CN112009927A - Automatic tobacco bale loading vehicle system - Google Patents
Automatic tobacco bale loading vehicle system Download PDFInfo
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- CN112009927A CN112009927A CN202010771654.XA CN202010771654A CN112009927A CN 112009927 A CN112009927 A CN 112009927A CN 202010771654 A CN202010771654 A CN 202010771654A CN 112009927 A CN112009927 A CN 112009927A
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65G—TRANSPORT OR STORAGE DEVICES, e.g. CONVEYORS FOR LOADING OR TIPPING, SHOP CONVEYOR SYSTEMS OR PNEUMATIC TUBE CONVEYORS
- B65G1/00—Storing articles, individually or in orderly arrangement, in warehouses or magazines
- B65G1/02—Storage devices
- B65G1/04—Storage devices mechanical
- B65G1/0407—Storage devices mechanical using stacker cranes
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65G—TRANSPORT OR STORAGE DEVICES, e.g. CONVEYORS FOR LOADING OR TIPPING, SHOP CONVEYOR SYSTEMS OR PNEUMATIC TUBE CONVEYORS
- B65G1/00—Storing articles, individually or in orderly arrangement, in warehouses or magazines
- B65G1/02—Storage devices
- B65G1/04—Storage devices mechanical
- B65G1/137—Storage devices mechanical with arrangements or automatic control means for selecting which articles are to be removed
- B65G1/1373—Storage devices mechanical with arrangements or automatic control means for selecting which articles are to be removed for fulfilling orders in warehouses
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65G—TRANSPORT OR STORAGE DEVICES, e.g. CONVEYORS FOR LOADING OR TIPPING, SHOP CONVEYOR SYSTEMS OR PNEUMATIC TUBE CONVEYORS
- B65G35/00—Mechanical conveyors not otherwise provided for
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Abstract
Description
技术领域technical field
本发明涉及烟包物料技术领域,特别涉及一种烟包自动化装车系统。The invention relates to the technical field of cigarette pack materials, in particular to an automatic loading system for cigarette packs.
背景技术Background technique
目前,烟包在理货交接时,一般包括以下步骤:烟包从包装机到托盘,托盘到缓存区、缓存区到月台、月台到配送车。整个过程均需要经过漫长而复杂的理货交接程序,作业流程复杂,自动化信息化程度不高。并且,理货交接普遍采用人工作业,作业效率低、时间长、差错率高。例如:一个年分拣万大箱的烟草物流公司,这一流程起码需要人以上。人工成本非常高,作业效率也不理想。At present, cigarette packs generally include the following steps during the delivery of goods: from the packaging machine to the tray, from the tray to the buffer area, from the buffer area to the platform, and from the platform to the delivery vehicle. The whole process needs to go through a long and complex tally handover procedure, the operation process is complicated, and the degree of automation and informatization is not high. In addition, manual operation is generally used for tally handover, which has low operation efficiency, long time and high error rate. For example, for a tobacco logistics company that sorts 10,000 boxes a year, this process requires at least more than one person. The labor cost is very high, and the work efficiency is not ideal.
发明内容SUMMARY OF THE INVENTION
本发明所要解决的技术问题是提供一种烟包自动化装车系统,有效的克服了现有技术的缺陷。The technical problem to be solved by the present invention is to provide an automatic loading system for cigarette packs, which effectively overcomes the defects of the prior art.
