in an exemplary embodiment of the present invention, this embodiment provides a motor speed control method for a food processing machine. As shown in FIG. 1, the power modulation method for the food processing machine includes steps 101 and step 102.

步骤101:根据功率调制精度和交流电半波总功确定交流电半波的斩波点个数,通过多个斩波点对交流电半波进行均匀划分;Step 101: Determine the number of chopping points of the AC half-wave according to the power modulation accuracy and the total power of the AC half-wave, and evenly divide the AC half-wave through multiple chopping points;

在对食品加工机功率调制时,为了快速、精准的实现食品加工机功率的调制,提高功率调制的精准度,避免出现食品加工机功率中功率的忽高忽低,在目标功率附近来回波动的情形。When adjusting the power of the food processor, in order to quickly and accurately realize the modulation of the power of the food processor, improve the accuracy of the power modulation, and avoid fluctuations in the power of the food processor, and fluctuations around the target power situation.

本实施例方案中根据功率调制精度和交流电半波总功确定交流电半波的斩波点个数,功率调制精度是指对食品加工机功率调整时调节功率的最小单位量,为了提高功率调制的平滑度,功率调制精度可按需求设定,本方案中,包括但不局限于对预设负载计算总功,即可以通过计算特定负载在交流电半波内所做的总功,结合功率调制精度,对交流电半波进行划分,以确定交流电半波内斩波点个数。In the scheme of this embodiment, the number of chopping points of the AC half-wave is determined according to the power modulation accuracy and the total power of the AC half-wave. The power modulation accuracy refers to the minimum unit of power adjustment when adjusting the power of the food processor. Smoothness and power modulation accuracy can be set according to requirements. In this solution, including but not limited to calculating the total power of the preset load, that is, the total power done by a specific load in the AC half-wave can be calculated, combined with the power modulation accuracy , divide the AC half-wave to determine the number of chopping points in the AC half-wave.

通过多个斩波点对交流电半波进行均匀划分,通过对交流电半波进行均匀划分,在对功率调整时,可以通过实际需求选择均匀划分的某一个斩波点作为当前交流电半波的目标斩波点,能够实现对功率的平滑调制。Evenly divide the AC half-wave through multiple chopping points. By evenly dividing the AC half-wave, when adjusting the power, you can select a uniformly divided chopping point as the target chopping of the current AC half-wave according to actual needs. The wave point can realize the smooth modulation of the power.

需要说明的是,斩波点对交流电半波进行均匀划分包括但不局限于以下方式:一是食品加工机出厂前程序设定完成,即根据出厂时食品加工机的功率调整需求,完成通过多个斩波点对交流电半波进行均匀划分,在食品加工机工作时,根据实际功率和目标功率的比较结果,通过查表等方式选取目标斩波点;二是在食品加工机工作过程中实时确定斩波点个数,完成通过多个斩波点对交流电半波进行均匀划分。It should be noted that the uniform division of the AC half-wave by the chopping point includes but is not limited to the following methods: First, the program setting of the food processor is completed before leaving the factory, that is, according to the power adjustment requirements of the food processor when it leaves the factory, it is completed through multiple The first chopping point evenly divides the AC half-wave. When the food processor is working, the target chopping point is selected by looking up the table according to the comparison result between the actual power and the target power; Determine the number of chopping points, and evenly divide the AC half-wave through multiple chopping points.

需要说明的是,因不同的食品加工功能的功率要求差异较大,本方案中所述的功率调制精度可以根据不同的食品加工功能的功率要求设定不同的功率调制精度,这种功率调制精度的设置方案在功率调制时能够提高提高功率调制的效率,方便将食品加工机功率快速调制到目标功率。It should be noted that because the power requirements of different food processing functions vary greatly, the power modulation accuracy described in this scheme can be set to different power modulation accuracy according to the power requirements of different food processing functions. This power modulation accuracy The setting scheme can improve the efficiency of power modulation during power modulation, and it is convenient to quickly modulate the power of the food processor to the target power.

步骤102:获取交流电过零点,根据食品加工机功率要求,确定所述交流电半波对应的目标斩波点,并控制从所述交流电半波的所述目标斩波点开始导通。Step 102: Obtain the zero-crossing point of the alternating current, determine the target chopping point corresponding to the half-wave of the alternating current according to the power requirement of the food processor, and control conduction from the target chopping point of the half-wave of the alternating current.

根据食品加工机功率要求,确定所述交流电半波对应的目标斩波点,主要包括三种情况:当前功率过小,需将功率增大;当前功率过大,需将功率减小;当前功率即为目标功率,保持当前功率不变,其中,保持当前功率不变则不需要调整斩波点,将上一交流电半波的斩波点作为本交流电半波的目标斩波点即可,将功率增大或将功率减小需要调整斩波点,并具体根据功率增大或减小的幅度确定当前交流电半波合适的目标斩波点。According to the power requirements of the food processor, determine the target chopping point corresponding to the AC half-wave, mainly including three situations: the current power is too small, the power needs to be increased; the current power is too large, the power needs to be reduced; the current power It is the target power, keep the current power constant, and if you keep the current power constant, you don’t need to adjust the chopping point, just use the chopping point of the last AC half-wave as the target chopping point of this AC half-wave, set It is necessary to adjust the chopping point to increase or decrease the power, and to determine a suitable target chopping point for the current AC half-wave specifically according to the magnitude of the power increase or decrease.

其中,交流电过零点是待执行的交流电半波的过零点,在确定当前交流电半波合适的目标斩波点后,控制从所述交流电半波的目标斩波点开始导通,即通过对交流电的斩波控制实现对功率的调制。Wherein, the alternating current zero-crossing point is the zero-crossing point of the alternating current half-wave to be executed, and after determining the appropriate target chopping point of the current alternating current half-wave, the control starts conduction from the target chopping point of the alternating current half-wave, that is, through the alternating current The chopper control realizes the modulation of power.

