CN112026164A - A dual-nozzle hybrid continuous fiber reinforced composite material 3D printing device and method - Google Patents
A dual-nozzle hybrid continuous fiber reinforced composite material 3D printing device and method Download PDFInfo
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Abstract
一种双喷头混杂连续纤维增强复合材料3D打印装置及方法,包括3D打印机框架及其上安装的双喷头打印模块;双喷头打印模块包括喷头支撑板20,喷头支撑板20上安装有2个打印头、1个剪切机构以及喷头导向机构;2个打印头分别安装在喷头支撑板的中心线两侧,在喷头导向机构的驱动下,实现一个打印头下移时,另一个打印头上移同等距离;剪切机构为平面四连杆机构,安装在打印头的下方,通过对剪切机构的控制,实现一个剪切机构对两个打印头上的连续纤维复合材料的剪切;3D打印机框架包括X、Y、Z三轴运动机构及其上安装的打印平台,X、Y、Z三轴运动机构上的外部支撑框架顶部安装有2个收卷轮;本发明打印混杂连续纤维增强复合材料构件和复杂结构。
A double-nozzle hybrid continuous fiber reinforced composite material 3D printing device and method, comprising a 3D printer frame and a double-nozzle printing module installed on it; the double-nozzle printing module includes a nozzle support plate 20, and two print heads are installed on the nozzle support plate 20. Head, a shearing mechanism and a nozzle guide mechanism; 2 print heads are respectively installed on both sides of the center line of the nozzle support plate. Driven by the nozzle guide mechanism, when one print head moves down, the other print head moves up The same distance; the shearing mechanism is a plane four-bar linkage mechanism, which is installed under the print head. Through the control of the shearing mechanism, one shearing mechanism can cut the continuous fiber composite material on the two print heads; 3D printer The frame includes an X, Y, Z three-axis motion mechanism and a printing platform installed thereon, and two winding wheels are installed on the top of the external support frame on the X, Y, Z three-axis motion mechanism; the present invention prints hybrid continuous fiber reinforced composite Material components and complex structures.
Description
技术领域technical field
本发明属于3D打印技术领域,具体涉及一种双喷头混杂连续纤维增强复合材料3D打印装置及方法。The invention belongs to the technical field of 3D printing, and in particular relates to a 3D printing device and method of a dual-nozzle hybrid continuous fiber reinforced composite material.
背景技术Background technique
3D打印技术是采用层层累加的原理,每层按照既定的打印路径铺放材料,最终堆叠成形来制造三维零件。目前将3D打印技术应用于纤维增强树脂基复合材料已经成为一种新兴的复合材料制造工艺,利用3D打印技术打印出的连续纤维增强复合材料制品,不仅具备高强度、高刚度、质量轻等特点,而且可以控制纤维的分布方向,从而控制制品的性能。3D printing technology adopts the principle of layer-by-layer accumulation. Each layer lays materials according to the established printing path, and finally stacks and forms to manufacture three-dimensional parts. At present, the application of 3D printing technology to fiber reinforced resin matrix composites has become an emerging composite material manufacturing process. Continuous fiber reinforced composite materials printed by 3D printing technology not only have the characteristics of high strength, high stiffness, and light weight, etc. , and can control the distribution direction of fibers, thereby controlling the performance of products.
连续纤维增强复合材料3D打印由于受限于打印过程中纤维的连续特性,目前仅能实现简单构件的打印,很难满足一些复杂结构的打印要求;同时打印的零件通常只含有一种连续纤维,因此通常无法满足多种性能要求。混杂纤维增强树脂基复合材料是指两种或两种以上纤维增强同一种树脂基体的复合材料,这种复合材料充分发挥了各种纤维的优势,除了具有单一纤维增强复合材料的特点外,还具有一些其它的特殊性能,克服了单种材料无法满足多种性能要求的缺点;此外,纤维的多样性也增加了复合材料的可设计性,降低了成本,大大拓展了其使用范围。3D printing of continuous fiber reinforced composite materials is limited by the continuous characteristics of fibers during the printing process. Currently, only simple components can be printed, and it is difficult to meet the printing requirements of some complex structures. At the same time, the printed parts usually only contain one kind of continuous fibers. As a result, multiple performance requirements are often not met. Hybrid fiber reinforced resin matrix composite material refers to a composite material in which two or more fibers reinforced the same resin matrix. This composite material fully utilizes the advantages of various fibers. In addition to the characteristics of a single fiber reinforced composite material, it also With some other special properties, it overcomes the disadvantage that a single material cannot meet various performance requirements; in addition, the diversity of fibers also increases the designability of composite materials, reduces costs, and greatly expands its scope of use.
