CN112026703A - Energy absorber - Google Patents
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- CN112026703A CN112026703A CN202010761743.6A CN202010761743A CN112026703A CN 112026703 A CN112026703 A CN 112026703A CN 202010761743 A CN202010761743 A CN 202010761743A CN 112026703 A CN112026703 A CN 112026703A
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- 239000006096 absorbing agent Substances 0.000 title claims abstract description 25
- 230000002787 reinforcement Effects 0.000 claims 2
- 238000000034 method Methods 0.000 abstract description 11
- 238000012795 verification Methods 0.000 abstract description 11
- 238000010521 absorption reaction Methods 0.000 abstract description 5
- 238000004064 recycling Methods 0.000 abstract description 3
- 238000010586 diagram Methods 0.000 description 5
- 230000003014 reinforcing effect Effects 0.000 description 5
- 230000006378 damage Effects 0.000 description 4
- 208000027418 Wounds and injury Diseases 0.000 description 3
- 208000014674 injury Diseases 0.000 description 3
- 108010001267 Protein Subunits Proteins 0.000 description 2
- 230000009286 beneficial effect Effects 0.000 description 2
- 238000006243 chemical reaction Methods 0.000 description 1
- 230000003247 decreasing effect Effects 0.000 description 1
- 230000000694 effects Effects 0.000 description 1
- 238000009434 installation Methods 0.000 description 1
- 239000011159 matrix material Substances 0.000 description 1
- 239000002184 metal Substances 0.000 description 1
- 238000012986 modification Methods 0.000 description 1
- 230000004048 modification Effects 0.000 description 1
- 239000011347 resin Substances 0.000 description 1
- 229920005989 resin Polymers 0.000 description 1
- 229920002994 synthetic fiber Polymers 0.000 description 1
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Classifications
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B60—VEHICLES IN GENERAL
- B60R—VEHICLES, VEHICLE FITTINGS, OR VEHICLE PARTS, NOT OTHERWISE PROVIDED FOR
- B60R21/00—Arrangements or fittings on vehicles for protecting or preventing injuries to occupants or pedestrians in case of accidents or other traffic risks
- B60R21/02—Occupant safety arrangements or fittings, e.g. crash pads
- B60R21/04—Padded linings for the vehicle interior ; Energy absorbing structures associated with padded or non-padded linings
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B60—VEHICLES IN GENERAL
- B60R—VEHICLES, VEHICLE FITTINGS, OR VEHICLE PARTS, NOT OTHERWISE PROVIDED FOR
- B60R21/00—Arrangements or fittings on vehicles for protecting or preventing injuries to occupants or pedestrians in case of accidents or other traffic risks
- B60R21/02—Occupant safety arrangements or fittings, e.g. crash pads
- B60R21/055—Padded or energy-absorbing fittings, e.g. seat belt anchors
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B60—VEHICLES IN GENERAL
- B60R—VEHICLES, VEHICLE FITTINGS, OR VEHICLE PARTS, NOT OTHERWISE PROVIDED FOR
- B60R21/00—Arrangements or fittings on vehicles for protecting or preventing injuries to occupants or pedestrians in case of accidents or other traffic risks
- B60R21/02—Occupant safety arrangements or fittings, e.g. crash pads
- B60R21/04—Padded linings for the vehicle interior ; Energy absorbing structures associated with padded or non-padded linings
- B60R2021/0414—Padded linings for the vehicle interior ; Energy absorbing structures associated with padded or non-padded linings using energy absorbing ribs
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- Engineering & Computer Science (AREA)
- Mechanical Engineering (AREA)
- Vibration Dampers (AREA)
Abstract
Description
技术领域technical field
本发明涉及汽车内饰冲击能量吸收技术领域,特别涉及一种吸能器。The invention relates to the technical field of automobile interior impact energy absorption, in particular to an energy absorber.