根据功率调制精度和交流电半波总功确定交流电半波的斩波点个数,通过多个斩波点对交流电半波进行均匀划分包括:将多个斩波点对所述交流电半波进行等功率划分,以使相邻两个斩波点做功的差值相等。Determine the number of chopping points of the AC half-wave according to the power modulation accuracy and the total power of the AC half-wave, and evenly divide the AC half-wave through multiple chopping points, including: performing equalization on the AC half-wave by multiple chopping points The power is divided so that the difference in work done by two adjacent chopping points is equal.

具体的,斩波点对交流电半波的划分影响功率调制方案和功率调制的平滑度,此处所述功率调制的平滑度是指在对食品加工机实际功率调制时,需要调整的功率和划分的斩波点之间有均匀的映射关系,这样,每次对功率调节时,可实现调节单位功率,本方案中,为了保证功率调制的线性度,多个斩波点对所述交流电半波进行等功率划分,即分别从两个相邻两个斩波点导通,任意两个相邻两个斩波点做功的差值为固定值。Specifically, the division of the chopping point to the AC half-wave affects the power modulation scheme and the smoothness of the power modulation. The smoothness of the power modulation mentioned here refers to the power and division that need to be adjusted when the actual power of the food processor is modulated. There is a uniform mapping relationship between the chopping points, so that each time the power is adjusted, the unit power can be adjusted. In this scheme, in order to ensure the linearity of the power modulation, multiple chopping points are used for the AC half-wave Equal power division is carried out, that is, conduction is conducted from two adjacent chopping points respectively, and the difference between the work done by any two adjacent chopping points is a fixed value.

具体的,如图2所示,图2中横轴为时间,纵轴为幅值,纵轴中竖直1代表市电的峰值,具体数值为

Figure GDA0003838590950000081
即约为311V,相邻两个斩波点做功的差值相等满足关系式:Specifically, as shown in Figure 2, the horizontal axis in Figure 2 is time, the vertical axis is amplitude, and the vertical 1 in the vertical axis represents the peak value of the mains power, and the specific value is
Figure GDA0003838590950000081
That is, it is about 311V, and the difference between the work done by two adjacent chopping points is equal to satisfy the relation:

Pt(i+1)-Pti=Pti-Pt(i-1) (式1)P t(i+1) -P ti =P ti -P t(i-1) (Formula 1)

其中,ti为斩波点,t(i-1)、ti以及ti、t(i+1)分别为相邻斩波点,Pt(i-1)、 Pti、Pt(i+1)分别为该斩波点的功率,如式1所示,相邻斩波点功率的差值为一个恒定值。Among them, ti is the chopping point, t(i-1), ti and ti, t(i+1) are the adjacent chopping points respectively, P t(i-1) , P ti , P t(i+1 ) are the power of the chopping point respectively, as shown in Equation 1, the difference of the power of adjacent chopping points is a constant value.

实施例二Embodiment two

本实施例中通过交流电半波总功和功率调制精度建立映射关系确定交流电半波斩波点个数,如图3所示,本实施例方案中,食品加工机用的功率调制方法根据功率调制精度和交流电半波总功确定交流电半波的斩波点个数,通过多个斩波点对交流电半波进行均匀划分包括步骤201和步骤202。In this embodiment, the mapping relationship is established by the total power of the alternating current half-wave and the power modulation accuracy to determine the number of alternating current half-wave chopping points, as shown in Figure 3. In the scheme of this embodiment, the power modulation method used by the food processor is based on The accuracy and the total power of the AC half-wave determine the number of chopping points of the AC half-wave, and evenly dividing the AC half-wave through multiple chopping points includes steps 201 and 202 .

步骤201:计算预设负载在交流电半波内的功率,通过所述功率对时间积分得到所述交流电半波的总功。Step 201: Calculate the power of the preset load in the AC half-wave, and integrate the power with time to obtain the total work of the AC half-wave.

现有食品加工机多采用220V,50HZ市电供电,本实施例以220V,50HZ市电为例说明,交流电波形函数满足式2。Most of the existing food processing machines are powered by 220V, 50HZ mains electricity. In this embodiment, 220V, 50HZ mains electricity is used as an example, and the AC waveform function satisfies Equation 2.

Figure GDA0003838590950000091
Figure GDA0003838590950000091

其中,U(t)为交流电电压,t为时间。Among them, U(t) is the AC voltage, and t is the time.

所以,对于预设负载,假定负载电阻为R,所以,本实施例中所述的交流电半波总功是预设负载在交流电半波做的总功,则对交流电半波区间 t∈[a,b],0≤t≤0.01,时间单位为S,则预设负载做的功满足式3。Therefore, for the preset load, it is assumed that the load resistance is R, so the total work of the half-wave AC described in this embodiment is the total work done by the preset load in the half-wave of the AC, then for the half-wave interval of the AC t∈[a ,b], 0≤t≤0.01, and the time unit is S, then the work done by the preset load satisfies Equation 3.

Figure GDA0003838590950000092
Figure GDA0003838590950000092

其中,W(t)为在时间t内所做的功,P为时间t内电阻为R的预设负载的功率。Wherein, W(t) is the work done in the time t, and P is the power of the preset load whose resistance is R in the time t.

对式3进行积分变换并去定量可得:Integral transformation of formula 3 and dequantification can be obtained:

W(a,b)=b/2-a/2+(sin(200*π*a)/400-sin(200*π*b)/400)/π (式4)W(a,b)=b/2-a/2+(sin(200*π*a)/400-sin(200*π*b)/400)/π (Formula 4)

步骤202:根据所述交流电半波的总功和所述功率调制精度建立映射关系以确定所述交流电半波的斩波点个数。Step 202: Establish a mapping relationship according to the total power of the AC half-wave and the power modulation accuracy to determine the number of chopping points of the AC half-wave.