连续纤维增强树脂基复合材料3D打印技术已经实现,但现有的连续纤维增强3D打印机只能打印单一连续纤维,还没有可打印混杂连续纤维构件的多喷头混杂连续纤维增强3D打印装置公开。The continuous fiber reinforced resin matrix composite material 3D printing technology has been realized, but the existing continuous fiber reinforced 3D printer can only print a single continuous fiber, and there is no multi-nozzle hybrid continuous fiber reinforced 3D printing device that can print hybrid continuous fiber components.
发明内容SUMMARY OF THE INVENTION
为了克服上述现有技术的缺点,本发明的目的在于提供了一种双喷头混杂连续纤维增强复合材料3D打印装置及方法,可用于打印混杂连续纤维增强复合材料构件,以及一些复杂结构。In order to overcome the above shortcomings of the prior art, the purpose of the present invention is to provide a 3D printing device and method for hybrid continuous fiber reinforced composite materials with dual nozzles, which can be used for printing hybrid continuous fiber reinforced composite material components and some complex structures.
为实现上述目的,本发明采用以下技术方案:To achieve the above object, the present invention adopts the following technical solutions:
一种双喷头混杂连续纤维增强复合材料3D打印装置,包括3D打印机框架及其上安装的双喷头打印模块;所述的双喷头打印模块包括喷头支撑板20,喷头支撑板20上安装有2个打印头、1个剪切机构以及喷头导向机构;2个打印头分别安装在喷头支撑板的中心线两侧,在喷头导向机构的驱动下,实现一个打印头下移时,另一个打印头上移同等距离;剪切机构为平面四连杆机构,安装在打印头的下方,通过对剪切机构的控制,实现一个剪切机构对两个打印头上的连续纤维复合材料的剪切;A dual-nozzle hybrid continuous fiber reinforced composite material 3D printing device includes a 3D printer frame and a dual-nozzle printing module installed thereon; the dual-nozzle printing module includes a
3D打印机框架包括X、Y、Z三轴运动机构,Y轴运动机构上安装有打印平台38,X、Y、Z三轴运动机构安装在外部支撑框架26上,外部支撑框架26顶部安装有2个收卷轮27。The frame of the 3D printer includes an X, Y, and Z three-axis motion mechanism. A
所述的打印头包括打印头电机2,打印头电机2安装在电机座1上,电机座1和零件安装板3固定在一起,电机座1侧壁上设有侧耳101,打印头电机2输出轴上连接有主动轮4,主动轮4和从动轮5啮合,从动轮5安装在零件安装板3上,从动轮5上的从动轮轴51一端和对挤轮6接触,对挤轮6安装在外壳盖12的轮轴上,且位于从动轮轴51的水平偏心处;对挤轮6和从动轮轴51之间穿过有纤维丝束11,纤维丝束11再依次穿过喉管7、加热块8和喷嘴9,加热块8上装有树脂进料管10。The print head includes a
所述的剪切机构包括剪刀,剪刀由2根连杆17和2个细长剪切刀片18铰接成一个平面四连杆机构;两细长剪切刀片18通过其中部的螺纹孔安装在剪切支座19的刀片安装轴191上,形成一把剪刀似的X型机构,刀片安装轴191位于两打印头的喷嘴9中心线上;细长剪切刀片18的剪切端用于剪断纤维丝束11,细长剪切刀片18的另一端分别与两连杆17铰接,两连杆17的另一端铰接在剪切滑块16的连杆安装轴161上,剪切滑块16安装在剪切螺杆14和剪切导向杆15上,剪切螺杆14和剪切导向杆15均安装在剪切支座19上,剪切螺杆14端头与剪切电机13的输出轴连接,剪切电机13安装在剪切支座19上。The shearing mechanism includes scissors, and the scissors are hinged into a plane four-bar linkage mechanism by two connecting
所述的剪切机构在打印零件表面上方1mm处,不会对打印零件表面造成干涉;所述的细长剪切刀片18的厚度为1mm,当2个细长剪切刀片18闭合后,细长剪切刀片18的剪切端刚好能到达喷嘴9处,实现纤维丝束11的切断;当剪切滑块16在剪切螺杆14上左右滑动时,细长剪切刀片18的剪切端会绕刀片安装轴191旋转,从而能实现两个打印头中的两根纤维丝束11的剪切。The shearing mechanism is located 1mm above the surface of the printed part, and will not interfere with the surface of the printed part; the thickness of the
