CN1121370C - Iridium-catalysed carbonylation process for production of acetic acid - Google Patents
Iridium-catalysed carbonylation process for production of acetic acid Download PDFInfo
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- QTBSBXVTEAMEQO-UHFFFAOYSA-N Acetic acid Chemical compound CC(O)=O QTBSBXVTEAMEQO-UHFFFAOYSA-N 0.000 title claims abstract description 79
- 238000005810 carbonylation reaction Methods 0.000 title claims abstract description 45
- 238000000034 method Methods 0.000 title claims abstract description 39
- 230000006315 carbonylation Effects 0.000 title claims abstract description 37
- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Substances O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 claims abstract description 55
- 229910001868 water Inorganic materials 0.000 claims abstract description 55
- KXKVLQRXCPHEJC-UHFFFAOYSA-N acetic acid trimethyl ester Natural products COC(C)=O KXKVLQRXCPHEJC-UHFFFAOYSA-N 0.000 claims abstract description 47
- 239000007788 liquid Substances 0.000 claims abstract description 41
- OKKJLVBELUTLKV-UHFFFAOYSA-N Methanol Chemical compound OC OKKJLVBELUTLKV-UHFFFAOYSA-N 0.000 claims abstract description 40
- INQOMBQAUSQDDS-UHFFFAOYSA-N iodomethane Chemical compound IC INQOMBQAUSQDDS-UHFFFAOYSA-N 0.000 claims abstract description 38
- 239000011541 reaction mixture Substances 0.000 claims abstract description 38
- 229910052741 iridium Inorganic materials 0.000 claims abstract description 34
- GKOZUEZYRPOHIO-UHFFFAOYSA-N iridium atom Chemical compound [Ir] GKOZUEZYRPOHIO-UHFFFAOYSA-N 0.000 claims abstract description 33
- 238000006243 chemical reaction Methods 0.000 claims abstract description 27
- 239000003054 catalyst Substances 0.000 claims abstract description 22
- XBDQKXXYIPTUBI-UHFFFAOYSA-M Propionate Chemical compound CCC([O-])=O XBDQKXXYIPTUBI-UHFFFAOYSA-M 0.000 claims abstract description 19
- UGFAIRIUMAVXCW-UHFFFAOYSA-N Carbon monoxide Chemical compound [O+]#[C-] UGFAIRIUMAVXCW-UHFFFAOYSA-N 0.000 claims abstract description 18
- 229910002091 carbon monoxide Inorganic materials 0.000 claims abstract description 18
- 238000002360 preparation method Methods 0.000 claims abstract description 5
- 229910052751 metal Inorganic materials 0.000 claims description 9
- 239000002184 metal Substances 0.000 claims description 9
- 229910052739 hydrogen Inorganic materials 0.000 claims description 8
- 239000001257 hydrogen Substances 0.000 claims description 8
- 239000000376 reactant Substances 0.000 claims description 8
- UFHFLCQGNIYNRP-UHFFFAOYSA-N Hydrogen Chemical compound [H][H] UFHFLCQGNIYNRP-UHFFFAOYSA-N 0.000 claims description 7
- 150000002148 esters Chemical class 0.000 claims description 4
- -1 ion iodide Chemical class 0.000 claims 1
- 238000002474 experimental method Methods 0.000 description 16
- 239000007789 gas Substances 0.000 description 15
- 239000000203 mixture Substances 0.000 description 10
- 230000000694 effects Effects 0.000 description 8
- XMBWDFGMSWQBCA-UHFFFAOYSA-N hydrogen iodide Chemical compound I XMBWDFGMSWQBCA-UHFFFAOYSA-N 0.000 description 6
- VNWKTOKETHGBQD-UHFFFAOYSA-N methane Chemical compound C VNWKTOKETHGBQD-UHFFFAOYSA-N 0.000 description 6
- 230000009286 beneficial effect Effects 0.000 description 5
- 238000005260 corrosion Methods 0.000 description 5
- 230000007797 corrosion Effects 0.000 description 5
- 239000000047 product Substances 0.000 description 5
- IJGRMHOSHXDMSA-UHFFFAOYSA-N Atomic nitrogen Chemical compound N#N IJGRMHOSHXDMSA-UHFFFAOYSA-N 0.000 description 4
- CURLTUGMZLYLDI-UHFFFAOYSA-N Carbon dioxide Chemical compound O=C=O CURLTUGMZLYLDI-UHFFFAOYSA-N 0.000 description 4
- LCGLNKUTAGEVQW-UHFFFAOYSA-N Dimethyl ether Chemical compound COC LCGLNKUTAGEVQW-UHFFFAOYSA-N 0.000 description 4
- 239000000356 contaminant Substances 0.000 description 4
- XBDQKXXYIPTUBI-UHFFFAOYSA-N dimethylselenoniopropionate Natural products CCC(O)=O XBDQKXXYIPTUBI-UHFFFAOYSA-N 0.000 description 4
- 150000002739 metals Chemical class 0.000 description 4
- KJTLSVCANCCWHF-UHFFFAOYSA-N Ruthenium Chemical compound [Ru] KJTLSVCANCCWHF-UHFFFAOYSA-N 0.000 description 3
- QCWXUUIWCKQGHC-UHFFFAOYSA-N Zirconium Chemical compound [Zr] QCWXUUIWCKQGHC-UHFFFAOYSA-N 0.000 description 3
- 150000001732 carboxylic acid derivatives Chemical class 0.000 description 3
- 238000006555 catalytic reaction Methods 0.000 description 3
- 238000001816 cooling Methods 0.000 description 3
- 238000011065 in-situ storage Methods 0.000 description 3
- 238000002347 injection Methods 0.000 description 3
- 239000007924 injection Substances 0.000 description 3
- 229910052762 osmium Inorganic materials 0.000 description 3
