CN112305546B - Automatic feeding device and feeding method for fire-fighting spray position tracking - Google Patents
Automatic feeding device and feeding method for fire-fighting spray position tracking Download PDFInfo
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Abstract
本发明公开了一种用于消防喷淋追位的自动下量装置及下量方法,属于消防施工辅助装置技术领域。其技术方案为:一种用于消防喷淋追位的自动下量装置,其中,包括相互平行设置的两个下量支架,分别与两个下量支架沿竖直方向滑动配合的两个运动平台,分别控制两个运动平台的两个驱动组件,设置在两个运动平台之间的下量组件,以及控制器。本发明的有益效果是:本发明提供的一种用于消防喷淋追位的自动下量装置效率高、适用性强、误差小、自重轻且便于携带、使用寿命高,以及提供的一种用于消防喷淋追位的自动下量方法操作简单便捷、下量效率高、保证喷淋点位居中。
The invention discloses an automatic lowering device and a lowering method for fire-fighting sprinkler tracking, belonging to the technical field of fire-fighting construction auxiliary devices. The technical scheme is as follows: an automatic lowering device for fire sprinkler tracking, which includes two lowering brackets arranged in parallel with each other, and two moving brackets that slide and cooperate with the two lowering brackets in the vertical direction respectively. The platform controls the two driving components of the two moving platforms, the lowering component arranged between the two moving platforms, and the controller respectively. The beneficial effects of the present invention are as follows: the automatic lowering device for fire sprinkler tracking provided by the present invention has high efficiency, strong applicability, small error, light weight, easy portability, and high service life; The automatic dispensing method for fire sprinkler tracking is simple and convenient to operate, has high dispensing efficiency, and ensures that the sprinkler points are in the middle.
Description
技术领域technical field
本发明涉及消防施工辅助装置技术领域,特别涉及一种用于消防喷淋追位的自动下量装置及下量方法。The invention relates to the technical field of fire-fighting construction auxiliary devices, in particular to an automatic lowering device and a lowering method used for fire-fighting sprinkler tracking.
背景技术Background technique
消防喷淋追位通常采用多段硬质支管依次利用直角弯头相接,连接于喷淋支管总管输出端与喷淋头预设位之间,以减少建材资金(相对于软管连接)的投入。多段硬质支管的下量方法,目前多采用线坠、卷尺等简单的工具进行喷淋点位的校核、测量数据,而本方法需要反复调节线坠后再次使用卷尺测量数据,根据测量数据进行支管下料,支管套丝后再次校核,操作方法比较繁琐且耗时耗力,而且人为操作也难以保证每组数据的准确性,导致喷淋点位不居中。Fire sprinkler tracking usually adopts multi-section hard branch pipes to connect with right-angle elbows in turn, and connect between the output end of the main pipe of the sprinkler branch pipe and the preset position of the sprinkler head, so as to reduce the investment of building materials (relative to the hose connection) . The measuring method of multi-section rigid branch pipes currently uses simple tools such as line sinks and tape measures to check the spray point and measure data. However, this method needs to repeatedly adjust the line sinks and then use the tape measure to measure the data again. According to the measurement data The branch pipe is cut and checked again after the branch pipe is threaded. The operation method is cumbersome, time-consuming and labor-intensive, and it is difficult to ensure the accuracy of each set of data by manual operation, resulting in the spray point not being centered.
如何解决上述技术问题为本发明面临的课题。How to solve the above technical problems is the subject of the present invention.
发明内容SUMMARY OF THE INVENTION
为了能够解决上述现有技术中的问题,本发明提供了一种效率高、适用性强、误差小、自重轻且便于携带、使用寿命高的用于消防喷淋追位的自动下量装置,以及一种操作简单便捷、下量效率高、保证喷淋点位居中的用于消防喷淋追位的自动下量方法。In order to solve the above problems in the prior art, the present invention provides an automatic lowering device for fire sprinkler tracking with high efficiency, strong applicability, small error, light weight, easy portability and long service life, And an automatic lowering method for fire-fighting sprinkler tracking, which is simple and convenient to operate, has high dispensing efficiency, and ensures that the sprinkler points are located in the center.
