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CN111995936A - Vinyl ester resin coating, super-hydrophobic coating, and preparation method and application thereof - Google Patents

Vinyl ester resin coating, super-hydrophobic coating, and preparation method and application thereof Download PDF

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CN111995936A
CN111995936A CN201910593604.4A CN201910593604A CN111995936A CN 111995936 A CN111995936 A CN 111995936A CN 201910593604 A CN201910593604 A CN 201910593604A CN 111995936 A CN111995936 A CN 111995936A
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vinyl ester
ester resin
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CN111995936B (en
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刘华
段沙沙
吕学超
吕丽娜
陈军营
刘坐镇
吕晓平
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East China University of Science and Technology
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Abstract

本发明涉及纳米涂料技术领域,具体涉及一种乙烯基酯树脂涂料、超疏水性涂层及其制备方法和应用。本发明提供的乙烯基酯树脂涂料中,改性乙烯基酯树脂作为基体树脂,具有较好的疏水性;微米级二氧化硅能够在涂层表面形成粗糙结构,使所得涂层具有较好的疏水性;活性稀释剂既能使微米级二氧化硅更好地分散在基体树脂中,又有利于涂层的交联固化,无需使用可挥发性溶剂如丙酮、乙酸乙酯等,绿色环保;同时配以氧阻聚剂和光引发剂,能够在紫外线照射条件下固化形成超疏水性涂层,所述超疏水性涂层具有较好的附着力、耐磨性和持久的超疏水性,且具有很好的自清洁能力,水滴能自动滚落下来,带走附着在涂层表面的灰尘和污染物。

Figure 201910593604

The invention relates to the technical field of nano-coatings, in particular to a vinyl ester resin coating, a super-hydrophobic coating and a preparation method and application thereof. In the vinyl ester resin coating provided by the present invention, the modified vinyl ester resin is used as the matrix resin, which has good hydrophobicity; the micron-scale silica can form a rough structure on the surface of the coating, so that the obtained coating has good hydrophobicity. Hydrophobicity; active diluent can not only better disperse micron-sized silica in the matrix resin, but also facilitate the cross-linking and curing of the coating, without the use of volatile solvents such as acetone, ethyl acetate, etc., green and environmental protection; At the same time, it is equipped with an oxygen polymerization inhibitor and a photoinitiator, which can be cured under ultraviolet irradiation to form a superhydrophobic coating. The superhydrophobic coating has good adhesion, wear resistance and durable superhydrophobicity, and With good self-cleaning ability, water droplets can automatically roll down and take away dust and pollutants attached to the coating surface.

Figure 201910593604

Description

一种乙烯基酯树脂涂料、超疏水性涂层及其制备方法和应用A kind of vinyl ester resin coating, superhydrophobic coating and preparation method and application thereof

技术领域technical field

本发明涉及纳米涂料技术领域,具体涉及一种乙烯基酯树脂涂料、超疏水性涂层及其制备方法和应用。The invention relates to the technical field of nano-coatings, in particular to a vinyl ester resin coating, a super-hydrophobic coating and a preparation method and application thereof.

背景技术Background technique

超疏水现象指物体表面与水的接触角大于150°而滚动角小于5°时的现象。因为超疏水现象对材料的防水、防冰和自清洁等性能具有很重要的意义,因而引起了研究者们极大的兴趣。The superhydrophobic phenomenon refers to the phenomenon when the contact angle between the surface of an object and water is greater than 150° and the rolling angle is less than 5°. Because superhydrophobicity is of great significance to the properties of materials such as water resistance, anti-icing, and self-cleaning, it has aroused great interest among researchers.

近年来,国内外超疏水性涂料的研究得到了飞速的发展,市场上已经出现了一些超疏水性涂料产品。但是采用已有超疏水性涂料得到的超疏水涂层存在附着力和耐磨性差等问题,且疏水效果耐久性差,导致其很难在实际生产中广泛使用。In recent years, the research on superhydrophobic coatings at home and abroad has developed rapidly, and some superhydrophobic coating products have appeared on the market. However, the superhydrophobic coating obtained by using the existing superhydrophobic coating has problems such as poor adhesion and wear resistance, and the durability of the hydrophobic effect is poor, which makes it difficult to be widely used in practical production.

发明内容SUMMARY OF THE INVENTION

本发明的目的在于提供一种乙烯基酯树脂涂料、超疏水性涂层及其制备方法和应用,所述乙烯基酯树脂涂料形成的超疏水性涂层具有较好的附着力、耐磨性和持久的超疏水性。The object of the present invention is to provide a vinyl ester resin coating, a superhydrophobic coating, a preparation method and application thereof, and the superhydrophobic coating formed by the vinyl ester resin coating has good adhesion and wear resistance. and durable superhydrophobicity.

为了实现上述发明目的,本发明提供以下技术方案:In order to achieve the above-mentioned purpose of the invention, the present invention provides the following technical solutions:

本发明提供了一种乙烯基酯树脂涂料,按质量份数计,包括以下制备原料:The invention provides a vinyl ester resin coating, which, in parts by mass, comprises the following preparation raw materials:

改性乙烯基酯树脂30~55份,所述改性乙烯基酯树脂由乙烯基酯树脂经硅烷偶联剂改性得到;30-55 parts of modified vinyl ester resin, the modified vinyl ester resin is obtained by modifying vinyl ester resin with silane coupling agent;

微米级二氧化硅5~20份;5-20 parts of micron silica;

活性稀释剂35~65份;35-65 copies of active diluent;

氧阻聚剂0.05~2份;Oxygen polymerization inhibitor 0.05 to 2 parts;

光引发剂0.5~2份。0.5-2 parts of photoinitiator.

优选地,所述硅烷偶联剂包括异氰酸丙基三乙氧基硅烷、γ-甲基丙烯酰氧基丙基三甲氧基硅烷、γ-(2,3-环氧丙氧)丙基三甲氧基硅烷或γ-氨丙基三乙氧基硅烷。Preferably, the silane coupling agent includes isocyanatopropyltriethoxysilane, γ-methacryloyloxypropyltrimethoxysilane, γ-(2,3-glycidoxy)propyl Trimethoxysilane or γ-aminopropyltriethoxysilane.