- SYQBFIAQOQZEGI-UHFFFAOYSA-N osmium atom Chemical compound [Os] SYQBFIAQOQZEGI-UHFFFAOYSA-N 0.000 description 3
- 229910052707 ruthenium Inorganic materials 0.000 description 3
- 238000003756 stirring Methods 0.000 description 3
- 229910052726 zirconium Inorganic materials 0.000 description 3
- LFQSCWFLJHTTHZ-UHFFFAOYSA-N Ethanol Chemical compound CCO LFQSCWFLJHTTHZ-UHFFFAOYSA-N 0.000 description 2
- XEEYBQQBJWHFJM-UHFFFAOYSA-N Iron Chemical compound [Fe] XEEYBQQBJWHFJM-UHFFFAOYSA-N 0.000 description 2
- PXHVJJICTQNCMI-UHFFFAOYSA-N Nickel Chemical compound [Ni] PXHVJJICTQNCMI-UHFFFAOYSA-N 0.000 description 2
- XYFCBTPGUUZFHI-UHFFFAOYSA-N Phosphine Chemical compound P XYFCBTPGUUZFHI-UHFFFAOYSA-N 0.000 description 2
- 230000002411 adverse Effects 0.000 description 2
- 150000001298 alcohols Chemical class 0.000 description 2
- 239000002585 base Substances 0.000 description 2
- 230000015572 biosynthetic process Effects 0.000 description 2
- 125000004432 carbon atom Chemical group C* 0.000 description 2
- 239000001569 carbon dioxide Substances 0.000 description 2
- 229910002092 carbon dioxide Inorganic materials 0.000 description 2
- 150000001875 compounds Chemical class 0.000 description 2
- 230000003247 decreasing effect Effects 0.000 description 2
- 230000003828 downregulation Effects 0.000 description 2
- 239000012535 impurity Substances 0.000 description 2
- HSZCZNFXUDYRKD-UHFFFAOYSA-M lithium iodide Chemical compound [Li+].[I-] HSZCZNFXUDYRKD-UHFFFAOYSA-M 0.000 description 2
- VMGAPWLDMVPYIA-HIDZBRGKSA-N n'-amino-n-iminomethanimidamide Chemical compound N\N=C\N=N VMGAPWLDMVPYIA-HIDZBRGKSA-N 0.000 description 2
- 229910052757 nitrogen Inorganic materials 0.000 description 2
- LSMAIBOZUPTNBR-UHFFFAOYSA-N phosphanium;iodide Chemical class [PH4+].[I-] LSMAIBOZUPTNBR-UHFFFAOYSA-N 0.000 description 2
- 235000019260 propionic acid Nutrition 0.000 description 2
- 125000001453 quaternary ammonium group Chemical group 0.000 description 2
- IUVKMZGDUIUOCP-BTNSXGMBSA-N quinbolone Chemical compound O([C@H]1CC[C@H]2[C@H]3[C@@H]([C@]4(C=CC(=O)C=C4CC3)C)CC[C@@]21C)C1=CCCC1 IUVKMZGDUIUOCP-BTNSXGMBSA-N 0.000 description 2
- BOLDJAUMGUJJKM-LSDHHAIUSA-N renifolin D Natural products CC(=C)[C@@H]1Cc2c(O)c(O)ccc2[C@H]1CC(=O)c3ccc(O)cc3O BOLDJAUMGUJJKM-LSDHHAIUSA-N 0.000 description 2
- 239000002904 solvent Substances 0.000 description 2
- FINOAUDUYKVGDS-UHFFFAOYSA-N (2-tert-butylcyclohexyl) acetate Chemical compound CC(=O)OC1CCCCC1C(C)(C)C FINOAUDUYKVGDS-UHFFFAOYSA-N 0.000 description 1
- NWUYHJFMYQTDRP-UHFFFAOYSA-N 1,2-bis(ethenyl)benzene;1-ethenyl-2-ethylbenzene;styrene Chemical compound C=CC1=CC=CC=C1.CCC1=CC=CC=C1C=C.C=CC1=CC=CC=C1C=C NWUYHJFMYQTDRP-UHFFFAOYSA-N 0.000 description 1
- VYZAMTAEIAYCRO-UHFFFAOYSA-N Chromium Chemical compound [Cr] VYZAMTAEIAYCRO-UHFFFAOYSA-N 0.000 description 1
- ZOKXTWBITQBERF-UHFFFAOYSA-N Molybdenum Chemical compound [Mo] ZOKXTWBITQBERF-UHFFFAOYSA-N 0.000 description 1
- 150000001242 acetic acid derivatives Chemical class 0.000 description 1
- 150000004729 acetoacetic acid derivatives Chemical class 0.000 description 1
- CUJRVFIICFDLGR-UHFFFAOYSA-N acetylacetonate Chemical compound CC(=O)[CH-]C(C)=O CUJRVFIICFDLGR-UHFFFAOYSA-N 0.000 description 1
- 229910001516 alkali metal iodide Inorganic materials 0.000 description 1
- 238000010923 batch production Methods 0.000 description 1
- 239000006227 byproduct Substances 0.000 description 1
- 150000001735 carboxylic acids Chemical class 0.000 description 1
- 229910052804 chromium Inorganic materials 0.000 description 1
- 239000011651 chromium Substances 0.000 description 1
- 239000003426 co-catalyst Substances 0.000 description 1
- 238000010924 continuous production Methods 0.000 description 1
- 230000001627 detrimental effect Effects 0.000 description 1
- 238000005886 esterification reaction Methods 0.000 description 1
- 238000007701 flash-distillation Methods 0.000 description 1
- 238000004508 fractional distillation Methods 0.000 description 1
- 238000010438 heat treatment Methods 0.000 description 1
- 150000002431 hydrogen Chemical class 0.000 description 1
- 238000005984 hydrogenation reaction Methods 0.000 description 1
- 239000003456 ion exchange resin Substances 0.000 description 1
- 229920003303 ion-exchange polymer Polymers 0.000 description 1
- 150000002504 iridium compounds Chemical group 0.000 description 1
- HLYTZTFNIRBLNA-LNTINUHCSA-K iridium(3+);(z)-4-oxopent-2-en-2-olate Chemical compound [Ir+3].C\C([O-])=C\C(C)=O.C\C([O-])=C\C(C)=O.C\C([O-])=C\C(C)=O HLYTZTFNIRBLNA-LNTINUHCSA-K 0.000 description 1
- KZLHPYLCKHJIMM-UHFFFAOYSA-K iridium(3+);triacetate Chemical compound [Ir+3].CC([O-])=O.CC([O-])=O.CC([O-])=O KZLHPYLCKHJIMM-UHFFFAOYSA-K 0.000 description 1
