CN112091042A - Single-arm rotating power-assisted multi-angle synchronous pressing device and equipment - Google Patents
Single-arm rotating power-assisted multi-angle synchronous pressing device and equipment Download PDFInfo
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- B21—MECHANICAL METAL-WORKING WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
- B21D—WORKING OR PROCESSING OF SHEET METAL OR METAL TUBES, RODS OR PROFILES WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
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Abstract
Description
技术领域technical field
本申请属于金具压接装置技术领域,尤其是涉及一种单臂旋转助力多角同步压制装置及设备。The application belongs to the technical field of metal fitting crimping devices, and in particular relates to a single-arm rotary power-assisted polygonal synchronous pressing device and equipment.
背景技术Background technique
电力线路广泛使用的铁制、铝制或铝合金制等金属附件,升压变电站和降压变电站配电装置中的设备与导体、导体与导线、输电线路导线自身的连接及绝缘子连接成串,导线、绝缘子自身的保护等所用金属(铁制、铝制或铝合金制)附件称为电力金具。电力金具主要是连接和组合电力系统中的各类装置,起到传递机械负荷、电气负荷及某种保护作用的金属附件。其中用于架空输电线路的的电力金具称为线路金具,线路金具是在架空输电线路上用来导线间连接、绝缘子间连接、绝缘子与杆塔以及绝缘子与导线间连接的。它必须具有足够的机械强度和组装以及运行的灵活性。Metal accessories such as iron, aluminum or aluminum alloy widely used in power lines, equipment and conductors, conductors and wires, transmission line wires themselves, and insulators in power distribution devices of step-up substations and step-down substations are connected into strings. Metal (iron, aluminum or aluminum alloy) accessories used for the protection of wires and insulators themselves are called power fittings. Power fittings are mainly metal accessories that connect and combine various devices in the power system, and play a role in transmitting mechanical loads, electrical loads and some kind of protection. Among them, the power fittings used for overhead transmission lines are called line fittings. Line fittings are used for connection between wires, connection between insulators, insulators and towers, and between insulators and wires on overhead transmission lines. It must have sufficient mechanical strength and flexibility for assembly and operation.
如中国专利文献CN102169742A公开了一种绝缘子压接模具,包括多个压接模块,多个压接模块共同形成环形压接模具。一般现有技术中使用该模具的方法为:液压泵带动压接钳,若干个瓣状模具合模的方式压接金具,此种压接方式的缺点为:1)汽油机液压泵和压接钳体积大,质量大,转移不方便;2)压接过程接触不对称,易产生飞边,影响压接力值传递;3)模具压接后易和工件形成自锁,工件难以从模具中拔出;4)压接效率低,单根钢锚或者耐张线夹需多次压接,多次压接不易准确对中。For example, Chinese patent document CN102169742A discloses an insulator crimping die, which includes a plurality of crimping modules, which together form a ring-shaped crimping die. Generally, the method of using the mold in the prior art is: a hydraulic pump drives the crimping pliers, and several petal-shaped molds are clamped to crimp the fittings. The disadvantages of this crimping method are: 1) The gasoline engine hydraulic pump and the crimping pliers Large volume, large mass, and inconvenient transfer; 2) The contact is asymmetric during the crimping process, which is easy to produce flash, which affects the transmission of the crimping force value; 3) After the mold is crimped, it is easy to form self-locking with the workpiece, and the workpiece is difficult to pull out from the mold ;4) The crimping efficiency is low, and a single steel anchor or tension clamp needs to be crimped multiple times, and it is not easy to accurately center the multiple crimps.
发明内容SUMMARY OF THE INVENTION
本发明要解决的技术问题是:为解决现有技术中的不足,从而提供一种结构轻便、压制效率高的单臂旋转助力多角同步压制装置及设备。The technical problem to be solved by the present invention is: in order to solve the deficiencies in the prior art, there is provided a single-arm rotary power-assisted multi-angle synchronous pressing device and equipment with a light structure and high pressing efficiency.