优选地,所述乙烯基酯树脂和硅烷偶联剂的质量比为100:(5~30)。Preferably, the mass ratio of the vinyl ester resin and the silane coupling agent is 100:(5-30).

优选地,所述微米级二氧化硅的粒度为5~10μm。Preferably, the particle size of the micron-sized silica is 5-10 μm.

优选地,所述活性稀释剂包括苯乙烯、甲基丙烯酸羟乙酯、甲基丙烯酸缩水甘油酯、甲基丙烯酸四氢呋喃酯、丙烯酸苯氧基乙酯和三丙二醇二丙烯酸酯中的一种或几种。Preferably, the reactive diluent comprises one or more of styrene, hydroxyethyl methacrylate, glycidyl methacrylate, tetrahydrofuran methacrylate, phenoxyethyl acrylate and tripropylene glycol diacrylate kind.

优选地,所述氧阻聚剂包括石蜡或硫代二丙酸酯。Preferably, the oxygen inhibitor includes paraffin or thiodipropionate.

优选地,所述光引发剂包括2,4,6-三甲基苯甲酰基-二苯基氧化膦、2,4,6-三甲基苯甲酰基苯基膦酸乙酯、2-羟基-2-甲基-1-苯基丙酮和1-羟基环己基苯基甲酮中的一种或几种。Preferably, the photoinitiator includes 2,4,6-trimethylbenzoyl-diphenylphosphine oxide, 2,4,6-trimethylbenzoylphenylphosphonate ethyl ester, 2-hydroxyl - One or more of 2-methyl-1-phenylacetone and 1-hydroxycyclohexyl phenyl ketone.

本发明提供了上述技术方案所述乙烯基酯树脂涂料形成的超疏水性涂层。The present invention provides a super-hydrophobic coating formed by the vinyl ester resin coating described in the above technical solution.

本发明提供了上述技术方案所述超疏水性涂层的制备方法,包括以下步骤:The present invention provides the preparation method of the superhydrophobic coating described in the above technical solution, comprising the following steps:

将乙烯基酯树脂涂料涂覆到基底的表面形成湿膜,之后在紫外线照射条件下进行固化,在所述基底的表面形成超疏水性涂层。The vinyl ester resin coating is applied to the surface of the substrate to form a wet film, and then cured under ultraviolet irradiation conditions to form a superhydrophobic coating on the surface of the substrate.

本发明提供了上述技术方案所述超疏水性涂层或上述技术方案所述制备方法制备得到的超疏水性涂层作为雷达罩外层材料、建筑外墙涂层、玻璃钢罐涂层、排污管道涂层或船体减阻材料的应用。The present invention provides the super-hydrophobic coating described in the above technical solution or the super-hydrophobic coating prepared by the preparation method described in the above technical solution as a radome outer layer material, a building exterior wall coating, a glass fiber reinforced plastic tank coating, and a sewage pipeline. Application of coatings or hull drag reducing materials.

本发明提供了一种乙烯基酯树脂涂料,按质量份数计,包括以下制备原料:改性乙烯基酯树脂30~55份,所述改性乙烯基酯树脂由乙烯基酯树脂经硅烷偶联剂改性得到;微米级二氧化硅5~20份;活性稀释剂35~65份;氧阻聚剂0.05~2份;光引发剂0.5~2份。本发明提供的乙烯基酯树脂涂料中,改性乙烯基酯树脂作为基体树脂,具有较好的疏水性;微米级二氧化硅能够在涂层表面形成粗糙结构,使所得涂层具有较好的疏水性;活性稀释剂既能使微米级二氧化硅更好地分散在基体树脂中,又有利于涂层的交联固化,无需使用可挥发性溶剂如丙酮、乙酸乙酯等,绿色环保;同时配以氧阻聚剂和光引发剂,能够在紫外线照射条件下固化形成超疏水性涂层,所述超疏水性涂层具有较好的附着力、耐磨性和持久的超疏水性,且具有很好的自清洁能力,水滴能自动滚落下来,带走附着在涂层表面的灰尘和污染物;同时,该固化方式节能环保,适合工厂流水线高速生产工作以及室外大面积施工操作。实施例的实验结果显示,本发明提供的超疏水性涂层具有优异的自清洁能力和很好的附着力、硬度和耐磨性,在实施例测试条件下,35个磨损周期后接触角下降幅度较少,且硬度为3~4H,附着力ISO等级为1。The present invention provides a vinyl ester resin coating, which, in parts by mass, comprises the following preparation raw materials: 30-55 parts of modified vinyl ester resin, wherein the modified vinyl ester resin is made of vinyl ester resin through silane coupling The linking agent is modified to obtain; 5-20 parts of micron silica; 35-65 parts of active diluent; 0.05-2 parts of oxygen polymerization inhibitor; 0.5-2 parts of photoinitiator. In the vinyl ester resin coating provided by the present invention, the modified vinyl ester resin is used as the matrix resin, which has good hydrophobicity; the micron-scale silica can form a rough structure on the surface of the coating, so that the obtained coating has good hydrophobicity. Hydrophobicity; active diluent can not only better disperse micron-sized silica in the matrix resin, but also facilitate the cross-linking and curing of the coating, without the use of volatile solvents such as acetone, ethyl acetate, etc., green and environmental protection; At the same time, it is equipped with an oxygen polymerization inhibitor and a photoinitiator, which can be cured under ultraviolet irradiation to form a superhydrophobic coating. The superhydrophobic coating has good adhesion, wear resistance and durable superhydrophobicity, and It has good self-cleaning ability, and water droplets can automatically roll down to take away dust and pollutants attached to the coating surface; at the same time, this curing method is energy-saving and environmentally friendly, and is suitable for high-speed production work in factory assembly lines and outdoor large-area construction operations. The experimental results of the examples show that the superhydrophobic coating provided by the present invention has excellent self-cleaning ability and good adhesion, hardness and wear resistance. Under the test conditions of the examples, the contact angle decreases after 35 wear cycles. The range is small, and the hardness is 3 to 4H, and the adhesion ISO grade is 1.

附图说明Description of drawings

图1为实施例1、实施例2和实施例3制备的改性乙烯基酯树脂与纯乙烯基酯树脂的红外光谱图;Fig. 1 is the infrared spectrogram of the modified vinyl ester resin and pure vinyl ester resin prepared in Example 1, Example 2 and Example 3;

图2为水滴在实施例2制备的超疏水性涂层表面的状态图。FIG. 2 is a state diagram of water droplets on the surface of the superhydrophobic coating prepared in Example 2. FIG.

