CN1121074C - Punched steel belt for power battery plate - Google Patents
Punched steel belt for power battery plate Download PDFInfo
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- CN1121074C CN1121074C CN00134512A CN00134512A CN1121074C CN 1121074 C CN1121074 C CN 1121074C CN 00134512 A CN00134512 A CN 00134512A CN 00134512 A CN00134512 A CN 00134512A CN 1121074 C CN1121074 C CN 1121074C
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- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
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Abstract
本发明提供一种动力电池极板用穿孔钢带,带面上具有冲压穿孔,带上所有的穿孔孔边设有毛刺,所述毛刺间隔地在所述穿孔钢带的两侧面上分布。在所述穿孔钢带上设置的电镀层不仅包括有镍还包括比镍的电化学性能更好的金属材料。本发明提供的动力电池极板用穿孔钢带填充性和粘接性和导电性大大提高,其电化学性能也得到提高,从而可以延长用其作正极或负极的极板的电池的寿命,并且其造价远远低于现有产品,这些都为推动动力电池实现产业化起到积极作用。
The invention provides a perforated steel strip for a power battery pole plate. The surface of the strip is punched and perforated, and burrs are arranged on the sides of all the perforated holes on the strip. The burrs are distributed on both sides of the perforated steel strip at intervals. The electroplating layer provided on the perforated steel strip not only includes nickel but also includes metal materials with better electrochemical properties than nickel. The perforated steel strip for the power battery pole plate provided by the present invention has greatly improved filling properties, adhesiveness and conductivity, and its electrochemical performance has also been improved, thereby prolonging the life of the battery using it as a positive or negative pole plate, and Its cost is far lower than that of existing products, which play a positive role in promoting the industrialization of power batteries.
Description
技术领域: Technical field :
本发明属于电池材料领域,涉及一种电池极板用材料,尤其是一种动力电池极板用穿孔钢带。The invention belongs to the field of battery materials, and relates to a material for a battery pole plate, in particular to a perforated steel strip for a power battery pole plate.
背景技术: Background technology :
信息、能源和材料并称当今社会发展的三大支柱,储能材料集信息、能源及材料于一体,其发展正在快速地改变着世界文明的发展进程。二十世纪八十年代中期以来,以储能材料为代表的镍氢电池、锂离子电池等小型化学能源的出现,为移动通讯的飞速发展提供了动力,使人类步入了通讯时代。如今,以储能材料为代表的化学能源正在进入交通工具中,成为汽车摩托车等的动力,这种动力电池的出现,不仅能妥善地解决环境污染与能源危机两大制约人类文明发展的障碍,而且由此可以改变世界能源的供给结构。Information, energy and materials are called the three pillars of the development of today's society. Energy storage materials integrate information, energy and materials, and their development is rapidly changing the development process of world civilization. Since the mid-1980s, the emergence of small chemical energy sources such as nickel-metal hydride batteries and lithium-ion batteries represented by energy storage materials has provided power for the rapid development of mobile communications and brought mankind into the communication age. Nowadays, chemical energy represented by energy storage materials is entering vehicles and becoming the power of automobiles and motorcycles. The emergence of this kind of power battery can not only properly solve the two obstacles that restrict the development of human civilization, namely environmental pollution and energy crisis. , and thus can change the world's energy supply structure.
动力电池性能的优劣决定于其中的储能材料的性能,而在化学电池中较重要的储能材料就是其中的正极材料和负极材料。而作为正、负的极板,其性能又对由其构成的正、负极板,以至于构成的动力电池的充、放电性能、价格成本等都有重大影响。The performance of the power battery depends on the performance of the energy storage material, and the most important energy storage material in the chemical battery is the positive electrode material and the negative electrode material. As the positive and negative plates, their performance has a major impact on the positive and negative plates formed by them, as well as the charging and discharging performance, price and cost of the power battery formed.
穿孔镀镍钢带以其低成本、耐大电流充放电等突出的优点,正在迅速取代发泡镍,成为动力电池的首选极板材料。穿孔钢带在电池制造过程中有两个重要作用:第一个作用是用作电池负极或正极材料的载体。对它的要求是在穿孔钢带上应尽可能多地填充所述的活性物质,且对其上的活性物质有更强的粘接性能。中国专利号为ZL98241828.0,名称为“电池极板用穿孔钢带”的实用新型专利公开了一种穿孔钢带,其对穿孔钢带上活性物质的填充量的增大有积极的贡献,其特定的穿孔排列和穿孔形状使得钢带的空隙率得到很大的提高。但是其对穿孔钢带的粘接性能的探索却是比较粗浅的。在电池极板材料制造行业中有一种普遍的认识:穿孔钢带上穿孔孔边有毛刺是有害的,但在实际的冲压过程中,孔边或多或少总会出现一些毛刺,因此,在该行业中就有穿孔毛刺(亦称为披峰)不能超过0.01mm的行业标准。在上述专利中,发明人已经认识到毛刺的存在对穿孔钢带在粘接活性物质上有利,但是,仍然没有摆脱惯常的观念,对毛刺的高度仍然作了控制在0.5mm以下的规定。使其在制造用作动力电池极板材料时对要填充的比一般电池更大量的活性物质的粘接上性能较差。Perforated nickel-plated steel strip is rapidly replacing foamed nickel and becoming the preferred plate material for power batteries due to its outstanding advantages such as low cost and high current charge and discharge resistance. The perforated steel strip has two important functions in the battery manufacturing process: the first function is to be used as a carrier for the negative or positive electrode material of the battery. Its requirement is that the perforated steel strip should be filled with the active material as much as possible, and the active material on the perforated steel belt should have stronger bonding performance. The Chinese patent number is ZL98241828.0, and the utility model patent named "Perforated Steel Strip for Battery Plate" discloses a perforated steel strip, which has a positive contribution to the increase of the filling amount of the active material on the perforated steel strip. Its specific perforation arrangement and perforation shape greatly increase the porosity of the steel strip. However, its exploration of the bonding performance of perforated steel strips is relatively superficial. There is a general understanding in the battery plate material manufacturing industry: it is harmful to have burrs on the edge of the perforated hole on the perforated steel strip, but in the actual stamping process, there will always be some burrs on the edge of the hole more or less. Therefore, in In this industry, there is an industry standard that the perforation burr (also known as peaking) cannot exceed 0.01mm. In the above-mentioned patents, the inventors have realized that the presence of burrs is beneficial to the perforated steel strip in bonding active substances, but they still do not get rid of the usual concept, and the height of burrs is still controlled below 0.5mm. It has poor bonding performance to a larger amount of active material to be filled than a general battery when it is used as a power battery pole plate material.
