CN111987165A - Method for manufacturing lateral double-diffused transistor - Google Patents
Method for manufacturing lateral double-diffused transistor Download PDFInfo
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- CN111987165A CN111987165A CN202010864193.0A CN202010864193A CN111987165A CN 111987165 A CN111987165 A CN 111987165A CN 202010864193 A CN202010864193 A CN 202010864193A CN 111987165 A CN111987165 A CN 111987165A
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- H10D30/00—Field-effect transistors [FET]
- H10D30/60—Insulated-gate field-effect transistors [IGFET]
- H10D30/64—Double-diffused metal-oxide semiconductor [DMOS] FETs
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- H10D30/028—Manufacture or treatment of FETs having insulated gates [IGFET] of double-diffused metal oxide semiconductor [DMOS] FETs
- H10D30/0281—Manufacture or treatment of FETs having insulated gates [IGFET] of double-diffused metal oxide semiconductor [DMOS] FETs of lateral DMOS [LDMOS] FETs
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Abstract
本申请提供了一种横向双扩散晶体管的制造方法,包括:在衬底中形成漂移区;在漂移区表面形成栅氧化层和栅极导体层;在源端区域刻蚀栅极导体层和栅氧化层,注入形成体区;以光刻胶为掩模在体区内斜向注入形成第一类型注入区;在栅极导体层和体区表面形成第一阻挡层;经由第一阻挡层在第一类型注入区之间形成第二类型注入区;以及部分刻蚀第一阻挡层,暴露出第二类型注入区和部分第一类型注入区,形成第二阻挡层,以光刻胶为掩模斜向注入形成第一类型注入区,再分步刻蚀第一阻挡层,不仅可以缩小注入区尺寸,减小器件尺寸,有效降低源漏导通电阻,还能节省原料,节约成本,整个制造过程极大地简化了工艺步骤,降低了操作难度。
The present application provides a method for manufacturing a lateral double diffused transistor, comprising: forming a drift region in a substrate; forming a gate oxide layer and a gate conductor layer on the surface of the drift region; and etching the gate conductor layer and the gate electrode in the source region The oxide layer is implanted to form the body region; the first type of implantation region is formed by obliquely implanting the photoresist as a mask in the body region; the first barrier layer is formed on the surface of the gate conductor layer and the body region; forming a second type implantation region between the first type implantation regions; and partially etching the first barrier layer, exposing the second type implantation region and part of the first type implantation region, forming a second barrier layer, and using the photoresist as a mask The oblique injection of the mold to form the first type of injection region, and then the step-by-step etching of the first barrier layer can not only reduce the size of the injection region, reduce the size of the device, effectively reduce the source-drain on-resistance, but also save raw materials and costs. The manufacturing process greatly simplifies the process steps and reduces the difficulty of operation.
Description
技术领域technical field
本发明涉及半导体技术领域,具体涉及一种横向双扩散晶体管的制造方法。The invention relates to the technical field of semiconductors, in particular to a manufacturing method of a lateral double diffusion transistor.
背景技术Background technique
横向双扩散MOS(Lateral Double-Diffused MOSFET,LDMOS)晶体管作为功率场效应晶体管的一种,因具有热稳定性好、增益高、热阻低等优良特性,得到了广泛应用。衡量LDMOS性能的主要参数有导通电阻和击穿电压,在实际应用中,要求在满足源漏击穿电压off-BV足够高的前提下,尽量降低源漏导通电阻Rdson。通常采用的方法是在不断提高漂移区浓度的同时,通过降低表面电场(Reduce surface electric field,RESURF)理论,使其能够完全耗尽。另外,器件的尺寸也会影响器件的导通电阻,现有的LDMOS由于制造工艺的影响,尺寸较大,阻抗较高。Lateral Double-Diffused MOSFET (LDMOS) transistor, as a kind of power field effect transistor, has been widely used due to its excellent characteristics such as good thermal stability, high gain and low thermal resistance. The main parameters to measure the performance of LDMOS are on-resistance and breakdown voltage. In practical applications, it is required to reduce the source-drain on-resistance Rdson as much as possible on the premise that the source-drain breakdown voltage off-BV is sufficiently high. The commonly used method is to reduce the surface electric field (Reduce surface electric field, RESURF) theory while continuously increasing the concentration of the drift region, so that it can be completely depleted. In addition, the size of the device also affects the on-resistance of the device. Due to the influence of the manufacturing process, the existing LDMOS has a larger size and a higher impedance.