- 229910052742 iron Inorganic materials 0.000 description 1
- 239000003446 ligand Substances 0.000 description 1
- 239000000463 material Substances 0.000 description 1
- 229910052750 molybdenum Inorganic materials 0.000 description 1
- 239000011733 molybdenum Substances 0.000 description 1
- 229910052759 nickel Inorganic materials 0.000 description 1
- QJGQUHMNIGDVPM-UHFFFAOYSA-N nitrogen group Chemical group [N] QJGQUHMNIGDVPM-UHFFFAOYSA-N 0.000 description 1
- 229910052756 noble gas Inorganic materials 0.000 description 1
- 150000002835 noble gases Chemical class 0.000 description 1
- 150000003891 oxalate salts Chemical class 0.000 description 1
- 229910052760 oxygen Inorganic materials 0.000 description 1
- 229910000073 phosphorus hydride Inorganic materials 0.000 description 1
- 239000002243 precursor Substances 0.000 description 1
- 238000011027 product recovery Methods 0.000 description 1
- 239000002994 raw material Substances 0.000 description 1
- 238000011084 recovery Methods 0.000 description 1
- 238000005070 sampling Methods 0.000 description 1
- 238000000926 separation method Methods 0.000 description 1
- 239000000243 solution Substances 0.000 description 1
- 238000013022 venting Methods 0.000 description 1
Classifications
-
- C—CHEMISTRY; METALLURGY
- C07—ORGANIC CHEMISTRY
- C07C—ACYCLIC OR CARBOCYCLIC COMPOUNDS
- C07C51/00—Preparation of carboxylic acids or their salts, halides or anhydrides
- C07C51/10—Preparation of carboxylic acids or their salts, halides or anhydrides by reaction with carbon monoxide
- C07C51/12—Preparation of carboxylic acids or their salts, halides or anhydrides by reaction with carbon monoxide on an oxygen-containing group in organic compounds, e.g. alcohols
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- Chemical & Material Sciences (AREA)
- Organic Chemistry (AREA)
- Chemical Kinetics & Catalysis (AREA)
- Engineering & Computer Science (AREA)
- Oil, Petroleum & Natural Gas (AREA)
- Organic Low-Molecular-Weight Compounds And Preparation Thereof (AREA)
- Low-Molecular Organic Synthesis Reactions Using Catalysts (AREA)
Abstract
本发明提供了一种制备乙酸的方法,其包括在基本上不存在金属促进剂和/或离子碘化物辅助促进剂下,在含有含铱羰基化催化剂、甲基碘助催化剂、水、乙酸和乙酸甲酯的液体反应混合物的羰基化反应器中用一氧化碳羰基化甲醇和/或其活性衍生物,其中保持(i)在液体反应混合物中:(a)水的浓度低于按重量计5.0%和(g)甲基碘的浓度大于按重量计12%和(ii)在羰基化反应器中低于50巴的总压。The present invention provides a process for the preparation of acetic acid comprising the reaction in the presence of an iridium-containing carbonylation catalyst, a methyl iodide promoter, water, acetic acid and Carbonylation of methanol and/or reactive derivatives thereof with carbon monoxide in a carbonylation reactor of a liquid reaction mixture of methyl acetate, wherein maintaining (i) in the liquid reaction mixture: (a) a concentration of water of less than 5.0% by weight and (g) a concentration of methyl iodide greater than 12% by weight and (ii) a total pressure in the carbonylation reactor of less than 50 bar.
Description
本发明涉及制备乙酸的方法,尤其涉及在铱催化剂和甲基碘助催化剂存在下通过羰基化制备乙酸的方法。The invention relates to a method for preparing acetic acid, in particular to a method for preparing acetic acid by carbonylation in the presence of an iridium catalyst and a methyl iodide promoter.
通过铱催化的羰基化反应制备羧酸的方法是已知的,并在例如GB-A-1234121、US-A-3772380、DE-A-1767150、EP-A-0616997、EP-A-0618184、EP-A-0618183、EP-A-0657386和WO-A-96/11179中描述。The preparation of carboxylic acids by iridium-catalyzed carbonylation reactions is known and described, for example, in GB-A-1234121, US-A-3772380, DE-A-1767150, EP-A-0616997, EP-A-0618184, Described in EP-A-0618183, EP-A-0657386 and WO-A-96/11179.
GB-A-1234121、US-A-3772380、DE-A-1767150和WO-A-96/11179与本发明一样是关于不使用促进剂的铱催化的羰基化方法。GB-A-1234121, US-A-3772380, DE-A-1767150 and WO-A-96/11179, like the present invention, relate to iridium-catalyzed carbonylation processes without the use of promoters.
WO-A-96/11179尤其公开了在含有至少一种铱化合物和至少一种卤化助催化剂的催化剂存在下通过含有(n)个碳原子的醇的羰基化制备含有(n+1)个碳原子的羧酸或其相应的酯的方法,其特征在于在反应过程中保持混合物中相应于羧酸和醇的酯的量为15-35%,卤化助催化剂的量为10-20%,一氧化碳的分压为4×106-2×107帕(40-200巴),该压力相当于5×106-2.5×107帕(50-250巴)的总压。WO-A-96/11179 discloses inter alia the preparation of alcohols containing (n+1) carbon atoms by carbonylation of alcohols containing (n) carbon atoms in the presence of a catalyst containing at least one iridium compound and at least one halogenated cocatalyst. Atomic carboxylic acid or its corresponding ester method, characterized in that the amount of ester corresponding to carboxylic acid and alcohol in the mixture is maintained at 15-35%, the amount of halogenated co-catalyst is 10-20%, carbon monoxide The partial pressure is 4×10 6 -2×10 7 Pa (40-200 bar), which corresponds to a total pressure of 5×10 6 -2.5×10 7 Pa (50-250 bar).