穿孔钢带在电池制造过程中的第二个作用是用作电池的集流体,在充放电过程中,起导电作用。具体要求是导电性好、内阻小,再有是抗腐蚀性。上述专利所提供的穿孔钢带在导电性和减小内阻方面不够,其中的钢带在与活性物质结合时,由于毛刺较少和较低,使钢带与活性材料的接触面积较小,致使导电性较差。另外,包括前述专利在内的现有技术中,穿孔钢带的表面均是设有一层单一材料电镀层,是镍电镀层。镍是良好的防电极极板腐蚀的材料,但其电化学特性不是很好的,尤其是用在动力电池这类要求具有很高电化学性质,如很高的析氧过电位或析氢过电位等方面,均不能令人满意。The second function of the perforated steel strip in the battery manufacturing process is to serve as a current collector for the battery, which acts as a conductor during charging and discharging. The specific requirements are good electrical conductivity, small internal resistance, and corrosion resistance. The perforated steel strip provided by the above-mentioned patents is insufficient in terms of electrical conductivity and reduced internal resistance. When the steel strip is combined with the active material, the contact area between the steel strip and the active material is small due to fewer and lower burrs. resulting in poor conductivity. In addition, in the prior art including the aforementioned patents, the surface of the perforated steel strip is provided with a single-material electroplating layer, which is a nickel electroplating layer. Nickel is a good anti-corrosion material for electrode plates, but its electrochemical properties are not very good, especially for power batteries that require high electrochemical properties, such as high oxygen evolution overpotential or hydrogen evolution overpotential etc. are unsatisfactory.
发明内容: Invention content :
本发明的目的在于改进现有技术的缺陷,提供一种可适用于制作高充放电性能的动力电池极板的穿孔钢带,其具有高的充放电性能,对用其制作的动力电池的大量活性物质有很高的填充性和粘接性。本发明进一步的目的在于提供一种具有很低析氢或析氧过电位,电化学特性优良的穿孔钢带。The purpose of the present invention is to improve the defects of the prior art, to provide a perforated steel strip suitable for making high charge and discharge performance power battery plates, which has high charge and discharge performance, and is suitable for a large number of power batteries made with it. Active substances are highly filling and adhesive. A further object of the present invention is to provide a perforated steel strip with very low hydrogen evolution or oxygen evolution overpotential and excellent electrochemical properties.
本发明的目的是这样实现的:The purpose of the present invention is achieved like this:
一种动力电池极板用穿孔钢带,为带状结构,带面上具有穿孔,所述钢带上所有的穿孔孔边设有毛刺,所述毛刺间隔地在所述穿孔钢带的两侧面上分布;在所述穿孔钢带的任意一个侧面上,其中一个孔的该侧面上无毛刺,在同一侧面上它周围的圆周上至少在两个方向上相邻的孔上有所述毛刺;其中A perforated steel strip for a power battery pole plate, which is a strip structure, with perforations on the strip surface, and burrs are provided on the sides of all the perforated holes on the steel strip, and the burrs are spaced on both sides of the perforated steel strip On any side of the perforated steel strip, there is no burr on the side of one of the holes, and there are said burrs on the circumference around it on the same side at least in two directions adjacent holes; in
所述穿孔边缘冲压形成的所述毛刺是由作为冲出孔的孔内的全部材料构成,毛刺的高度为0.5~5mm;The burr formed by punching the edge of the perforation is composed of all materials in the punched hole, and the height of the burr is 0.5-5mm;
在所述穿孔钢带表面设有复合电镀层,所述复合电镀层为:底部的电镀层为镍电镀层,表面镀层为:钴或铜或银或钯电镀层;或者为锌或锡或镉电镀层。A composite electroplating layer is provided on the surface of the perforated steel strip, and the composite electroplating layer is: the electroplating layer at the bottom is a nickel electroplating layer, and the surface coating is: a cobalt or copper or silver or palladium electroplating layer; or zinc or tin or cadmium Plating.