图1d示出了传统LDMOS的源端区域的截面示意图。如图1d,该LDMOS器件的形成包括:提供衬底101;在衬底101顶部形成漂移区102和;在漂移区102表面上形成栅氧化层111和栅极导体层112,并刻蚀形成开口;经由开口注入离子形成体区103;在开口两侧的栅极导体层112的侧壁上形成阻挡层121;采用光刻胶做掩模,在体区103中形成N+源区;去除光刻胶后,再次采用新的光刻胶为掩模,在体区103中形成P+体接触区;以及采用金属硅化物层151分别覆盖栅极导体层112和体区103的表面;在金属硅化物层151的表面形成介质层161,且刻蚀出贯穿至金属硅化物层151表面的通孔,用于引出源极电极。该源端区域的N+源区和P+体接触区的形成,受限于光刻能力,尺寸较大。以180nm工艺的NLDMOS为例,其每个注入区宽度达到0.4um左右,在此基础上,LDMOS器件的源端与漏端之间的导通电阻会很大,进而会降低器件的性能;且此工艺形成结构的步骤较为复杂,多次使用光刻胶,不易操作。FIG. 1d shows a schematic cross-sectional view of the source region of a conventional LDMOS. As shown in Fig. 1d, the formation of the LDMOS device includes: providing a
因此,有必要提供改进的技术方案以克服现有技术中存在的以上技术问题。Therefore, it is necessary to provide an improved technical solution to overcome the above technical problems existing in the prior art.
发明内容SUMMARY OF THE INVENTION
为了解决上述技术问题,本发明提供了一种横向双扩散晶体管的制造方法,可以在缩小多源端区域注入区的尺寸的同时,提供更为简洁的制造工艺,节省原料,缩小器件尺寸,有效的降低源漏导通电阻,便于实现。In order to solve the above technical problems, the present invention provides a manufacturing method of a lateral double diffused transistor, which can reduce the size of the multi-source region injection region, provide a more concise manufacturing process, save raw materials, reduce the size of the device, and effectively The reduced source-drain on-resistance is easy to implement.
根据本发明提供的一种横向双扩散晶体管的制造方法,其包括:According to a method for manufacturing a lateral double diffused transistor provided by the present invention, the method includes:
在衬底的顶部形成漂移区;forming a drift region on top of the substrate;
在所述漂移区表面形成依次堆叠的栅氧化层和栅极导体层,所述栅极导体层定义出相互隔开的漏端区域和源端区域;A gate oxide layer and a gate conductor layer are sequentially stacked on the surface of the drift region, and the gate conductor layer defines a drain region and a source region separated from each other;
在所述源端区域经由图案化的光刻胶层刻蚀所述栅极导体层和栅氧化层,形成开口,经由所述开口在所述漂移区中注入离子形成体区;In the source region, the gate conductor layer and the gate oxide layer are etched through the patterned photoresist layer to form an opening, and ions are implanted in the drift region through the opening to form a body region;
以所述光刻胶层为掩模由所述开口分别在所述体区的顶部两端斜向注入离子形成第一类型注入区;Using the photoresist layer as a mask, ions are implanted obliquely at both ends of the top of the body region through the opening to form a first-type implantation region;
在所述栅极导体层和所述体区表面形成第一阻挡层;以及forming a first barrier layer on the surface of the gate conductor layer and the body region; and
经由所述第一阻挡层在所述体区两端的所述第一类型注入区之间注入离子形成第二类型注入区。Ions are implanted between the first type implantation regions at both ends of the body region through the first barrier layer to form second type implantation regions.
优选地,所述第一阻挡层在所述体区表面呈凹字形。Preferably, the first barrier layer has a concave shape on the surface of the body region.