从例如EP-A-0643034中已知,选自钌和锇的促进剂对在乙酸、限定浓度的水和乙酸甲酯存在下铱催化的、甲基碘助催化的甲醇羰基化反应的羰基化速率有有益的效果。From, for example, EP-A-0643034, the carbonylation of methanol catalyzed by iridium and promoted by methyl iodide with a promoter selected from ruthenium and osmium in the presence of acetic acid, defined concentrations of water and methyl acetate is known Velocity has beneficial effects.
尽管如此,人们仍需要一种改善的铱催化的羰基化方法,其中不存在金属促进剂,例如钌和/或锇,和/或离子碘化物辅助促进剂,例如季铵和鏻碘化物。Nevertheless, there remains a need for an improved iridium-catalyzed carbonylation process in the absence of metallic promoters, such as ruthenium and/or osmium, and/or ionic iodide co-promoters, such as quaternary ammonium and phosphonium iodides.
本发明提供了一种制备乙酸的方法,其包括在基本上不存在金属促进剂和/或离子碘化物辅助促进剂下,在含有含铱羰基化催化剂、甲基碘助催化剂、水、乙酸和乙酸甲酯的液体反应混合物的羰基化反应器中用一氧化碳羰基化甲醇和/或其活性衍生物,其特征在于保持(i)在液体反应混合物中:The present invention provides a process for the preparation of acetic acid comprising the reaction in the presence of an iridium-containing carbonylation catalyst, a methyl iodide promoter, water, acetic acid and Carbonylation of methanol and/or reactive derivatives thereof with carbon monoxide in a carbonylation reactor of a liquid reaction mixture of methyl acetate, characterized in that (i) in the liquid reaction mixture:
(a)水的浓度低于按重量计5.0%和(a) the concentration of water is less than 5.0% by weight and
(b)甲基碘的浓度大于按重量计12%和(ii)在羰基化反应器中低于5×106帕(50巴)的总压。(b) a concentration of methyl iodide greater than 12% by weight and (ii) a total pressure of less than 5 x 106 Pa (50 bar) in the carbonylation reactor.
本发明通过保持液体反应混合物含有限定的水和甲基碘浓度和羰基化反应器中限定的总压,解决了如上所述的技术问题。这提供了若干技术优点。The present invention solves the technical problem described above by maintaining a liquid reaction mixture containing defined water and methyl iodide concentrations and a defined total pressure in the carbonylation reactor. This provides several technical advantages.
在相对低的水浓度下增加甲基碘的浓度对羰基化速率具有有益的效果。在相对低的水浓度下使用高甲基碘浓度的另一优点是降低了一种或多种副产物丙酸、甲烷、氢气和二氧化碳的生成速率。Increasing the concentration of methyl iodide at relatively low water concentrations has a beneficial effect on the carbonylation rate. Another advantage of using high methyl iodide concentrations at relatively low water concentrations is the reduced rate of formation of one or more of the by-products propionic acid, methane, hydrogen and carbon dioxide.
在本发明的方法中,甲醇和/或其活性衍生物被羰基化。合适的甲醇的活性衍生物包括乙酸甲酯、二甲醚和甲基碘。在本发明的方法中甲醇和它的活性衍生物的混合物可用作反应物。优选使用甲醇和/乙酸甲酯作为反应物。至少部分甲醇和/或它的活性衍生物在液体反应混合物中通过与乙酸产物或溶剂反应转化为乙酸甲酯,并因而以此形式存在。本发明方法的液体反应混合物中乙酸甲酯的浓度合适地为按重量计1-70%,例如按重量计1-50%,优选按重量计5-50%,更优选按重量计10-40%。如果使用乙酸甲酯或二甲醚,需要使用水辅助反应物。In the process of the invention methanol and/or its reactive derivatives are carbonylated. Suitable reactive derivatives of methanol include methyl acetate, dimethyl ether and methyl iodide. Mixtures of methanol and its reactive derivatives can be used as reactants in the process of the present invention. Preference is given to using methanol and/or methyl acetate as reactants. At least part of the methanol and/or its reactive derivatives is converted to methyl acetate by reaction with the acetic acid product or solvent in the liquid reaction mixture and thus exists in this form. The concentration of methyl acetate in the liquid reaction mixture of the process of the invention is suitably 1-70% by weight, for example 1-50% by weight, preferably 5-50% by weight, more preferably 10-40% by weight %. If methyl acetate or dimethyl ether is used, water is required to assist the reactants.
一氧化碳反应物可以是基本上纯的或可含有杂质,例如二氧化碳、甲烷、氮气、稀有气体、水和C1-C4链烷烃。在一氧化碳进料中存在的氢气和通过水蒸汽转换反应就地产生的氢气优选保持在尽可能低,因为氢气的存在会导致形成氢化产物。因此,在一氧化碳反应物中氢气的量优选小于1mol%,更优选小于0.5mol%,最优选小于0.3mol%和/或在羰基化反应器中氢气的分压优选为小于1×105帕(1巴)的分压,更优选小于5×104帕(0.5巴),最优选小于3×104帕(0.3巴)。在羰基化反应器中一氧化碳的分压合适地为相应于小于5×106帕(50巴),通常小于4×106帕(40巴),优选小于3×106帕(30巴)总压的压力。方法操作的温度合适地为100-300℃,优选150-220℃。The carbon monoxide reactant may be substantially pure or may contain impurities such as carbon dioxide, methane, nitrogen, noble gases, water, and C 1 -C 4 paraffins. The presence of hydrogen in the carbon monoxide feed and hydrogen generated in situ by the steam shift reaction is preferably kept as low as possible, since the presence of hydrogen leads to the formation of hydrogenated products. Accordingly, the amount of hydrogen in the carbon monoxide reactant is preferably less than 1 mol%, more preferably less than 0.5 mol%, most preferably less than 0.3 mol% and/or the partial pressure of hydrogen in the carbonylation reactor is preferably less than 1 x 10 Pa ( 1 bar), more preferably less than 5×10 4 Pa (0.5 bar), most preferably less than 3×10 4 Pa (0.3 bar). The partial pressure of carbon monoxide in the carbonylation reactor is suitably corresponding to a total Press the pressure. The temperature at which the process operates is suitably 100-300°C, preferably 150-220°C.