为了实现上述发明目的,本发明提供了一种用于消防喷淋追位的自动下量装置,其特征在于,包括:In order to achieve the above purpose of the invention, the present invention provides an automatic lowering device for fire sprinkler tracking, which is characterized in that it includes:
两个下量支架,相互平行设置,包括固定在喷淋头预设位的第一下量支架,以及与喷淋支管总管的输出端固定相连的第二下量支架;所述喷淋支管总管的输出端中心线方向沿竖直方向;Two lowering brackets, arranged in parallel with each other, include a first lowering bracket fixed at the preset position of the sprinkler head, and a second lowering bracket fixedly connected with the output end of the spray branch pipe header; the spray branch pipe header The direction of the center line of the output end is in the vertical direction;
两个运动平台,在每一个所述下量支架上各设置一个,且分别与对应的所述下量支架沿竖直方向滑动配合;Two motion platforms, one on each of the lower measuring brackets, are respectively slidably matched with the corresponding lower measuring brackets along the vertical direction;
两个驱动组件,分别控制两个所述运动平台沿竖直方向升降或停止;two drive assemblies, respectively controlling the two moving platforms to lift or stop in the vertical direction;
下量组件,发射端与接收端分别设置在两个所述运动平台上,且在发射端与接收端相互配合的状态下,测量发射端所在位置与接收端所在位置之间的距离;The lowering component, the transmitting end and the receiving end are respectively arranged on the two moving platforms, and in the state where the transmitting end and the receiving end cooperate with each other, the distance between the location of the transmitting end and the location of the receiving end is measured;
以及控制器,包括人机交互模块和数据处理模块;其中,and a controller, including a human-computer interaction module and a data processing module; wherein,
所述人机交互模块:用于输入信息和显示测量结果;The human-computer interaction module: used for inputting information and displaying measurement results;
所述数据处理模块:用于接收人机交互模块的输入信息、用于接收所述下量组件的配合信息及测量信息、用于利用接收到的输入信息和/或所述下量组件的配合信息操控相对应的所述驱动组件、用于将所述下量组件的测量信息及将所述驱动组件的运行信息转换为测量结果、用于将测量结果输出至人机交互模块。The data processing module: for receiving the input information of the human-computer interaction module, for receiving the coordination information and measurement information of the lowering component, for utilizing the received input information and/or the coordination of the lowering component The information controls the corresponding driving components, and is used for converting the measurement information of the lowering components and the operation information of the driving components into measurement results, and for outputting the measurement results to the human-computer interaction module.
要完成如附图3所示的喷淋支管组件的施工,其中喷淋支管总管为前期施工预留管路,其输出端与最终喷淋头所在位置具有偏差,需要进行修正,即通过第一支管、第二支管、第三支管及相邻两者之间的直角弯头进行追位连接,从而需要预先对第一支管的长度a值、第二支管的长度c值、第三支管的长度b值进行下量;通常喷淋头所在位置低于喷淋支管总管输出端所在位置,且喷淋头所在位置低于喷淋支管总管输出端所在位置的高度差即为a值与b值之和。To complete the construction of the spray branch pipe assembly as shown in FIG. 3, the spray branch pipe main pipe is reserved for the early construction, and its output end has a deviation from the position of the final spray head, which needs to be corrected, that is, through the first The branch pipe, the second branch pipe, the third branch pipe and the right angle elbow between the two adjacent ones are connected in position, so the length a value of the first branch pipe, the length c value of the second branch pipe, and the length of the third branch pipe need to be pre-determined. The b value is measured; usually, the position of the sprinkler head is lower than the position of the output end of the main pipe of the spray branch pipe, and the height difference between the position of the sprinkler head and the position of the output end of the main pipe of the sprinkler branch pipe is the difference between the value a and the value b and.
实际使用时,喷淋支管总管输出端设有直角弯头,使其输出方向竖直向下,在人机交互模块输出b值并启动,数据处理模块进行如下操作进行下量:位于所述第一下量支架控制相对应的所述运动平台向上运动修正后的所述b值高度后停止(对运动平台至安装位置的高度进行修正);位于所述第二下量支架上的所述驱动组件控制相对应的所述运动平台向下运动,当下量组件的发射端与接收端相配合时,相对应的所述驱动组件控制所述运动平台停止向下运动;由所述数据处理模块将所述驱动组件的运行信息进行修正并转换为测量结果a值;下量组件测量发射端所在位置与接收端所在位置之间的距离,并由所述数据处理模块将其进行修正并转换为测量结果c值;In actual use, the output end of the main pipe of the spray branch is provided with a right-angle elbow, so that the output direction is vertically downward, and the b value is output in the human-computer interaction module and starts. The first measuring bracket controls the corresponding moving platform to move upward to the corrected b-value height and then stops (correcting the height of the moving platform to the installation position); the drive located on the second lower measuring bracket The component controls the corresponding motion platform to move downward, and when the transmitter end of the lower component cooperates with the receiver end, the corresponding drive component controls the motion platform to stop moving downward; the data processing module will The operating information of the driving assembly is corrected and converted into a value of the measurement result; the lowering assembly measures the distance between the position of the transmitter and the position of the receiver, and the data processing module corrects and converts it into a measurement result c value;
最后,由所述人机交互模块显示测量结果a值、c值,完成追位下量。Finally, the human-computer interaction module displays the measurement results a value and c value to complete the tracking down measurement.
通过本下量装置进行下量,无需人工反复测量各支管的长度,提高生产效率,节约生产成本,且可将各支管长度数据化,有利于生产加工,为批量下料提供有利条件,操作便捷且可保证喷淋点位居中。Through the measuring device to carry out loading, there is no need to manually measure the length of each branch pipe repeatedly, which improves production efficiency and saves production costs, and the length of each branch pipe can be digitized, which is beneficial to production and processing, provides favorable conditions for batch cutting, and is easy to operate. And can ensure that the spray point is located in the middle.