优选地,所述形成第二类型注入区之后还包括:Preferably, after forming the second type implantation region, the method further comprises:
部分刻蚀所述第一阻挡层,暴露出所述第二类型注入区和部分所述第一类型注入区,以形成第二阻挡层。The first barrier layer is partially etched to expose the second type implantation region and a portion of the first type implantation region to form a second barrier layer.
优选地,根据所述光刻胶层的厚度限定所述第一类型注入区在所述体区内的宽度。Preferably, the width of the first type implantation region in the body region is defined according to the thickness of the photoresist layer.
优选地,斜向注入时,注入方向与所述衬底表面的法线之间的夹角为20-60°。Preferably, during oblique implantation, the included angle between the implantation direction and the normal line of the substrate surface is 20-60°.
优选地,所述第一阻挡层在体区上方的凹口宽度与所述第一类型注入区之间的距离相等,所述第二类型注入区与位于所述体区两端的两个所述第一类型注入区分别邻接。Preferably, the width of the notch of the first barrier layer above the body region is equal to the distance between the first type implantation region, the second type implantation region and the two said implantation regions located at both ends of the body region The first type implanted regions are contiguous, respectively.
优选地,所述第二阻挡层为形成于所述开口中的,位于所述开口两侧的所述栅极导体层的两个侧壁上的相互独立的两个侧墙。Preferably, the second barrier layer is formed in the opening and located on two sidewalls of the gate conductor layer on both sides of the opening and is two mutually independent spacers.
优选地,在所述开口两侧的所述栅极导体层的两个侧壁上形成的所述第一阻挡层的厚度大于在所述两个侧壁中间的凹口处形成的所述第一阻挡层的厚度。Preferably, the thickness of the first barrier layer formed on the two sidewalls of the gate conductor layer on both sides of the opening is greater than the thickness of the first barrier layer formed at the notch between the two sidewalls a thickness of the barrier layer.
优选地,采用干法刻蚀工艺刻蚀所述第一阻挡层。Preferably, the first barrier layer is etched by a dry etching process.
优选地,通过调整各向同性和各向异性的刻蚀速率,使所述栅极导体层表面和所述第二类型注入区表面的所述第一阻挡层被完全刻蚀,而所述两个侧壁上的所述第一阻挡层被部分刻蚀,以形成所述第二阻挡层。Preferably, by adjusting isotropic and anisotropic etching rates, the surface of the gate conductor layer and the first barrier layer on the surface of the second-type implantation region are completely etched, while the two The first barrier layer on each sidewall is partially etched to form the second barrier layer.
优选地,所述制造方法还包括:Preferably, the manufacturing method further comprises:
在所述第二阻挡层之间和所述栅极导体层的裸露表面上形成金属硅化物层;forming a metal silicide layer between the second barrier layers and on the exposed surface of the gate conductor layer;
在所述金属硅化物层和所述第二阻挡层的表面上形成介质层,所述介质层在对应所述第二类型注入区的区域上方形成有通孔,连通至所述金属硅化物层;A dielectric layer is formed on the surfaces of the metal silicide layer and the second barrier layer, and a through hole is formed on the dielectric layer above the region corresponding to the second type of implantation region and is connected to the metal silicide layer ;
在所述漏端区域、所述栅极导体层表面和所述通孔中分别形成金属接触引出漏极电极、栅极电极和源极电极。Metal contact leads to drain electrodes, gate electrodes and source electrodes are formed in the drain region, the surface of the gate conductor layer and the through holes, respectively.
优选地,所述第一类型注入区具有第一掺杂类型,所述第二类型注入区具有第二掺杂类型,所述第一掺杂类型为P型,所述第二掺杂类型为N型;或者,所述第一掺杂类型为N型,所述第二掺杂类型为P型。Preferably, the first-type implanted region has a first doping type, the second-type implanted region has a second doping type, the first doping type is P-type, and the second doping type is N-type; or, the first doping type is N-type, and the second doping type is P-type.