具体实施方式Detailed ways

本发明提供了一种乙烯基酯树脂涂料,按质量份数计,包括以下制备原料:The invention provides a vinyl ester resin coating, which, in parts by mass, comprises the following preparation raw materials:

改性乙烯基酯树脂30~55份,所述改性乙烯基酯树脂由乙烯基酯树脂经硅烷偶联剂改性得到;30-55 parts of modified vinyl ester resin, the modified vinyl ester resin is obtained by modifying vinyl ester resin with silane coupling agent;

微米级二氧化硅5~20份;5-20 parts of micron silica;

活性稀释剂35~65份;35-65 copies of active diluent;

氧阻聚剂0.05~2份;Oxygen polymerization inhibitor 0.05 to 2 parts;

光引发剂0.5~2份。0.5-2 parts of photoinitiator.

在本发明中,按质量份数计,所述乙烯基酯树脂涂料的制备原料包括改性乙烯基酯树脂30~55份,优选为35~45份。在本发明中,所述改性乙烯基酯树脂由乙烯基酯树脂经硅烷偶联剂改性得到;所述改性乙烯基酯树脂的制备方法,优选包括以下步骤:In the present invention, in parts by mass, the preparation raw materials of the vinyl ester resin coating include 30-55 parts of modified vinyl ester resin, preferably 35-45 parts. In the present invention, the modified vinyl ester resin is obtained by modifying the vinyl ester resin with a silane coupling agent; the preparation method of the modified vinyl ester resin preferably includes the following steps:

将乙烯基酯树脂、活性稀释剂和硅烷偶联剂混合,在70~80℃条件下反应2~5h,得到改性乙烯基酯树脂。The vinyl ester resin, the reactive diluent and the silane coupling agent are mixed and reacted at 70-80 DEG C for 2-5 hours to obtain the modified vinyl ester resin.

本发明对于所述乙烯基酯树脂的来源没有特殊的限定,采用本领域技术人员熟知的市售商品或者是采用本领域技术人员熟知的方法制备得到均可。在本发明的实施例中,所述乙烯基酯树脂的制备方法优选包括以下步骤:The present invention has no special limitation on the source of the vinyl ester resin, and it can be prepared by using commercially available products well known to those skilled in the art or by using methods well known to those skilled in the art. In an embodiment of the present invention, the preparation method of the vinyl ester resin preferably comprises the following steps:

将环氧树脂、甲基丙烯酸和催化剂混合,在100~110℃条件下进行反应,每隔25~35min测一次酸值,当酸值降到5mgKOH/g以下时,停止反应,自然降温至65~75℃,趁热出料,得到乙烯基酯树脂,避光保存。Mix epoxy resin, methacrylic acid and catalyst, react at 100~110℃, measure the acid value every 25~35min, when the acid value drops below 5mgKOH/g, stop the reaction and cool down to 65 ~75°C, discharge while hot to obtain vinyl ester resin, and store in the dark.

在本发明中,所述环氧树脂和甲基丙烯酸的摩尔比优选为(1.01~1.05):1。在本发明中,所述的环氧树脂优选包括环氧树脂127或环氧树脂128;所述催化剂优选包括三乙胺、N,N-二甲基苄胺、三甲基苄基氯化铵、三苯基磷、三苯基锑、乙酰丙酮铬或四乙基溴化铵;所述催化剂的用量优选为环氧树脂和甲基丙烯酸总质量的0.1~3%,更优选为0.5~2%。In the present invention, the molar ratio of the epoxy resin and methacrylic acid is preferably (1.01-1.05):1. In the present invention, the epoxy resin preferably includes epoxy resin 127 or epoxy resin 128; the catalyst preferably includes triethylamine, N,N-dimethylbenzylamine, trimethylbenzylammonium chloride , triphenylphosphorus, triphenylantimony, chromium acetylacetonate or tetraethylammonium bromide; the amount of the catalyst is preferably 0.1-3% of the total mass of epoxy resin and methacrylic acid, more preferably 0.5-2% %.

得到乙烯基酯树脂后,本发明优选将乙烯基酯树脂、活性稀释剂和硅烷偶联剂混合,得到混合物料。在本发明中,所述活性稀释剂优选包括苯乙烯、甲基丙烯酸羟乙酯、甲基丙烯酸缩水甘油酯、甲基丙烯酸四氢呋喃酯、丙烯酸苯氧基乙酯和三丙二醇二丙烯酸酯中的一种或几种,更优选为苯乙烯、甲基丙烯酸羟乙酯、甲基丙烯酸缩水甘油酯、甲基丙烯酸四氢呋喃酯、丙烯酸苯氧基乙酯或三丙二醇二丙烯酸酯。在本发明中,所述硅烷偶联剂优选包括异氰酸丙基三乙氧基硅烷、γ-甲基丙烯酰氧基丙基三甲氧基硅烷、γ-(2,3-环氧丙氧)丙基三甲氧基硅烷或γ-氨丙基三乙氧基硅烷。在本发明中,所述乙烯基酯树脂、活性稀释剂和硅烷偶联剂的质量比优选为100:(30~40):(5~30),更优选为100:(33~37):(10~20)。After the vinyl ester resin is obtained, the present invention preferably mixes the vinyl ester resin, the reactive diluent and the silane coupling agent to obtain a mixed material. In the present invention, the reactive diluent preferably comprises one of styrene, hydroxyethyl methacrylate, glycidyl methacrylate, tetrahydrofuran methacrylate, phenoxyethyl acrylate and tripropylene glycol diacrylate one or more, more preferably styrene, hydroxyethyl methacrylate, glycidyl methacrylate, tetrahydrofuran methacrylate, phenoxyethyl acrylate or tripropylene glycol diacrylate. In the present invention, the silane coupling agent preferably includes isocyanatopropyltriethoxysilane, γ-methacryloyloxypropyltrimethoxysilane, γ-(2,3-glycidoxysilane) ) propyltrimethoxysilane or gamma-aminopropyltriethoxysilane. In the present invention, the mass ratio of the vinyl ester resin, reactive diluent and silane coupling agent is preferably 100:(30-40):(5-30), more preferably 100:(33-37): (10 to 20).

