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CN111999009A - Full-covering automatic detection system for refrigeration house refrigerant leakage - Google Patents

Full-covering automatic detection system for refrigeration house refrigerant leakage Download PDF

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CN111999009A
CN111999009A CN202010775849.1A CN202010775849A CN111999009A CN 111999009 A CN111999009 A CN 111999009A CN 202010775849 A CN202010775849 A CN 202010775849A CN 111999009 A CN111999009 A CN 111999009A
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pipeline
main air
air pipe
static pressure
pressure box
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李苏
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Jiangsu Elite Heating And Cooling Equipment Engineering Co ltd
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    • GPHYSICS
    • G01MEASURING; TESTING
    • G01MTESTING STATIC OR DYNAMIC BALANCE OF MACHINES OR STRUCTURES; TESTING OF STRUCTURES OR APPARATUS, NOT OTHERWISE PROVIDED FOR
    • G01M3/00Investigating fluid-tightness of structures
    • G01M3/02Investigating fluid-tightness of structures by using fluid or vacuum
    • G01M3/04Investigating fluid-tightness of structures by using fluid or vacuum by detecting the presence of fluid at the leakage point
    • G01M3/20Investigating fluid-tightness of structures by using fluid or vacuum by detecting the presence of fluid at the leakage point using special tracer materials, e.g. dye, fluorescent material, radioactive material
    • G01M3/22Investigating fluid-tightness of structures by using fluid or vacuum by detecting the presence of fluid at the leakage point using special tracer materials, e.g. dye, fluorescent material, radioactive material for pipes, cables or tubes; for pipe joints or seals; for valves; for welds; for containers, e.g. radiators
    • GPHYSICS
    • G05CONTROLLING; REGULATING
    • G05BCONTROL OR REGULATING SYSTEMS IN GENERAL; FUNCTIONAL ELEMENTS OF SUCH SYSTEMS; MONITORING OR TESTING ARRANGEMENTS FOR SUCH SYSTEMS OR ELEMENTS
    • G05B19/00Programme-control systems
    • G05B19/02Programme-control systems electric
    • G05B19/04Programme control other than numerical control, i.e. in sequence controllers or logic controllers
    • G05B19/05Programmable logic controllers, e.g. simulating logic interconnections of signals according to ladder diagrams or function charts
    • G05B19/058Safety, monitoring
    • GPHYSICS
    • G05CONTROLLING; REGULATING
    • G05BCONTROL OR REGULATING SYSTEMS IN GENERAL; FUNCTIONAL ELEMENTS OF SUCH SYSTEMS; MONITORING OR TESTING ARRANGEMENTS FOR SUCH SYSTEMS OR ELEMENTS
    • G05B2219/00Program-control systems
    • G05B2219/10Plc systems
    • G05B2219/16Plc to applications
    • G05B2219/163Domotique, domestic, home control, automation, smart, intelligent house

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  • General Physics & Mathematics (AREA)
  • Engineering & Computer Science (AREA)
  • Automation & Control Theory (AREA)
  • Examining Or Testing Airtightness (AREA)
  • Air Conditioning Control Device (AREA)

Abstract

本发明属于制冷剂泄漏检测技术领域,具体涉及一种冷库制冷剂泄漏全覆盖自动检测系统,包括PLC中央处理器、静压箱、库体主风管和管路主风管;库体主风管和管路主风管均与静压箱的进风口相连,库体主风管上设有通向各个库体内部的库体支风管,每个所述库体支风管上均安装有风阀,库体主风管在静压箱与库体支风管之间设有库体管路风机;管路主风管紧贴系统管道铺设,并在管路主风管的管道焊接点处设有洞口,管路主风管在静压箱和管路主风管的洞口之间设有主风管风机;所述静压箱的出风口设有卤素检漏仪,所述风阀、库体管路风机、主风管风机和卤素检漏仪均与PLC中央处理器控制连接。本系统对制冷剂是否发生泄漏进行实时自动检测,提高了检测效率。