本发明解决其技术问题所采用的技术方案是:The technical scheme adopted by the present invention to solve its technical problems is:
一种单臂旋转助力多角同步压制装置,包括:A single-arm rotary power-assisted multi-angle synchronous pressing device, comprising:
旋转助力主动轮、旋转助力传动臂、压制导向件、压制导向轴、压制模具固定台和压制模具;Rotary power driving wheel, rotary power transmission arm, pressing guide, pressing guide shaft, pressing die fixing table and pressing die;
所述压制导向件为沿对称中心布置的若干个;The pressing guides are several arranged along the center of symmetry;
每个所述压制导向件内均设置有压制导向轴,所述压制导向轴的中轴线均通过所述对称中心且所述压制导向轴的两端分别与压制模具固定台和所述旋转助力主动轮转动连接,所述压制模具通过所述压制模具固定台固定于所述压制导向轴的末端;Each of the pressing guides is provided with a pressing guide shaft, the central axis of the pressing guide shaft passes through the center of symmetry, and both ends of the pressing guide shaft are respectively connected to the pressing die fixing table and the rotational power The wheels are connected in rotation, and the pressing die is fixed to the end of the pressing guide shaft through the pressing die fixing table;
所述旋转助力主动轮旋转时,能够驱动所述压制导向轴在所述压制导向件的限位下运动进而带动所述压制模具固定台靠近或者远离所述对称中心。When the rotary power driving wheel rotates, the pressing guide shaft can be driven to move under the limit of the pressing guide member, thereby driving the pressing die fixing table to approach or move away from the symmetrical center.
优选地,本发明的单臂旋转助力多角同步压制装置,所有所述压制模具相互靠近后能够形成封闭腔体。Preferably, in the single-arm rotary power-assisted multi-angle synchronous pressing device of the present invention, all the pressing dies can form a closed cavity after being close to each other.
优选地,本发明的单臂旋转助力多角同步压制装置,所述旋转助力主动轮由驱动装置驱动而转动。Preferably, in the single-arm rotary power-assisted multi-angle synchronous pressing device of the present invention, the rotary power-assisted driving wheel is driven by the driving device to rotate.
优选地,本发明的单臂旋转助力多角同步压制装置,所述封闭腔体的纵截面为多边形或者圆形或者至少一条边为曲边的多边形。Preferably, in the single-arm rotary power-assisted polygonal synchronous pressing device of the present invention, the longitudinal section of the closed cavity is a polygon or a circle or a polygon with at least one side being a curved side.
优选地,本发明的单臂旋转助力多角同步压制装置,所有所述压制模具为6个,所述压制模具的纵截面为等腰梯形。Preferably, in the single-arm rotary power-assisted polygonal synchronous pressing device of the present invention, there are 6 pressing dies, and the longitudinal section of the pressing dies is an isosceles trapezoid.
优选地,本发明的单臂旋转助力多角同步压制装置,所述压制模具可拆卸地安装于所述压制模具固定台上。Preferably, in the single-arm rotary power-assisted polygonal synchronous pressing device of the present invention, the pressing die is detachably mounted on the pressing die fixing table.
优选地,本发明的单臂旋转助力多角同步压制装置,所述压制导向件为缸体,所述压制导向轴设置于所述压制导向件内并部分伸出于所述压制导向件。Preferably, in the single-arm rotary power-assisted multi-angle synchronous pressing device of the present invention, the pressing guide is a cylinder, and the pressing guide shaft is disposed in the pressing guide and partially protrudes from the pressing guide.
本发明还提供一种单臂旋转助力多角同步压制组合设备,由若干上述的单臂旋转助力多角同步压制装置并排设置形成,且所有单臂旋转助力多角同步压制装置的所述对称中心共线。The present invention also provides a single-arm rotary power-assisted multi-angle synchronous pressing combined device, which is formed by arranging a plurality of the above single-arm rotary power-assisted polygonal synchronous pressing devices side by side, and the symmetrical centers of all the single-arm rotary power-assisted polygonal synchronous pressing devices are collinear.
优选地,本发明的单臂旋转助力多角同步压制组合设备,所述单臂旋转助力多角同步压制装置中所述压制模具相互靠近后能够形成封闭腔体的尺寸的按照排列方向逐渐减小。Preferably, in the single-arm rotary-assisted multi-angle synchronous pressing device of the present invention, the size of the closed cavity that can be formed after the pressing dies in the single-arm rotary-assisted multi-angle synchronous pressing device gradually decreases according to the arrangement direction.
优选地,本发明的单臂旋转助力多角同步压制组合设备,还包括拉拔驱动装置,用于驱动待压制工件沿排列方向移动。Preferably, the single-arm rotary power-assisted multi-angle synchronous pressing combined equipment of the present invention further comprises a drawing driving device for driving the workpieces to be pressed to move along the arrangement direction.