本发明的有益效果是:本发明实施例提供的横向双扩散晶体管的制造方法,包括在衬底中形成漂移区;在漂移区表面形成栅氧化层和栅极导体层;在源端区域经由图案化的光刻胶刻蚀栅极导体层和栅氧化层,注入形成体区;以上述光刻胶为掩模在体区内斜向注入形成第一类型注入区;在栅极导体层和体区表面形成第一阻挡层;经由第一阻挡层在第一类型注入区之间形成第二类型注入区。以光刻胶为掩模斜向注入形成第一类型注入区,控制注入区的注入宽度,不仅可以缩小注入区尺寸,减小器件尺寸,有效降低源漏导通电阻,还极大地节省了工艺步骤,使得第一类型注入区的形成较为简单,降低了工艺难度,从而实现在简化供应流程的同时降低器件的导通电阻。The beneficial effects of the present invention are: the method for manufacturing a lateral double diffused transistor provided by the embodiment of the present invention includes forming a drift region in a substrate; forming a gate oxide layer and a gate conductor layer on the surface of the drift region; The gate conductor layer and the gate oxide layer are etched with the prepared photoresist, and implanted to form the body region; the first type of implantation region is formed by obliquely implanting the above-mentioned photoresist as a mask in the body region; A first barrier layer is formed on the surface of the region; and a second type implantation region is formed between the first type implantation regions through the first barrier layer. The first type of implantation region is formed by oblique implantation with photoresist as a mask, and the implantation width of the implantation region can be controlled, which can not only reduce the size of the implantation region, reduce the size of the device, effectively reduce the source-drain on-resistance, but also greatly save the process. The steps make the formation of the first type implantation region relatively simple, and reduce the difficulty of the process, thereby realizing the reduction of the on-resistance of the device while simplifying the supply process.
进一步地,使第一阻挡层覆盖体区和栅极导体层,并且在体区上方的开口位置呈凹字形,使得第一阻挡层下方的半导体结构得到保护,在后续形成第二阻挡层时,还可以直接刻蚀第一阻挡层,从而节省原料,避免阻挡层材料的浪费,且节省工艺步骤和节约成本,整个制造过程极大地简化了工艺步骤,降低了操作难度。Further, the first barrier layer covers the body region and the gate conductor layer, and the opening position above the body region is in a concave shape, so that the semiconductor structure under the first barrier layer is protected, and when the second barrier layer is subsequently formed, The first barrier layer can also be directly etched, thereby saving raw materials, avoiding waste of barrier layer materials, and saving process steps and costs. The entire manufacturing process greatly simplifies the process steps and reduces the difficulty of operation.
附图说明Description of drawings
通过以下参照附图对本发明实施例的描述,本发明的上述以及其他目的、特征和优点将更为清楚。The above and other objects, features and advantages of the present invention will become more apparent from the following description of embodiments of the present invention with reference to the accompanying drawings.
图1a-图1d分别示出传统横向双扩散晶体管的制造方法中源端区域在各个阶段的截面结构示意图;Figures 1a-1d respectively illustrate schematic cross-sectional structures of source regions at various stages in a conventional manufacturing method of a lateral double diffused transistor;
图2示出根据本发明实施例的横向双扩散晶体管在源端区域的截面结构示意图;2 shows a schematic cross-sectional structure diagram of a lateral double diffused transistor in a source region according to an embodiment of the present invention;
图3示出根据本发明实施例的横向双扩散晶体管的制造方法的流程图;3 shows a flowchart of a method for manufacturing a lateral double diffused transistor according to an embodiment of the present invention;
图4a~图4h分别示出根据本发明一实施例的横向双扩散晶体管的制造方法中源端区域在各个阶段的截面结构示意图;4a to 4h respectively illustrate schematic cross-sectional structures of source regions at various stages in a method for manufacturing a lateral double diffused transistor according to an embodiment of the present invention;
图5a~图5f分别示出根据本发明另一实施例的横向双扩散晶体管的制造方法中源端区域在各个阶段的截面结构示意图。FIGS. 5 a to 5 f respectively illustrate schematic cross-sectional structures of source regions at various stages in a method for manufacturing a lateral double diffused transistor according to another embodiment of the present invention.