本实施例中,通过交流电半波的总功,结合食品加工机不同加工工艺的功率调制需求确定功率调整精度,从而在在交流电半波的总功和功率调制精度之间建立映射关系,即按照功率调制精度通过斩波点把交流电半波等分,假设交流电半波等分数为n+1(即斩波点个数为n个),则每一等分的功值Wn的计算方式为:In this embodiment, the power adjustment accuracy is determined by the total power of the half-wave alternating current combined with the power modulation requirements of different processing techniques of the food processing machine, so as to establish a mapping relationship between the total power of the half-wave alternating current and the power modulation accuracy, that is, according to The accuracy of power modulation divides the AC half-wave equally through the chopping point, assuming that the equal fraction of the AC half-wave is n+1 (that is, the number of chopping points is n), then the calculation method of the power value W n of each equal division is :

Wn=W(0.0,0.01)/n (式5)W n =W(0.0,0.01)/n (Formula 5)

式5中0.01是指交流电半波的时间为0.01S。0.01 in Formula 5 means that the time of the AC half-wave is 0.01S.

这样,对公式4,公式5进行求解,计算每一个斩波点,即:In this way, formula 4 and formula 5 are solved to calculate each chopping point, namely:

W(0,x0)=Wn=W(0.0,0.01)/n (式6)W(0,x 0 )=W n =W(0.0,0.01)/n (Formula 6)

可以计算出第一个站波点x0,同理,通过式7可以计算出第二个斩波点x1The first chopping point x 0 can be calculated, and similarly, the second chopping point x 1 can be calculated through Equation 7.

W(x0,x1)=W(0.0,0.01)/n (式7)W(x 0 ,x 1 )=W(0.0,0.01)/n (Formula 7)

其中,W(x0,x1)为第一个斩波点到第二个斩波点时间范围内预设负载所做的功。Among them, W(x0, x1) is the work done by the preset load within the time range from the first chopping point to the second chopping point.

同理,可依次计算出第n个斩波点xn-1,各斩波点计算结果如图4所示,表中为在交流电半波内的斩波时间。Similarly, the nth chopping point x n-1 can be calculated sequentially, and the calculation results of each chopping point are shown in Figure 4, and the table shows the chopping time in the AC half-wave.

可以理解的,斩波点个数也可以根据功率调制精度需要直接设定,如每交流电半波设定斩波点个数300个、500个、800个、1200个、1500个、1800个、 2000个等。It is understandable that the number of chopping points can also be directly set according to the power modulation accuracy, such as setting the number of chopping points to 300, 500, 800, 1200, 1500, 1800, 2000 etc.

实施例三Embodiment Three

本实施例在实施例一、实施例二的区别在于,在实施例一、实施例二的基础上,给出了通过根据对食品加工机预设功率和实际功率的比较结果,确定交流电半波对应的目标斩波点的实施例方案。The difference between Embodiment 1 and Embodiment 2 of this embodiment is that, on the basis of Embodiment 1 and Embodiment 2, it is given to determine the alternating current half-wave Example scheme of the corresponding target chopping point.

如图5所示,本实施例食品加工机用的功率调制方法包括步骤301和步骤 302。As shown in Fig. 5, the power modulation method for the food processing machine in this embodiment includes step 301 and step 302.

步骤301:计算食品加工机预设功率和实际功率的差值。Step 301: Calculate the difference between the preset power and the actual power of the food processor.

具体的,本实施方案中可以通过食品加工机的电压检测模块实现电压检测,对于预设负载R,可以得到预设负载的实际功率,食品加工机在工作时,不同的加工阶段有不同的功率要求,进而可以计算食品加工机当前工作状态下预设功率和实际功率的差值。Specifically, in this embodiment, voltage detection can be realized through the voltage detection module of the food processor. For the preset load R, the actual power of the preset load can be obtained. When the food processor is working, different processing stages have different power Requirements, and then can calculate the difference between the preset power and the actual power under the current working state of the food processor.

需要说明的是,对于食品加工机实际功率的获取方式有多种,包括但不限于电压检测,如可以通过电流检测获取食品加工机实际功率。It should be noted that there are many ways to obtain the actual power of the food processor, including but not limited to voltage detection, for example, the actual power of the food processor can be obtained through current detection.

步骤302:通过所述差值确定所述交流电半波对应的目标斩波点。Step 302: Determine the target chopping point corresponding to the AC half-wave through the difference.

预设功率和实际功率的差值即为待调节的功率,通过将所述差值和目标斩波点通过预设的算法对应,以实现对食品加工机功率的调整。The difference between the preset power and the actual power is the power to be adjusted, and the power of the food processor can be adjusted by corresponding the difference with the target chopping point through a preset algorithm.

具体的,如图6所示,通过所述差值确定所述交流电半波对应的目标斩波点包括步骤401和步骤402。Specifically, as shown in FIG. 6 , determining the target chopping point corresponding to the AC half-wave through the difference includes step 401 and step 402 .

步骤401:通过所述差值计算目标总输出,建立所述目标总输出与目标斩波点的映射关系。Step 401: Calculate the target total output through the difference, and establish a mapping relationship between the target total output and the target chopping point.

通过预设功率和实际功率的差值并采用预设的调节方式确定当前半波的目标总输出,将计算得到的目标总输出与斩波点采用一定的对应算法实现对总输出和目标斩波点之间建立起映射关系。The target total output of the current half-wave is determined by the difference between the preset power and the actual power and the preset adjustment method is used, and the calculated target total output and chopping point are calculated using a certain corresponding algorithm to achieve the total output and target chopping A mapping relationship is established between the points.

需要说明的是,目标总输出和预设功率没有直接的相等或者不等的关系,目标总输出是根据预设功率和实际功率的差值结合一定的调节方式确定的,而预设功率为当前食品加工机工作状态下设定或需要的功率。It should be noted that there is no direct equal or unequal relationship between the target total output and the preset power. The target total output is determined according to the difference between the preset power and the actual power combined with a certain adjustment method, and the preset power is The power set or required in the working state of the food processor.

具体的,如图7所示,通过上述差值计算目标总输出,建立所述目标总输出与目标斩波点的映射关系包括步骤501和步骤502。Specifically, as shown in FIG. 7 , calculating the target total output through the above difference, and establishing the mapping relationship between the target total output and the target chopping point include steps 501 and 502 .