本发明还提供一种动力电池极板用穿孔钢带,为带状结构,带面上具有穿孔,所述钢带上所有的穿孔孔边设有毛刺,所述毛刺间隔地在所述穿孔钢带的两侧面上分布;在所述穿孔钢带的任意一个侧面上,其中一个孔的该侧面上无毛刺,在同一侧面上它周围的圆周上至少在两个方向上相邻的孔上有所述毛刺;其中The present invention also provides a perforated steel strip for a power battery plate, which is a strip structure, with perforations on the strip surface, and burrs are arranged on the sides of all the perforated holes on the steel strip, and the burrs are spaced apart on the perforated steel strip. Distributed on both sides of the strip; on any one side of the perforated steel strip, one of the holes has no burrs on this side, and on the same side on the circumference around it, there are at least two adjacent holes on the same side. The burr; where
所述穿孔边缘冲压形成的所述毛刺是由作为冲出孔的孔内的全部材料构成,毛刺的高度为0.5~5mm;在所述穿孔钢带表面设有合金电镀层,所述合金电镀层除了镍以外的合金元素为钴或铜或银或钯,或是它们中的一种、两种或三种混合;或者锌或锡或镉,或是它们中的一种、两种或三种混合。The burr formed by punching the edge of the perforation is composed of all the materials in the punched hole, and the height of the burr is 0.5-5mm; an alloy electroplating layer is provided on the surface of the perforated steel strip, and the alloy electroplating layer Alloying elements other than nickel are cobalt or copper or silver or palladium, or a mixture of one, two or three of these; or zinc or tin or cadmium, or one, two or three of them mix.
本发明提供的动力电池极板用穿孔钢带,为带状结构,带面上具有冲压穿孔,带上所有的穿孔孔边设有毛刺,所述毛刺间隔地在所述穿孔钢带的两侧面上分布。The perforated steel strip for the power battery pole plate provided by the present invention is a strip structure, with punched holes on the strip surface, and burrs are arranged on the sides of all the perforated holes on the strip, and the burrs are spaced on both sides of the perforated steel strip upper distribution.
所述毛刺在穿孔钢带的两个侧面上间隔分布可以是如下规律:The interval distribution of the burrs on the two sides of the perforated steel strip can be as follows:
在所述穿孔钢带的任意一个侧面上,其中间任意一个孔的该侧面上无毛刺(毛刺在另一侧面上),它周围的圆周上至少在两个方向上相邻的孔上有所述毛刺。On any side of the perforated steel strip, there is no burr on the side of any hole in the middle (the burr is on the other side), and the circumference around it has at least some holes on the adjacent holes in two directions. glitches.
当穿孔钢带上的穿孔为直排时(即各行各列的穿孔左右、前后均对齐地排列),相邻两排孔的毛刺分别设于穿孔钢带的两个侧面上,即毛刺隔行两面交错排列。此时,如果任意选定一个侧面上的一个在该侧面上无毛刺的孔,在该孔的两个方向上的相邻的孔上有毛刺。When the perforations on the perforated steel strip are arranged in a straight line (that is, the perforations in each row and column are aligned left and right, front and rear), the burrs of the two adjacent rows of holes are respectively arranged on the two sides of the perforated steel strip, that is, the burrs are alternately arranged on both sides. Staggered. At this time, if a hole without burrs on one side is arbitrarily selected, adjacent holes in both directions of the hole have burrs.
当穿孔为直排时,毛刺更好的排列方式是:同行同列上相邻穿孔上的毛刺交错地设于钢带两侧,即在同一行穿孔中,相邻两孔的毛刺分别设在钢带的两个侧面上,而同一列穿孔中,相邻两孔的毛刺亦分别设在钢带的两个侧面上。When the perforations are arranged in a straight line, the better arrangement of the burrs is: the burrs on adjacent perforations in the same column are arranged alternately on both sides of the steel strip, that is, in the same row of perforations, the burrs of two adjacent holes are respectively arranged on the steel strip. On the two sides of the steel belt, and in the same row of perforations, the burrs of two adjacent holes are also respectively arranged on the two sides of the steel belt.
还有一种穿孔的排列方式,即错排:任意两行穿孔中,一行穿孔的位置与另一与之相邻行穿孔的间隙的位置对齐,错排的穿孔,其上毛刺在同一行穿孔中,相邻两孔的毛刺分别设在钢带的两个侧面上,而同一列穿孔中,相邻两孔的毛刺亦分别设在钢带的两个侧面上。There is also a perforation arrangement, that is, staggered arrangement: in any two rows of perforations, the position of one row of perforations is aligned with the position of the gap between the adjacent row of perforations, and the staggered perforations have burrs in the same row of perforations , the burrs of two adjacent holes are respectively arranged on the two sides of the steel strip, and in the same row of perforations, the burrs of two adjacent holes are also respectively arranged on the two sides of the steel strip.
在上述直排交错毛刺分布和错排交错毛刺分布两种情况下,任意一个在一侧面上无毛刺的穿孔,在该侧孔在其周围四个方向上的相邻孔均有毛刺。In the above-mentioned two cases of straight row staggered burr distribution and staggered row staggered burr distribution, any perforation without burrs on one side will have burrs in the adjacent holes in four directions around the side hole.