本发明的具体特点还有,所述下量组件包括与其中一个所述运动平台转动配合、且转轴轴线与所述运动平台的滑动方向相互平行的支板,与另一个所述运动平台固定相连的测距挡板,设置在所述支板上的红外对管发射器,设置在所述测距挡板上、与所述红外对管发射器相配合的红外对管接收器,设置在所述支板上、与所述测距挡板相配合的超声波模块,以及驱动所述支板转动或停止的舵机;The specific feature of the present invention is that the lowering assembly includes a support plate that is rotatably matched with one of the motion platforms, and the axis of the rotating shaft is parallel to the sliding direction of the motion platform, and is fixedly connected to the other motion platform. The distance-measuring baffle, the infrared pairing tube transmitter arranged on the support plate, and the infrared pairing tube receiver, which is arranged on the ranging baffle and matched with the infrared pairing tube transmitter, are arranged on the an ultrasonic module matched with the distance-measuring baffle on the support plate, and a steering gear that drives the support plate to rotate or stop;
所述红外对管发射器、所述红外对管接收器、所述超声波模块以及所述舵机分别与相对应的所述控制器电性连接;The infrared pairing tube transmitter, the infrared pairing tube receiver, the ultrasonic module and the steering gear are respectively electrically connected with the corresponding controller;
当所述红外对管发射器与所述红外对管接收器相配合时,所述超声波模块与所述测距挡板相配合。When the infrared pairing tube transmitter is matched with the infrared pairing tube receiver, the ultrasonic module is matched with the ranging baffle.
使用时,将所述在运动平台运动过程中,舵机控制支板发生转动,当红外对管发射器发射出的红外线与红外对管接收器的接收通道共线,即所述红外对管发射器与所述红外对管接收器配对成功时,舵机停止转动,同时相对应的驱动组件控制运动平台停止向下运动,由所述数据处理模块将所述驱动组件的运行信息进行修正并转换为测量结果a值,设定舵机转动一圈即支板带动红外对管发射器转动360度的过程中,运动平台的运动高度低于红外对管接收器接收通道的外径尺寸,从而保证红外对管发射器与红外对管接收器成功配对;此时,超声波模块与测距挡板相配合得出测量信息,即超声波模块发射超声波其后接收由测距挡板反射回的超声波,从而完成距离测量,由数据处理模块将该测量信息进行修正并转换为测量结果c值;红外对管发射器、红外对管接收器与超声波模块均为现有技术,在此不再赘述;通过以上操作即可以对位于不同竖直平面的喷淋支管总管与喷淋头进行追位下量,提高装置的适用性。When in use, the steering gear control support plate rotates during the movement of the motion platform, and when the infrared rays emitted by the infrared pair tube transmitter are collinear with the receiving channel of the infrared pair tube receiver, that is, the infrared pair tube transmits When the pair is successfully paired with the infrared tube receiver, the steering gear stops rotating, and the corresponding drive assembly controls the motion platform to stop moving downward, and the data processing module corrects and converts the operation information of the drive assembly In order to measure the a value of the result, set the steering gear to rotate once, that is, during the process that the support plate drives the infrared tube transmitter to rotate 360 degrees, the moving height of the moving platform is lower than the outer diameter of the infrared tube receiver receiving channel, so as to ensure The infrared tube-to-tube transmitter and the infrared tube-to-tube receiver are successfully paired; at this time, the ultrasonic module cooperates with the ranging baffle to obtain measurement information, that is, the ultrasonic module transmits ultrasonic waves and then receives the ultrasonic waves reflected by the ranging baffle, thereby The distance measurement is completed, and the measurement information is corrected by the data processing module and converted into the c value of the measurement result; the infrared tube-to-tube transmitter, infrared tube-to-tube receiver and ultrasonic module are all existing technologies, and will not be repeated here; The operation can be used to track down the main pipes of the spray branch pipes and the spray heads located in different vertical planes, so as to improve the applicability of the device.
本发明的具体特点还有,所述下量支架包括相互平行的两个限位板,以及与两个所述限位板相互垂直、两端分别与两个所述限位板固定相连的导向杆,结构及制作简单,减轻装置自重,便于使用安装且减小因自重产生的误差,便于携带,优选的,所述限位板的材质设置为铝合金,进一步减小装置的自重。The specific feature of the present invention is that the lower measuring bracket includes two limit plates that are parallel to each other, and guides that are perpendicular to the two limit plates and whose two ends are fixedly connected to the two limit plates respectively. The rod is simple in structure and manufacture, reduces the self-weight of the device, is easy to use and install, reduces errors caused by the self-weight, and is easy to carry.