得到混合物料后,本发明优选在70~80℃条件下反应2~5h,得到改性乙烯基酯树脂。在本发明中,乙烯基酯树脂本身带有极性的羟基和酯键,浸润性好,不具备疏水性,采用硅烷偶联剂对乙烯基酯树脂进行改性,在乙烯基树脂侧链上接枝一系列有机硅长链,可以降低乙烯基酯树脂的表面能,提高其疏水性。After the mixed material is obtained, the present invention preferably reacts at 70-80° C. for 2-5 hours to obtain the modified vinyl ester resin. In the present invention, the vinyl ester resin itself has polar hydroxyl and ester bonds, good wettability and no hydrophobicity, and the vinyl ester resin is modified by a silane coupling agent. Grafting a series of silicone long chains can reduce the surface energy of vinyl ester resin and improve its hydrophobicity.

在本发明中,以所述改性乙烯基酯树脂的质量份数为基准,所述乙烯基酯树脂涂料的制备原料包括微米级二氧化硅5~20份,优选为10~15份。在本发明中,所述微米级二氧化硅的粒度优选为5~10μm。本发明对于所述微米级二氧化硅的来源没有特殊的限定,采用本领域技术人员熟知的市售商品即可;在本发明的实施例中,所述微米级二氧化硅优选购自德国赢创工业集团,具体是采用D10型号(初始平均粒径为6.5μm)和D17型号(初始平均粒径为10μm)的微米级二氧化硅。本发明中微米级二氧化硅能够在涂层表面形成粗糙结构(即涂层表面是凹凸不平的,存在凹坑和凸起),使涂层具有较好的超疏水效果,具体的,在实际使用过程中,水滴与涂层表面的粗糙结构之间会形成空气通道,使得水滴无法润湿粗糙结构表面的凹坑处,从而使所得涂层具有较好的疏水性;同时,微米级二氧化硅的添加还可以使涂层具有较好的附着力和耐磨性。本发明优选通过控制微米级二氧化硅的添加量以及粒度,有利于提高涂层的附着力、耐磨性和超疏水性。In the present invention, based on the mass fraction of the modified vinyl ester resin, the raw materials for the preparation of the vinyl ester resin coating include 5-20 parts, preferably 10-15 parts, of micron-sized silica. In the present invention, the particle size of the micron-sized silica is preferably 5-10 μm. The present invention has no special limitation on the source of the micron-sized silica, and a commercially available commodity well known to those skilled in the art can be used; in the embodiment of the present invention, the micron-sized silica is preferably purchased from Germany Evonik Industries Group, specifically, uses D10 type (initial average particle size of 6.5 μm) and D17 type (initial average particle size of 10 μm) micron-sized silica. In the present invention, the micron-scale silica can form a rough structure on the surface of the coating (that is, the surface of the coating is uneven, and there are pits and protrusions), so that the coating has a better super-hydrophobic effect. Specifically, in practice During use, air channels will be formed between the water droplets and the rough structure on the surface of the coating, so that the water droplets cannot wet the pits on the surface of the rough structure, so that the resulting coating has better hydrophobicity; The addition of silicon can also make the coating have better adhesion and wear resistance. In the present invention, preferably by controlling the added amount and particle size of micron-sized silica, it is beneficial to improve the adhesion, abrasion resistance and super-hydrophobicity of the coating.

在本发明中,以所述改性乙烯基酯树脂的质量份数为基准,所述乙烯基酯树脂涂料的制备原料包括活性稀释剂35~65份,优选为35~50份;在本发明中,此处所述活性稀释剂的添加量不包括制备改性乙烯基酯树脂时采用的活性稀释剂。在本发明中,所述活性稀释剂优选包括苯乙烯、甲基丙烯酸羟乙酯、甲基丙烯酸缩水甘油酯、甲基丙烯酸四氢呋喃酯、丙烯酸苯氧基乙酯和三丙二醇二丙烯酸酯中的一种或几种,更优选为苯乙烯、甲基丙烯酸羟乙酯、甲基丙烯酸缩水甘油酯、甲基丙烯酸四氢呋喃酯、丙烯酸苯氧基乙酯或三丙二醇二丙烯酸酯,进一步优选为甲基丙烯酸缩水甘油酯。在本发明中,制备乙烯基酯树脂涂料所用活性稀释剂的种类可以与制备改性乙烯基酯树脂所用活性稀释剂的种类相同,也可以不相同。本发明采用活性稀释剂既能使微米级二氧化硅更好地分散在改性乙烯基酯树脂中,又有利于涂层的交联固化,无需使用可挥发性溶剂如丙酮、乙酸乙酯等,绿色环保。In the present invention, based on the mass fraction of the modified vinyl ester resin, the preparation raw materials of the vinyl ester resin coating include 35-65 parts of reactive diluent, preferably 35-50 parts; in the present invention , the addition amount of the reactive diluent mentioned here does not include the reactive diluent used in the preparation of the modified vinyl ester resin. In the present invention, the reactive diluent preferably comprises one of styrene, hydroxyethyl methacrylate, glycidyl methacrylate, tetrahydrofuran methacrylate, phenoxyethyl acrylate and tripropylene glycol diacrylate One or more, more preferably styrene, hydroxyethyl methacrylate, glycidyl methacrylate, tetrahydrofuran methacrylate, phenoxyethyl acrylate or tripropylene glycol diacrylate, more preferably methacrylic acid Glycidyl Esters. In the present invention, the types of reactive diluents used in preparing vinyl ester resin coatings may be the same as or different from those used in preparing modified vinyl ester resins. The reactive diluent used in the present invention can not only disperse micron-scale silica in the modified vinyl ester resin better, but also facilitate the cross-linking and curing of the coating, without using volatile solvents such as acetone, ethyl acetate, etc. ,Green.