本发明的有益效果是:The beneficial effects of the present invention are:
本发明的单臂旋转助力多角同步压制装置及设备,由转助力主动轮驱动多个所述压制模具向中心运动,从而对待压制工件进行压制成型,传动转化比例大,压制同样工件,相比传统的压制方法,所需要的压制力小,同时,对于为了实现旋转施力方式,容易通过小功率电动机实现供力。并且多瓣压制模具通过同一个旋转助力主动轮传递方式加载,进给方式同步,压制模具与待压制工件容易实现同步,压制时多个模具对待压制工件的施力更加均匀。The single-arm rotary power-assisted multi-angle synchronous pressing device and equipment of the present invention is driven by the rotary power driving wheel to drive a plurality of the pressing molds to move toward the center, so as to press and form the workpiece to be pressed, the transmission conversion ratio is large, and the same workpiece is pressed. Compared with the traditional The required pressing force is small, and at the same time, in order to realize the rotation force application method, it is easy to realize the force supply through a small power motor. In addition, the multi-lobe pressing die is loaded by the same rotating power driving wheel transmission mode, and the feeding method is synchronized.
附图说明Description of drawings
下面结合附图和实施例对本申请的技术方案进一步说明。The technical solutions of the present application will be further described below with reference to the accompanying drawings and embodiments.
图1是本申请实施例的单臂旋转助力多角同步压制装置的结构示意图;1 is a schematic structural diagram of a single-arm rotary power-assisted multi-angle synchronous pressing device according to an embodiment of the present application;
图2是本申请实施例的单臂旋转助力多角同步压制装置的压制模具运动时的原理图;2 is a schematic diagram of the pressing die of the single-arm rotary power-assisted multi-angle synchronous pressing device according to the embodiment of the present application during movement;
图3是本申请实施例的单臂旋转助力多角同步压制装置的完成压制时的结构示意图;3 is a schematic structural diagram of the single-arm rotary power-assisted multi-angle synchronous pressing device according to the embodiment of the present application when the pressing is completed;
图中的附图标记为:The reference numbers in the figure are:
1-旋转助力主动轮,2-旋转助力传动臂,3-压制导向件,4-压制导向轴,5-压制模具固定台,6-压制模具,7-待压制工件。1- Rotary booster driving wheel, 2- Rotary booster transmission arm, 3- Press guide, 4- Press guide shaft, 5- Press mold fixing table, 6- Press mold, 7- Work piece to be pressed.
具体实施方式Detailed ways
需要说明的是,在不冲突的情况下,本申请中的实施例及实施例中的特征可以相互组合。It should be noted that the embodiments in the present application and the features of the embodiments may be combined with each other in the case of no conflict.
在本申请的描述中,需要理解的是,术语“中心”、“纵向”、“横向”、“上”、“下”、“前”、“后”、“左”、“右”、“竖直”、“水平”、“顶”、“底”、“内”、“外”等指示的方位或位置关系为基于附图所示的方位或位置关系,仅是为了便于描述本申请和简化描述,而不是指示或暗示所指的装置或元件必须具有特定的方位、以特定的方位构造和操作,因此不能理解为对本申请保护范围的限制。此外,术语“第一”、“第二”等仅用于描述目的,而不能理解为指示或暗示相对重要性或者隐含指明所指示的技术特征的数量。由此,限定有“第一”、“第二”等的特征可以明示或者隐含地包括一个或者更多个该特征。在本发明创造的描述中,除非另有说明,“多个”的含义是两个或两个以上。In the description of this application, it should be understood that the terms "center", "portrait", "horizontal", "top", "bottom", "front", "rear", "left", "right", " The orientations or positional relationships indicated by vertical, horizontal, top, bottom, inner, and outer are based on the orientations or positional relationships shown in the accompanying drawings, and are only for the convenience of describing the present application and The description is simplified rather than indicating or implying that the referred device or element must have a specific orientation, be constructed and operate in a specific orientation, and therefore should not be construed as limiting the scope of protection of the present application. In addition, the terms "first", "second", etc. are used for descriptive purposes only, and should not be construed as indicating or implying relative importance or implying the number of indicated technical features. Thus, a feature defined as "first", "second", etc., may expressly or implicitly include one or more of that feature. In the description of the present invention, unless otherwise specified, "plurality" means two or more.
在本申请的描述中,需要说明的是,除非另有明确的规定和限定,术语“安装”、“相连”、“连接”应做广义理解,例如,可以是固定连接,也可以是可拆卸连接,或一体地连接;可以是机械连接,也可以是电连接;可以是直接相连,也可以通过中间媒介间接相连,可以是两个元件内部的连通。对于本领域的普通技术人员而言,可以通过具体情况理解上述术语在本申请中的具体含义。In the description of this application, it should be noted that, unless otherwise expressly specified and limited, the terms "installed", "connected" and "connected" should be understood in a broad sense, for example, it may be a fixed connection or a detachable connection Connection, or integral connection; can be mechanical connection, can also be electrical connection; can be directly connected, can also be indirectly connected through an intermediate medium, can be internal communication between two elements. For those of ordinary skill in the art, the specific meanings of the above terms in the present application can be understood through specific situations.