本发明的具体特点还有,所述驱动组件与相对应的所述下量支架相连接,包括中心线与所述导向杆的中心线相平行、两端分别与相对应的所述限位板转动配合的丝杆,以及输出端与所述丝杆的转轴同轴、与所述控制器电性连接的步进电机;步进电机转子的位移与控制信号的脉冲数成正比,每个脉冲信号可以使步进电机的转轴旋转一个固定的角度,所以通过计算机械结构的传动比及控制脉冲信号的数量,就可以将步进电机的转轴旋转的角度与运动平台的运动高度之间进行精确转换,优选的,设置在所述第一下量支架上的所述丝杆的中心线通过所述喷淋头预设位;设置在所述第二下量支架上的所述丝杆的中心线与所述喷淋支管总管输出端的中心线共线,优选的,所述红外对管接收器接收通道的延长线分别与两个所述下量支架上的两个所述丝杆的中心线垂直相交,减少对下量结果进行多次修正。The specific feature of the present invention is that the drive assembly is connected to the corresponding lower bracket, including the center line parallel to the center line of the guide rod, and the two ends respectively corresponding to the corresponding limit plates A screw rod that is rotated and matched, and a stepping motor whose output end is coaxial with the rotating shaft of the screw rod and is electrically connected to the controller; the displacement of the stepping motor rotor is proportional to the number of pulses of the control signal, and each pulse The signal can make the rotating shaft of the stepping motor rotate at a fixed angle, so by calculating the transmission ratio of the mechanical structure and the number of control pulse signals, the angle between the rotating angle of the rotating shaft of the stepping motor and the moving height of the motion platform can be accurately calculated. For conversion, preferably, the center line of the screw rod arranged on the first lowering bracket is preset by the sprinkler head; the center of the screw rod arranged on the second lowering bracket is The line is collinear with the center line of the output end of the main pipe of the spray branch pipe. Preferably, the extension line of the receiving channel of the infrared paired pipe receiver is respectively the center line of the two screw rods on the two lower measuring brackets. Intersect vertically, reducing multiple corrections to the drop result.
本发明的具体特点还有,所述运动平台包括套设在相对应的所述导向杆与相对应的所述丝杆上的运动板,与所述运动板固定连接、套设在所述导向杆外且与其滑动配合的直线轴承,以及所述运动板固定连接、套设在所述丝杆外且与其螺纹配合的内丝法兰,结构简单,制作及取材方便,优选的,使用时,支板与测距挡板位于相对应的所运动板同一侧,且红外对管发射器距离相对应的运动板顶面的高度、与红外对管接收器距离相对应的运动板顶面的高度相同,便于肉眼通过观测两个运动板是否对齐来直观辅助判定红外对管发射器与红外对管接收器是否配合即配对成功,优选的,运动板的材质设置为铝合金,进一步减小装置的自重。The specific feature of the present invention is that the motion platform includes a motion plate sleeved on the corresponding guide rod and the corresponding screw rod, which is fixedly connected with the motion plate and sleeved on the guide rod. The linear bearing outside the rod and slidably matched with it, and the inner wire flange fixedly connected to the moving plate and sleeved on the outside of the screw rod and matched with its thread, have a simple structure, and are convenient to manufacture and obtain materials. Preferably, when using, The support plate and the distance measuring baffle are located on the same side of the corresponding moving board, and the height of the top surface of the sports board corresponding to the distance from the infrared tube emitter and the top surface of the sports board corresponding to the distance from the infrared tube receiver The same, it is convenient for the naked eye to visually assist to determine whether the infrared paired tube transmitter and the infrared paired tube receiver are matched or not by observing whether the two motion boards are aligned, that is, the pairing is successful. self-weight.
本发明的具体特点还有,所述下量支架还包括在每一个所述限位板内侧各设置一个与所述控制器电性连接的限位开关,当运动平台上升或降至触碰相应的限位开关时,控制器收到信号控制相对应的运动平台停止运动,防止步进电机转轴的转动角度与运动平台的运动高度不匹配,或避免造成装置的损坏。The specific feature of the present invention is that the lowering bracket further includes a limit switch electrically connected to the controller arranged on the inner side of each limit plate. When the moving platform rises or falls, it touches the corresponding When the limit switch is set, the controller receives a signal to control the corresponding motion platform to stop motion, to prevent the rotation angle of the stepping motor shaft from not matching the motion height of the motion platform, or to avoid damage to the device.
本发明的具体特点还有,所述下量支架还包括固定在其中一个所述限位板外侧的安装板,所述步进电机与所述安装板固定连接,设置安装板,方便安装步进电机,优选的,安装板与限位板相互平行,方便安装,造型美观,进一步的,安装板的材质设置为铝合金,进一步减小装置的自重。The specific feature of the present invention is that the lower measuring bracket further includes a mounting plate fixed on the outer side of one of the limit plates, the stepping motor is fixedly connected with the mounting plate, and the mounting plate is provided to facilitate the installation of the stepping motor For the motor, preferably, the installation plate and the limit plate are parallel to each other, which is convenient for installation and has a beautiful appearance. Further, the material of the installation plate is set to be aluminum alloy, which further reduces the self-weight of the device.
本发明的具体特点还有,在与所述喷淋支管总管的输出端固定相连的所述下量支架中,所述安装板位于所述限位板上方,该所述下量支架还包括设置在所述安装板顶面上与所述喷淋支管总管的输出端之间的连接柱,优选的,连接柱与喷淋支管总管的输出端之间螺纹配合,结构简单,取材及安装方便。The specific feature of the present invention is that, in the lower measuring bracket fixedly connected with the output end of the main spraying branch pipe, the mounting plate is located above the limit plate, and the lower measuring bracket further comprises a set of The connection post between the top surface of the mounting plate and the output end of the spray branch pipe header is preferably threaded between the connection post and the output end of the spray branch pipe header, which has a simple structure and is easy to obtain and install.