具体实施方式Detailed ways
以下将参照附图更详细地描述本发明的各种实施例。在各个附图中,相同的元件采用相同或类似的附图标记来表示。为了清楚起见,附图中的各个部分没有按比例绘制。此外,可能未示出某些公知的部分。为了简明起见,可以在一幅图中描述经过数个步骤后获得的半导体结构。Various embodiments of the present invention will be described in more detail below with reference to the accompanying drawings. In the various figures, the same elements are designated by the same or similar reference numerals. For the sake of clarity, various parts in the figures have not been drawn to scale. Additionally, some well-known parts may not be shown. For the sake of simplicity, the semiconductor structure obtained after several steps can be depicted in one figure.
在描述器件的结构时,当将一层、一个区域称为位于另一层、另一个区域“上面”或“上方”时,可以指直接位于另一层、另一个区域上方,或者在其与另一层、另一个区域之间还包含其它的层或区域。并且,如果将器件翻转,该一层、一个区域将位于另一层、另一个区域“下面”或“下方”。如果为了描述直接位于另一层、另一个区域上面的情形,本文将采用“A直接在B上面”或“A在B上面并与之邻接”的表述方式。在本申请中,“A直接位于B中”表示A位于B中,并且A与B直接邻接,而非A位于B中形成的掺杂区中。In describing the structure of a device, when a layer or a region is referred to as being "on" or "over" another layer or region, it can mean directly on the other layer, another region, or directly on the other layer or region Other layers or regions are also included between another layer and another region. And, if the device is turned over, the layer, one region, will be "under" or "under" another layer, another region. In order to describe the situation directly above another layer, another area, the expression "A is directly above B" or "A is above and adjacent to B" will be used herein. In this application, "A is located directly in B" means that A is located in B, and A is directly adjacent to B, rather than A located in a doped region formed in B.
下面结合附图和实施例,对本发明的具体实施方式作进一步详细描述。The specific embodiments of the present invention will be described in further detail below with reference to the accompanying drawings and embodiments.
图1a-图1d分别示出传统横向双扩散晶体管的制造方法中源端区域在各个阶段的截面结构示意图,以下以N型横向双扩散晶体管为例,简要介绍该横向双扩散晶体管的源端区域的制造工艺及其存在的不足。1a to 1d respectively show the cross-sectional structure diagrams of the source region at each stage in the traditional manufacturing method of the lateral double diffusion transistor. The following takes the N-type lateral double diffusion transistor as an example to briefly introduce the source end region of the lateral double diffusion transistor. manufacturing process and its shortcomings.
如图1a所示,在N型掺杂的半导体衬底101如硅衬底的顶部进行离子掺杂和扩散,形成一定离子浓度的漂移区102;然后在半导体衬底101的表面上依次至少沉积栅介质层111和多晶硅栅112,形成掩膜层,而后在该半导体器件的源端区域利用涂覆在多晶硅栅112上的光刻胶层113作为阻挡,对栅介质层111和多晶硅栅112进行刻蚀,经过刻蚀的开口进行离子掺杂和扩散,形成一定离子浓度的体区103,而后去除光刻胶层,形成栅极结构。As shown in FIG. 1a, ion doping and diffusion are performed on the top of an N-type doped
如图1b所示,在上述栅极结构的侧面形成侧墙121,在形成侧墙121时,首先在多晶硅栅112和体区103表面形成一层沉积层,例如二氧化硅层,然后经由刻蚀工艺形成侧墙121。而后,分别在多晶硅栅112和体区103表面沉积光刻胶层114,利用光刻工艺和掩模版,经由图案化的光刻胶层114进行第一掺杂类型的离子注入,形成源端区位于侧墙121下方的且位于体区103的顶部两端的两个N+注入区。由于光刻胶114在体区103表面可能发生滑动,以及光刻工艺本身的精度限制,为了保证N+注入区可以实现其功能,则该区域的尺寸不能做得很小。例如在180nm工艺的NLDMOS中,其每个注入区宽度达到0.4um左右。As shown in FIG. 1b,
如图1c所示,N+源区的注入完成后,去除光刻胶,然后再次在该半导体结构的表面沉积光刻胶层115,该光刻胶层115中间留有开口,开口的宽度即为上述两个N+源区之间的空隙的宽度。再利用光刻工艺和掩膜版在体区103的顶部经由自对准进行第二掺杂类型的离子注入,形成位于两个N+源区之间的P+注入区,即体接触区。其中,N+源区为N型掺杂,P+体接触区为P型掺杂,N型掺杂离子包括但不限于磷离子或砷离子,P型掺杂离子包括但不限于硼离子。由于与上述相同的原因,P+体接触区的宽度不能太小,在上述工艺中,也为0.4um左右,那么,整个体区103内的注入区的总宽度达到1.2um左右,由此,体区103的宽度不能过小,不然无法实现器件的性能。As shown in FIG. 1c, after the implantation of the N+ source region is completed, the photoresist is removed, and then a