在本发明中,以所述改性乙烯基酯树脂的质量份数为基准,所述乙烯基酯树脂涂料的制备原料包括氧阻聚剂0.05~2份,优选为0.1~1.5份,进一步优选为0.1~0.5份。在本发明中,所述氧阻聚剂优选包括石蜡或硫代二丙酸酯。本发明采用氧阻聚剂能够有效地抑制氧气在涂膜固化过程中的阻聚作用,有利于涂膜的快速固化。In the present invention, based on the mass fraction of the modified vinyl ester resin, the raw materials for the preparation of the vinyl ester resin coating include 0.05-2 parts of oxygen inhibitor, preferably 0.1-1.5 parts, more preferably It is 0.1-0.5 part. In the present invention, the oxygen inhibitor preferably includes paraffin or thiodipropionate. The use of the oxygen polymerization inhibitor in the present invention can effectively inhibit the polymerization inhibition effect of oxygen in the curing process of the coating film, which is beneficial to the rapid curing of the coating film.

在本发明中,以所述改性乙烯基酯树脂的质量份数为基准,所述乙烯基酯树脂涂料的制备原料包括光引发剂0.5~2份,优选为1~2份。在本发明中,所述光引发剂优选包括2,4,6-三甲基苯甲酰基-二苯基氧化膦(TPO)、2,4,6-三甲基苯甲酰基苯基膦酸乙酯(TPO-L)、2-羟基-2-甲基-1-苯基丙酮(1173)和1-羟基环己基苯基甲酮(184)中的一种或几种,更优选为2,4,6-三甲基苯甲酰基-二苯基氧化膦、2,4,6-三甲基苯甲酰基苯基膦酸乙酯、2-羟基-2-甲基-1-苯基丙酮或1-羟基环己基苯基甲酮。在本发明中,所述光引发剂在紫外线照射条件下能够产生自由基,从而引发单体聚合产生交联固化,得到超疏水性涂层。In the present invention, based on the mass fraction of the modified vinyl ester resin, the preparation raw materials of the vinyl ester resin coating include 0.5-2 parts, preferably 1-2 parts, of a photoinitiator. In the present invention, the photoinitiator preferably includes 2,4,6-trimethylbenzoyl-diphenylphosphine oxide (TPO), 2,4,6-trimethylbenzoylphenylphosphonic acid One or more of ethyl ester (TPO-L), 2-hydroxy-2-methyl-1-phenylacetone (1173) and 1-hydroxycyclohexyl phenyl ketone (184), more preferably 2 ,4,6-Trimethylbenzoyl-diphenylphosphine oxide, 2,4,6-trimethylbenzoylphenylphosphonate ethyl ester, 2-hydroxy-2-methyl-1-phenyl Acetone or 1-hydroxycyclohexyl phenyl ketone. In the present invention, the photoinitiator can generate free radicals under the condition of ultraviolet irradiation, thereby initiating the polymerization of monomers, resulting in cross-linking and curing, and obtaining a superhydrophobic coating.

本发明对于所述乙烯基酯树脂涂料的制备方法没有特殊的限定,将改性乙烯基酯树脂、微米级二氧化硅、活性稀释剂、氧阻聚剂和光引发剂混合均匀即得到所述乙烯基酯树脂涂料。本发明对于各制备原料的加料顺序以及混合方式没有特殊的限定,能够保证各制备原料混合均匀即可;在本发明的实施例中,具体是将改性乙烯基酯树脂和活性稀释剂机械搅拌混合均匀,然后向所得体系中加入微米级二氧化硅、氧阻聚剂和光引发剂,在超声条件下混合均匀,得到乙烯基酯树脂涂料。The present invention has no special limitation on the preparation method of the vinyl ester resin coating. The vinyl ester resin, micron-sized silica, reactive diluent, oxygen polymerization inhibitor and photoinitiator are mixed uniformly to obtain the vinyl ester resin coating. base ester resin coating. The present invention has no special restrictions on the feeding sequence and mixing method of each preparation raw material, as long as each preparation raw material can be uniformly mixed; in the embodiment of the present invention, the modified vinyl ester resin and the reactive diluent are mechanically stirred. Mix uniformly, then add micron-sized silica, oxygen polymerization inhibitor and photoinitiator to the obtained system, and mix uniformly under ultrasonic conditions to obtain vinyl ester resin coating.

本发明提供了上述技术方案所述乙烯基酯树脂涂料形成的超疏水性涂层,所述乙烯基酯树脂涂料形成的超疏水性涂层具有较好的附着力、耐磨性和持久的超疏水性。The present invention provides a super-hydrophobic coating formed by the vinyl ester resin coating described in the above technical solution, and the super-hydrophobic coating formed by the vinyl ester resin coating has good adhesion, abrasion resistance and durable super-hydrophobicity. Hydrophobicity.

本发明提供了上述技术方案所述超疏水性涂层的制备方法,包括以下步骤:The present invention provides the preparation method of the superhydrophobic coating described in the above technical solution, comprising the following steps:

将乙烯基酯树脂涂料涂覆到基底的表面形成湿膜,之后在紫外线照射条件下进行固化,在所述基底的表面形成超疏水性涂层。The vinyl ester resin coating is applied to the surface of the substrate to form a wet film, and then cured under ultraviolet irradiation conditions to form a superhydrophobic coating on the surface of the substrate.

在本发明中,所述基底优选包括铝质基底、纤维布基底或玻璃钢基底;在本发明中,所述基底的表面具体是指基底上需要涂覆乙烯基酯树脂涂料形成超疏水性涂层的表面。In the present invention, the substrate preferably includes an aluminum substrate, a fiber cloth substrate or a glass fiber reinforced plastic substrate; in the present invention, the surface of the substrate specifically refers to that the substrate needs to be coated with vinyl ester resin paint to form a superhydrophobic coating s surface.

本发明对于所述涂覆的方式没有特殊的限定,采用本领域技术人员熟知的涂覆方式即可,具体如刷涂、喷涂或者浸涂;在本发明中,所述湿膜的厚度优选为0.05~0.5mm,更优选为0.1~0.3mm。The present invention does not have a special limitation on the coating method, and a coating method well known to those skilled in the art can be used, such as brushing, spraying or dipping; in the present invention, the thickness of the wet film is preferably 0.05 to 0.5 mm, more preferably 0.1 to 0.3 mm.