所述的喷头导向机构包括安装在喷头支撑板20竖直中心线处的两个同步轮22,两个同步轮22之间通过同步带23连接;上方的同步轮22安装在同步轮驱动电机21的输出轴上,同步轮驱动电机21安装在喷头支撑板20上,下方的同步轮22安装在喷头支撑板20上连接的带轮支撑轴201上;The nozzle guiding mechanism includes two synchronizing
同步轮22两侧等距安装有导向杆支撑座24,每个导向杆支撑座24上安装有2根导向杆25;在同步轮22两侧的导向杆25上安装打印头,两个打印头通过侧耳101固定在同步带23的两侧上;当同步带运动时会出现一个打印头向上移动,而另一个打印头向下移动相同距离。Both sides of the synchronizing
所述的3D打印机框架包括X、Y、Z三轴运动机构,Y轴运动机构包括Y轴滑块,Y轴滑块安装在Y轴螺杆37上,Y轴螺杆37端头和Y轴驱动电机36输出轴连接,Y轴螺杆37、Y轴驱动电机36固定在Y轴框架上;Y轴框架上连接有Z轴运动机构,Z轴运动机构包括外部支撑框架26,外部支撑框架26底部两侧连接在Y轴框架上,外部支撑框架26的竖直段安装有Z轴螺杆29和Z轴导向杆30,Z轴螺杆29和Z轴导向杆30上安装有Z轴滑块31,Z轴螺杆29和Z轴驱动电机28输出轴连接,Z轴驱动电机28安装在外部支撑框架26顶部水平段;两个Z轴滑块31之间连接有X轴运动机构,X轴运动机构包括X轴导向杆33、X轴螺杆32,X轴导向杆33、X轴螺杆32连接在两个Z轴滑块31之间,X轴导向杆33、X轴螺杆32上安装有X轴滑块34,X轴螺杆32端头和X轴驱动电机35输出轴连接,X轴驱动电机35固定在一个Z轴滑块31的外侧;The 3D printer frame includes an X, Y, Z three-axis motion mechanism, the Y-axis motion mechanism includes a Y-axis slider, the Y-axis slider is installed on the Y-
Y轴滑块上安装有打印平台38,X轴滑块34上安装双喷头打印模块;外部支撑框架26顶部水平段安装有2个收卷轮27。A
所述纤维丝束11为任意材料的连续纤维,两个打印头中的纤维丝束11种类不同;所述树脂为热塑性树脂或者热固性树脂,两个打印头中的树脂种类相同或者不同;树脂的形态是液态或固态。The
所述的加热块8设有2个加热孔83、1个树脂进料孔82、1个连续纤维进料孔81,加热孔83用于安装加热棒,纤维丝束11在加热块8内与树脂发生浸渍。The
基于一种双喷头混杂连续纤维增强复合材料3D打印装置的打印方法,包括以下步骤:A printing method based on a dual-nozzle hybrid continuous fiber reinforced composite material 3D printing device, comprising the following steps:
1)开始打印时,双喷头打印模块上打印碳纤维复合材料的第一个喷嘴9在同步轮22驱动下向下移动到打印模块底部,则打印玻璃纤维的第二个喷嘴9向上移动,此时剪切机构的剪刀处于打开状态,然后双喷头打印模块进行X向和Z向移动,打印平台38进行Y向移动;1) When printing starts, the first nozzle 9 for printing carbon fiber composite materials on the dual-nozzle printing module moves down to the bottom of the printing module under the drive of the synchronizing
2)当第一个喷嘴9到达打印平面时,打印头电机2开始驱动,开始打印模型第一层;当第一层打印完后,第一个喷嘴9在同步带23的带动下向上移动2mm,剪切滑块16移动,使剪刀闭合剪断第一个喷嘴9中的纤维丝束11,之后剪切滑块16再移动,使剪刀打开;2) When the first nozzle 9 reaches the printing plane, the
3)同步带23带动第一个喷嘴9继续上移,则第二个喷嘴9到达打印模块底部时停止;然后打印模块上移一层的距离,打印模块开始进行平面移动,第二个喷嘴9开始进行第二层玻璃纤维复合材料的打印,第二层打印完后,第二个喷嘴9在同步带23的带动下向上移动2mm,剪切滑块16移动,使剪刀闭合剪断第二个喷嘴9的纤维丝束11,之后剪切滑块16再移动,使剪刀打开;3) The
4)同步带23带动第二个喷嘴9继续上移,则第一个喷嘴9下移,当第一个喷嘴9到达打印模块底部时停止,然后打印模块上移一层的距离,打印模块开始进行平面移动,第一个喷嘴9开始进行第三层的打印,该层打印完后,第一个喷嘴9在同步带23的带动下向上移动2mm,剪切滑块16移动,使剪刀闭合剪断第一个喷嘴9中的纤维丝束11,之后剪切滑块16再反向移动,使剪刀打开;4) The
5)循环步骤1)~步骤4),直到完成整个构件的打印。5) Repeat steps 1) to 4) until the printing of the entire component is completed.
本发明的有益效果为:The beneficial effects of the present invention are:
(1)利用本发明装置可制备任意两种连续纤维复合材料的混杂3D打印零件,树脂为热固性或热塑性树脂,树脂的形态为液态或固态,树脂的具体种类、成分和形态均可根据实际需要进行变化。(1) The device of the present invention can be used to prepare hybrid 3D printing parts of any two continuous fiber composite materials. The resin is a thermosetting or thermoplastic resin, and the form of the resin is liquid or solid. The specific type, composition and form of the resin can be based on actual needs. make changes.
(2)现有的多喷头3D打印机大多为热塑性丝材或者双螺杆挤出3D打印机,均不适合用于多种连续纤维复合材料的3D打印;采用本发明装置,可一次实现两种连续纤维增强相同或不同树脂复合材料的3D打印,也可实现层间混杂或层内混杂等多种混杂结构的3D打印,打印零件能够满足多种性能要求,也弥补了纯热塑性丝材和短切纤维3D打印零件的不足,大幅提升了打印零件的各项性能,增加了复合材料的可设计性。(2) Most of the existing multi-nozzle 3D printers are thermoplastic filament or twin-screw extrusion 3D printers, which are not suitable for 3D printing of various continuous fiber composite materials; using the device of the present invention, two kinds of continuous fibers can be realized at one time Enhanced 3D printing of the same or different resin composite materials can also realize 3D printing of various hybrid structures such as inter-layer hybrid or intra-layer hybrid. The printed parts can meet various performance requirements and also make up for pure thermoplastic filaments and chopped fibers. The shortcomings of 3D printed parts have greatly improved the performance of printed parts and increased the designability of composite materials.
(3)本发明装置的两个打印头安装在同一根运动轴上,相比不同打印头安装在不同运动轴上,本发明装置及方法的自由度更少,控制更加简单,只需要控制打印模块的同步轮驱动电机,就可实现打印头的切换;而相比起两个喷嘴固定在一个打印头上这种结构,本发明两个喷嘴之间不会相互影响,打印零件质量更好,精度更高,能够打印更加复杂的零件;本发明的双喷头打印模块也可安装在市面上的普通单喷头3D打印机上,通过对打印机的底层代码和G代码的编写,而不用更改打印机的其他结构,就可实现对混杂连续纤维3D打印构件的打印,打印零件能够满足多种性能要求。(3) The two print heads of the device of the present invention are installed on the same movement axis. Compared with different print heads installed on different movement axes, the device and method of the present invention have fewer degrees of freedom and simpler control, and only need to control the printing The synchronous wheel of the module drives the motor, and the switching of the print head can be realized; compared with the structure in which the two nozzles are fixed on one print head, the two nozzles of the present invention will not affect each other, and the quality of the printed parts is better. The precision is higher, and more complex parts can be printed; the dual-nozzle printing module of the present invention can also be installed on the common single-nozzle 3D printer on the market. By writing the underlying code and G code of the printer, it is not necessary to change other structure, the printing of hybrid continuous fiber 3D printing components can be realized, and the printed parts can meet various performance requirements.