本发明的具体特点还有,所述连接柱的中心线分别与所述喷淋支管总管输出端的中心线、相对应的所述丝杆的中心线共线,进一步减少对下量结果进行修正,简化下量程序。The specific feature of the present invention is that the center line of the connecting column is collinear with the center line of the output end of the main pipe of the spray branch pipe and the corresponding center line of the screw rod, which further reduces the correction of the lowering result. Simplify the weighing procedure.
利用所述用于消防喷淋追位的自动下量装置进行的下量方法,包括以下步骤:The measuring method using the automatic measuring device for fire sprinkler tracking includes the following steps:
步骤S1:将所述第一下量支架固定于所述喷淋头的预设位,优选的,将所述丝杆的中心线通过所述喷淋头的预设位;具体的,取预留孔洞的顶板固定于所述喷淋头预设位,且所述预留孔洞的中心线通过所述喷淋头预设位,将所述第一下量支架与所述顶板固定连接;将所述第二下量支架固定于所述喷淋支管总管的输出端,且使得两个所述下量支架上的导向杆的中心线沿竖直方向;分别将所述运动平台复位,即位于所述第一下量支架上的所述运动平台靠近或接触底部相对应的所述限位板,位于所述第二下量支架上的所述运动平台靠近或接触顶部相对应的所述限位板;Step S1: Fix the first lowering bracket at the preset position of the shower head, preferably, pass the center line of the screw rod through the preset position of the shower head; The top plate with the hole is fixed on the pre-set position of the shower head, and the center line of the reserved hole passes through the pre-set position of the sprinkler head, and the first lower bracket is fixedly connected to the top plate; The second lowering bracket is fixed on the output end of the main spraying branch pipe, and the centerlines of the guide rods on the two lowering brackets are in the vertical direction; The motion platform on the first lower bracket is close to or in contact with the limit plate corresponding to the bottom, and the motion platform on the second lower bracket is close to or in contact with the limit corresponding to the top. bit board;
步骤S2:在所述控制器的所述人机交互模块相应位置依次输入信息:b值和启动;Step S2: Input information in sequence at the corresponding position of the human-computer interaction module of the controller: b value and start;
步骤S3:所述数据处理模块接收所述人机交互模块的输入信息,并进行以下操作:Step S3: the data processing module receives the input information of the human-computer interaction module, and performs the following operations:
位于所述第一下量支架控制相对应的所述运动平台向上运动修正后的b值高度后停止;Stop after being located at the b-value height corrected by the upward movement of the motion platform corresponding to the control of the first lower bracket;
位于所述第二下量支架上的所述步进电机控制相对应的所述运动平台向下运动,同时舵机控制支板转动,当所述红外对管发射器发射的红外线与所述红外对管接收器的接收通道共线,即所述红外对管发射器与所述红外对管接收器配对成功时,舵机停止转动,同时相对应的所述步进电机控制所述运动平台停止向下运动;由所述数据处理模块将所述步进电机的运行信息进行修正并转换为测量结果a值;The stepper motor located on the second lower measuring bracket controls the corresponding moving platform to move downward, and the steering gear controls the support plate to rotate at the same time. The receiving channels of the paired tube receiver are collinear, that is, when the infrared paired tube transmitter and the infrared paired tube receiver are successfully paired, the steering gear stops rotating, and the corresponding stepper motor controls the motion platform to stop. Downward movement; the data processing module modifies the operation information of the stepping motor and converts it into a measurement result a value;
所述超声波模块与所述测距挡板相配合得出测量信息;由所述数据处理模块将所述测量信息进行修正并转换为测量结果c值;The ultrasonic module cooperates with the distance measuring baffle to obtain measurement information; the data processing module corrects the measurement information and converts it into a measurement result c value;
步骤S4:所述人机交互模块显示测量结果a值、c值,进一步的,所述控制器具有数据传输模块,可以将测量结果传输至手机和/或电脑终端。Step S4: The human-computer interaction module displays the measurement results a and c values. Further, the controller has a data transmission module that can transmit the measurement results to a mobile phone and/or a computer terminal.
本发明的有益效果是:通过本发明提供的用于消防喷淋追位的自动下量装置进行下量,无需人工反复测量各支管的长度,提高生产效率,节约生产成本,且可将各支管长度数据化,有利于生产加工,为批量下料提供有利条件,操作便捷且可保证喷淋点位居中;可以对位于不同竖直平面的喷淋支管总管与喷淋头7进行追位下量,适用性强;本发明提供的用于消防喷淋追位的自动下量装置结构及制作简单,具美观性且自重轻,便于使用安装且减小因自重产生的误差,便于携带;通过设置限位开关,可以防止步进电机转轴的转动角度与运动平台的运动高度不匹配,或避免造成装置的损坏。用本发明提供的用于消防喷淋追位的自动下量装置进行下量的方法,自动化程度高,操作简单便捷,下量效率高,无需人工反复测量各支管的长度,节约生产成本,且可将各支管长度数据化,有利于生产加工,可保证喷淋点位居中。The beneficial effects of the present invention are as follows: through the automatic measuring device for fire sprinkler tracking provided by the present invention, it is not necessary to repeatedly measure the length of each branch pipe manually, thereby improving production efficiency and saving production cost, and each branch pipe can be Length data is beneficial to production and processing, providing favorable conditions for batch cutting, convenient operation, and can ensure that the spray point is in the center; the spray branch pipe header and
附图说明Description of drawings
图1为本发明的结构示意图;Fig. 1 is the structural representation of the present invention;
图2为本发明中下量方法的原理示意图;Fig. 2 is the schematic diagram of the principle of the weighing method in the present invention;
图3为按本发明的下量方法下量后的产品安装示意图。3 is a schematic diagram of product installation after weighing according to the weighing method of the present invention.