背景技术Background technique
随着汽车安全要求的不断提升,在乘用车及其它车辆中,在发生碰撞事故时,需要最大程度的减少事故对驾乘人员的伤害,因此需要考虑在对驾乘人员造成伤害可能性高区域的内饰零件与位于该内饰零件的与车身内外钣金件之间的空间里,设置有用于吸收能量的吸能器。在发生碰撞事故时导致驾乘人员与内饰零件接触时,利用该吸能器减小对乘员的撞击负荷,从而降低对驾乘员的伤害指数。With the continuous improvement of automobile safety requirements, in passenger cars and other vehicles, in the event of a collision accident, it is necessary to minimize the injury to the driver and passenger. Therefore, it is necessary to consider the high possibility of injury to the driver and passenger. An energy absorber for absorbing energy is arranged in the interior part of the area and the space between the interior part and the inner and outer sheet metal parts of the vehicle body. When a collision accident occurs, the driver and occupant are in contact with interior parts, and the energy absorber is used to reduce the impact load on the occupant, thereby reducing the injury index to the driver and occupant.
所述吸收体采用树脂合成材料,由一个基座加多个独立的子单元组成,通过卡扣卡接的方式组装在一起,通过调整子单元数据以适应单个项目冲击力的优化调整,及多个项目跨项目切换应用,可减少验证及开发周期,其子单元具有回收再利用的特性。The absorber is made of resin synthetic material, which consists of a base and a plurality of independent sub-units, which are assembled together by means of snap-fit. By adjusting the data of the sub-units, it can adapt to the optimal adjustment of the impact force of a single item, and many more. Switching applications across projects can reduce the verification and development cycle, and its sub-units have the characteristics of recycling.
由此,对于车辆发生侧碰撞时车门内外板向车内变形,通过使吸收体在门板与门内外板之间沿轴向施加负荷后平缓溃缩变形,而充分的吸收碰撞能量,降低对驾乘人员的伤害值。In this way, when the vehicle is in a side collision, the inner and outer door panels are deformed into the vehicle, and the absorber applies a load in the axial direction between the door panel and the door inner and outer panels and then gently collapses and deforms, so as to fully absorb the collision energy and reduce the risk of collision. The damage value of the occupant.
发明内容SUMMARY OF THE INVENTION
本发明实施例提供一种吸能器,以解决相关技术中验证及开发周期长,其子单元不可回收再利用的问题。The embodiment of the present invention provides an energy absorber to solve the problem in the related art that the verification and development period is long, and its subunits cannot be recycled and reused.
一种吸能器,其特征在于,其包括基座和吸能单元,所述基座上设有多个安装孔;吸能单元,包括多个第一子单元和多个第二子单元,多个所述第一子单元和多个所述第二子单元纵横方向相互卡接,所述第一子单元和第二子单元均安装于所述安装孔内。An energy absorber, characterized in that it includes a base and an energy-absorbing unit, the base is provided with a plurality of mounting holes; the energy-absorbing unit includes a plurality of first subunits and a plurality of second subunits, A plurality of the first subunits and a plurality of the second subunits are clamped to each other in the longitudinal and lateral directions, and the first subunits and the second subunits are both installed in the installation holes.
一些实施例中,所述第一子单元和第二子单元均包括凹部和凸部,两者交替设置并相互连接。In some embodiments, the first subunit and the second subunit both include concave portions and convex portions, which are alternately arranged and connected to each other.
一些实施例中,所述第一子单元和第二子单元均为弓字形结构。In some embodiments, the first subunit and the second subunit are both arcuate structures.
一些实施例中,所述凹部和凸部内均设有加强肋,所述加强肋设有一字缺口。In some embodiments, both the concave portion and the convex portion are provided with reinforcing ribs, and the reinforcing ribs are provided with a notch.
一些实施例中,所述第一子单元和第二子单元的侧边均设有翻边。In some embodiments, the side edges of the first subunit and the second subunit are both provided with flanges.