在本发明的方法中,在液体反应混合物中铱羰基化催化剂优选以按铱测量400-5000ppm的浓度存在,更优选为按铱测量500-3000ppm的浓度存在。在本发明的方法中,随着铱浓度的增加,羰基化反应速率增加。In the process of the invention, the iridium carbonylation catalyst is preferably present in the liquid reaction mixture in a concentration of 400-5000 ppm measured as iridium, more preferably 500-3000 ppm measured as iridium. In the process of the present invention, as the iridium concentration increases, the rate of the carbonylation reaction increases.
在液体反应混合物中铱催化剂可含有可溶解于液体反应混合物的任何含铱化合物。铱催化剂可以溶解于液体反应混合物或转化为溶解形式的任何合适的形式加入羰基化反应的液体反应混合物中。可加入液体反应混合物中的合适的含铱化合物的实例包括IrCl3、Irl3、IrBr3、[Ir(CO)2I]2、[Ir(CO)2Cl]2、[Ir(CO)2Br]2、[Ir(CO)2I2]-H+、[Ir(CO)2Br2]-H+、[Ir(CO)2I4]-H+、[Ir(CH3)I3(CO)2]-H+、Ir4(CO)12、IrCl3.3H2O、IrBr3.3H2O、Ir4(CO)12、铱金属、Ir2O3、IrO2、Ir(acac)(CO)2、Ir(acac)3、乙酸铱、[Ir3O(OAc)6(H2O)3][OAc]和六氯铱酸H2[IrCl6],优选铱的无氯配合物,例如乙酸盐、草酸盐和乙酰乙酸盐,它们可溶解于一种或多种羰基化反应组分中,例如水、醇和/或羧酸。尤其优选是绿乙酸铱,它可用于乙酸或含水乙酸溶液中。The iridium catalyst in the liquid reaction mixture may contain any iridium-containing compound that is soluble in the liquid reaction mixture. The iridium catalyst may be added to the liquid reaction mixture of the carbonylation reaction in any suitable form dissolved in or converted to dissolved form. Examples of suitable iridium-containing compounds that can be added to the liquid reaction mixture include IrCl 3 , Irl 3 , IrBr 3 , [Ir(CO) 2 I] 2 , [Ir(CO) 2 Cl] 2 , [Ir(CO) 2 Br] 2 , [Ir(CO) 2 I 2 ] - H + , [Ir(CO) 2 Br 2 ] - H + , [Ir(CO) 2 I 4 ] - H + , [Ir(CH 3 )I 3 (CO) 2 ] - H + , Ir 4 (CO) 12 , IrCl 3 .3H 2 O, IrBr 3 .3H 2 O, Ir 4 (CO) 12 , Iridium metal, Ir 2 O 3 , IrO 2 , Ir (acac)(CO) 2 , Ir(acac) 3 , iridium acetate, [Ir 3 O(OAc) 6 (H 2 O) 3 ][OAc] and hexachloroiridate H 2 [IrCl 6 ], preferably iridium Chlorine-free complexes, such as acetates, oxalates and acetoacetates, which are soluble in one or more carbonylation reaction components, such as water, alcohol and/or carboxylic acid. Especially preferred is iridium green acetate, which can be used in acetic acid or aqueous acetic acid solution.
本发明的方法的特征为在液体反应混合物中甲基碘的浓度为按重量计大于12%。甲基碘浓度优选为按重量计大于14%。甲基碘浓度的上限可高达按重量计20%,通常为高达18%。The process of the invention is characterized in that the concentration of methyl iodide in the liquid reaction mixture is greater than 12% by weight. The methyl iodide concentration is preferably greater than 14% by weight. The upper limit of the methyl iodide concentration can be up to 20% by weight, usually up to 18%.
本发明的方法的另一个特征为水浓度为按重量计小于5%。Another feature of the method of the invention is that the water concentration is less than 5% by weight.
水会在液体反应混合物中就地生成,例如,通过甲醇反应物与乙酸产物之间的酯化反应。少量的水还可通过甲醇氢化制备甲烷和水生成。水可与液体反应混合物中的其它组分一起或单独地加入羰基化反应器中。水可从由反应器中排出的反应混合物中的其它组分中分离,并可以控制量循环以保持液体反应混合物中所需的水浓度。Water will be generated in situ in the liquid reaction mixture, for example, by the esterification reaction between methanol reactant and acetic acid product. A small amount of water can also be produced by hydrogenation of methanol to produce methane and water. Water can be added to the carbonylation reactor together with the other components of the liquid reaction mixture or separately. Water can be separated from other components in the reaction mixture withdrawn from the reactor and can be recycled in controlled amounts to maintain the desired water concentration in the liquid reaction mixture.
在液体反应混合物中水浓度为按重量计小于5%,优选小于按重量计4%。The water concentration in the liquid reaction mixture is less than 5% by weight, preferably less than 4% by weight.