本发明解决上述技术问题的技术方案如下:The technical scheme that the present invention solves the above-mentioned technical problems is as follows:
一种烟包自动化装车系统,包括打包机、物料输送线、货物抓取装置、货运箱和货物运送装置,上述打包机安装在货运月台上,上述物料输送线的进料端与上述打包机出料口连接,上述物料输送线附近设有放置有上述货运箱的存货点,上述货运月台上设有货物缓存区,上述货物抓取装置设置于上述物料输送线处,用于将上述物料输送线上的烟包抓取后装于上述存货点的货运箱中,上述货物运送装置用于将上述存货点处装满烟包的货运箱搬运至上述货物缓存区,以及用于将上述货物缓存区的货运箱搬运至上述货运月台边缘停放的车辆上。An automatic loading system for cigarette packs, comprising a baler, a material conveying line, a cargo grabbing device, a freight box and a cargo conveying device, wherein the baler is installed on a freight platform, and the feeding end of the material conveying line is connected to the baler. The above-mentioned material conveying line is provided with a storage point where the above-mentioned freight box is placed, the above-mentioned freight platform is provided with a goods buffer area, and the above-mentioned goods grasping device is arranged at the above-mentioned material conveying line. The cigarette packs on the material conveying line are grabbed and loaded into the freight box at the above-mentioned storage point, and the above-mentioned cargo transport device is used to transport the freight box filled with cigarette packs at the above-mentioned storage point to the above-mentioned cargo buffer area, and is used for the above-mentioned storage area. The cargo boxes from the cargo buffer are transported to the vehicles parked on the edge of the above-mentioned cargo platform.
本发明的有益效果是:该系统设计简单、合理,能够自动化运行对烟包进行搬运及装车操作,降低了人工成本,作业效率较高。The beneficial effects of the invention are as follows: the system is simple and reasonable in design, can carry out handling and loading operations of cigarette packs by automatic operation, reduces labor costs, and has high operation efficiency.
在上述技术方案的基础上,本发明还可以做如下改进。On the basis of the above technical solutions, the present invention can also be improved as follows.
进一步,上述货物抓取装置为三轴码垛机器人,该三轴码垛机器人架设于上述物料输送线和货物缓存区的上方。Further, the above-mentioned goods grabbing device is a three-axis palletizing robot, and the three-axis palletizing robot is erected above the above-mentioned material conveying line and the goods buffer area.
采用上述进一步方案的有益效果是能够快速的实现物料的抓取转运作业。The beneficial effect of adopting the above-mentioned further scheme is that the grasping and transferring operation of materials can be realized quickly.
进一步,上述货物运送装置为AGV小车,上述货运箱为长方体型箱体,其底部的四个拐角处设有支撑腿,四个支撑腿之间形成方便AGV小车进出的插货区域。Further, the above-mentioned cargo conveying device is an AGV trolley, and the above-mentioned cargo box is a cuboid-shaped box body, and four corners of the bottom are provided with support legs, and a cargo insertion area is formed between the four support legs to facilitate the entry and exit of the AGV trolley.
采用上述进一步方案的有益效果是能够实现快速、稳定、流畅的无人化作业。The beneficial effect of adopting the above-mentioned further scheme is that a fast, stable and smooth unmanned operation can be realized.
进一步,上述物料输送线为带式输送机或链板式输送机。Further, the above-mentioned material conveying line is a belt conveyor or a chain plate conveyor.
采用上述进一步方案的有益效果是物料运输稳定。The beneficial effect of adopting the above-mentioned further scheme is stable material transportation.
进一步,上述打包机、物料输送线、货物抓取装置、货运箱和货物运送装置相互一一对应的设有多组。Further, there are multiple groups of the above-mentioned balers, material conveying lines, cargo grabbing devices, freight boxes and cargo conveying devices in a one-to-one correspondence with each other.
采用上述进一步方案的有益效果是产生大幅度提升,效率较高。The beneficial effect of adopting the above-mentioned further scheme is that a substantial improvement is produced and the efficiency is higher.
进一步,还包括监控系统,上述监控系统包括计算机终端以及间隔均匀的布置于上述货运月台上的多组摄像机组,多组上述摄像机组分别通过视频采集器与上述计算机终端连接,多组上述摄像机组分别用于拍摄上述打包机、物料输送线、货物抓取装置、货运箱和货物运送装置各个位置的工作画面信息,并反馈至上述计算机终端。Further, it also includes a monitoring system, and the monitoring system includes a computer terminal and a plurality of groups of cameras arranged on the above-mentioned freight platform at regular intervals. The groups are respectively used to photograph the working picture information of each position of the above-mentioned baler, material conveying line, cargo grabbing device, freight box and cargo conveying device, and feed back to the above-mentioned computer terminal.