如图1d所示,去除光刻胶,在多晶硅栅112和体区103表面形成一层金属硅化物层151,其中,该金属硅化物层151为金属硅化物(silicide),其一般为TiSi2(硅化钛)薄膜;而后沉积介质层161,该介质层161用以提供隔离和保护作用;随后,通过蚀刻在介质层161上形成贯穿至金属硅化物层表面,对应源端区域的通孔162,通过形成金属接触以引出源极电极,由此便完成了LDMOS的制作。As shown in FIG. 1d, the photoresist is removed, and a
根据上述介绍,由于该LDMOS中N+注入区和P+注入区都是通过光刻工艺再注入形成,受限于光刻能力,形成的注入区的尺寸都不会太小。量侧墙121之间的宽度如1.2um左右。在此结构基础上,LDMOS器件的源端与漏端之间的导通电阻会很大,进而会降低LDMOS器件的性能,影响LDMOS器件的应用前景。另外,该LDMOS的制作过程较为复杂,步骤繁琐,不易操作,且成本较高。According to the above introduction, since both the N+ implantation region and the P+ implantation region in the LDMOS are formed by re-implantation through the photolithography process, the size of the formed implantation region is not too small due to the limitation of the photolithography capability. The width between the
基于此,本发明提供了一种横向双扩散晶体管的制造方法,通过制造工艺的改进优化,可以缩小多源端区域源区的尺寸,减小形成的器件尺寸,有效的降低源漏导通电阻,并且能极大地缩减工艺步骤,简化工艺流程,便于实现。Based on this, the present invention provides a manufacturing method of a lateral double diffused transistor. Through the improvement and optimization of the manufacturing process, the size of the source region of the multi-source end region can be reduced, the size of the formed device can be reduced, and the source-drain on-resistance can be effectively reduced , and can greatly reduce the process steps, simplify the process flow, and facilitate implementation.
图2示出本发明实施例的横向双扩散晶体管在源端区域的截面结构示意图。FIG. 2 shows a schematic cross-sectional structure diagram of a lateral double diffused transistor in a source region according to an embodiment of the present invention.
参考图2,本发明实施例提供的一种LDMOS器件,其与图1d中介绍的LDMOS结构相同,也包括:具有第一掺杂类型的衬底201、位于衬底201中具有第二掺杂类型的漂移区202和具有第一掺杂类型的体区203,该漂移区202位于衬底201中且围绕体区203设置,体区203和漂移区202形成在衬底201中,用于传输电子实现电气导通,且体区203和漂移区202的掺杂浓度不同,以获得不同的导通性能;以及位于衬底201上的源端区域、漏端区域、栅极结构、侧墙261、金属硅化物层271和介质层281以及开口282。Referring to FIG. 2 , an LDMOS device provided by an embodiment of the present invention has the same structure as the LDMOS introduced in FIG. 1d , and also includes: a
其中,源端区域与体区203相连通,漏端区域与漂移区102相连通,用于电连接外部电压的输入;栅极结构包括栅极导体层212和位于栅极导体层212与衬底201之间的栅氧化层211,在该栅极结构的侧壁形成有侧墙261,金属硅化物层271一部分覆盖在源端区域的上表面,另一部分覆盖在栅极结构的上表面,而源端区域具有相互独立、互不包含的N+注入区和P+注入区,在本实施例中,该源端区域包括依次邻接的N+注入区、P+注入区和N+注入区,且通过工艺控制形成的三者区域宽度相同。The source region is connected to the
介质层281位于金属硅化物层271的表面,且在源端区域的上部中心具有贯穿至金属硅化物层271表面的通孔,该通孔用于引出源极电极。The
根据本发明实施例提供的横向双扩散晶体管的制造方法所形成的横向双扩散晶体管器件中,位于源极区内的的依次连接且相互独立、互不包含的N+注入区、P+注入区和N+注入区,相较于现有技术,可不受光刻工艺能力的限制,其形成的三个注入区宽度更小,即栅极结构中多晶硅层在源端区域上方的间距设置也更小,具有更小的源漏导通电阻。下面结合流程图和工艺流程的截面结构图介绍本发明的LDMOS的制造方法。In the lateral double diffused transistor device formed by the manufacturing method of the lateral double diffused transistor provided by the embodiment of the present invention, the N+ implantation region, the P+ implantation region and the N+ implantation region located in the source region are sequentially connected, independent of each other and not included. Compared with the prior art, the implanted region is not limited by the photolithography process capability, and the three implanted regions formed by it have smaller widths, that is, the spacing of the polysilicon layer in the gate structure above the source region is also smaller. Smaller source-drain on-resistance. The manufacturing method of the LDMOS of the present invention is described below with reference to the flow chart and the cross-sectional structure diagram of the process flow.