毛刺的作用是提高极板对制作电池中设于其上的活性物质的填充性和粘接性。没有毛刺或毛刺较少的穿孔钢带,其只是通过其上的穿孔容纳活性物质,而穿孔钢带的孔隙率(单位面积钢带上穿孔面积的百分率)如果过大,则穿孔钢带的抗拉强度将降低,使穿孔钢带的力学性能降低,所以一般穿孔钢带的孔隙率不超过60%。有了穿孔边上的毛刺,等于在钢带表面上通过各孔上的毛刺又构成了容纳活性物质的新空间,因此,穿孔钢带上各孔皆设毛刺和毛刺在钢带的两个侧面上均匀有序地分布,对大大提高穿孔钢带对活性物质的填充性非常有利。同时,所述毛刺对附于其钢带上的活性物质的粘接性的提高也是非常有利的,通过冲制,钢带成孔,成孔位置上的钢材破裂竖于孔边缘形成毛刺,毛刺的边缘十分粗糙,因此,它对附着在钢带上的活性物质的粘接性很强,另外,穿孔钢板上又高又多的毛刺可以增大用于动力电池的单位面积极板与活性物质的接触面积,从而提高充电性能。所述穿孔上的毛刺在钢带的两侧侧面上均匀分布可以避免在其作极板时活性物质由其上脱落。但如果不是均匀地分布,也是可以是,但在毛刺分布较稀疏的地方会出现掉粉的现象,在这种情况下,在靠边缘处的穿孔的毛刺分布应较密集一些。The function of the burr is to improve the filling and adhesion of the pole plate to the active material on it in the production of the battery. A perforated steel strip without burrs or less burrs only accommodates active substances through the perforations on it, and if the porosity of the perforated steel strip (percentage of the perforated area per unit area of the steel strip) is too large, the resistance of the perforated steel strip will increase. The tensile strength will be reduced, which will reduce the mechanical properties of the perforated steel strip, so the porosity of the perforated steel strip generally does not exceed 60%. With the burrs on the edge of the perforation, it means that the burrs on the holes on the surface of the steel strip form a new space for containing active substances. Therefore, each hole on the perforated steel strip is equipped with burrs and burrs on both sides of the steel strip. The uniform and orderly distribution on the surface is very beneficial to greatly improving the filling capacity of the perforated steel strip for the active material. Simultaneously, the improvement of the adhesiveness of the active material attached to the steel strip by the burr is also very beneficial. By punching, the steel strip forms a hole, and the steel material on the hole-forming position breaks vertically to form a burr at the edge of the hole, and the burr The edge of the perforated steel plate is very rough, so it has strong adhesion to the active material attached to the steel strip. In addition, the high and many burrs on the perforated steel plate can increase the size of the positive plate and active material per unit area of the power battery. contact area, thereby improving charging performance. The burrs on the perforation are evenly distributed on both side surfaces of the steel strip, which can prevent the active material from falling off when it is used as a pole plate. But if it is not evenly distributed, it is also possible, but powder falling will occur where the burrs are sparsely distributed. In this case, the perforated burrs near the edge should be denser.
所述毛刺的高度可以为0.5-5mm。The height of the burr can be 0.5-5mm.
为了最大限度地提高本穿孔钢带的填充性和粘接性以及导电性,在冲制钢带穿孔时不使冲下的金属掉落,而完全转化成毛刺是最佳方案,即一个所述穿孔边缘通过冲压形成的毛刺是由作为穿孔处的孔内全部材料构成。这样除了可获得更好的填充性和粘接性及导电性,而且可有效地提高了原材料的利用率。本钢带在加工过程中可以通过两次穿孔实现钢带两侧毛刺均匀的分布,也可以通过在钢带的上下面设冲头一次冲成。In order to maximize the filling, bonding and electrical conductivity of the perforated steel strip, it is the best solution not to drop the punched metal when the punched steel strip is perforated, but to completely convert it into burrs, that is, one of the The burr formed by stamping on the edge of the perforation is composed of all the material in the hole as the perforation. In this way, in addition to better filling, adhesiveness and conductivity, it can effectively improve the utilization rate of raw materials. During the processing of the steel strip, the burrs on both sides of the steel strip can be evenly distributed through two perforations, or can be punched once by setting punches on the upper and lower sides of the steel strip.
为了使本发明提供的动力电池极板的穿孔钢带在制成电池后在作负极时减少析氢气量,在作正极时减少析氧气量,从而减少电池的内阻和自放电倾向,在穿孔钢带上设置这样的电镀层:所述电镀层中包括有其电化学性能高于镍的元素,在本钢带用作正极极板时,电镀层中可包括析氧过电位高于镍的金属,如钴(Co)、铜(Cu)、银(Ag)、或钯(Pd)等,在本钢带用作负极极板时,电镀层中可包括析氢过电位高于镍的金属,如锌(Zn)、锡(Sn)或镉(Gd)。In order to make the perforated steel strip of the power battery pole plate provided by the present invention reduce the amount of hydrogen evolution when it is used as the negative electrode after the battery is made, and reduce the amount of oxygen evolution when it is used as the positive electrode, thereby reducing the internal resistance and self-discharge tendency of the battery, the perforated steel Such an electroplating layer is arranged on the strip: the electroplating layer includes elements whose electrochemical performance is higher than that of nickel. When the steel strip is used as a positive electrode plate, the electroplating layer can include metals with an oxygen evolution overpotential higher than that of nickel. , such as cobalt (Co), copper (Cu), silver (Ag), or palladium (Pd), etc., when the steel strip is used as a negative electrode plate, the electroplating layer can include metals with a hydrogen evolution overpotential higher than that of nickel, such as Zinc (Zn), tin (Sn) or cadmium (Gd).