步骤501:基于所述差值,通过增量式PID计算当前总输出的增量调节量,以得到目标总输出。Step 501: Based on the difference, calculate the incremental adjustment amount of the current total output through incremental PID to obtain the target total output.

在食品加工机加工中,需求功率(即实时的预设功率)是变化的,本方案中基于预设功率和实际功率的差值,采用增量式PID算法计算实际功率需要叠加的增量,此处所述的增量可以是增加功率也可以是减小功率,即增量可以是正值也可以为负值,目标总输出为当前总输出与增量调节量之和,采用增量式 PID算法计算增量调节量的好处有:如食品加工机工作过程中出现干扰后,采用增量式PID算法可以避免转速调节波动过大,避免影响用户产品的使用体验,另外,也能够保证产品的使用寿命。In the processing of food processing machines, the required power (that is, the real-time preset power) is changing. In this solution, based on the difference between the preset power and the actual power, the incremental PID algorithm is used to calculate the increment of the actual power that needs to be superimposed. The increment described here can be to increase power or to decrease power, that is, the increment can be positive or negative, and the target total output is the sum of the current total output and the incremental adjustment value, using incremental The advantages of PID algorithm to calculate the incremental adjustment amount are: if there is interference during the working process of the food processor, the incremental PID algorithm can avoid excessive fluctuations in the speed adjustment and avoid affecting the user experience of the product. In addition, it can also ensure that the product service life.

具体的,过增量式PID计算当前总输出的增量调节量满足关系式:Specifically, the incremental adjustment of the current total output through the incremental PID calculation satisfies the relational expression:

Dj=Kp*(Err_Cur-Err_Last)+Ki*Err_Cur (式8)D j =Kp*(Err_Cur-Err_Last)+Ki*Err_Cur (Formula 8)

Dtg=Dc+Dj (式9)D tg = D c + D j (Formula 9)

其中,Err_Cur=Wref-Wcur,Wref为预设功率,Wcur为实际功率,Err_Cur 为预设功率和实际功率的差值,Err_Last为交流电前一次调整中预设功率和实际功率的差值,Kp为比例调节系数,Ki为积分调节系数,Dj为增量调节量,Dc为当前总输出,Dtg为目标总输出。Among them, Err_Cur=Wref-Wcur, Wref is the preset power, Wcur is the actual power, Err_Cur is the difference between the preset power and the actual power, Err_Last is the difference between the preset power and the actual power in the previous adjustment of the AC, and Kp is Proportional adjustment coefficient, Ki is the integral adjustment coefficient, D j is the incremental adjustment amount, D c is the current total output, and D tg is the target total output.

步骤502:对所述目标总输出标幺处理,以建立所述目标总输出与目标斩波点的映射关系。Step 502: Process the target total output per unit to establish a mapping relationship between the target total output and the target chopping point.

对所述目标总输出标幺处理,以建立所述目标总输出与目标斩波点的映射关系满足关系式:

Figure GDA0003838590950000131
其中,K为目标总输出与目标斩波点的映射系数,X 为目标斩波点。The target total output is processed per unit to establish the mapping relationship between the target total output and the target chopping point to satisfy the relational expression:
Figure GDA0003838590950000131
Among them, K is the mapping coefficient between the target total output and the target chopping point, and X is the target chopping point.

需要说明的是,目标总输出与目标斩波点之间映射关系的建立方式有多种,并不局限于本文所述的通过映射系数K在目标总输出与目标斩波点建立映射关系。It should be noted that there are many ways to establish the mapping relationship between the target total output and the target chopping point, and it is not limited to establishing the mapping relationship between the target total output and the target chopping point through the mapping coefficient K described in this article.

步骤402:确定交流电半波对应的目标斩波点。Step 402: Determine the target chopping point corresponding to the AC half-wave.

通过计算目标总输出对应的目标斩波点,即计算出X,X即为当前交流电半波对应的目标斩波点。By calculating the target chopping point corresponding to the target total output, X is calculated, and X is the target chopping point corresponding to the current AC half-wave.

可以理解的,目标斩波点的确定方式有多种,并不局限于本实施例中所述的通过计算食品加工机预设功率和实际功率的差值确定,在对食品加工机控制中,功率调制的用处有很多,如电机转速的调节、加热装置温度的控制等,所以,可以基于转速、温度等参数设定值和实际值的差值来调节对电机、加热装置的功率。It can be understood that there are many ways to determine the target chopping point, and it is not limited to the calculation of the difference between the preset power and the actual power of the food processor described in this embodiment. In the control of the food processor, There are many uses of power modulation, such as the adjustment of the motor speed, the control of the temperature of the heating device, etc. Therefore, the power to the motor and the heating device can be adjusted based on the difference between the set value and the actual value of the parameters such as the speed and temperature.

实施例四Embodiment Four

本实施例在实施例一、实施例二、实施例三的区别在于,在实施例一、实施例二、实施例三的基础上,本实施例给出了对电机功率调制的方案。The difference between the first embodiment, the second embodiment, and the third embodiment of this embodiment is that, on the basis of the first embodiment, the second embodiment, and the third embodiment, this embodiment provides a scheme for motor power modulation.

食品加工机通过电机驱动食品加工机的搅拌件对食材搅拌加工,电机的功率调制决定了电机转速的变化,包括电机转速的增大或减小,增大或减小的幅度和快慢等,如电机转速忽高忽低的变化不仅造成噪音大、食材加工效果不好,还直接影响用户的直观使用感受。The food processor drives the stirrer of the food processor to stir and process the ingredients through the motor. The power modulation of the motor determines the change of the motor speed, including the increase or decrease of the motor speed, the magnitude and speed of the increase or decrease, etc., such as The high and low changes in motor speed not only cause loud noise and poor food processing effect, but also directly affect the user's intuitive use experience.