其中,附图标记为:1、下量支架;1-a、第一下量支架;1-b、第二下量支架;1-1、限位板;1-2、导向杆;1-3、限位开关;1-4、安装板;1-5、连接柱;2、运动平台;2-1、运动板;2-2、直线轴承;2-3、内丝法兰;3、驱动组件;3-1、丝杆;3-2、步进电机;4、下量组件;4-1、支板;4-2、红外对管发射器;4-3、超声波模块;4-4、测距挡板;4-5、红外对管接收器;4-6、舵机;5、控制器;6、喷淋支管组件;6-1、喷淋支管总管;6-2、第一支管;6-3、第二支管;6-4、第三支管;7、喷淋头。Wherein, the reference signs are: 1, lower measuring bracket; 1-a, first lower measuring bracket; 1-b, second lower measuring bracket; 1-1, limit plate; 1-2, guide rod; 1- 3. Limit switch; 1-4, mounting plate; 1-5, connecting column; 2, motion platform; 2-1, motion plate; 2-2, linear bearing; 2-3, inner thread flange; 3, Drive assembly; 3-1, screw; 3-2, stepper motor; 4, lower assembly; 4-1, support plate; 4-2, infrared tube transmitter; 4-3, ultrasonic module; 4- 4. Ranging baffle; 4-5, Infrared tube receiver; 4-6, Steering gear; 5, Controller; 6, Spray branch pipe assembly; 6-1, Spray branch pipe header; 6-2, Section One pipe; 6-3, the second branch; 6-4, the third branch; 7, the sprinkler.
具体实施方式Detailed ways
为能清楚说明本方案的技术特点,下面通过具体实施方式,对本方案进行阐述。In order to clearly illustrate the technical features of the solution, the solution will be described below through specific implementations.
参见图1至图3,本发明实施例提供了一种用于消防喷淋追位的自动下量装置,其特征在于,包括:Referring to FIG. 1 to FIG. 3 , an embodiment of the present invention provides an automatic lowering device for fire sprinkler tracking, which is characterized in that it includes:
两个下量支架1,相互平行设置,包括固定在喷淋头7预设位的第一下量支架1-a,以及与喷淋支管总管6-1的输出端固定相连的第二下量支架1-b;喷淋支管总管6-1的输出端中心线方向沿竖直方向;Two lowering
两个运动平台2,在每一个下量支架1上各设置一个,且分别与对应的下量支架1沿竖直方向滑动配合;Two
两个驱动组件3,分别控制两个运动平台2沿竖直方向升降或停止;Two drive assemblies 3, respectively control the two
下量组件4,发射端与接收端分别设置在两个运动平台2上,且在发射端与接收端相互配合的状态下,测量发射端所在位置与接收端所在位置之间的距离;In the lowering
以及控制器5,包括人机交互模块和数据处理模块;其中,And
人机交互模块:用于输入信息和显示测量结果;Human-computer interaction module: used to input information and display measurement results;
数据处理模块:用于接收人机交互模块的输入信息、用于接收下量组件4的配合信息及测量信息、用于利用接收到的输入信息和/或下量组件4的配合信息操控相对应的驱动组件3、用于将下量组件4的测量信息及将驱动组件3的运行信息转换为测量结果、用于将测量结果输出至人机交互模块。Data processing module: used to receive the input information of the human-computer interaction module, used to receive the coordination information and measurement information of the
要完成如附图3所示的喷淋支管组件6的施工,其中喷淋支管总管6-1为前期施工预留管路,其输出端与最终喷淋头7所在位置具有偏差,需要进行修正,即通过第一支管6-2、第二支管6-3、第三支管6-4及相邻两者之间的直角弯头进行追位连接,从而需要预先对第一支管6-2的长度a值、第二支管6-3的长度c值、第三支管6-4的长度b值进行下量;通常喷淋头7所在位置低于喷淋支管总管6-1输出端所在位置,且喷淋头7所在位置低于喷淋支管总管6-1输出端所在位置的高度差即为a值与b值之和。To complete the construction of the spray
实际使用时,喷淋支管总管6-1输出端设有直角弯头,使其输出方向竖直向下,在人机交互模块输出b值并启动,数据处理模块进行如下操作进行下量:位于第一下量支架1-a上的驱动组件3控制相对应的运动平台2向上运动修正后的b值高度后停止;位于第二下量支架1-b上的驱动组件3控制相对应的运动平台2向下运动,当下量组件4的发射端与接收端相配合时,相对应的驱动组件3控制运动平台2停止向下运动;由数据处理模块将驱动组件3的运行信息进行修正并转换为测量结果a值;下量组件4测量发射端所在位置与接收端所在位置之间的距离,并由数据处理模块将其进行修正并转换为测量结果c值;In actual use, the output end of the main pipe 6-1 of the spray branch pipe is provided with a right-angle elbow, so that the output direction is vertically downward, and the b value is output in the human-computer interaction module and started, and the data processing module performs the following operations to carry out the measurement: The drive assembly 3 on the first lower measuring bracket 1-a controls the
最后,由人机交互模块显示测量结果a值、c值,完成追位下量。Finally, the human-computer interaction module displays the measurement results a value and c value to complete the tracking.