其中一种方案是:在穿孔钢带上设镀镍层,在所述镍层之上再电镀设置一其电化学性能更好的金属镀层,在本钢带作为电池的负极时,所述的金属层为其析氢过电位比镍更高的金属层,如锌层、锡层或镉层;在本钢带作为电池的正极时,所述的金属层为其析氧过电位比镍更高的金属层,如钴层、铜层或钯层。在镀镍层上设上述各金属之一的镀层均可以有效地提高极板的电化学性能。Wherein a kind of scheme is: establish nickel-plated layer on the perforated steel strip, electroplating is provided with a metal plating layer of its electrochemical property better on the described nickel layer again, when this steel strip is used as the negative pole of battery, described The metal layer has a higher hydrogen evolution overpotential than nickel, such as zinc layer, tin layer or cadmium layer; when the steel strip is used as the positive electrode of the battery, the metal layer has a higher oxygen evolution overpotential than nickel Metal layer, such as cobalt layer, copper layer or palladium layer. The plating of one of the above metals on the nickel plating layer can effectively improve the electrochemical performance of the pole plate.
但是,钴、铜、钯或锌、锡、镉的成本均高于镍,且两层金属电镀层在加工过程中要通过两次电镀来实现,为提高极板的电化学性能还可以采用下述更经济、简便而且效果也好的方案:在所述穿孔钢带上设合金镀层,所述合金镀层中包括镍,并另外包括有钴、铜、银、钯或锌、锡、镉中的至少任意一种,由此构成合金电镀层。由于在镍电镀层中加入的其它合金元素,电化学性能均优于镍,因此,构成的合金电镀层的电化学性能也就高于单纯镍镀层的电化学性能。这种方案在提高电镀层的电化学性能的同时,与前述的复合镀层方案比较,性能好但价格高的材料用量大大减少,故产品的成本降低,另外,在这种方案的实施过程中,只需经过一次电镀工序即可获得高电化学性能的电镀层,在操作上更加简便易行。However, the cost of cobalt, copper, palladium or zinc, tin, and cadmium is higher than that of nickel, and the two-layer metal electroplating layer must be realized by electroplating twice during the processing process. In order to improve the electrochemical performance of the plate, the following A more economical, simple and effective solution is described: an alloy coating is provided on the perforated steel strip, and the alloy coating includes nickel, and additionally includes cobalt, copper, silver, palladium or zinc, tin, and cadmium. At least any one, thus forming an alloy plating layer. Since the electrochemical properties of other alloy elements added to the nickel electroplating layer are superior to those of nickel, the electrochemical properties of the formed alloy electroplating layer are also higher than those of the pure nickel coating. While improving the electrochemical performance of the electroplating layer, compared with the aforementioned composite coating scheme, the amount of materials with good performance but high price is greatly reduced, so the cost of the product is reduced. In addition, during the implementation of this scheme, The electroplating layer with high electrochemical performance can be obtained only through one electroplating process, which is more convenient and easy to operate.
在设置所述电镀层中,第一种方案里形成的两个镀层中,里边的镍镀层的厚度可以在0-10μm,更优化的选择是3-5μm,外面的金属镀层的厚度可以是0-10μm,更优化的选择是3-5μm。In arranging the electroplating layer, in the two coating layers formed in the first scheme, the thickness of the nickel coating inside can be 0-10 μ m, and the more optimal choice is 3-5 μ m, and the thickness of the metal coating outside can be 0 -10μm, the more optimal choice is 3-5μm.
在构成多元素合金镀层的方案中,使得到的成品穿孔钢带表面镀层中除镍以外的合金元素的总量可以占电镀层总重量的8-60%,如果加入上述合金元素中的任意一种,除镍以外的合金元素的量可以占电镀层总重量的8-40%,如果加入上述合金元素中的任意两种,则在成品穿孔钢带表面镀层中镍与所加各元素总量的重量比为:镍∶合金元素总量可以为4-5∶3-4;例如,在镍中加入钴和铜,镍、钴、铜的重量比可以为4-5∶1.0∶2-3。In the scheme of forming a multi-element alloy coating, the total amount of alloying elements other than nickel in the surface coating of the finished perforated steel strip can account for 8-60% of the total weight of the electroplating layer. If any one of the above alloying elements is added The amount of alloying elements other than nickel can account for 8-40% of the total weight of the electroplating layer. If any two of the above alloying elements are added, the nickel and the total amount of each element added in the surface coating of the finished perforated steel strip The weight ratio is: nickel: the total amount of alloying elements can be 4-5: 3-4; for example, add cobalt and copper in nickel, the weight ratio of nickel, cobalt, copper can be 4-5: 1.0: 2-3 .
在实际操作中,在复合电镀层的制作中,为加快电镀速度,镀镍液的配比可以为:In actual operation, in the production of composite electroplating layer, in order to speed up the electroplating speed, the ratio of nickel plating solution can be:
氨基磺酸镍(Ni(NH2SO3)2) 200-500克/升;Nickel sulfamate (Ni(NH 2 SO 3 ) 2 ) 200-500 g/L;
氯化镍 (NiCl26H2O) 20-50克/升;Nickel chloride (NiCl 2 6H 2 O) 20-50 g/L;
硼酸 (H3BO3) 25-45克/升。Boric acid (H 3 BO 3 ) 25-45 g/l.
该电镀液的PH值控制在3-5,控制镍镀层的厚度在3-5μm;镀第二层合金元素,为加快电镀,镀液的配比为:The pH value of this electroplating solution is controlled at 3-5, and the thickness of the nickel coating is controlled at 3-5 μm; the second layer of alloy elements is plated, and in order to speed up electroplating, the proportioning of the plating solution is:
氨基磺酸M(Ni(NH2SO3)2) 200-500克/升;Sulfamic acid M (Ni(NH 2 SO 3 ) 2 ) 200-500 g/L;
氯化M (NiCl26H2O) 20-50克/升;Chloride M (NiCl 2 6H 2 O) 20-50 g/L;
硼酸 (H3BO3) 25-45克/升。Boric acid (H 3 BO 3 ) 25-45 g/l.