采用上述进一步方案的有益效果是能够实时监控系统的作业画面,适于无人化作业。The beneficial effect of adopting the above-mentioned further scheme is that the operation screen of the system can be monitored in real time, which is suitable for unmanned operation.
附图说明Description of drawings
图1为本发明的烟包自动化装车系统的结构示意图;Fig. 1 is the structural representation of the cigarette pack automatic loading system of the present invention;
图2为本发明的烟包自动化装车系统中三轴码垛机器人的结构示意图;2 is a schematic structural diagram of a three-axis palletizing robot in the cigarette pack automatic loading system of the present invention;
图3为本发明的烟包自动化装车系统中货运箱的结构示意图。FIG. 3 is a schematic structural diagram of a freight box in the cigarette pack automatic loading system of the present invention.
附图中,各标号所代表的部件列表如下:In the accompanying drawings, the list of components represented by each number is as follows:
1、打包机,2、物料输送线,3、货物抓取装置,4、货运箱,5、货物运送装置。1. Baler, 2. Material conveying line, 3. Cargo grabbing device, 4. Freight box, 5. Cargo conveying device.
具体实施方式Detailed ways
以下结合附图对本发明的原理和特征进行描述,所举实例只用于解释本发明,并非用于限定本发明的范围。The principles and features of the present invention will be described below with reference to the accompanying drawings. The examples are only used to explain the present invention, but not to limit the scope of the present invention.
实施例:如图1和2所示,本实施例的烟包自动化装车系统包括打包机1、物料输送线2、货物抓取装置3、货运箱4和货物运送装置5,上述打包机1安装在货运月台上,上述物料输送线2的进料端与上述打包机1出料口连接,上述物料输送线2附近设有放置有上述货运箱4的存货点,上述货运月台上设有货物缓存区,上述货物抓取装置3设置于上述物料输送线2处,用于将上述物料输送线2上的烟包抓取后装于上述存货点的货运箱4中,上述货物运送装置5用于将上述存货点处装满烟包的货运箱4搬运至上述货物缓存区,以及用于将上述货物缓存区的货运箱4搬运至上述货运月台边缘停放的车辆上。Embodiment: As shown in Figures 1 and 2, the automatic loading system for cigarette packs in this embodiment includes a
作业流程如下:The work flow is as follows:
1)烟包从打包机出来,进物料输送线2;1) The cigarette packs come out from the packing machine and enter the
2)货物抓取装置3抓取烟包,放置到货运箱4内;2) The
3)货物运送装置5自动行走到货运箱4处,并将货运箱4搬运至缓存区a;3) The
4)配送车辆b到达月台;4) Delivery vehicle b arrives at the platform;
5)货物运送装置5直接将缓存区a的装满烟包的货运箱4运输到配送车辆b上;5) The
6)货物运送装置5从配送车辆b上下来,开始其他货运箱4的运送;6) The
整个过程中几乎不需要人工参与搬运货物的作业,改善了以往作业需要大量人工投入的缺陷,提升了作业效率,降低了人工成本。In the whole process, there is almost no need to manually participate in the operation of handling goods, which improves the defect that the previous operation requires a large amount of labor input, improves the operation efficiency, and reduces labor costs.
需要说明的是:上述打包机1为现有烟包打包常用的设备,为现有技术,其具体结构在此不做赘述。It should be noted that: the above-mentioned
作为一种优选的实施方式,上述货物抓取装置3为三轴码垛机器人,该三轴码垛机器人架设于上述物料输送线2和货物缓存区的上方。As a preferred embodiment, the above-mentioned
该实施方式中,三轴码垛机器人能够快速、有效的降物料输送线2上的烟包抓取后放入货运箱4中,该三轴码垛机器人为现有技术,其能够自动化的进行烟包的抓取、搬运等工作,其具体结构可以参考市面上现有的三轴码垛机器人,在此不做赘述。In this embodiment, the three-axis palletizing robot can quickly and effectively drop the cigarette packets on the
上述三轴码垛机器人也可以采用其他更为智能化的机器人进行等同替换。The above three-axis palletizing robot can also be replaced by other more intelligent robots.