本发明的方法在基本上不存在金属促进剂,例如钌和锇和/或离子碘化物助促进剂,例如季铵和碘化鏻下操作。为避免疑问,术语“基本上不存在金属促进剂和/或离子碘化物助促进剂”指的是不存在故意加入的金属促进剂和/或离子碘化物助促进剂,因为它们可能是无意间存在的,例如通过羰基化反应器的腐蚀,及若是故意加入可起促进剂作用的金属。The process of the present invention operates in the substantial absence of metallic promoters, such as ruthenium and osmium, and/or ionic iodide co-promoters, such as quaternary ammonium and phosphonium iodide. For the avoidance of doubt, the term "substantial absence of metal promoters and/or ionic iodide co-promoters" refers to the absence of intentionally added metal promoters and/or ionic iodide co-promoters, as they may be unintentional Existence, for example, through corrosion of the carbonylation reactor, and metals which can act as promoters if intentionally added.
液体反应混合物尤其优选含有按重量计约1-5%水、按重量计14-18%甲基碘助催化剂、按重量计14-31%乙酸甲酯、以铱测量浓度为400-3000ppm的铱催化剂和混合物的其余部分主要含有乙酸,和优选的反应条件是羰基化反应温度为185-200℃,羰基化反应总压为最高可达4×106帕(40巴)和一氧化碳分压为1×105-1.2×106帕(1-12巴)。It is especially preferred that the liquid reaction mixture contains about 1-5% by weight water, 14-18% by weight methyl iodide promoter, 14-31% by weight methyl acetate, iridium at a concentration of 400-3000 ppm measured as iridium The catalyst and the remainder of the mixture mainly contain acetic acid, and the preferred reaction conditions are a carbonylation reaction temperature of 185-200°C, a total carbonylation reaction pressure of up to 4 x 106 Pa (40 bar) and a carbon monoxide partial pressure of 1 ×10 5 -1.2×10 6 Pa (1-12 bar).
离子污染物,例如(a)腐蚀金属,尤其是镍、铁和铬和(b)可就地季铵化的膦或含氮化合物或配位体通过在液体反应混合物中产生对反应速率起不利作用的I-对反应有不利影响,因而在液体反应混合物中它们应保持最小量。已发现某些腐蚀金属污染物,例如钼不太易于产生I-。对反应速率具有不利影响的腐蚀金属可通过使用合适的结构耐腐蚀材料而降至最低。同样,污染物,例如碱金属碘化物,例如碘化锂,应保持在最低值。可通过使用合适的离子交换树脂床处理反应混合物,或优选催化剂循环物流降低腐蚀金属和其它离子杂质。该方法在US4007130中描述。离子污染物优选保持在低于在液体反应混合物中将产生小于500ppmI-,优选小于250ppmI-的浓度。Ionic contaminants such as (a) corrosive metals, especially nickel, iron, and chromium, and (b) phosphine or nitrogen-containing compounds or ligands that can be quaternized in situ can be detrimental to the reaction rate by being produced in the liquid reaction mixture Active I - have an adverse effect on the reaction, so they should be kept to a minimum in the liquid reaction mixture. Certain corrosion metal contaminants, such as molybdenum, have been found to be less prone to I − . Corrosion metals that have an adverse effect on the reaction rate can be minimized by using suitable structural corrosion resistant materials. Likewise, contaminants, such as alkali metal iodides, such as lithium iodide, should be kept to a minimum. Corrosion metals and other ionic impurities can be reduced by treating the reaction mixture with a suitable ion exchange resin bed, or preferably a catalyst recycle stream. This method is described in US4007130. Ionic contaminants are preferably kept below concentrations that would yield less than 500 ppm I − , preferably less than 250 ppm I − in the liquid reaction mixture.
本发明的方法优选作为连续方法操作,但如果需要也可作为间歇方法操作。The process of the invention is preferably operated as a continuous process, but can also be operated as a batch process if desired.
通过从羰基化反应器中排出蒸汽和/或液体并从排出的物流中回收乙酸而从液体反应混合物中回收乙酸产物。乙酸优选通过从羰基化反应器中连续排出液体反应混合物,然后通过一次或多次闪蒸和/或分馏步骤从排出的液体反应混合物中回收乙酸而由液体反应混合物中回收,在上述分离步骤中,乙酸与液体反应混合物的其它组分,例如铱催化剂、甲基碘助催化剂、乙酸甲酯、未反应的甲醇、水和乙酸溶剂分离,它们可循环至反应器以保持它在液体反应混合物中的浓度。为保持在乙酸产物回收过程中铱催化剂的稳定性,在用于循环至羰基化反应器的含有铱羰基化催化剂的产物流中水应保持在至少按重量计0.5%的浓度。Acetic acid product is recovered from the liquid reaction mixture by venting vapor and/or liquid from the carbonylation reactor and recovering acetic acid from the vented stream. Acetic acid is preferably recovered from the liquid reaction mixture by continuously withdrawing the liquid reaction mixture from the carbonylation reactor, followed by recovery of acetic acid from the withdrawn liquid reaction mixture by one or more flash and/or fractional distillation steps, in the separation steps described above , acetic acid is separated from other components of the liquid reaction mixture, such as iridium catalyst, methyl iodide cocatalyst, methyl acetate, unreacted methanol, water, and acetic acid solvent, which can be recycled to the reactor to keep it in the liquid reaction mixture concentration. To maintain the stability of the iridium catalyst during acetic acid product recovery, water should be maintained at a concentration of at least 0.5% by weight in the iridium carbonylation catalyst-containing product stream for recycle to the carbonylation reactor.
本发明的方法将参考如下实施例和附图1和2说明,附图1和2表示了在不同甲基碘浓度下反应速率对水浓度的函数关系曲线。在实施例中采用如下实验方法。Method of the present invention will be described with reference to following embodiment and accompanying drawing 1 and 2, and accompanying drawing 1 and 2 have represented the function relationship curve of reaction rate to water concentration under different methyl iodide concentrations. In the examples, the following experimental methods are used.