配方中M表示上述所列合金元素中的任意一种,该电镀液该电镀液的PH值控制在3-5,控制镍镀层的厚度在3-5μm。M in the formula represents any one of the alloy elements listed above, the pH value of the electroplating solution is controlled at 3-5, and the thickness of the nickel coating is controlled at 3-5 μm.
在第二个方案中,加入一种合金元素,实施操作的工艺中,于每升镍电镀液中加入上述任意一种合金元素1.25-6.1克,镀液的成份可以是:In the second scheme, add a kind of alloying element, in the technique of implementing operation, add above-mentioned any one alloying element 1.25-6.1 gram in every liter of nickel electroplating solution, the composition of plating solution can be:
氨基磺酸M(Ni(NH2SO3)2) 500-600克/升;Sulfamic acid M (Ni(NH 2 SO 3 ) 2 ) 500-600 g/L;
氯化M (NiCl26H2O) 10-20克/升;M chloride (NiCl 2 6H 2 O) 10-20 g/L;
硼酸 (H3BO3) 30-50克/升;Boric acid (H 3 BO 3 ) 30-50 g/L;
Mn+ 1.25-6.1克/升。Mn + 1.25-6.1 g/l.
其中M表示所加入的合金元素,n+表示该合金元素的化合价,Mn+表示M元素的盐,该电镀液的PH值控制在3.8-4.5,电镀液的温度控制在40-60℃。Wherein M represents the alloy element added, n+ represents the valence of the alloy element, M n+ represents the salt of M element, the pH value of the electroplating solution is controlled at 3.8-4.5, and the temperature of the electroplating solution is controlled at 40-60°C.
附图说明: Description of drawings :
下面通过附图和实施例对本发明作进一步说明。The present invention will be further described below by means of the accompanying drawings and examples.
图1为表示直排列穿孔毛刺直排的穿孔钢带的结构示意图;Fig. 1 is the structural representation of the perforated steel strip that represents straight arrangement perforation burr straight row;
图2为表示直排列穿孔毛刺错排的穿孔钢带的结构示意图;Fig. 2 is a structural schematic view of a perforated steel strip showing a staggered arrangement of perforated burrs;
图3为表示错排列穿孔毛刺错排的穿孔钢带的结构示意图。Fig. 3 is a schematic diagram showing the structure of a perforated steel strip with staggered arrangement of perforated burrs.
具体实施方式: Specific implementation methods :
实施例1:Example 1:
本实施例提供一种具有穿孔的钢带1,如图1所示,其穿孔2上均设有毛刺3,毛刺3的高度为3.5毫米。其上的穿孔2为直排排列,其上的毛刺为错排。This embodiment provides a steel strip 1 with perforations. As shown in FIG. 1 , burrs 3 are provided on the perforations 2 , and the height of the burrs 3 is 3.5 mm. The perforations 2 on it are arranged in straight rows, and the burrs on it are arranged in staggered rows.
图2和图3分别表示出穿孔直排毛刺直排和穿孔错排毛刺也错排的结构。在图1-图3所示的几种结构中,以图3所示的结构钢带对活性物质的填充性和粘接性最好。Fig. 2 and Fig. 3 respectively show the structures in which the perforated straight-line burrs are arranged in a straight line and the perforated staggered burrs are also staggered. Among the several structures shown in Fig. 1-Fig. 3, the structural steel strip shown in Fig. 3 has the best filling and bonding properties to the active material.
在上述钢带的表面镀复合电镀层,底层镀3μm的镍,上层镀5μm的钴。A composite electroplating layer is plated on the surface of the steel strip, the bottom layer is plated with 3 μm of nickel, and the upper layer is plated with 5 μm of cobalt.
镀镍的电镀液可以是:The plating solution for nickel plating can be:
氨基磺酸镍 200克/升;Nickel sulfamate 200 g/L;
氯化镍 20克/升;Nickel chloride 20 g/L;
硼酸 25克/升;Boric acid 25 g/L;
该电镀液的PH值控制在3;The pH value of this electroplating solution is controlled at 3;
镀钴的电镀液可以是:The plating solution for cobalt plating can be:
氨基磺酸钴 200克/升;Cobalt sulfamate 200 g/L;
氯化钴 20克/升;Cobalt chloride 20 g/L;
硼酸 25克/升Boric acid 25 g/L
该电镀液的PH值控制在3。The pH value of this electroplating solution is controlled at 3.
镀镍的电镀液也可以是:The plating solution for nickel plating can also be:
氨基磺酸镍 500克/升;Nickel sulfamate 500 g/L;
氯化镍 50克/升;Nickel chloride 50 g/L;
硼酸 45克/升;Boric acid 45 g/L;
该电镀液的PH值控制在5;The pH value of this electroplating solution is controlled at 5;
镀钴的电镀液可以是:The plating solution for cobalt plating can be:
氨基磺酸钴 500克/升;Cobalt sulfamate 500 g/L;
氯化钴 50克/升;Cobalt chloride 50 g/L;
硼酸 45克/升;Boric acid 45 g/L;
该电镀液的PH值控制在3。The pH value of this electroplating solution is controlled at 3.
镀镍的电镀液还可以是:The electroplating solution for nickel plating can also be:
氨基磺酸镍 350克/升;Nickel sulfamate 350 g/L;
氯化镍 35克/升;Nickel chloride 35 g/L;
硼酸 30克/升。Boric acid 30 g/L.