(4)通过一个剪切机构就可实现两个打印头上连续纤维的切断,简化了打印头结构和减轻了打印模块的重量;传统连续纤维3D打印机受限于打印过程中纤维的连续特性,仅能实现简单零件的打印,采用本发明,则可满足一些复杂结构的打印要求,扩大连续纤维增强复合材料3D打印零件的应用领域。(4) The cutting of the continuous fibers on the two print heads can be realized by one shearing mechanism, which simplifies the structure of the print heads and reduces the weight of the printing module; traditional continuous fiber 3D printers are limited by the continuous characteristics of the fibers during the printing process. Only simple parts can be printed. By adopting the present invention, the printing requirements of some complex structures can be met, and the application field of continuous fiber reinforced composite material 3D printing parts can be expanded.
附图说明Description of drawings
图1为本发明装置的整体装配图。FIG. 1 is an overall assembly diagram of the device of the present invention.
图2为本发明装置中的打印头立体图。FIG. 2 is a perspective view of the print head in the device of the present invention.
图3为本发明装置中的不加外壳盖的打印头正视图。FIG. 3 is a front view of the print head without a housing cover in the device of the present invention.
图4为本发明装置中的加热块剖面图。4 is a cross-sectional view of a heating block in the device of the present invention.
图5为本发明装置中的剪切机构立体图。FIG. 5 is a perspective view of the shearing mechanism in the device of the present invention.
图6为本发明装置中的双喷头打印模块正视图。FIG. 6 is a front view of a dual-nozzle printing module in the device of the present invention.
图7为本发明装置中的双喷头打印模块右视图。FIG. 7 is a right side view of the dual-nozzle printing module in the device of the present invention.
图8为图6的A向视图。FIG. 8 is a view from the direction A of FIG. 6 .
图9为本发明装置中的打印机框架立体图。FIG. 9 is a perspective view of the printer frame in the apparatus of the present invention.
具体实施方式Detailed ways
下面结合附图和实施例对本发明进行详细说明。The present invention will be described in detail below with reference to the accompanying drawings and embodiments.
如图1所示,一种双喷头混杂连续纤维增强复合材料3D打印装置,包括3D打印机框架及其移动轴上安装的双喷头打印模块;所述的双喷头打印模块包括喷头支撑板20,喷头支撑板20上安装有2个打印头、1个剪切机构以及喷头导向机构;As shown in Figure 1, a dual-nozzle hybrid continuous fiber reinforced composite material 3D printing device includes a 3D printer frame and a dual-nozzle printing module installed on a moving shaft; the dual-nozzle printing module includes a
3D打印机框架包括X、Y、Z三轴运动机构,Y轴运动机构上安装有打印平台38,X、Y、Z三轴运动机构安装在外部支撑框架26,外部支撑框架26顶部安装有2个收卷轮27。The frame of the 3D printer includes an X, Y, and Z three-axis motion mechanism. A