一些实施例中,所述第一子单元和第二子单元的侧边沿均到圆角设置。In some embodiments, the side edges of the first subunit and the second subunit are rounded.
一些实施例中,所述第一子单元和第二子单元的凸部的顶部设有定位结构。In some embodiments, the tops of the convex portions of the first subunit and the second subunit are provided with positioning structures.
一些实施例中,所述第一子单元和第二子单元的宽度设为24mm,所述第一子单元和所述第二子单元的高度设为50-80mm。In some embodiments, the width of the first subunit and the second subunit is set to 24mm, and the height of the first subunit and the second subunit is set to 50-80mm.
本发明提供的技术方案带来的有益效果包括:The beneficial effects brought by the technical solution provided by the present invention include:
本发明实施例提供了一种吸能器,通过第一子单元和第二子单元纵横方向相互卡接,开发过程中验证环节快速调整及多个项目跨项目切换应用,可减少验证及开发周期,并且其子单元具有回收再利用的特性。The embodiment of the present invention provides an energy absorber, through which the first sub-unit and the second sub-unit are snapped together in the vertical and horizontal directions, the verification link can be quickly adjusted during the development process, and the applications of multiple projects can be switched across projects, which can reduce the verification and development cycle. , and its sub-units have the characteristics of recycling.
附图说明Description of drawings
为了更清楚地说明本发明实施例中的技术方案,下面将对实施例描述中所需要使用的附图作简单地介绍,显而易见地,下面描述中的附图仅仅是本发明的一些实施例,对于本领域普通技术人员来讲,在不付出创造性劳动的前提下,还可以根据这些附图获得其他的附图。In order to illustrate the technical solutions in the embodiments of the present invention more clearly, the following briefly introduces the accompanying drawings used in the description of the embodiments. Obviously, the accompanying drawings in the following description are only some embodiments of the present invention. For those of ordinary skill in the art, other drawings can also be obtained from these drawings without creative effort.
图1为本发明实施例提供的吸能器的结构示意图;1 is a schematic structural diagram of an energy absorber provided by an embodiment of the present invention;
图2为本发明实施例提供的基座的结构示意图;2 is a schematic structural diagram of a base provided by an embodiment of the present invention;
图3为本发明实施例提供的基座的另一角度的结构示意图;3 is a schematic structural diagram of another angle of the base provided by an embodiment of the present invention;
图4为本发明的第一子单元的结构示意图;4 is a schematic structural diagram of a first subunit of the present invention;
图5为本发明的第二子单元的结构示意图。FIG. 5 is a schematic structural diagram of the second subunit of the present invention.
图中:1、基座;11、螺接部;21、第一子单元;22、第二子单元;30、加强肋;40、缺口。In the figure: 1, the base; 11, the screwed part; 21, the first subunit; 22, the second subunit; 30, the reinforcing rib; 40, the notch.
具体实施方式Detailed ways
为使本发明实施例的目的、技术方案和优点更加清楚,下面将结合本发明实施例中的附图,对本发明实施例中的技术方案进行清楚、完整地描述,显然,所描述的实施例是本发明的一部分实施例,而不是全部的实施例。基于本发明中的实施例,本领域普通技术人员在没有做出创造性劳动的前提下所获得的所有其他实施例,都属于本发明保护的范围。In order to make the purposes, technical solutions and advantages of the embodiments of the present invention clearer, the technical solutions in the embodiments of the present invention will be clearly and completely described below with reference to the accompanying drawings in the embodiments of the present invention. Obviously, the described embodiments These are some embodiments of the present invention, but not all embodiments. Based on the embodiments of the present invention, all other embodiments obtained by those of ordinary skill in the art without creative work fall within the protection scope of the present invention.
本发明实施例提供了一种吸能器,其能解决相关技术中验证及开发周期长,其子单元不可回收再利用的问题。The embodiment of the present invention provides an energy absorber, which can solve the problems in the related art that the verification and development cycle is long, and its subunits cannot be recycled and reused.