该电镀液的PH值控制在4;The pH value of this electroplating solution is controlled at 4;
镀钴的电镀液是:The electroplating solution for cobalt plating is:
氨基磺酸钴 350克/升;Cobalt sulfamate 350 g/L;
氯化钴 35克/升;Cobalt chloride 35 g/L;
硼酸 30克/升Boric acid 30 g/L
该电镀液的PH值控制在4。The pH value of this electroplating solution is controlled at 4.
实施例2:Example 2:
本实施例提供一种如图3所示的穿孔2`错排毛刺3`也错排的穿孔钢带1`,穿孔2`上的毛刺是由作为穿孔处的孔内全部材料构成,在冲压成孔过程中没有钢屑掉落。在上述钢带上加工镀制镍-钴合金镀层。This embodiment provides a perforated steel strip 1' in which the perforations 2' are staggered and the burrs 3' are also staggered as shown in Figure 3. The burrs on the perforations 2' are composed of all the materials in the holes as the perforations. No steel shavings fall during the hole forming process. A nickel-cobalt alloy coating is processed and plated on the above-mentioned steel strip.
在配置电镀液时,首先,确定一个基本成份的含镍镀液,而后,根据镀层中所需含钴量来添加钴盐于含镍镀液之中。When configuring the electroplating solution, first, determine a nickel-containing plating solution with basic components, and then add cobalt salts to the nickel-containing plating solution according to the required cobalt content in the coating.
含镍镀液可为:Nickel-containing baths can be:
氨基磺酸镍(Ni(NH2SO3)2) 500克/升;Nickel sulfamate (Ni(NH 2 SO 3 ) 2 ) 500 g/l;
氯化镍 (NiCl26H2O) 10克/升;Nickel chloride (NiCl 2 6H 2 O) 10 g/l;
硼酸 (H3BO3) 30克/升。Boric acid (H 3 BO 3 ) 30 g/l.
该电镀液的PH值控制在3.8,电镀液的温度控制在40℃。The pH value of the electroplating solution is controlled at 3.8, and the temperature of the electroplating solution is controlled at 40°C.
含镍镀液也可为:Nickel-containing baths can also be:
氨基磺酸镍(Ni(NH2SO3)2) 600克/升;Nickel sulfamate (Ni(NH 2 SO 3 ) 2 ) 600 g/l;
氯化镍 (NiCl26H2O) 20克/升;Nickel chloride (NiCl 2 6H 2 O) 20 g/l;
硼酸 (H3BO3) 50克/升。Boric acid (H 3 BO 3 ) 50 g/l.
该电镀液的PH值控制在4.5,电镀液的温度控制在60℃。The pH value of the electroplating solution is controlled at 4.5, and the temperature of the electroplating solution is controlled at 60°C.
含镍镀液还可为:Nickel-containing plating solution can also be:
氨基磺酸镍(Ni(NH2SO3)2) 550克/升;Nickel sulfamate (Ni(NH 2 SO 3 ) 2 ) 550 g/l;
氯化镍 (NiCl26H2O) 15克/升;Nickel chloride (NiCl 2 6H 2 O) 15 g/l;
硼酸 (H3BO3) 40克/升。Boric acid (H 3 BO 3 ) 40 g/l.
该电镀液的PH值控制在4.1,电镀液的温度控制在50℃。The pH value of the electroplating solution is controlled at 4.1, and the temperature of the electroplating solution is controlled at 50°C.
在上述镍镀液中加入钴盐(如氯化钴或氨基磺酸钴等)。加入钴盐的量和最终得到的镀层中钴的含量以及对应钢带产品的电流密度见表1。Add cobalt salts (such as cobalt chloride or cobalt sulfamate, etc.) to the above-mentioned nickel plating solution. The amount of cobalt salt added, the content of cobalt in the final coating and the current density of the corresponding steel strip products are shown in Table 1.
本实施例中要求镀层中的钴含量为8-12%,由表1中可知,在上述镍镀液中加入氨基磺酸钴至Co2+的含量为1.25克/升。镀层控制在4μm。In the present embodiment, the cobalt content required in the coating is 8-12%. As can be seen from Table 1, adding cobalt sulfamate to the Co content in the above-mentioned nickel plating solution is 1.25 grams per liter. The coating is controlled at 4 μm.
表1
实施例3:Example 3:
在实施例2提供的穿孔钢带1’上用Ni-Co-Cu合金镀层替代Ni-Co合金镀层,所采用的电镀液的配方是:Replace Ni-Co alloy coating with Ni-Co-Cu alloy coating on the perforated steel strip 1 ' that embodiment 2 provides, the formula of the electroplating solution that adopts is:
硫酸镍(NiSO47H2O) 80-100g/l;Nickel sulfate (NiSO 4 7H 2 O) 80-100g/l;
硫酸钴(CoSO45H2O) 10-15g/l;Cobalt sulfate (CoSO 4 5H 2 O) 10-15g/l;
硫酸铜(CuSO45H2O) 10-12g/l;Copper sulfate (CuSO 4 5H 2 O) 10-12g/l;
柠檬酸铵[(NH4)2HC6H5O7] 1-2g/l;Ammonium citrate [(NH 4 ) 2 HC 6 H 5 O 7 ] 1-2g/l;
糖精 0.5-1g/l。电镀液的PH控制在3.8-4.5,温度控制在室温。通过电镀,在钢带上形成5μm的电镀层。镀层中Ni、Co、Cu的重量比为Ni∶Co∶Cu=4-5∶1.0∶2-3。制得的产品的电流密度可以为0.5-20A/dm2。Saccharin 0.5-1g/l. The pH of the electroplating solution is controlled at 3.8-4.5, and the temperature is controlled at room temperature. By electroplating, a 5 μm electroplated layer is formed on the steel strip. The weight ratio of Ni, Co and Cu in the coating is Ni:Co:Cu=4-5:1.0:2-3. The current density of the obtained product can be 0.5-20A/dm 2 .