作为一种优选的实施方式,如图1、2、3所示,上述货物运送装置5为AGV小车,上述货运箱4为长方体型箱体,其底部的四个拐角处设有支撑腿,四个支撑腿之间形成方便AGV小车进出的插货区域。As a preferred embodiment, as shown in Figures 1, 2, and 3, the above-mentioned
该实施方式中,通过AGV小车与特制货运箱4的相互配合,能够快速、方便的进行智能化的箱体搬运操作,实现无人化作业,有效的降低了人工投入,提高了作业效率。In this embodiment, through the mutual cooperation between the AGV trolley and the special freight box 4, the intelligent box handling operation can be carried out quickly and conveniently, and unmanned operation can be realized, which effectively reduces the labor input and improves the operation efficiency.
上述AGV小车为市面上现有的产品,可以根据实际作业需求,选择适配型号的AGV小车及货运箱4即可,其具体结构在此不做赘述。The above-mentioned AGV trolley is an existing product on the market. According to the actual operation needs, it is enough to select the AGV trolley and the freight box 4 of the suitable model, and its specific structure will not be repeated here.
作为一种优选的实施方式,上述物料输送线2为带式输送机或链板式输送机。As a preferred embodiment, the above-mentioned
该实施方式中,无论是带式输送机或链板式输送机都具有比较稳定的物料输送功能,二者均为现有技术的产品,具体结构及运行过程在此不做赘述。In this embodiment, both the belt conveyor and the chain plate conveyor have a relatively stable material conveying function, both of which are products of the prior art, and the specific structure and operation process are not repeated here.
作为一种优选的实施方式,上述打包机1、物料输送线2、货物抓取装置3、货运箱4和货物运送装置5相互一一对应的设有多组。As a preferred embodiment, the above-mentioned
该实施方式中,通过多组设计,能够满足大产能的货运装配需求,从而大幅度的提升货运装运的效率。In this embodiment, through multiple sets of designs, it is possible to meet the freight assembly requirements of large capacity, thereby greatly improving the efficiency of freight shipment.
作为一种优选的实施方式,还包括监控系统,上述监控系统包括计算机终端以及间隔均匀的布置于上述货运月台上的多组摄像机组,多组上述摄像机组分别通过视频采集器与上述计算机终端连接,多组上述摄像机组分别用于拍摄上述打包机1、物料输送线2、货物抓取装置3、货运箱4和货物运送装置5各个位置的工作画面信息,并反馈至上述计算机终端。As a preferred embodiment, it also includes a monitoring system. The monitoring system includes a computer terminal and a plurality of camera groups arranged on the freight platform at regular intervals. The plurality of camera groups are connected to the computer terminal through a video collector respectively. Connected, multiple sets of the above-mentioned camera groups are respectively used to photograph the working picture information of each position of the above-mentioned
该实施方式中,该监控系统通过对整个系统的作业流程全程进行画面的捕捉拍摄,作业人员通过后台监控即可对作业过程了如指掌,并且能够及时发现故障并作出应急反应,非常适合无人化办公作业。In this embodiment, the monitoring system captures and shoots the entire operation process of the entire system. The operator can know the operation process well through background monitoring, and can detect faults and make emergency responses in time, which is very suitable for unmanned office. Operation.
需要特别说明的是:整个烟包自动化装车系统也适用于其他类型的货运转运作业,不局限于烟包的货运领域。It should be noted that the entire automatic loading system of cigarette packs is also applicable to other types of freight transfer operations, not limited to the field of freight transport of cigarette packs.
以上所述仅为本发明的较佳实施例,并不用以限制本发明,凡在本发明的精神和原则之内,所作的任何修改、等同替换、改进等,均应包含在本发明的保护范围之内。The above are only preferred embodiments of the present invention and are not intended to limit the present invention. Any modifications, equivalent replacements, improvements, etc. made within the spirit and principles of the present invention shall be included in the protection of the present invention. within the range.
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| CN113589685B (en) * | 2021-06-10 | 2024-04-09 | 常州工程职业技术学院 | Vehicle moving robot control system and method based on deep neural network |
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Application publication date: 20201201 |