在本发明中,所述固化采用的光源优选包括紫外汞灯或者紫外LED灯,所述紫外汞灯优选为高压紫外汞灯;所述光源与湿膜的距离优选为15~30cm,更优选为20~25cm;所述光源照射的时间优选为1~15min,更优选为3~10min。在本发明中,所述固化优选在室温条件下进行,即不需要额外的加热或降温。本发明在紫外线照射条件下进行固化,节能环保,不仅适合工厂流水线高速生产工作,而且也适合室外大面积施工操作,同时所得超疏水性涂层具有较好的附着力、耐磨性和持久的超疏水性。In the present invention, the light source used for curing preferably includes an ultraviolet mercury lamp or an ultraviolet LED lamp, and the ultraviolet mercury lamp is preferably a high-pressure ultraviolet mercury lamp; the distance between the light source and the wet film is preferably 15-30 cm, more preferably 20-25 cm; the irradiation time of the light source is preferably 1-15 min, more preferably 3-10 min. In the present invention, the curing is preferably carried out at room temperature, ie no additional heating or cooling is required. The invention is cured under the condition of ultraviolet irradiation, energy saving and environmental protection, not only suitable for high-speed production work of factory assembly line, but also suitable for outdoor large-area construction operation, and the obtained superhydrophobic coating has good adhesion, wear resistance and durability. Superhydrophobicity.

下面将结合本发明中的实施例,对本发明中的技术方案进行清楚、完整地描述。显然,所描述的实施例仅仅是本发明一部分实施例,而不是全部的实施例。基于本发明中的实施例,本领域普通技术人员在没有做出创造性劳动前提下所获得的所有其他实施例,都属于本发明保护的范围。The technical solutions of the present invention will be clearly and completely described below with reference to the embodiments of the present invention. Obviously, the described embodiments are only some, but not all, embodiments of the present invention. Based on the embodiments of the present invention, all other embodiments obtained by those of ordinary skill in the art without creative efforts shall fall within the protection scope of the present invention.

实施例1Example 1

(1)乙烯基酯树脂的制备(1) Preparation of vinyl ester resin

将环氧树脂128、甲基丙烯酸(环氧树脂128与甲基丙烯酸的摩尔比为1.02:1)和催化剂(具体为N,N-二甲基苄胺,添加量为环氧树脂128和甲基丙烯酸总质量的0.5%)混合,在105℃条件下进行反应,每隔0.5h测一次酸值,当酸值降到5mgKOH/g以下时,停止反应,自然降温至70℃,趁热出料,得到乙烯基酯树脂,避光保存。Epoxy resin 128, methacrylic acid (the molar ratio of epoxy resin 128 to methacrylic acid is 1.02:1) and catalyst (specifically N,N-dimethylbenzylamine, added in an amount of epoxy resin 128 and methyl methacrylate) were prepared. 0.5% of the total mass of acrylic acid), react at 105°C, measure the acid value every 0.5h, stop the reaction when the acid value drops below 5mgKOH/g, cool down to 70°C naturally, take out while hot material to obtain vinyl ester resin, which is stored in the dark.

(2)改性乙烯基酯树脂的制备(2) Preparation of modified vinyl ester resin

向所述乙烯基树脂中加入甲基丙烯酸缩水甘油酯(添加量为乙烯基树脂质量的35%)和异氰酸丙基三乙氧基硅烷(添加量为乙烯基树脂质量的10%),在75℃条件下反应3h,得到改性乙烯基酯树脂。To the vinyl resin, add glycidyl methacrylate (the addition amount is 35% of the vinyl resin mass) and isocyanatopropyl triethoxysilane (the addition amount is 10% of the vinyl resin mass), The reaction was carried out at 75°C for 3h to obtain the modified vinyl ester resin.

(3)乙烯基酯树脂涂料的制备(3) Preparation of vinyl ester resin coating

将15g所述改性乙烯基酯树脂和18g甲基丙烯酸缩水甘油酯机械搅拌混合均匀,然后向所得体系中加入5g微米级二氧化硅(购自德国赢创工业集团,D10型号,初始平均粒径为6.5μm)、0.08g石蜡和1g光引发剂TPO,在超声锅中超声共混1h,得到乙烯基酯树脂涂料。15g of the modified vinyl ester resin and 18g of glycidyl methacrylate were mechanically stirred and mixed uniformly, and then 5g of micron-sized silica (purchased from Evonik Industries, Germany, model D10, initial average particle size) was added to the obtained system. diameter of 6.5 μm), 0.08 g of paraffin wax and 1 g of photoinitiator TPO, and ultrasonically blended in an ultrasonic pot for 1 h to obtain a vinyl ester resin coating.

(4)超疏水性涂层的制备(4) Preparation of superhydrophobic coating

将所述乙烯基酯树脂涂料刷涂在铝片的单面,形成约0.1mm厚的湿膜,之后在室温、紫外灯照射条件下进行固化(以高压紫外汞灯为光源,光源与湿膜的距离为20cm,照射时间为10min),得到超疏水性涂层。The vinyl ester resin coating is brushed on one side of the aluminum sheet to form a wet film with a thickness of about 0.1 mm, and then cured at room temperature under the condition of ultraviolet lamp irradiation (using a high-pressure ultraviolet mercury lamp as the light source, the light source and the wet film are The distance is 20 cm, and the irradiation time is 10 min) to obtain a superhydrophobic coating.

实施例2Example 2

按照实施例1的方法制备超疏水性涂层,不同之处在于,在步骤(2)中制备改性乙烯基酯树脂时,硅烷偶联剂的添加量为乙烯基树脂质量的20%。The superhydrophobic coating was prepared according to the method of Example 1, except that in the preparation of the modified vinyl ester resin in step (2), the addition amount of the silane coupling agent was 20% of the mass of the vinyl resin.

实施例3Example 3

按照实施例1的方法制备超疏水性涂层,不同之处在于,在步骤(2)中制备改性乙烯基酯树脂时,硅烷偶联剂的添加量为乙烯基树脂质量的20%,反应时间为5h;在步骤(3)中制备乙烯基酯树脂涂料时,微米级二氧化硅的添加量为4g。The superhydrophobic coating was prepared according to the method of Example 1, the difference was that when the modified vinyl ester resin was prepared in step (2), the addition amount of the silane coupling agent was 20% of the mass of the vinyl resin, and the reaction The time is 5h; when preparing the vinyl ester resin coating in step (3), the added amount of micron-sized silica is 4g.