Figure 202010775849

The invention belongs to the technical field of refrigerant leakage detection, and in particular relates to a full-coverage automatic detection system for refrigerant leakage in a cold storage, comprising a PLC central processing unit, a static pressure box, a main air duct of a storage body and a main air duct of a pipeline; Both the pipe and the main air pipe of the pipeline are connected with the air inlet of the static pressure box. The main air pipe of the storage body is provided with branch air pipes of the storage body leading to the interior of each storage body, and each of the branch air pipes of the storage body is installed on the There is an air valve, and the main air duct of the silo is provided with a silo pipeline fan between the static pressure box and the branch duct of the silo; There is an opening at the point, and the main air duct of the pipeline is provided with a main air duct fan between the static pressure box and the opening of the main air duct of the pipeline; the air outlet of the static pressure box is provided with a halogen leak detector, and the air Valves, storehouse pipeline fans, main air duct fans and halogen leak detectors are all controlled and connected with the PLC central processing unit. The system automatically detects whether the refrigerant leaks in real time, which improves the detection efficiency.

Figure 202010775849

Description

一种冷库制冷剂泄漏全覆盖自动检测系统A full-coverage automatic detection system for refrigerant leakage in cold storage

技术领域technical field

本发明属于制冷剂泄漏检测技术领域,具体涉及一种冷库制冷剂泄漏全覆盖自动检测系统。The invention belongs to the technical field of refrigerant leakage detection, and in particular relates to a full-coverage automatic detection system for refrigerant leakage in a cold storage.

背景技术Background technique

目前冷库制冷系统中,因库体较多,管路较长,且尤其是管路安装完毕后又进行了保温,泄漏点很难检测发现,大型冷库制冷剂冲注量往往较多,基本以吨为单位,尤其是环保制冷剂,价格较贵,泄漏后不仅影响库内制冷,同时对环境也造成一定的破坏及对经济造成很大的损失。冲注量大的系统泄漏后如不及时发现漏点是很难从制冷效果及压力上发现的,等从制冷效果或压力发现时为时已晚,制冷剂此时已经泄漏大部分了。如果每天用测漏仪挨个库体巡查,仅仅是每个库内的工作量就很大,保温过的管路更是无从检查,因此目前冷库系统制冷剂泄漏全覆盖自动检测是一大空白。At present, in the refrigeration system of cold storage, due to the large number of storage bodies and the long pipelines, especially after the pipelines are installed, they are insulated, so it is difficult to detect the leakage point. The unit of ton, especially environmentally friendly refrigerants, is relatively expensive. After leakage, it will not only affect the refrigeration in the warehouse, but also cause certain damage to the environment and cause great losses to the economy. After a system with a large amount of injection leaks, it is difficult to find the leakage point from the refrigeration effect and pressure if the leak point is not found in time. It is too late to find out from the refrigeration effect or pressure, and most of the refrigerant has leaked at this time. If the leak detector is used to inspect the warehouses one by one every day, the workload in each warehouse is very large, and it is impossible to check the pipelines that have been insulated. Therefore, the current automatic detection of full coverage of refrigerant leakage in the cold storage system is a big gap.

发明内容SUMMARY OF THE INVENTION

为了克服上述现有技术的不足之处,本发明提供一种冷库制冷剂泄漏全覆盖自动检测系统,对制冷剂是否发生泄漏进行实时自动检测,提高了检测效率。In order to overcome the above-mentioned shortcomings of the prior art, the present invention provides a full-coverage automatic detection system for refrigerant leakage in a cold storage, which automatically detects whether the refrigerant leaks in real time, thereby improving the detection efficiency.