实验方法羰基化实验的一般描述General Description of Experimental Methods Carbonylation Experiments
所有实验使用装有带有气体分散推进器的磁驱动的搅拌器、液体催化剂注入装置和冷却盘管的300ml锆高压釜。输入高压釜的气体进料由气镇容器提供,输入气体以保持高压釜在恒定的压力下。在反应实验中在某一位置的气体摄入速率用于计算羰基化速率,其为在具体的反应器混合物(反应器混合物以冷脱气体积计)下每小时每升冷脱气的反应器混合物消耗的反应物的摩尔数{mol∥l/hr}。All experiments used a 300 ml zirconium autoclave equipped with a magnetically driven stirrer with gas dispersing propeller, liquid catalyst injection device and cooling coil. Gas feed to the autoclave is provided by a gas ballast vessel, which feeds gas to maintain the autoclave at a constant pressure. The rate of gas uptake at a location in the reaction experiment is used to calculate the carbonylation rate as per liter of cold degassed reactor per hour for a specific reactor mixture (reactor mixture is measured in cold degassed volume) The number of moles {mol∥l/hr} of reactant consumed by the mixture.
在反应过程中乙酸甲酯浓度是从起始混合物,假定消耗每摩尔一氧化碳消耗一摩尔乙酸甲酯来计算的。在高压釜顶部不允许存在有机组分。The methyl acetate concentration during the reaction was calculated from the starting mixture assuming one mole of methyl acetate was consumed per mole of carbon monoxide consumed. No organic components were allowed at the top of the autoclave.
对于每批羰基化实验而言,溶解在一部分乙酸/水液体反应器进料中的催化剂H2IrCl6被加入液体注入装置。反应器随后用氮气试压,以气体取样系统排空,用一氧化碳冲洗几次(3×3×105-1×106帕)(3×3-10巴)。经液体添加口在高压釜中加入反应混合物的其余液体组分。高压釜选择性地用一氧化碳冲洗一次(1×约5×105帕)(1×约5巴)。高压釜随后用一氧化碳加压(通常6×105帕(6巴)),在搅拌(1500rpm)下加热至反应温度,190℃。通过由气镇容器进料一氧化碳,使总压上升至低于所需反应压力约3×105帕(3巴)。一旦温度稳定(约15分钟),使用过压一氧化碳注入催化剂。催化剂注入装置具有>90%的效率。在整个实验过程中由气镇容器输入气体保持反应器压力为恒定值±5×104帕(±0.5巴)。在整个实验过程中用数据记录装置测量气镇容器的气体摄入。通过连接于Eurotherm(商标)控制系统的加热套保持反应温度在所需反应温度的±1℃内。此外,反应的过量热量通过冷却盘管除去。每次实验进行至气体摄入停止为止(即每分钟气镇容器消耗的气体小于1×104帕(0.1巴))。然后断开气镇容器,通过使用冷却盘管急冷反应器。For each batch of carbonylation experiments, catalyst H2IrCl6 dissolved in a portion of the acetic acid/water liquid reactor feed was added to the liquid injection device. The reactor was then pressure tested with nitrogen, evacuated with a gas sampling system, and flushed several times with carbon monoxide ( 3x3x105-1x106 Pa ) (3x3-10 bar). The remaining liquid components of the reaction mixture were added to the autoclave through the liquid addition port. The autoclave was optionally flushed once with carbon monoxide (1 x about 5 x 10 5 Pa) (1 x about 5 bar). The autoclave was then pressurized with carbon monoxide (typically 6×10 5 Pa (6 bar)) and heated to the reaction temperature, 190° C., with stirring (1500 rpm). The total pressure was raised to about 3 x 105 Pa (3 bar) below the desired reaction pressure by feeding carbon monoxide from a gas ballast vessel. Once the temperature stabilized (about 15 minutes), the catalyst was injected using carbon monoxide overpressure. The catalyst injection device has >90% efficiency. The reactor pressure was maintained at a constant value ±5×10 4 Pa (±0.5 bar) by gas input from the gas ballast vessel throughout the experiment. Gas uptake into the gas ballast vessel was measured with a data recording device throughout the experiment. The reaction temperature was maintained within ±1°C of the desired reaction temperature by a heating mantle connected to a Eurotherm (trade mark) control system. In addition, excess heat of reaction was removed by cooling coils. Each experiment was performed until the gas intake ceased (ie, gas consumption by the gas ballast vessel was less than 1 x 104 Pa (0.1 bar) per minute). The gas ballast vessel was then disconnected and the reactor was quenched by using a cooling coil.
H2IrCl6(22.2%w/w或10.6%w/wIr水溶液)由Johnson Matthey提供。乙酸由混合的甲醇/乙酸甲酯原料的羰基化得到,含有很少量的丙酸和其前体。乙酸甲酯(29,699-6)、水(32,007-2)和甲基碘(I-850-7)由Aldrich提供。 H2IrCl6 ( 22.2% w/w or 10.6% w/w Ir in water) was supplied by Johnson Matthey. Acetic acid is obtained from the carbonylation of a mixed methanol/methyl acetate feedstock, containing very small amounts of propionic acid and its precursors. Methyl acetate (29,699-6), water (32,007-2) and methyl iodide (1-850-7) were provided by Aldrich.
实施例Example
实验1-9说明使用铱催化剂在190℃和2.8×106帕(28巴)反应总压下以%w/w表示的水浓度对羰基化活性的影响,在30%w/wMeOAc下流过反应的是16.9%w/wMeI。原料组成在表1中给出。在30%、25%、20%、15%、10%、7.5%和5%w/wMeOAc时的速率数据在表2中给出。Experiments 1-9 illustrate the effect of water concentration in % w/w on carbonylation activity using an iridium catalyst at 190 °C and a total reaction pressure of 2.8 x 106 Pa (28 bar), flowing through the reaction at 30% w/w MeOAc is 16.9% w/w MeI. The feed composition is given in Table 1. Rate data are given in Table 2 at 30%, 25%, 20%, 15%, 10%, 7.5% and 5% w/w MeOAc.