下面将参考附图并结合实施例来详细说明本申请的技术方案。The technical solutions of the present application will be described in detail below with reference to the accompanying drawings and in conjunction with the embodiments.
实施例1Example 1
本实施例提供一种单臂旋转助力多角同步压制装置,如图1-3所示,包括:This embodiment provides a single-arm rotary power-assisted multi-angle synchronous pressing device, as shown in Figures 1-3, including:
旋转助力主动轮1、旋转助力传动臂2、压制导向件3、压制导向轴4、压制模具固定台5和压制模具6;Rotary power driving wheel 1, rotary
所述压制导向件3为沿对称中心布置的若干个;The
每个所述压制导向件3内均设置有压制导向轴4,所述压制导向轴4的中轴线均通过所述对称中心且所述压制导向轴4的两端分别与压制模具固定台5和所述旋转助力主动轮1转动连接,所述压制模具6通过所述压制模具固定台5固定于所述压制导向轴4的末端;Each of the
所述旋转助力主动轮1旋转时,能够驱动所述压制导向轴4在所述压制导向件3的限位下运动进而带动所述压制模具固定台5靠近或者远离所述对称中心。When the rotary power driving wheel 1 rotates, it can drive the pressing guide shaft 4 to move under the limit of the
优选地,所有所述压制模具6相互靠近后能够形成封闭腔体,也即所述压制模具6相互靠近后,侧壁能相互接触,所有所述压制模具6相互靠近后能够形成多边形或者圆形腔体,形成一完整的几何体,完整的几何体可以是三角形、四边形、五边形、六边形、圆形、曲边三角形、曲边四边形等等。Preferably, after all the
所述旋转助力主动轮1由驱动装置驱动而转动,一种可选的驱动方式为在旋转助力主动轮1周向设置凹槽,皮带设置于凹槽内并与电机连接,由电机驱动皮带转动进而带动旋转助力主动轮1转动,或者在旋转助力主动轮1上设置连杆机构,由电机驱动连杆进而带动旋转助力主动轮1旋转。The rotary power driving wheel 1 is driven by a driving device to rotate. An optional driving method is to set a groove in the circumferential direction of the rotary power driving wheel 1, a belt is arranged in the groove and is connected to the motor, and the motor drives the belt to rotate. The rotary power driving wheel 1 is then driven to rotate, or a link mechanism is arranged on the rotary power driving wheel 1, and the motor drives the connecting rod to drive the rotary power driving wheel 1 to rotate.
上述实施例的单臂旋转助力多角同步压制装置具有以下优点:The single-arm rotary power-assisted multi-angle synchronous pressing device of the above embodiment has the following advantages:
1,本实施例的旋转助力主动轮1的工作原理为旋转助力主动轮1驱动多个所述压制模具6向中心运动,传动转化比例大,压制同样工件,相比传统的压制方法,所需要的压制力小,同时,对于旋转施力方式,容易通过小功率电动机实现供力;1. The working principle of the rotary power driving wheel 1 in this embodiment is that the rotary power driving wheel 1 drives a plurality of the
2,多瓣的压制模具6通过同一个旋转助力主动轮1传递方式加载,进给方式同步,所有压制模具6对待压制工件7的压制力同步,压制时多个模具对待压制工件的施力更加均匀;2. The
3,相比于传统的压制方法,不需要液压泵和液压缸,整体装置结构体积小,质量轻。3. Compared with the traditional pressing method, no hydraulic pump and hydraulic cylinder are required, and the overall structure of the device is small in size and light in weight.