如图8所示,图8为食品加工机主要部件的示意框图,食品加工机包括电压检测模块60、用于检测交流电过零点的过零检测模块40、EMC模块10、开关电源模块20、控制模块30、电机和用于控制电机的可控硅模块50,食品加工机设有用于测量电机转速的测速模块。As shown in Figure 8, Figure 8 is a schematic block diagram of the main components of the food processing machine, the food processing machine includes a voltage detection module 60, a zero-crossing detection module 40 for detecting the zero-crossing point of alternating current, an EMC module 10, a switching power supply module 20, a control The module 30, the motor and the thyristor module 50 for controlling the motor, the food processing machine is provided with a speed measuring module for measuring the rotational speed of the motor.

如图9所示,食品加工机用的电机功率调制方法步骤601、步骤602和步骤 603。As shown in Figure 9, the motor power modulation method for food processors includes steps 601, 602 and 603.

步骤601:计算电机实际转速与预设转速的转速差值,通过所述转速差值计算目标总输出。Step 601: Calculate the rotational speed difference between the actual rotational speed of the motor and the preset rotational speed, and calculate the target total output through the rotational speed difference.

如图10所示,通过速度检测模块获取电机转速,通过计算电机实际转速与预设转速的转速差值,并采用预设的调节方式确定当前半波的目标总输出,本实施例中,在食品加工机加工中,需求转速(即实时的预设转速)是变化的,本方案中基于预设转速和实际转速的差值,通过PID控制模块采用增量式PID 算法计算实际转速需要叠加的增量,此处所述的增量可以是增加转速也可以是减小转速,即增量可以是正值也可以为负值,目标总输出为当前总输出与增量调节量之和,采用增量式PID算法计算增量调节量的好处有:如食品加工机工作过程中出现干扰后,采用增量式PID算法可以避免转速调节波动过大,避免影响用户产品的使用体验,另外,也能够保证产品的使用寿命。As shown in Figure 10, the motor speed is obtained through the speed detection module, the speed difference between the actual speed of the motor and the preset speed is calculated, and the preset adjustment method is used to determine the target total output of the current half wave. In this embodiment, in In the processing of food processing machines, the required speed (that is, the real-time preset speed) is changing. In this solution, based on the difference between the preset speed and the actual speed, the incremental PID algorithm is used to calculate the actual speed through the PID control module. Increment, the increment mentioned here can be to increase the speed or to reduce the speed, that is, the increment can be positive or negative, and the target total output is the sum of the current total output and the incremental adjustment. The advantages of incremental PID algorithm to calculate the incremental adjustment amount are: if there is interference during the working process of the food processor, the incremental PID algorithm can avoid excessive fluctuations in speed adjustment and avoid affecting the user experience of the product. In addition, it can also Can guarantee the service life of the product.

具体的,Dj=Kp*(Err_Cur-Err_Last)+Ki*Err_Cur,Dtg=Dc+Dj,其中, Err_Cur=Sref-Scur,Sref为预设转速,Scur为实际转速,Err_Cur为预设转速和实际转速的差值,Err_Last为交流电前一次调整中预设转速和实际转速的差值, Kp为比例调节系数,Ki为积分调节系数,Dj为增量调节量,Dc为当前总输出, Dtg为目标总输出,对所述目标总输出标幺处理,以建立所述目标总输出与所述目标斩波点的映射关系满足关系式:

Figure GDA0003838590950000151
其中,K为目标总输出与目标斩波点的映射系数,X为目标斩波点。Specifically, D j =Kp*(Err_Cur-Err_Last)+Ki*Err_Cur, D tg =D c+ D j , where Err_Cur=Sref-Scur, Sref is the preset speed, Scur is the actual speed, Err_Cur is the preset speed and the actual speed difference, Err_Last is the difference between the preset speed and the actual speed in the previous adjustment of the AC, Kp is the proportional adjustment coefficient, Ki is the integral adjustment coefficient, D j is the incremental adjustment amount, and D c is the current total output , D tg is the target total output, and the target total output is processed per unit to establish the mapping relationship between the target total output and the target chopping point to satisfy the relational expression:
Figure GDA0003838590950000151
Among them, K is the mapping coefficient between the target total output and the target chopping point, and X is the target chopping point.

需要说明的是,目标总输出和预设转速没有直接的相等或者不等的关系,目标总输出是根据预设转速和实际转速的差值结合一定的调节方式确定的,而预设转速为当前食品加工机工作状态下设定或需要的转速。It should be noted that there is no direct equal or unequal relationship between the target total output and the preset speed. The target total output is determined according to the difference between the preset speed and the actual speed combined with a certain adjustment method. The set or required speed of the food processor under working conditions.

步骤602:建立目标总输出与目标斩波点的映射关系,以确定所述交流电半波对应的目标斩波点。Step 602: Establish a mapping relationship between the target total output and the target chopping point, so as to determine the target chopping point corresponding to the AC half-wave.

对所述目标总输出标幺处理,以建立所述目标总输出与目标斩波点的映射关系满足关系式:

Figure GDA0003838590950000152
其中,K为目标总输出与目标斩波点的映射系数,X 为目标斩波点。The target total output is processed per unit to establish the mapping relationship between the target total output and the target chopping point to satisfy the relational expression:
Figure GDA0003838590950000152
Among them, K is the mapping coefficient between the target total output and the target chopping point, and X is the target chopping point.

需要说明的是,目标总输出与目标斩波点之间映射关系的建立方式有多种,并不局限于本文所述的通过映射系数K在目标总输出与目标斩波点建立映射关系。It should be noted that there are many ways to establish the mapping relationship between the target total output and the target chopping point, and it is not limited to establishing the mapping relationship between the target total output and the target chopping point through the mapping coefficient K described in this article.

步骤603:以交流电过零点为时间基准点,定时至当前半波的目标斩波点,以使从所述交流电半波的所述目标斩波点开始导通。Step 603: Taking the zero-crossing point of the alternating current as a time reference point, timing to the target chopping point of the current half-wave, so as to start conduction from the target chopping point of the alternating current half-wave.