本发明是通过如下技术方案实现的:一种冷库制冷剂泄漏全覆盖自动检测系统,包括PLC中央处理器、静压箱、库体主风管和管路主风管;库体主风管和管路主风管均与静压箱的进风口相连,库体主风管上设有通向各个库体内部的库体支风管,每个所述库体支风管上均安装有风阀,库体主风管在静压箱与库体支风管之间设有库体管路风机;管路主风管紧贴系统管道铺设,并在管路主风管的管道焊接点处设有洞口,管路主风管在静压箱和管路主风管的洞口之间设有主风管风机;所述静压箱的出风口设有卤素检漏仪,所述风阀、库体管路风机、主风管风机和卤素检漏仪均与PLC中央处理器控制连接,PLC中央处理器还与显示器信号连接。The invention is realized through the following technical solutions: a full coverage automatic detection system for refrigerant leakage in a cold storage, comprising a PLC central processing unit, a static pressure box, a main air duct of a warehouse body and a main air duct of a pipeline; The main air pipes of the pipeline are connected with the air inlet of the static pressure box, and the main air pipes of the storage body are provided with branch air pipes of the storage body leading to the interior of each storage body. Valve, the main air duct of the silo body is provided with a silo body pipeline fan between the static pressure box and the branch air duct of the silo body; There is a hole, and the main air pipe of the pipeline is provided with a main air duct fan between the static pressure box and the hole of the main air pipe of the pipeline; the air outlet of the static pressure box is provided with a halogen leak detector, the air valve, The pipeline fan of the warehouse body, the main air duct fan and the halogen leak detector are all connected to the PLC central processing unit for control, and the PLC central processing unit is also connected to the display signal.

优选地,所述管路主风管在远离所述静压箱的一端设有防水弯。Preferably, the main air pipe of the pipeline is provided with a waterproof bend at one end away from the static pressure box.

优选地,所述述风阀、库体管路风机、主风管风机、卤素检漏仪和显示器通过电线及通讯线与PLC中央处理器连接。Preferably, the air valve, the storage pipeline fan, the main air duct fan, the halogen leak detector and the display are connected to the PLC central processing unit through electric wires and communication lines.

本发明的有益效果是:本申请的冷库制冷剂泄漏全覆盖自动检测系统可广泛应用于各种冷库中,填补了冷库尤其是大型冷库制冷剂泄漏自动化监测的空白,本申请投资改造成本较低,自动化程度高,监测准确,节省了大量人力物力,预防冷库尤其是大型冷库制冷剂大量泄漏却无法及时发现这一情况的发生,填补了冷库制冷剂泄漏全覆盖自动检测的空白,避免因制冷剂泄漏对环境造成的破坏及制冷泄漏产生的巨大损失。The beneficial effects of the invention are as follows: the full-coverage automatic detection system for refrigerant leakage in the cold storage of the present application can be widely used in various cold storages, filling the blank of the automatic monitoring of the refrigerant leakage of the cold storage, especially the large-scale cold storage, and the investment and transformation cost of the present application is low. , high degree of automation, accurate monitoring, saving a lot of manpower and material resources, preventing the occurrence of a large amount of refrigerant leakage in cold storage, especially large-scale cold storage, but not being able to detect this situation in time, filling the gap of automatic detection of full coverage of refrigerant leakage in cold storage, avoiding refrigeration due to refrigeration. The damage to the environment caused by the leakage of the agent and the huge loss caused by the leakage of refrigeration.

附图说明Description of drawings

图1为本发明的结构示意图;Fig. 1 is the structural representation of the present invention;

图中,1、PLC中央处理器,2、卤素检漏仪,3、静压箱,4、库体管路风机,5、通信信号,6、风阀,7、库体支风管,8、库体主风管,9、防水弯,10、管路主风管,11、显示器,12、主风管风机。In the figure, 1. PLC central processing unit, 2. Halogen leak detector, 3. Static pressure box, 4. Storage pipeline fan, 5. Communication signal, 6. Air valve, 7. Storage branch air duct, 8 , The main air duct of the library body, 9, the waterproof bend, 10, the main air duct of the pipeline, 11, the display, 12, the main air duct fan.

具体实施方式Detailed ways

下面根据附图和实施例对本发明进一步说明。The present invention will be further described below according to the accompanying drawings and embodiments.