请参考图1-3,一种吸能器,其包括基座1和吸能单元,所述基座1上设有多个安装孔;吸能单元,包括多个第一子单元21和多个第二子单元22,多个所述第一子单元21和多个所述第二子单元22纵横方向相互卡接,所述第一子单元21和第二子单元22均安装于所述安装孔内。1-3, an energy absorber includes a
一种吸能器,通过集成模块的方式,在固定的底座上增加带吸能功能的子单元的结构方式,在拆装数量上调整,能够有效的实现预期的能量吸收效果的吸能器。本发明可实现一个项目开发过程中验证环节的快速调整,且可以实现跨项目的应用,子单元结构采用的是卡接方式,同时也具有回收再利用的特性。上矩阵分布15*15的方孔,使子单元可以不限方向的纵槽交错固定,达到满足吸能的要求。子单元设定两种规格,在一定范围内能够适应两个维度的调整,根据分布要求纵向及横向交错固定,对于拆装限制少,拆装速度快。子单元的可承受的载荷500N的反力,可以根据不同客户的不同车型载荷要求,通过增加或减少的方式快速实现验证更改及一定范围内的跨项目应用。An energy absorber, which can effectively achieve the expected energy absorption effect by increasing the structure of subunits with energy absorption function on a fixed base by means of integrated modules, and adjusting the number of disassembly and assembly. The invention can realize the rapid adjustment of the verification link in the development process of a project, and can realize the application across projects. The upper matrix is distributed with 15*15 square holes, so that the sub-units can be staggered and fixed with longitudinal grooves in unlimited directions, so as to meet the requirements of energy absorption. The sub-units are set in two specifications, which can adapt to the adjustment of two dimensions within a certain range, and are fixed vertically and horizontally according to the distribution requirements. There are few restrictions on disassembly and assembly, and the disassembly and assembly speed is fast. The sub-unit can withstand a load of 500N reaction force, which can quickly realize verification changes and cross-project applications within a certain range by increasing or decreasing the load requirements of different models of different customers.
如上所述,根据本发明,所述基座1的两侧均设有螺接部11。As described above, according to the present invention, both sides of the
在一较佳实施例中,请参考图4-5.所述第一子单元21和第二子单元22均包括凹部和凸部,两者交替设置并相互连接。In a preferred embodiment, please refer to FIGS. 4-5 . The
在一较佳实施例中,所述第一子单元21和第二子单元22均为弓字形结构。In a preferred embodiment, the
在一较佳实施例中,所述凹部和凸部内均设有加强肋,所述加强肋设有一字缺口40,所述缺口40用于第一子单元21和第二子单元22相互卡接,具体地,多个所述第一子单元21横向布置,多个第二子单元22纵向布置,多个所述第一子单元21和多个所述第二子单元22纵横方向相互卡接形成网格状吸能体。In a preferred embodiment, reinforcing ribs are provided in both the concave portion and the convex portion, and the reinforcing ribs are provided with a
在一较佳实施例中,所述第一子单元21和第二子单元22的侧边均设有翻边。In a preferred embodiment, the sides of the
在一较佳实施例中,所述第一子单元21和第二子单元22的侧边沿均到圆角设置。In a preferred embodiment, the side edges of the
在一较佳实施例中,所述第一子单元21和第二子单元22的凸部的顶部设有定位结构,所述定位装置用于方便将所述第一子单元21和第二子单元22拆解开来。In a preferred embodiment, the tops of the convex parts of the
在一较佳实施例中,所述第一子单元21和第二子单元22的宽度设为24mm,所述第一子单元21和所述第二子单元22的高度设为50-80mm。In a preferred embodiment, the width of the
本发明提供的技术方案带来的有益效果包括:The beneficial effects brought by the technical solution provided by the present invention include:
本发明实施例提供了一种吸能器,通过第一子单元21和第二子单元22纵横方向相互卡接,开发过程中验证环节快速调整及多个项目跨项目切换应用,可减少验证及开发周期,并且其子单元具有回收再利用的特性。The embodiment of the present invention provides an energy absorber, through which the