进一步地,如图1所示,所述压制导向件3为6个;所述压制模具6的纵截面为等腰梯形,6个所述压制模具6相互靠近后能够形成正六边形腔体,从而可以将待压制工件7压制成外边缘为六边形的形状。如果要形成其他形状,相应调节所述压制导向件3、所述压制模具6的数量即可,比如形成一正方形的腔体则只需所述压制导向件3、所述压制模具6的数量为4个即可。Further, as shown in FIG. 1 , the number of the
进一步,所述压制模具6可拆卸地安装于所述压制模具固定台5上,以方便所述压制模具6的更换,比如通过燕尾槽的连接方式,或者通过螺钉连接固定。Further, the
进一步,所述压制导向件3为缸体,所述压制导向轴4设置于所述压制导向件3内并部分伸出于所述压制导向件3,比如所述压制导向件3和所述压制导向轴4为一不需要连接气源的气缸。Further, the
实施例2Example 2
本实施例提供一种单臂旋转助力多角同步压制组合设备,由若干实施例1所述的单臂旋转助力多角同步压制装置并排设置形成,且所有单臂旋转助力多角同步压制装置的所述对称中心共线。从而可以统一施加压制力,方便对长度较长的待压制工件7进行压制。This embodiment provides a single-arm rotary power-assisted multi-angle synchronous pressing combined equipment, which is formed by arranging several single-arm rotary power-assisted multi-angle synchronous pressing devices described in Embodiment 1 side by side, and the symmetry of all single-arm rotary power-assisted polygonal synchronous pressing devices Center collinear. Therefore, the pressing force can be applied uniformly, which is convenient for pressing the workpiece 7 to be pressed with a long length.
进一步地,所述单臂旋转助力多角同步压制装置中所述压制模具6相互靠近后能够形成封闭腔体的尺寸的按照排列方向逐渐减小,从而形成一尺寸逐渐减小的工件。Further, in the single-arm rotary power-assisted multi-angle synchronous pressing device, the size of the closed cavity that can be formed after the pressing dies 6 approach each other gradually decreases according to the arrangement direction, thereby forming a workpiece with a gradually reduced size.
作为一种可选的方案,单臂旋转助力多角同步压制组合设备还包括拉拔驱动装置,用于驱动待压制工件7沿排列方向移动,从而使长度较长的待压制工件7依次经过不同的单臂旋转助力多角同步压制装置的压制,比如经过封闭腔体的尺寸逐渐减小的单臂旋转助力多角同步压制装置,从而使待压制工件7进过多次压制,对于一些难以一次成型的材料,可以多次压制,多次形变。As an optional solution, the single-arm rotary power-assisted multi-angle synchronous pressing combination device further includes a drawing driving device for driving the workpieces 7 to be pressed to move along the arrangement direction, so that the workpieces 7 to be pressed with longer lengths pass through different The pressing of the single-arm rotary-assisted polygonal synchronous pressing device, such as the single-arm rotary-assisted polygonal synchronous pressing device whose size gradually decreases through the closed cavity, enables the workpiece to be pressed to be pressed multiple times. For some materials that are difficult to form at one time , can be pressed and deformed many times.
单臂旋转助力多角同步压制装置的使用方法为:The method of using the single-arm rotary power-assisted multi-angle synchronous pressing device is as follows:
将待压制工件7放置于对称中心处;The workpiece 7 to be pressed is placed at the center of symmetry;
由外力驱动旋转助力主动轮1旋转,使压制模具6靠近待压制工件7完成压制,如图2所示;The driving wheel 1 is driven by an external force to rotate, so that the
驱动旋转助力主动轮1反向旋转或者驱动旋转助力主动轮1继续旋转,使压制模具6退回到压制前的位置,取下压制完成的工件。The rotary power driving wheel 1 is driven to rotate in the reverse direction or the rotary power driving wheel 1 is driven to continue to rotate, so that the
本实施例的具体工作原理为:旋转助力臂布置多组(6组),统一固定在旋转助力主动轮上。如图2所示,作用于A点,给旋转助力主动轮1施加旋转力,带动旋转助力传动臂2转动,其侧向分力指向其对称中心(圆心O),由于压制导向件3的导向作用,作用力进一步分解,通过压制模具固定台5传递,最后变为向心的压制力,指向对称中心(圆心O),压制模具6连接在压制模具固定台5上,可对待压制工件7施加压制力,压制待压制工件7完成定型,图3为采用压制方法压制后结构示意图。The specific working principle of this embodiment is as follows: the rotating power-assisting arms are arranged in multiple groups (six groups), and are uniformly fixed on the rotating power-assist driving wheel. As shown in Fig. 2, acting on point A, a rotational force is applied to the rotary power driving wheel 1, which drives the rotary
以上述依据本申请的理想实施例为启示,通过上述的说明内容,相关工作人员完全可以在不偏离本项申请技术思想的范围内,进行多样的变更以及修改。本项申请的技术性范围并不局限于说明书上的内容,必须要根据权利要求范围来确定其技术性范围。Taking the above ideal embodiments according to the present application as inspiration, and through the above descriptions, relevant personnel can make various changes and modifications without departing from the technical idea of the present application. The technical scope of the present application is not limited to the content in the description, and the technical scope must be determined according to the scope of the claims.
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Application publication date: 20201218 |