如图1所示,一种冷库制冷剂泄漏全覆盖自动检测系统,包括PLC中央处理器1、卤素检漏仪2、静压箱3、库体管路风机4、风阀6、库体支风管7、库体主风管8、管路主风管10、显示器11和主风管风机12;库体主风管8和管路主风管10均与静压箱3的进风口相连,库体主风管8与分支到各个冷库内的空气取样的库体支风管7相连,每个所述库体支风管7上均安装有可以独立控制的风阀6,库体主风管8在静压箱3与库体支风管7之间设有库体管路风机4;管路主风管10紧贴系统管道铺设,并在管路主风管10的管道焊接点处设有洞口,洞口以便吸入焊点处气体,管路主风管10在静压箱3和管路主风管10的洞口之间设有主风管风机12;所述静压箱3的出风口设有卤素检漏仪2,所述PLC中央处理器1与卤素检漏仪2、风阀6、库体管路风机4、管路主风管10、显示器11通过通信信号5控制连接,通信信号5具体是由电线及通讯线实现信号传递的。As shown in Figure 1, a full-coverage automatic detection system for refrigerant leakage in a cold storage includes a PLC central processing unit 1, a halogen leak detector 2, a static pressure box 3, a storage pipeline fan 4, an air valve 6, and a storage branch The air duct 7, the main air duct 8 of the storage body, the main air duct 10 of the pipeline, the display 11 and the main air duct fan 12; , the main air duct 8 of the warehouse body is connected with the branch air ducts 7 of the warehouse body that branch to the air sampling in each cold room, and each of the branch air ducts of the warehouse body 7 is equipped with an independently controllable air valve 6. The air duct 8 is provided with a storage body pipeline fan 4 between the static pressure box 3 and the storage body branch air duct 7; There is a hole at the place, so that the gas at the welding point can be sucked in, and the main air duct 10 of the pipeline is provided with a main air duct fan 12 between the static pressure box 3 and the hole of the pipeline main air duct 10; The air outlet is provided with a halogen leak detector 2, and the PLC central processing unit 1 is connected with the halogen leak detector 2, the air valve 6, the storage body pipeline fan 4, the pipeline main air duct 10, and the display 11 through the communication signal 5. , the communication signal 5 is specifically realized by the electric wire and the communication wire.

作为本实施例的改进,所述管路主风管10在远离所述静压箱3的一端设有防水弯9,如图1所示,即在管路主风管10上设有一段U型的折弯,U型折弯的开口朝下,防水弯9用于防止进雨水或杂物进入管路主风管10。As an improvement of this embodiment, the main air duct 10 of the pipeline is provided with a waterproof bend 9 at one end away from the static pressure box 3, as shown in FIG. 1, that is, a section of U is provided on the main air duct 10 of the pipeline U-shaped bending, the opening of the U-shaped bending is downward, and the waterproof bend 9 is used to prevent rainwater or sundries from entering the main air pipe 10 of the pipeline.

本系统的工作原理如下:The working principle of this system is as follows:

通过自动采集被测点的气体进行制冷剂泄漏的判断,气体采集通过分布于各采集点的管道进行抽取。比如对于库体内制冷剂泄漏进行检测时,首先启动库体管路风机4,然后同时打开被测库体的库体支风管7上的风阀6,库内的风通过库体支风管7送入静压箱3,此时位于静压箱3出风口的卤素检漏仪2对被测库内的出风进行制冷剂泄漏检测,如测到有制冷剂含量时,将报警信号传送至显示器11终端;The refrigerant leakage is judged by automatically collecting the gas at the measured point, and the gas is collected through the pipes distributed at each collection point. For example, when detecting the refrigerant leakage in the warehouse, first start the pipeline fan 4 of the warehouse, and then open the air valve 6 on the branch air duct 7 of the measured warehouse at the same time, and the air in the warehouse passes through the branch air duct of the warehouse body. 7. Send it into the static pressure box 3. At this time, the halogen leak detector 2 located at the air outlet of the static pressure box 3 performs refrigerant leakage detection on the outlet air of the tested warehouse. If the refrigerant content is detected, an alarm signal will be sent. to the display 11 terminal;

同理,如果想检测系统管道有无制冷剂泄漏时,可以通过PLC中央处理器1开启管道主风管10上的主风管风机12,风从管道主风管10的防水弯9处吸入空气,如管道焊点处有制冷剂泄漏,则会与吸入的空气一起送入静压箱3,此时位于静压箱3出风口的卤素检漏仪2对出风进行制冷剂泄漏检测,如测到有制冷剂含量时,将报警信号传送至显示器11终端;Similarly, if you want to detect whether there is refrigerant leakage in the system pipeline, you can turn on the main air duct fan 12 on the main air duct 10 of the pipeline through the PLC central processing unit 1, and the wind will suck air from the waterproof bend 9 of the main air duct 10 of the pipeline. , If there is refrigerant leakage at the welding point of the pipeline, it will be sent to the static pressure box 3 together with the inhaled air. At this time, the halogen leak detector 2 located at the air outlet of the static pressure box 3 will detect the refrigerant leakage in the outlet air, such as When the refrigerant content is detected, the alarm signal is sent to the terminal of the display 11;