实验1-6(a)、1-5(b)、1-4(c)和1和2(d)(e)和(f)和1(g)不是本发明的方法,因为水浓度未小于按重量计5.0%。列出它们仅用于比较。Experiments 1-6(a), 1-5(b), 1-4(c) and 1 and 2(d)(e) and (f) and 1(g) are not methods of the present invention because the water concentration is not Less than 5.0% by weight. They are listed for comparison only.
实验A-N说明使用铱催化剂在190℃和2.8×106帕(28巴)反应总压下以%w/w表示的水浓度对羰基化活性的影响,在30%w/wMeOAc下流过反应的是8.4%w/wMeI。原料组成在表3中给出。在30%、25%、20%、15%、10%、7.5%和5%w/wMeOAc时的速率数据在表4中给出。Experiment AN illustrates the effect of water concentration in % w/w on carbonylation activity using an iridium catalyst at 190 °C and a total reaction pressure of 2.8 x 106 Pa (28 bar). Flowing through the reaction at 30% w/w MeOAc is 8.4% w/w MeI. The feed composition is given in Table 3. Rate data are given in Table 4 at 30%, 25%, 20%, 15%, 10%, 7.5% and 5% w/w MeOAc.
实验A-N不是本发明的方法,因为甲基碘浓度未大于按重量计12%。此外,在实验A-J(a)、A-F(b)、A-E(c)、A和B(d)、(e)和(f)和A(g)中水浓度未小于按重量计5.0%。列出它们只于比较。Experiments A-N are not methods of the invention because the methyl iodide concentration is not greater than 12% by weight. Furthermore, the water concentration was not less than 5.0% by weight in experiments A-J(a), A-F(b), A-E(c), A and B(d), (e) and (f) and A(g). They are listed for comparison only.
结果以曲线形式在附图1和2中说明。The results are illustrated in graph form in Figures 1 and 2 of the accompanying drawings.
附图1说明在30%w/wMeOAc和水浓度小于5%w/w和总压2.8×106帕(28巴)下MeI浓度由8.4%w/w增加至16.9%w/w的有益效果。Figure 1 illustrates the beneficial effect of increasing the MeI concentration from 8.4% w/w to 16.9% w/w at 30% w/w MeOAc and a water concentration of less than 5% w/w and a total pressure of 2.8 x 106 Pa (28 bar) .
附图2说明在15%w/wMeOAc和水浓度小于5%w/w和总压2.8×106帕(28巴)下MeI浓度由8.0%w/w增加至16.0%w/w的有益效果。Figure 2 illustrates the beneficial effect of increasing the MeI concentration from 8.0% w/w to 16.0% w/w at 15% w/w MeOAc and water concentrations less than 5% w/w and a total pressure of 2.8 x 106 Pa (28 bar) .
根据附图1和2,总压和一氧化碳分压下增加甲基碘的浓度至大于12%w/w是尤其有益的,当在12%w/w甲基碘时,在任何具体的乙酸甲酯浓度反应速率随着降低水浓度而下降。表1 在300ml锆间歇式高压釜中铱催化反应的进料组成
a)以纯H2IrCl6重量表示表2 在300ml高压釜中铱催化反应速率;MeI浓度约16%w/w时各种MeOAc浓度下水浓度速率的影响*
表2续
*以纯H2IrCl6重量表示表4在300mol间歇式高压釜中铱催化反应速率;于约8%w/wMeI下,在 * Represented by weight of pure H 2 IrCl 6 Table 4 Iridium catalyzed reaction rate in 300mol batch autoclave; at about 8% w/w MeI, at
各种MeOAc浓度下水浓度对速率的影响。*
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| SA (1) | SA98190162B1 (en) |
| SG (1) | SG73485A1 (en) |
| TW (1) | TW412524B (en) |
| UA (1) | UA52606C2 (en) |
| ZA (1) | ZA9711262B (en) |
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| GB9306409D0 (en) * | 1993-03-26 | 1993-05-19 | Bp Chem Int Ltd | Process |
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- 1997-12-16 NO NO975918A patent/NO975918L/en unknown
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- 1997-12-19 KR KR1019970070795A patent/KR100503706B1/en not_active Expired - Fee Related
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| GB1234642A (en) * | 1967-04-05 | 1971-06-09 | ||
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| WO1996011179A1 (en) * | 1994-10-05 | 1996-04-18 | Pardies Acetiques | Preparation of carboxylic acids or related esters by carbonylation in the presence of iridium |
Also Published As
| Publication number | Publication date |
|---|---|
| TW412524B (en) | 2000-11-21 |
| AR010831A1 (en) | 2000-07-12 |
| GB9626428D0 (en) | 1997-02-05 |
| CA2225142C (en) | 2006-12-05 |
| UA52606C2 (en) | 2003-01-15 |
| NO975918L (en) | 1998-06-22 |
| MY118787A (en) | 2005-01-31 |
| US5883295A (en) | 1999-03-16 |
| EP0849251B1 (en) | 2002-11-06 |
| SA98190162B1 (en) | 2006-09-09 |
| CA2225142A1 (en) | 1998-06-19 |
| KR100503706B1 (en) | 2005-09-26 |
| MX9710428A (en) | 1998-09-30 |
| BR9706698A (en) | 1999-05-18 |
| ZA9711262B (en) | 1999-06-15 |
| NZ329434A (en) | 2000-05-26 |
| CN1187483A (en) | 1998-07-15 |
| SG73485A1 (en) | 2000-06-20 |
| JP4017725B2 (en) | 2007-12-05 |
| DE69716860T2 (en) | 2003-07-31 |
| DE69716860D1 (en) | 2002-12-12 |
| KR19980064381A (en) | 1998-10-07 |
| JPH10310549A (en) | 1998-11-24 |
| ID19222A (en) | 1998-06-28 |
| NO975918D0 (en) | 1997-12-16 |
| EP0849251A1 (en) | 1998-06-24 |
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