食品加工机通过过零检测模块40获取过零点,并以过零点为时间基准点,采用定时器T1定时至当前半波的目标斩波点X,时间到则执行中断,通过可控硅控制从目标斩波点导通,并赋值定时器T1=k,k为驱动可控硅波形脉宽,以目标斩波点为基准点,定值至交流电半波脉宽设定值以关闭电路,定时器时间到则关闭可控硅,时间未到则控制端口控制打开可控硅,实现对脉宽的控制。The food processing machine obtains the zero-crossing point through the zero-crossing detection module 40, and takes the zero-crossing point as the time reference point, and uses the timer T1 to time to the target chopping point X of the current half-wave. The target chopping point is turned on, and the timer T1=k is assigned, k is the pulse width of the driving thyristor waveform, with the target chopping point as the reference point, set the value to the AC half-wave pulse width setting value to close the circuit, timing When the time is up, the thyristor will be turned off, and if the time is not up, the control port will control the opening of the thyristor to realize the control of the pulse width.

需要说明的是,本实施例中测速模块包括但不限于双极锁存型霍尔传感器和设于转速上的磁环,磁环为3极性及以上。It should be noted that the speed measuring module in this embodiment includes but is not limited to a bipolar latch type Hall sensor and a magnetic ring arranged on the rotating speed, and the magnetic ring has 3 polarities or more.

实施例五Embodiment five

本实施例在实施例一、实施例二、实施例三的区别在于,在实施例一、实施例二、实施例三的基础上,本实施例给出了对加热装置功率调制的方案。The difference between the first embodiment, the second embodiment, and the third embodiment of this embodiment is that, on the basis of the first embodiment, the second embodiment, and the third embodiment, this embodiment provides a scheme for modulating the power of the heating device.

如图11所示,食品加工机包括电压检测模块60、用于检测交流电过零点的过零检测模块40、EMC模块10、开关电源模块20、控制模块30、和用于控制加热装置的可控硅模块50,食品加工机通过加热装置对食材加热,加热装置的加热功率决定了温度的变化而,温度的变化直接影响食材的加热效果。As shown in Figure 11, the food processing machine includes a voltage detection module 60, a zero-crossing detection module 40 for detecting the zero-crossing point of alternating current, an EMC module 10, a switching power supply module 20, a control module 30, and a controllable control module for controlling the heating device. The silicon module 50, the food processing machine heats the food through the heating device, the heating power of the heating device determines the temperature change, and the temperature change directly affects the heating effect of the food.

如图12所示,加热装置功率的调制包括步骤701、步骤702和步骤703。As shown in FIG. 12 , the modulation of the power of the heating device includes step 701 , step 702 and step 703 .

步骤701:加热装置加热食材的实际温度与预设温度的温度差值,通过所述温度差值计算目标总输出。Step 701: Calculate the target total output based on the temperature difference between the actual temperature of the food heated by the heating device and the preset temperature.

如图13所示,通过加热装置对食材加热,食品加工机还设置有温度检测装置,通过温度检测装置获取食材温度,计算食材的实际温度与预设温度的温度差值,并采用预设的调节方式确定当前半波的目标总输出,本实施例中,在食品加工机加工过程中,需求温度(即实时的预设温度)是变化的,本方案中基于食材的实际温度与预设温度的温度差值通过PID控制模块采用增量式PID算法计算实际温度需要叠加的增量,此处所述的增量可以是升高温度也可以是降低温度,即增量可以是正值也可以为负值,目标总输出为当前总输出与增量调节量之和,采用增量式PID算法计算增量调节量的好处有:如食品加工机工作过程中出现干扰后,采用增量式PID算法可以避免温度调节波动过大,避免影响用户产品的使用体验,另外,也能够保证产品的使用寿命。As shown in Figure 13, the food is heated by the heating device, and the food processor is also provided with a temperature detection device. The temperature of the food is obtained through the temperature detection device, and the temperature difference between the actual temperature of the food and the preset temperature is calculated, and the preset temperature is used. The adjustment method determines the target total output of the current half-wave. In this embodiment, the required temperature (i.e., the real-time preset temperature) changes during the processing of the food processor. In this solution, the actual temperature and the preset temperature of the ingredients are used. The temperature difference value of the PID control module adopts the incremental PID algorithm to calculate the increment of the actual temperature that needs to be superimposed. The increment mentioned here can be to increase the temperature or to decrease the temperature, that is, the increment can be positive or can be If it is a negative value, the target total output is the sum of the current total output and the incremental adjustment amount. The advantages of using the incremental PID algorithm to calculate the incremental adjustment amount are: if there is interference during the working process of the food processor, use the incremental PID The algorithm can avoid excessive fluctuations in temperature adjustment, avoid affecting the user experience of the product, and in addition, it can also ensure the service life of the product.

需要说明的是,目标总输出和预设温度没有直接的相等或者不等的关系,目标总输出是根据预设温度和实际温度的差值结合一定的调节方式确定的,而预设温度为当前食品加工机工作状态下设定或需要的温度。It should be noted that there is no direct equal or unequal relationship between the target total output and the preset temperature. The target total output is determined according to the difference between the preset temperature and the actual temperature combined with a certain adjustment method, and the preset temperature is the current The temperature set or required when the food processor is working.

步骤702:建立目标总输出与斩波点的映射关系,以确定所述交流电半波对应的目标斩波点。Step 702: Establish a mapping relationship between the target total output and the chopping point, so as to determine the target chopping point corresponding to the AC half-wave.

如图13所示,对所述目标总输出标幺处理,以建立所述目标总输出与目标斩波点的映射关系满足关系式:

Figure GDA0003838590950000171
其中,K为目标总输出与目标斩波点的映射系数,X为目标斩波点。As shown in Figure 13, the target total output is processed per unit to establish the mapping relationship between the target total output and the target chopping point to satisfy the relational expression:
Figure GDA0003838590950000171
Among them, K is the mapping coefficient between the target total output and the target chopping point, and X is the target chopping point.