用上述实施例的方法可以制出用于制作电池正极极板的穿孔钢带,用同样的方法也可以制出用于制作电池负极极板的钢带,只是所用的合金元素该为锌、锡或镉,上述的参数也都适用,在此就不再举更多的实施例了。The perforated steel strip used to make the positive pole plate of the battery can be produced by the method of the above-mentioned embodiment, and the steel strip used to make the negative pole plate of the battery can also be produced by the same method, but the alloy elements used should be zinc, tin Or cadmium, the above parameters are also applicable, so no more examples will be given here.
下面通过表2和表3示出所加的合金元素以及组成的合金电镀层的析氢过电位和析氧过电位的数值。Table 2 and Table 3 below show the values of the hydrogen evolution overpotential and oxygen evolution overpotential of the added alloy elements and the alloy electroplating layer formed.
表2析氧过电位 25℃单位:伏
表3析氢过电位 25℃单位:伏
本发明提供的动力电池极板用穿孔钢带由于在所有穿孔上均设有毛刺,而且毛刺较高,使钢带对制造电池时与之连接的活性物质的填充性和粘接性大大提高,本钢带对活性物质的填充量是现有钢带的10倍,甚至几十倍,在使用中不掉粉。高毛刺还提高了钢带的导电性。制毛刺的工艺十分简单,因此制造成本低。本发明更进一步地改造了穿孔钢带表面镀层结构,突破了现有技术中只注意钢带的耐腐蚀性,而忽略提高其电化学性能的缺陷,在其中加进电化学性能更好的材料,以提高本钢带在电池中的电化学性能,有利于延长电池的寿命。动力电池的特点是使用功率大,一般单体在10Ah以上,使用时要求快速充放电,且必须高倍率充放电,使用本钢带,由于其电阻小,导电性好,强度高,在高倍率(20倍以上)充放电时不会出现发热现象,也不会影响电池的寿命与使用性能。动力电池能否实现产业化主要决定于其成本,降低其制造成本是实现动力电池产业化的关键因素,本发明提供的穿孔钢带作为极板材料的价格仅是现有发泡镍极板材料的1/10,是现有穿孔镀镍钢带的1/3,是现有穿孔镍带的1/3。采用本钢带制电池的极板,可使电池的成本降低5%以上。The perforated steel strip for power battery pole plate provided by the present invention is provided with burrs on all the perforations, and the burrs are relatively high, so that the fillability and adhesion of the steel strip to the active material connected to it when manufacturing the battery are greatly improved, The filling amount of the active material in this steel belt is 10 times, even dozens of times that of the existing steel belt, and it does not drop powder during use. High burrs also increase the electrical conductivity of the strip. The process of making burrs is very simple, so the manufacturing cost is low. The present invention further improves the coating structure on the surface of the perforated steel strip, breaks through the prior art that only pays attention to the corrosion resistance of the steel strip, and ignores the defect of improving its electrochemical performance, and adds materials with better electrochemical performance , to improve the electrochemical performance of the steel strip in the battery, which is beneficial to prolong the life of the battery. The power battery is characterized by high power, generally more than 10Ah for a single cell, and requires fast charge and discharge during use, and must be charged and discharged at a high rate. Using this steel strip, due to its small resistance, good conductivity, and high strength, it can be used at high rates. (More than 20 times) There will be no heating during charging and discharging, and it will not affect the life and performance of the battery. Whether the power battery can be industrialized mainly depends on its cost, and reducing its manufacturing cost is a key factor in realizing the industrialization of the power battery. The price of the perforated steel strip provided by the present invention as a pole plate material is only 10% of that of the existing foamed nickel pole plate material. 1/10 of the existing perforated nickel-plated steel strip, which is 1/3 of the existing perforated nickel strip. The cost of the battery can be reduced by more than 5% by adopting the pole plate of the battery made of the steel strip.
Claims (7)
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| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN00134512A CN1121074C (en) | 2000-12-08 | 2000-12-08 | Punched steel belt for power battery plate |
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| Application Number | Priority Date | Filing Date | Title |
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| CN00134512A CN1121074C (en) | 2000-12-08 | 2000-12-08 | Punched steel belt for power battery plate |
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| CN1310487A CN1310487A (en) | 2001-08-29 |
| CN1121074C true CN1121074C (en) | 2003-09-10 |
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| CN00134512A Expired - Lifetime CN1121074C (en) | 2000-12-08 | 2000-12-08 | Punched steel belt for power battery plate |
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| CN102623713B (en) * | 2012-04-17 | 2015-08-12 | 河南创力新能源科技股份有限公司 | Steel-strip iron electrode and preparation method thereof |
| CN106544703A (en) * | 2016-08-10 | 2017-03-29 | 姚晓宁 | Perforation Copper Foil foil machine and its production technology |
| CN108039456A (en) * | 2017-10-19 | 2018-05-15 | 惠州时代电池有限公司 | Use for nickel-hydrogen battery positive plate |
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