通过本下量装置进行下量,无需人工反复测量各支管的长度,提高生产效率,节约生产成本,且可将各支管长度数据化,有利于生产加工,为批量下料提供有利条件,操作便捷且可保证喷淋点位居中。Through the measuring device to carry out loading, there is no need to manually measure the length of each branch pipe repeatedly, which improves production efficiency and saves production costs, and the length of each branch pipe can be digitized, which is beneficial to production and processing, provides favorable conditions for batch cutting, and is easy to operate. And can ensure that the spray point is located in the middle.
本发明的具体特点还有,下量组件4包括与其中一个运动平台2转动配合、且转轴轴线与运动平台2的滑动方向相互平行的支板4-1,与另一个运动平台2固定相连的测距挡板4-4,设置在支板4-1上的红外对管发射器4-2,设置在测距挡板4-4上、与红外对管发射器4-2相配合的红外对管接收器4-5,设置在支板4-1上、与测距挡板4-4相配合的超声波模块4-3,以及驱动支板4-1转动或停止的舵机4-6;The specific feature of the present invention is that the lowering
红外对管发射器4-2、红外对管接收器4-5、超声波模块4-3以及舵机4-6分别与相对应的控制器5电性连接;The infrared tube-to-tube transmitter 4-2, the infrared tube-to-tube receiver 4-5, the ultrasonic module 4-3 and the steering gear 4-6 are respectively electrically connected with the
当红外对管发射器4-2与红外对管接收器4-5相配合时,超声波模块4-3与测距挡板4-4相配合。When the infrared tube-to-tube transmitter 4-2 cooperates with the infrared tube-to-tube receiver 4-5, the ultrasonic module 4-3 cooperates with the ranging baffle 4-4.
使用时,将在运动平台2运动过程中,舵机4-6控制支板4-1发生转动,当红外对管发射器4-2发射出的红外线与红外对管接收器4-5的接收通道共线,即红外对管发射器4-2与红外对管接收器4-5配对成功时,舵机4-6停止转动,同时相对应的驱动组件3控制运动平台2停止向下运动,由数据处理模块将驱动组件3的运行信息进行修正并转换为测量结果a值,设定舵机4-6转动一圈即支板4-1带动红外对管发射器4-2转动360度的过程中,运动平台2的运动高度低于红外对管接收器4-5接收通道的外径尺寸,从而保证红外对管发射器4-2与红外对管接收器4-5成功配对;此时,超声波模块4-3与测距挡板4-4相配合得出测量信息,即超声波模块4-3发射超声波其后接收由测距挡板4-4反射回的超声波,从而完成距离测量,由数据处理模块将该测量信息进行修正并转换为测量结果c值;红外对管发射器4-2、红外对管接收器4-5与超声波模块4-3均为现有技术,在此不再赘述;通过以上操作即可以对位于不同竖直平面的喷淋支管总管6-1与喷淋头7进行追位下量,提高装置的适用性。When in use, during the movement of the
本发明的具体特点还有,下量支架1包括相互平行的两个限位板1-1,以及与两个限位板1-1相互垂直、两端分别与两个限位板1-1固定相连的导向杆1-2,结构及制作简单,减轻装置自重,便于使用安装且减小因自重产生的误差,便于携带,优选的,限位板1-1的材质设置为铝合金,进一步减小装置的自重。The specific feature of the present invention is that the
本发明的具体特点还有,驱动组件3与相对应的下量支架1相连接,包括中心线与导向杆1-2的中心线相平行、两端分别与相对应的限位板1-1转动配合的丝杆3-1,以及输出端与丝杆3-1的转轴同轴、与控制器5电性连接的步进电机3-2;步进电机3-2转子的位移与控制信号的脉冲数成正比,每个脉冲信号可以使步进电机3-2的转轴旋转一个固定的角度,所以通过计算机械结构的传动比及控制脉冲信号的数量,就可以将步进电机3-2的转轴旋转的角度与运动平台2的运动高度之间进行精确转换,优选的,设置在第一下量支架1-a上的丝杆3-1的中心线通过喷淋头7预设位;设置在第二下量支架1-b上的丝杆3-1的中心线与喷淋支管总管6-1输出端的中心线共线,优选的,红外对管接收器4-5接收通道的延长线分别与两个下量支架1上的两个丝杆3-1的中心线垂直相交,减少对下量结果进行多次修正。The specific feature of the present invention is that the driving assembly 3 is connected with the corresponding
本发明的具体特点还有,运动平台2包括套设在相对应的导向杆1-2与相对应的丝杆3-1上的运动板2-1,与运动板2-1固定连接、套设在导向杆1-2外且与其滑动配合的直线轴承2-2,以及运动板2-1固定连接、套设在丝杆3-1外且与其螺纹配合的内丝法兰2-3,结构简单,制作及取材方便,优选的,使用时,支板4-1与测距挡板4-4位于相对应的所运动板2-1同一侧,且红外对管发射器4-2距离相对应的运动板2-1顶面的高度、与红外对管接收器4-5距离相对应的运动板2-1顶面的高度相同,便于肉眼通过观测两个运动板2-1是否对齐来直观辅助判定红外对管发射器4-2与红外对管接收器4-5是否配合即配对成功,优选的,运动板2-1的材质设置为铝合金,进一步减小装置的自重。The specific feature of the present invention is that the
本发明的具体特点还有,下量支架1还包括在每一个限位板1-1内侧各设置一个与控制器5电性连接的限位开关1-3,当运动平台2上升或降至触碰相应的限位开关1-3时,控制器5收到信号控制相对应的运动平台2停止运动,防止步进电机3-2转轴的转动角度与运动平台2的运动高度不匹配,或避免造成装置的损坏。The specific feature of the present invention is that the