本申请也可在显示器11上接入声光报警器,也可在PLC中央处理器1上接入远程控制模块,直接在管理人员手机上显示报警信息,以便更好的提醒管理人员及时发现;PLC中央处理器1为可编程控制器,可以设置库体管路风机4、管路主风管10和每个风阀6的开启时间、开启周期、开启次序,以便达到及时检测每个冷库内及管道制冷剂泄漏状况。In this application, an acousto-optic alarm can also be connected to the display 11, and a remote control module can also be connected to the PLC central processing unit 1, and the alarm information can be directly displayed on the manager's mobile phone, so as to better remind the manager to find out in time; The PLC central processing unit 1 is a programmable controller, which can set the opening time, opening cycle and opening sequence of the storage pipeline fan 4, the pipeline main air duct 10 and each air valve 6, so as to detect the inside of each cold storage in time. and pipeline refrigerant leakage.

综上所述,本冷库制冷剂泄漏全覆盖自动检测系统可广泛应用于各种冷库制中,填补了冷库尤其是大型冷库的制冷剂泄漏全覆盖自动检测技术的空白,解决了冷库制冷剂泄漏检测难度大、检测量大、检测不全面的问题,预防了冷库制冷剂泄漏后不能及时发现从而造成的巨大损失及对环境造成的破坏这一情况的发生,对节能环保和经济价值方面具有重大意义。To sum up, the automatic detection system for full coverage of refrigerant leakage in cold storage can be widely used in various cold storage systems, filling the gap of full coverage automatic detection technology for refrigerant leakage in cold storage, especially large-scale cold storage, and solves the problem of refrigerant leakage in cold storage. The problems of difficult detection, large amount of detection, and incomplete detection prevent the occurrence of huge losses and damage to the environment caused by failure to detect refrigerant leakage in the cold storage in time, which is of great importance in terms of energy conservation, environmental protection and economic value. significance.

Claims (3)

1. The utility model provides a freezer refrigerant leaks full coverage automatic check out system which characterized in that: the device comprises a PLC central processing unit (1), a static pressure box (3), a main warehouse body air pipe (8) and a main pipeline air pipe (10); the storehouse body main air pipe (8) and the pipeline main air pipe (10) are both connected with an air inlet of the static pressure box (3), a storehouse body branch air pipe (7) leading to the interior of each storehouse body is arranged on the storehouse body main air pipe (8), an air valve (6) is mounted on each storehouse body branch air pipe (7), and a storehouse body pipeline fan (4) is arranged between the static pressure box (3) and the storehouse body branch air pipes (7) of the storehouse body main air pipe (8); the pipeline main air pipe (10) is laid close to a system pipeline, a hole is formed in the pipeline welding point of the pipeline main air pipe (10), and a main air pipe fan (12) is arranged between the static pressure box (3) and the hole of the pipeline main air pipe (10); the air outlet of static pressure case (3) is equipped with halogen leak detector (2), blast gate (6), storehouse body pipeline fan (4), main tuber pipe fan (12) and halogen leak detector (2) all with PLC central processing unit (1) control connection, PLC central processing unit (1) still with display (11) signal connection.
2. The refrigeration house refrigerant leakage full-coverage automatic detection system according to claim 1, characterized in that: and a waterproof bend (9) is arranged at one end of the pipeline main air pipe (10) far away from the static pressure box (3).
3. The refrigeration house refrigerant leakage full-coverage automatic detection system according to claim 1, characterized in that: the air valve (6), the reservoir body pipeline fan (4), the main air pipe fan (12), the halogen leak detector (2) and the display (11) are connected with the PLC central processing unit (1) through electric wires and communication wires.
CN202010775849.1A 2020-08-05 2020-08-05 Full-covering automatic detection system for refrigeration house refrigerant leakage Withdrawn CN111999009A (en)

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Application publication date: 20201127