如图1、图2、图3所示,所述的打印头包括打印头电机2,打印头电机2安装在电机座1上,电机座1和零件安装板3固定在一起,电机座1侧壁上设有侧耳101,打印头电机2输出轴上连接有主动轮4,主动轮4和从动轮5啮合,从动轮5安装在零件安装板3上,从动轮5上的从动轮轴51一端和对挤轮6接触,对挤轮6安装在外壳盖12的轮轴上,且位于从动轮轴51的水平偏心处;当打印头电机2转动时,带动主动轮4旋转,再带动从动轮5旋转,从而带动从动轮轴51旋转,由于从动轮轴51与对挤轮6接触,因此从动轮轴51和对挤轮6会形成对挤运动;纤维丝束11从对挤轮6和从动轮轴51之间穿过,再依次穿过喉管7、加热块8和喷嘴9,加热块8上设有树脂进料管10,纤维丝束11在加热块8内和树脂发生浸渍。As shown in Figure 1, Figure 2, Figure 3, the print head includes a
如图4所示,所述的加热块8设有2个加热孔83、1个树脂进料孔82、1个连续纤维进料孔81,加热孔83用于安装加热棒。As shown in FIG. 4 , the
如图5所示,所述的剪切机构包括剪刀,剪刀由2根连杆17和2个细长剪切刀片18铰接成一个平面四连杆机构;两细长剪切刀片18通过其中部的螺纹孔安装在剪切支座19的刀片安装轴191上,形成一把剪刀似的X型机构,刀片安装轴191位于两打印头的喷嘴9中心线上;细长剪切刀片18的剪切端用于剪断纤维丝束11,细长剪切刀片18的另一端分别与两连杆17铰接,两连杆17的另一端铰接在剪切滑块16的连杆安装轴161上,剪切滑块16安装在剪切螺杆14和剪切导向杆15上,剪切螺杆14和剪切导向杆15均安装在剪切支座19上,剪切螺杆14端头与剪切电机13的输出轴连接,剪切电机13安装在剪切支座19上;当剪切电机13旋转时,剪切螺杆14旋转带动剪切滑块16做直线移动,从而带动平面四连杆剪刀机构实现开闭动作,完成纤维丝束11的切断。As shown in FIG. 5 , the shearing mechanism includes scissors, and the scissors are hinged by two connecting
参照图5、图8,所述的细长剪切刀片18的厚度为1mm,当2个细长剪切刀片18闭合后,细长剪切刀片18的剪切端刚好能到达喷嘴9处,实现纤维丝束11的切断;当剪切滑块16在剪切螺杆14上左右滑动时,细长剪切刀片18的剪切端会绕刀片安装轴191旋转,从而能实现一个剪切机构对两个打印头中的两根纤维丝束11的剪切。5, 8, the thickness of the
如图6~8所示,所述的喷头导向机构包括安装在喷头支撑板20竖直中心线处的两个同步轮22,两个同步轮22之间通过同步带23连接;上方的同步轮22安装在同步轮驱动电机21的输出轴上,同步轮驱动电机21安装在喷头支撑板20上,下方的同步轮22安装在喷头支撑板20上连接的带轮支撑轴201上;As shown in Figures 6-8, the nozzle guide mechanism includes two synchronizing
同步轮22两侧等距安装有导向杆支撑座24,每个导向杆支撑座24上安装有2根导向杆25;在同步轮22两侧的导向杆25上安装打印头,两个打印头通过侧耳101固定在同步带23的两侧上;当同步轮驱动电机21旋转时,带动同步轮22旋转,从而带动固定在同步带23上的打印头做上下直线运动,由于两个打印头分别安装在同步轮22两侧,所有当一个打印头向上移动时,另一个打印头会向下移动相同距离。Both sides of the
如图6~8所示,所述的剪切机构安装在打印头的下方,且剪切机构在打印零件表面上方1mm处,不会对打印零件表面造成干涉;当第一个喷嘴9完成一层打印后,第一个喷嘴9在同步带23的带动下向上移动2mm,剪切滑块16在剪切螺杆14的驱动下移动,剪刀闭合完成剪切动作,之后剪刀打开,同步带23带动第一个喷嘴9继续上移,则第二个喷嘴9下移,当第二个喷嘴9到达打印模块底部时停止,然后打印模块上移一层,第二个喷嘴9开始进行下一层打印。As shown in Figures 6-8, the shearing mechanism is installed below the print head, and the shearing mechanism is 1 mm above the surface of the printed part, and will not interfere with the surface of the printed part; when the first nozzle 9 completes a After layer printing, the first nozzle 9 moves up by 2mm driven by the
如图9所示,所述的3D打印机框架包括X、Y、Z三轴运动机构,Y轴运动机构包括Y轴滑块,Y轴滑块安装在Y轴螺杆37上,Y轴螺杆37端头和Y轴驱动电机36输出轴连接,Y轴螺杆37、Y轴驱动电机36固定在Y轴框架上;Y轴框架上连接有Z轴运动机构,Z轴运动机构包括外部支撑框架26,外部支撑框架26底部两侧连接在Y轴框架上,外部支撑框架26的竖直段安装有Z轴螺杆29和Z轴导向杆30,Z轴螺杆29和Z轴导向杆30上安装有Z轴滑块31,Z轴螺杆29和Z轴驱动电机28输出轴连接,Z轴驱动电机28安装在外部支撑框架26顶部水平段;两个Z轴滑块31之间连接有X轴运动机构,X轴运动机构包括X轴导向杆33、X轴螺杆32,X轴导向杆33、X轴螺杆32连接在两个Z轴滑块31之间,X轴导向杆33、X轴螺杆32上安装有X轴滑块34,X轴螺杆32端头和X轴驱动电机35输出轴连接,X轴驱动电机35固定在一个Z轴滑块31的外侧;As shown in Figure 9, the 3D printer frame includes X, Y, Z three-axis motion mechanisms, the Y-axis motion mechanism includes a Y-axis slider, the Y-axis slider is installed on the Y-