实施例4Example 4

按照实施例1的方法制备超疏水性涂层,不同之处在于,在步骤(2)中制备改性乙烯基酯树脂时,硅烷偶联剂的添加量为乙烯基树脂质量的30%,反应时间为5h。The superhydrophobic coating was prepared according to the method of Example 1, the difference was that when the modified vinyl ester resin was prepared in step (2), the amount of silane coupling agent added was 30% of the mass of the vinyl resin, and the reaction The time is 5h.

实施例5Example 5

按照实施例1的方法制备超疏水性涂层,不同之处在于,在步骤(2)中制备改性乙烯基酯树脂时,硅烷偶联剂的添加量为乙烯基树脂质量的30%,反应时间为5h;在步骤(3)中制备乙烯基酯树脂涂料时,微米级二氧化硅的添加量为3.5g。The superhydrophobic coating was prepared according to the method of Example 1, the difference was that when the modified vinyl ester resin was prepared in step (2), the amount of silane coupling agent added was 30% of the mass of the vinyl resin, and the reaction The time is 5h; when preparing the vinyl ester resin coating in step (3), the added amount of micron-sized silica is 3.5g.

实施例6Example 6

按照实施例1的方法制备超疏水性涂层,不同之处在于,在步骤(3)中制备乙烯基酯树脂涂料时,微米级二氧化硅为D17型号,初始平均粒径为10μm。The superhydrophobic coating was prepared according to the method of Example 1, except that in the preparation of the vinyl ester resin coating in step (3), the micron-sized silica was D17 type, and the initial average particle size was 10 μm.

对比例1Comparative Example 1

按照实施例1的方法制备涂层,不同之处在于,在制备乙烯基酯树脂涂料的过程中省略掉微米级二氧化硅。The coating was prepared according to the method of Example 1, except that the micron-sized silica was omitted in the preparation of the vinyl ester resin coating.

对比例2Comparative Example 2

按照实施例1的方法制备涂层,不同之处在于,在制备乙烯基酯树脂涂料的过程中添加5g纳米级二氧化硅(购自德国赢创工业集团,R202型号,初始平均粒径为14nm)。The coating was prepared according to the method of Example 1, except that 5 g of nano-silica (purchased from Evonik Industries, Germany, model R202, with an initial average particle size of 14 nm) was added in the process of preparing the vinyl ester resin coating. ).

对比例3Comparative Example 3

按照实施例1的方法制备涂层,不同之处在于,省略掉步骤(2),即不对乙烯基酯树脂进行改性处理,直接将所述乙烯基酯树脂作为原料与其它原料(即甲基丙烯酸缩水甘油酯、微米级二氧化硅、石蜡和光引发剂TPO)混合制备乙烯基酯树脂涂料,并进一步以此乙烯基酯树脂涂料为原料制备涂层。The coating is prepared according to the method of Example 1, except that step (2) is omitted, that is, the vinyl ester resin is not modified, and the vinyl ester resin is directly used as a raw material and other raw materials (ie methyl Glycidyl acrylate, micron-sized silica, paraffin and photoinitiator TPO) are mixed to prepare vinyl ester resin coating, and further the vinyl ester resin coating is used as raw material to prepare coating.

图1为实施例1(对应IEA10)、实施例2(对应IEA20)和实施例3(对应IEA30)制备的改性乙烯基酯树脂与纯乙烯基酯树脂(对应EA,即未改性的乙烯基酯树脂)的红外光谱图,由图1可知,3470cm-1处为未改性的乙烯基酯树脂中的-OH吸收峰,3418cm-1处为-NH的吸收峰,纯乙烯基酯树脂在3470cm-1处具有-OH吸收峰,添加异氰酸丙基三乙氧基硅烷(IPTS)以后,-OH的吸收峰向右偏移且变宽,在3418cm-1处出现了新的吸收峰,此峰为-NH的吸收峰,说明EA侧链上面的羟基和IPTS上面的-NCO基团发生反应,IPTS接枝到了EA上。Figure 1 shows the modified vinyl ester resin and pure vinyl ester resin (corresponding to EA, that is, unmodified ethylene) prepared in Example 1 (corresponding to IEA10), Example 2 (corresponding to IEA20) and Example 3 (corresponding to IEA30). It can be seen from Figure 1 that the absorption peak of -OH in the unmodified vinyl ester resin at 3470 cm -1 is the absorption peak of -NH in the unmodified vinyl ester resin, and the absorption peak of -NH is at 3418 cm -1 . Pure vinyl ester resin There is an absorption peak of -OH at 3470cm -1 . After adding isocyanatopropyltriethoxysilane (IPTS), the absorption peak of -OH shifts to the right and broadens, and a new absorption appears at 3418cm -1 Peak, this peak is the absorption peak of -NH, indicating that the hydroxyl group on the side chain of EA reacts with the -NCO group on IPTS, and IPTS is grafted to EA.

图2为水滴在实施例2制备的超疏水性涂层表面的状态图,由图2可知,水滴在超疏水性涂层的表面呈珠状,水接触角较大,为153°。Figure 2 is a state diagram of water droplets on the surface of the superhydrophobic coating prepared in Example 2. It can be seen from Figure 2 that the water droplets are in the form of beads on the surface of the superhydrophobic coating, and the water contact angle is relatively large, which is 153°.

将实施例1~6和对比例1~3制备的涂层进行性能测试,具体如下:The coatings prepared in Examples 1 to 6 and Comparative Examples 1 to 3 were tested for performance, as follows:

(1)耐磨性能测试的实验方法为:在涂层上铺设150目的砂布,然后在砂布上放置200g砝码,轻轻匀速拉动砝码一个来回(单次有效长度为20cm,即一个来回的长度共计40cm)记为一个磨损周期,测试磨损前和35个磨损周期后涂层的接触角,以此比较磨损前后涂层的性能差异;(2)硬度采用BEVS1301铅笔硬度计,按《GB/T6739-86》规定的方法进行测试;(1) The experimental method for the wear resistance test is: lay a 150-mesh abrasive cloth on the coating, then place a 200g weight on the abrasive cloth, and gently pull the weight back and forth at a constant speed (the effective length of a single time is 20cm, that is, a back and forth The total length of 40cm) is recorded as one wear cycle, and the contact angle of the coating before and after 35 wear cycles is tested to compare the performance difference of the coating before and after wear; (2) The hardness adopts BEVS1301 pencil hardness tester, according to "GB/ Test according to the method specified in T6739-86;

(3)附着力采用BEVS2202型划格器,按《GB/T9286-98》规定的方法进行测试。(3) Adhesion is tested by using BEVS2202 cross-cutting device according to the method specified in GB/T9286-98.