需要说明的是,目标总输出与目标斩波点之间映射关系的建立方式有多种,并不局限于本文所述的通过映射系数K在目标总输出与目标斩波点建立映射关系。It should be noted that there are many ways to establish the mapping relationship between the target total output and the target chopping point, and it is not limited to establishing the mapping relationship between the target total output and the target chopping point through the mapping coefficient K described in this article.

步骤703:以交流电过零点为时间基准点,定时至当前半波的目标斩波点,以使从所述交流电半波的所述目标斩波点开始导通。Step 703: Taking the zero-crossing point of the alternating current as a time reference point, timing to the target chopping point of the current half-wave, so as to start conduction from the target chopping point of the alternating current half-wave.

如图13所示,食品加工机通过过零检测模块40获取过零点,并以过零点为时间基准点,采用定时器T1定时至当前半波的目标斩波点X,时间到则执行中断,通过可控硅控制从目标斩波点导通,并赋值定时器T1=k,k为驱动可控硅波形脉宽,定时器时间到则关闭可控硅,时间未到则控制端口控制打开可控硅,实现对脉宽的控制。As shown in Figure 13, the food processing machine obtains the zero-crossing point through the zero-crossing detection module 40, and uses the zero-crossing point as the time reference point, uses the timer T1 to time to the target chopping point X of the current half-wave, and interrupts when the time is up. Control the conduction from the target chopping point through the thyristor, and assign the timer T1=k, k is the pulse width of the driving thyristor waveform. When the timer time is up, the thyristor will be turned off. If the time is not up, the control port will be controlled to open. Controlled silicon to realize the control of the pulse width.

可以理解的,如图14和图15所示,对于需要电机提供动力搅拌食材,并需要对食材加热的食品加工机,如破壁机、豆浆机等,上述功率调制方法可同时对电机和加热装置进行功率调控。It can be understood that, as shown in Figure 14 and Figure 15, for food processors that require motors to provide power to stir ingredients and heat ingredients, such as wall breakers, soybean milk makers, etc., the above power modulation method can simultaneously heat the motor and heat The device performs power regulation.

为使描述简洁,未对上述实施例中的各个技术特征所有可能的组合都进行描述,然而,只要这些技术特征的组合不存在矛盾,都应当认为是本说明书记载的范围。For the sake of concise description, all possible combinations of the technical features in the above embodiments are not described. However, as long as there is no contradiction in the combination of these technical features, they should be considered as within the scope of this specification.

本领域的技术人员应该明白,以上所述实施例仅表达了本发明的几种实施方式,其描述较为具体和详细,虽然本发明实施例所揭露的实施方式如上,但的内容仅为便于理解本发明实施例而采用的实施方式,并非用以限定本发明实施例,任何本发明实施例所属领域内的技术人员,在不脱离本发明实施例所揭露的精神和范围的前提下,可以在实施的形式及细节上进行任何的修改与变化,但本发明实施例的专利保护范围,仍须以所附的权利要求书及其等同物所界定的范围为准。Those skilled in the art should understand that the above-described embodiments only express several implementations of the present invention, and their descriptions are more specific and detailed. Although the implementations disclosed in the embodiments of the present invention are as above, the content is only for easy understanding The implementation mode adopted in the embodiment of the present invention is not intended to limit the embodiment of the present invention. Any person skilled in the field to which the embodiment of the present invention belongs can, without departing from the spirit and scope disclosed in the embodiment of the present invention, Any modifications and changes are made in the forms and details of the implementation, but the patent protection scope of the embodiments of the present invention must still be defined by the appended claims and their equivalents.

Claims (10)