Y轴滑块上安装有打印平台38,通过对Y轴驱动电机36的控制,打印平台38进行Y向移动;X轴滑块34上安装双喷头打印模块,通过对X轴驱动电机35和Z轴驱动电机28的控制,双喷头打印模块进行X和Z轴的移动;A
所述的外部支撑框架26顶部水平段安装有2个收卷轮27,用于收卷纤维丝束11。Two winding
基于一种双喷头混杂连续纤维增强复合材料3D打印装置的打印方法,包括以下步骤:A printing method based on a dual-nozzle hybrid continuous fiber reinforced composite material 3D printing device, comprising the following steps:
1)如图1所示,两个打印头中的纤维丝束11分别为碳纤维和玻璃纤维,所用树脂均为热塑性树脂PLA丝材;开始打印时,双喷头打印模块上打印碳纤维复合材料的第一个喷嘴9在同步轮22驱动下向下移动到打印模块底部,则打印玻璃纤维的第二个喷嘴9向上移动,此时剪切机构的剪刀处于打开状态,然后双喷头打印模块进行X向和Z向移动,打印平台38进行Y向移动;1) As shown in Figure 1, the fiber tows 11 in the two print heads are carbon fiber and glass fiber, respectively, and the resins used are thermoplastic resin PLA filaments; when printing starts, the second print of the carbon fiber composite material is printed on the dual-jet printing module. One nozzle 9 moves down to the bottom of the printing module driven by the synchronizing
2)当第一个喷嘴9到达打印平面时,打印头电机2开始驱动,开始打印模型第一层;当第一层打印完后,第一个喷嘴9在同步带23的带动下向上移动2mm,剪切滑块16移动,使剪刀闭合剪断碳纤维丝,之后剪切滑块16再移动,使剪刀打开;2) When the first nozzle 9 reaches the printing plane, the
3)同步带23带动第一个喷嘴9继续上移,则第二个喷嘴9到达打印模块底部时停止;然后打印模块上移一层的距离,打印模块开始进行平面移动,第二个喷嘴9开始进行第二层玻璃纤维复合材料的打印,第二层打印完后,第二个喷嘴9在同步带23的带动下向上移动2mm,剪切滑块16移动,使剪刀闭合剪断第二个喷嘴9的玻璃纤维丝,之后剪切滑块16再移动,使剪刀打开;3) The
4)同步带23带动第二个喷嘴9继续上移,则第一个喷嘴9下移,当第一个喷嘴9到达打印模块底部时停止,然后打印模块上移一层的距离,打印模块开始进行平面移动,第一个喷嘴9开始进行第三层的打印,该层打印完后,第一个喷嘴9在同步带23的带动下向上移动2mm,剪切滑块16移动,使剪刀闭合剪断第一个喷嘴9中的碳纤维丝,之后剪切滑块16再反向移动,使剪刀打开;4) The
5)循环步骤1)~步骤4),直到完成整个构件的打印;构件为碳-玻璃纤维增强PLA层间混杂3D打印构件,具有碳纤维和玻璃纤维纤维的双重力学优势,适用于更多的应用场所。5) Repeat steps 1) to 4) until the printing of the entire component is completed; the component is a carbon-glass fiber reinforced PLA interlayer hybrid 3D printed component, which has the dual mechanical advantages of carbon fiber and glass fiber fiber and is suitable for more applications place.
以上描述是对本发明的解释,不是对发明的限定,本发明所限定的范围参见权利要求,在本发明的保护范围之内,可以作任何形式的修改。The above description is an explanation of the present invention, not a limitation of the present invention. For the limited scope of the present invention, refer to the claims, and any form of modification can be made within the protection scope of the present invention.
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