在本发明的描述中,需要说明的是,术语“上”、“下”等指示的方位或位置关系为基于附图所示的方位或位置关系,仅是为了便于描述本发明和简化描述,而不是指示或暗示所指的装置或元件必须具有特定的方位、以特定的方位构造和操作,因此不能理解为对本发明的限制。除非另有明确的规定和限定,术语“安装”、“相连”、“连接”应做广义理解,例如,可以是固定连接,也可以是可拆卸连接,或一体地连接;可以是机械连接,也可以是电连接;可以是直接相连,也可以通过中间媒介间接相连,可以是两个元件内部的连通。对于本领域的普通技术人员而言,可以根据具体情况理解上述术语在本发明中的具体含义。In the description of the present invention, it should be noted that the orientation or positional relationship indicated by the terms "upper", "lower", etc. is based on the orientation or positional relationship shown in the accompanying drawings, and is only for the convenience of describing the present invention and simplifying the description, It is not intended to indicate or imply that the device or element referred to must have a particular orientation, be constructed and operate in a particular orientation, and therefore should not be construed as limiting the invention. Unless otherwise expressly specified and limited, the terms "installed", "connected" and "connected" should be understood in a broad sense, for example, it may be a fixed connection, a detachable connection, or an integral connection; it may be a mechanical connection, It can also be an electrical connection; it can be a direct connection, an indirect connection through an intermediate medium, or an internal connection between two components. For those of ordinary skill in the art, the specific meanings of the above terms in the present invention can be understood according to specific situations.
需要说明的是,在本发明中,诸如“第一”和“第二”等之类的关系术语仅仅用来将一个实体或者操作与另一个实体或操作区分开来,而不一定要求或者暗示这些实体或操作之间存在任何这种实际的关系或者顺序。而且,术语“包括”、“包含”或者其任何其他变体意在涵盖非排他性的包含,从而使得包括一系列要素的过程、方法、物品或者设备不仅包括那些要素,而且还包括没有明确列出的其他要素,或者是还包括为这种过程、方法、物品或者设备所固有的要素。在没有更多限制的情况下,由语句“包括一个……”限定的要素,并不排除在包括所述要素的过程、方法、物品或者设备中还存在另外的相同要素。It should be noted that, in the present invention, relational terms such as "first" and "second" are only used to distinguish one entity or operation from another entity or operation, and are not necessarily required or implied Any such actual relationship or sequence exists between these entities or operations. Moreover, the terms "comprising", "comprising" or any other variation thereof are intended to encompass a non-exclusive inclusion such that a process, method, article or device that includes a list of elements includes not only those elements, but also includes not explicitly listed or other elements inherent to such a process, method, article or apparatus. Without further limitation, an element qualified by the phrase "comprising a..." does not preclude the presence of additional identical elements in a process, method, article or apparatus that includes the element.
以上所述仅是本发明的具体实施方式,使本领域技术人员能够理解或实现本发明。对这些实施例的多种修改对本领域的技术人员来说将是显而易见的,本文中所定义的一般原理可以在不脱离本发明的精神或范围的情况下,在其它实施例中实现。因此,本发明将不会被限制于本文所示的这些实施例,而是要符合与本文所申请的原理和新颖特点相一致的最宽的范围。The above descriptions are only specific embodiments of the present invention, so that those skilled in the art can understand or implement the present invention. Various modifications to these embodiments will be readily apparent to those skilled in the art, and the generic principles defined herein may be implemented in other embodiments without departing from the spirit or scope of the invention. Thus, the present invention is not intended to be limited to the embodiments shown herein, but is to be accorded the widest scope consistent with the principles and novel features claimed herein.
Claims (8)
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