本发明的具体特点还有,下量支架1还包括固定在其中一个限位板1-1外侧的安装板1-4,步进电机3-2与安装板1-4固定连接,设置安装板1-4,方便安装步进电机3-2,优选的,安装板1-4与限位板1-1相互平行,方便安装,造型美观,进一步的,安装板1-4的材质设置为铝合金,进一步减小装置的自重。The specific feature of the present invention is that the
本发明的具体特点还有,在与喷淋支管总管6-1的输出端固定相连的下量支架1中,安装板1-4位于限位板1-1上方,该下量支架1还包括设置在安装板1-4顶面上与喷淋支管总管6-1的输出端之间的连接柱1-5,优选的,连接柱1-5与喷淋支管总管6-1的输出端之间螺纹配合,结构简单,取材及安装方便。The specific feature of the present invention is that in the
本发明的具体特点还有,连接柱1-5的中心线分别与喷淋支管总管6-1输出端的中心线、相对应的丝杆3-1的中心线共线,进一步减少对下量结果进行修正,简化下量程序。The specific feature of the present invention is that the center lines of the connecting columns 1-5 are collinear with the center line of the output end of the main spray pipe 6-1 and the center line of the corresponding screw rod 3-1, which further reduces the result of lowering Make corrections to simplify the lowering procedure.
利用用于消防喷淋追位的自动下量装置进行的下量方法,包括以下步骤:The lowering method using the automatic lowering device for fire sprinkler tracking includes the following steps:
步骤S1:将第一下量支架1-a固定于喷淋头7的预设位,优选的,将丝杆3-1的中心线通过喷淋头7的预设位;具体的,取预留孔洞的顶板固定于喷淋头7预设位,且预留孔洞的中心线通过喷淋头7预设位,将第一下量支架1-a与顶板固定连接;将第二下量支架1-b固定于喷淋支管总管6-1的输出端,且使得两个下量支架1上的导向杆1-2的中心线沿竖直方向;分别将运动平台2复位,即位于第一下量支架1-a上的运动平台2靠近或接触底部相对应的限位板1-1,位于第二下量支架1-b上的运动平台2靠近或接触顶部相对应的限位板1-1;Step S1: Fix the first lowering bracket 1-a at the preset position of the
步骤S2:在控制器5的人机交互模块相应位置依次输入信息:b值和启动;Step S2: Input the information in sequence at the corresponding position of the human-computer interaction module of the controller 5: b value and start;
步骤S3:数据处理模块接收人机交互模块的输入信息,并进行以下操作:Step S3: the data processing module receives the input information of the human-computer interaction module, and performs the following operations:
位于第一下量支架1-a上的步进电机3-2控制相对应的运动平台2向上运动修正后的b值高度后停止;The stepper motor 3-2 located on the first lowering bracket 1-a controls the
位于第二下量支架1-b上的步进电机3-2控制相对应的运动平台2向下运动,同时舵机4-6控制支板4-1转动,当红外对管发射器4-2发射的红外线与红外对管接收器4-5的接收通道共线,即红外对管发射器4-2与红外对管接收器4-5配对成功时,舵机4-6停止转动,同时相对应的步进电机3-2控制运动平台2停止向下运动;由数据处理模块将步进电机3-2的运行信息进行修正并转换为测量结果a值;The stepper motor 3-2 located on the second lower bracket 1-b controls the
超声波模块4-3与测距挡板4-4相配合得出测量信息;由数据处理模块将测量信息进行修正并转换为测量结果c值;The ultrasonic module 4-3 cooperates with the distance measuring baffle 4-4 to obtain measurement information; the data processing module corrects the measurement information and converts it into the measurement result c value;
步骤S4:人机交互模块显示测量结果a值、c值,进一步的,控制器5具有数据传输模块,可以将测量结果传输至手机和/或电脑终端。Step S4: the human-computer interaction module displays the measurement results a value and c value. Further, the
以上所述仅为本发明的较佳实施例,并不用以限制本发明,凡在本发明的精神和原则之内,所作的任何修改、等同替换、改进等,均应包含在本发明的保护范围之内。The above are only preferred embodiments of the present invention and are not intended to limit the present invention. Any modifications, equivalent replacements, improvements, etc. made within the spirit and principles of the present invention shall be included in the protection of the present invention. within the range.
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