1.一种食品加工机用的电机转速控制方法,其特征在于,所述电机转速控制方法包括:1. A motor speed control method for a food processing machine, characterized in that, the motor speed control method comprises: 获取电机的实际转速;Obtain the actual speed of the motor; 根据功率调制精度和交流电半波总功确定交流电半波的斩波点个数,通过多个斩波点对交流电半波进行均匀划分,将多个斩波点对所述交流电半波进行等功率划分;Determine the number of chopping points of the AC half-wave according to the power modulation accuracy and the total power of the AC half-wave, divide the AC half-wave evenly through multiple chopping points, and equalize the power of the AC half-wave by multiple chopping points divide; 获取交流电过零点,比较电机的实际转速和预设转速,根据电机实际转速和预设转速的比较结果确定所述交流电半波对应的目标斩波点,并控制从所述交流电半波的所述目标斩波点开始导通。Obtain the zero-crossing point of the alternating current, compare the actual speed of the motor with the preset speed, determine the target chopping point corresponding to the half-wave of the alternating current according to the comparison result between the actual speed of the motor and the preset speed, and control the switching point from the half-wave of the alternating current The target chopping point starts conduction. 2.根据权利要求1所述的食品加工机用的电机转速控制方法,其特征在于,所述根据功率调制精度和交流电半波总功确定交流电半波的斩波点个数,通过多个斩波点对交流电半波进行均匀划分包括:使相邻两个斩波点做功的差值相等。2. The motor speed control method for food processing machines according to claim 1, characterized in that, the number of chopping points of the alternating current half-wave is determined according to the power modulation accuracy and the alternating current half-wave total work, and a plurality of chopping points Evenly dividing the alternating current half-wave by the wave point includes: making the work difference of two adjacent chopping points equal. 3.根据权利要求2所述的食品加工机用的电机转速控制方法,其特征在于,将多个斩波点对所述交流电半波进行等功率划分,以使相邻两个斩波点做功的差值相等满足关系式:Pt(i+1)-Pti=Pti-Pt(i-1),其中,ti为斩波点,Pti为该斩波点的功率。3. The method for controlling the motor speed of a food processor according to claim 2, wherein a plurality of chopping points are used to divide the alternating current half-wave into equal power, so that two adjacent chopping points do work. The difference between equal to satisfy the relationship: P t(i+1) -P ti =P ti -P t(i-1) , where ti is the chopping point, and P ti is the power of the chopping point. 4.根据权利要求1所述的食品加工机用的电机转速控制方法,其特征在于,所述根据功率调制精度和交流电半波总功确定交流电半波的斩波点个数,通过多个斩波点对交流电半波进行均匀划分包括:计算预设负载在交流电半波内的功率,通过所述功率对时间积分得到所述交流电半波的总功,根据所述交流电半波的总功和所述功率调制精度建立映射关系以确定所述交流电半波的斩波点个数。4. The motor speed control method for food processing machines according to claim 1, characterized in that, the number of chopping points of the alternating current half-wave is determined according to the power modulation accuracy and the alternating current half-wave total work, and a plurality of chopping points Evenly dividing the alternating current half-wave by the wave point includes: calculating the power of the preset load in the alternating current half-wave, and obtaining the total work of the alternating current half-wave by integrating the power with respect to time, according to the total work sum of the alternating current half-wave The power modulation accuracy establishes a mapping relationship to determine the number of chopping points of the AC half-wave. 5.根据权利要求1所述的食品加工机用的电机转速控制方法,其特征在于,比较电机的实际转速和预设转速,根据电机实际转速和预设转速的比较结果确定所述交流电半波对应的目标斩波点包括:计算电机的实际转速和预设转速的差值,通过所述差值确定所述交流电半波对应的目标斩波点。5. The motor speed control method for food processing machines according to claim 1, characterized in that, comparing the actual speed of the motor with the preset speed, and determining the half-wave alternating current according to the comparison result between the actual speed of the motor and the preset speed The corresponding target chopping point includes: calculating the difference between the actual rotation speed and the preset rotation speed of the motor, and determining the target chopping point corresponding to the alternating current half-wave through the difference. 6.根据权利要求5所述的食品加工机用的电机转速控制方法,其特征在于,所述计算电机的实际转速和预设转速的差值,通过所述差值确定所述交流电半波对应的目标斩波点包括:通过所述差值计算目标总输出,建立所述目标总输出与所述目标斩波点的映射关系,以确定所述交流电半波对应的目标斩波点。6. The motor speed control method for food processing machines according to claim 5, characterized in that, the calculation of the difference between the actual speed of the motor and the preset speed is used to determine the corresponding half-wave of the alternating current through the difference. The target chopping point includes: calculating the target total output through the difference, and establishing a mapping relationship between the target total output and the target chopping point, so as to determine the target chopping point corresponding to the AC half-wave. 7.根据权利要求6所述的食品加工机用的电机转速控制方法,其特征在于,所述通过所述差值计算目标总输出,建立所述目标总输出与所述目标斩波点的映射关系包括:基于所述差值,通过增量式PID计算当前总输出的增量调节量,以得到目标总输出,对所述目标总输出标幺处理,以建立所述目标总输出与所述目标斩波点的映射关系。7. The motor speed control method for a food processing machine according to claim 6, wherein the target total output is calculated through the difference, and the mapping between the target total output and the target chopping point is established The relationship includes: based on the difference, calculate the incremental adjustment amount of the current total output through incremental PID to obtain the target total output, and process the target total output per unit to establish the target total output and the The mapping relationship of the target chopping point. 8.根据权利要求7所述的食品加工机用的电机转速控制方法,其特征在于,通过增量式PID计算当前总输出的增量调节量满足关系式:Dj=Kp*(Err_Cur-Err_Last)+Ki*Err_Cur,Dtg=Dc+Dj,其中,Err_Cur=Sref-Scur,Sref为预设转速,Scur为实际转速,Err_Cur为预设转速和实际转速的差值,Err_Last为交流电前一次调整中预设转速和实际转速的差值,Kp为比例调节系数,Ki为积分调节系数,Dj为增量调节量,Dc为当前总输出,Dtg为目标总输出,对所述目标总输出标幺处理,以建立所述目标总输出与所述目标斩波点的映射关系满足关系式:
Figure FDA0003914570120000021
其中,K为目标总输出与目标斩波点的映射系数,X为目标斩波点。
8. The method for controlling the motor speed of a food processing machine according to claim 7, wherein the incremental adjustment amount of the current total output by incremental PID calculation satisfies the relational expression: Dj =Kp*(Err_Cur-Err_Last )+Ki*Err_Cur, D tg =D c +D j , where, Err_Cur=Sref-Scur, Sref is the preset speed, Scur is the actual speed, Err_Cur is the difference between the preset speed and the actual speed, Err_Last is the The difference between the preset speed and the actual speed in one adjustment, Kp is the proportional adjustment coefficient, Ki is the integral adjustment coefficient, D j is the incremental adjustment amount, D c is the current total output, D tg is the target total output, for the The target total output is processed per unit to establish the mapping relationship between the target total output and the target chopping point to satisfy the relational expression:
Figure FDA0003914570120000021
Among them, K is the mapping coefficient between the target total output and the target chopping point, and X is the target chopping point.
9.根据权利要求1至8任意一项所述的食品加工机用的电机转速控制方法,其特征在于,控制从所述交流电半波的所述目标斩波点开始导通包括:以交流电过零点为时间基准点,定时至当前半波的目标斩波点,以使从所述交流电半波的所述目标斩波点开始导通。9. The motor speed control method for a food processor according to any one of claims 1 to 8, characterized in that, controlling conduction from the target chopping point of the half-wave of the alternating current comprises: passing the alternating current through The zero point is a time reference point, which is timed to the target chopping point of the current half-wave, so that conduction starts from the target chopping point of the alternating current half-wave. 10.根据权利要求9所述的食品加工机用的电机转速控制方法,其特征在于,所述电机转速控制方法还包括:以目标斩波点为基准点,定值至交流电半波脉宽设定值以关闭电路。10. The motor speed control method for food processing machines according to claim 9, characterized in that the motor speed control method further comprises: taking the target chopping point as a reference point, setting the value to the AC half-wave pulse width setting set value to close the circuit.
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CN101599733A (en) * 2009-07-09 2009-12-09 浙江工商大学 A Phase Closed Loop Control Method for Speed Regulation of DC Motor
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