性能测试结果列于表1中。The performance test results are listed in Table 1.

表1实施例1~6和对比例1~3制备的涂层的性能测试结果Table 1 Performance test results of the coatings prepared in Examples 1-6 and Comparative Examples 1-3

Figure BDA0002116882430000091
Figure BDA0002116882430000091

Figure BDA0002116882430000101
Figure BDA0002116882430000101

根据表1中数据,对比实施例1、实施例2和实施例4可知,随着硅烷含量的增加,涂层的接触角逐渐增大,这是由于有机硅长链接枝到乙烯基树脂主链上后,低表面能的有机硅易于向涂层表面迁移使其表面能降低,从而提高其疏水性,且硅烷添加量在30%以内时,并不会对涂层的硬度和附着力产生影响;According to the data in Table 1, comparing Example 1, Example 2 and Example 4, it can be seen that with the increase of silane content, the contact angle of the coating gradually increases, which is because the long chain of silicone is grafted to the main chain of the vinyl resin. After the coating, the low surface energy silicone is easy to migrate to the surface of the coating to reduce its surface energy, thereby improving its hydrophobicity, and when the amount of silane added is within 30%, it will not affect the hardness and adhesion of the coating. ;

对比实施例2和实施例3(实施例4或实施例5)可知,随着微米级二氧化硅含量的增加,涂层的接触角会增大,这是由于微米级二氧化硅含量越多,涂层表面的粗糙结构越明显,越有利于涂层的疏水性,但是过多的微米级二氧化硅会使涂层的硬度降低;Comparing Example 2 and Example 3 (Example 4 or Example 5), it can be seen that with the increase of micron-sized silica content, the contact angle of the coating will increase, which is due to the more micron-sized silica content. , the more obvious the rough structure on the surface of the coating, the more conducive to the hydrophobicity of the coating, but too much micron-sized silica will reduce the hardness of the coating;

由实施例1和对比例1可知,未添加微米级二氧化硅的涂层的接触角比较小,而加入微米级二氧化硅后会使涂层的疏水性明显提高;As can be seen from Example 1 and Comparative Example 1, the contact angle of the coating without adding micron-scale silica is relatively small, and the hydrophobicity of the coating will be significantly improved after adding micron-scale silica;

由实施例1和对比例2可知,由于纳米级二氧化硅的粒径小、密度小,对比例2所得涂料粘度较大,不易涂膜,且涂膜固化后的涂层易开裂,导致涂层的硬度和附着力较差;As can be seen from Example 1 and Comparative Example 2, due to the small particle size and low density of nano-scale silica, the viscosity of the coating obtained in Comparative Example 2 is relatively large, and it is not easy to coat a film, and the cured coating of the coating film is easy to crack, resulting in coating. The hardness and adhesion of the layer are poor;

由实施例1和对比例3可知,用改性后的乙烯基树脂制备的涂层具有更强的疏水性。It can be seen from Example 1 and Comparative Example 3 that the coating prepared with the modified vinyl resin has stronger hydrophobicity.

以上所述仅是本发明的优选实施方式,应当指出,对于本技术领域的普通技术人员来说,在不脱离本发明原理的前提下,还可以做出若干改进和润饰,这些改进和润饰也应视为本发明的保护范围。The above are only the preferred embodiments of the present invention. It should be pointed out that for those skilled in the art, without departing from the principles of the present invention, several improvements and modifications can be made. It should be regarded as the protection scope of the present invention.

Claims (10)

1. The vinyl ester resin coating is characterized by comprising the following preparation raw materials in parts by weight:
30-55 parts of modified vinyl ester resin, wherein the modified vinyl ester resin is obtained by modifying vinyl ester resin with a silane coupling agent;
5-20 parts of micron-sized silicon dioxide;
35-65 parts of a reactive diluent;
0.05-2 parts of an oxygen polymerization inhibitor;
0.5-2 parts of a photoinitiator.
2. The vinyl ester resin coating of claim 1, wherein the silane coupling agent comprises isocyanatopropyltriethoxysilane, gamma-methacryloxypropyltrimethoxysilane, gamma- (2, 3-epoxypropoxy) propyltrimethoxysilane, or gamma-aminopropyltriethoxysilane.
3. The vinyl ester resin coating according to claim 1 or 2, wherein the mass ratio of the vinyl ester resin to the silane coupling agent is 100: (5-30).
4. The vinyl ester resin coating according to claim 1, wherein the micron-sized silica has a particle size of 5 to 10 μm.
5. The vinyl ester resin coating of claim 1, wherein the reactive diluent comprises one or more of styrene, hydroxyethyl methacrylate, glycidyl methacrylate, tetrahydrofuran methacrylate, phenoxyethyl acrylate, and tripropylene glycol diacrylate.
6. The vinyl ester resin coating according to claim 1, wherein the oxygen polymerization inhibitor comprises paraffin or thiodipropionate.
7. The vinyl ester resin coating according to claim 1, wherein the photoinitiator comprises one or more of 2,4, 6-trimethylbenzoyl-diphenylphosphine oxide, ethyl 2,4, 6-trimethylbenzoylphenylphosphonate, 2-hydroxy-2-methyl-1-phenylpropanone and 1-hydroxycyclohexylphenylketone.
8. A superhydrophobic coating formed from a vinyl ester resin coating according to any of claims 1-7.
9. A method for preparing a superhydrophobic coating of claim 8, comprising the steps of:
the vinyl ester resin coating is applied to the surface of a substrate to form a wet film, and then is cured under ultraviolet irradiation conditions to form a super-hydrophobic coating on the surface of the substrate.
10. Use of the superhydrophobic coating of claim 8 or the superhydrophobic coating prepared by the preparation method of claim 9 as a radome outer material, a building exterior wall coating, a glass fiber reinforced plastic tank coating, a sewage pipeline coating, or a ship hull drag reduction material.
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