图3示出根据本发明实施例的横向双扩散晶体管的制造方法的流程图;图4a~图4h分别示出根据本发明一实施例的横向双扩散晶体管的制造方法中源端区域在各个阶段的截面结构示意图。3 shows a flowchart of a method for manufacturing a lateral double diffused transistor according to an embodiment of the present invention; FIGS. 4a to 4h respectively show the source region at various stages in the method for manufacturing a lateral double diffused transistor according to an embodiment of the present invention Schematic diagram of the cross-sectional structure.
以下结合图3-图4h介绍本申请的横向双扩散晶体管的制造方法。The manufacturing method of the lateral double diffusion transistor of the present application will be described below with reference to FIGS. 3-4h.
在步骤S110中,在衬底的顶部形成漂移区。In step S110, a drift region is formed on top of the substrate.
如图4a,在N型掺杂的半导体衬底201如硅衬底中进行离子掺杂和扩散,形成具有一定离子浓度的第一掺杂类型的漂移区202,漂移区202的形成为常规步骤,不进行特别介绍。As shown in FIG. 4a, ion doping and diffusion are performed in an N-type doped
在步骤S120中,在漂移区表面形成依次堆叠的栅氧化层和栅极导体层,栅极导体层定义出相互隔开的漏端区域和源端区域。In step S120, a gate oxide layer and a gate conductor layer stacked in sequence are formed on the surface of the drift region, and the gate conductor layer defines a drain region and a source region separated from each other.
如图4b,在半导体衬底201的漂移区202的表面上依次沉积栅氧化层211和栅极导体层212,构成栅极结构,依次层叠的栅氧化层211和栅极导体层212定义出相互隔离的漏端区域和源端区域,图中仅示出了源端区域的结构。栅氧化层211例如为氧化硅层,栅极导体层212例如为多晶硅层。且栅氧化层211和栅极导体层212的形成工艺为常规工艺,这里不做详细限定,栅极导体层212例如是由化学气相沉积法沉积形成。同时,从方案实现来看,可以在栅氧化层211和栅极导体层212之间再设置其他介质层,或者在栅氧化层211的下方或栅极导体层212的上方再设置其他介质层。As shown in FIG. 4b, a
在步骤S130中,在源端区域经由图案化的光刻胶层刻蚀栅极导体层和栅氧化层,形成开口,经由开口在漂移区中注入离子形成体区。In step S130, the gate conductor layer and the gate oxide layer are etched through the patterned photoresist layer in the source region to form openings, and ions are implanted into the drift region through the openings to form a body region.
依旧参见图4b,在栅极导体层212表面上设置光刻胶层213,利用涂覆的光刻胶层213作为阻挡,经由图案化的光刻胶层213依次对栅极导体层212和栅氧化层211进行刻蚀,形成供体区203注入的开口,经由该开口经过离子掺杂和扩散,在漂移区202内形成具有一定离子浓度的第二掺杂类型的体区203,而后去除光刻胶层。以180nm工艺的LDMOS为例,该开口的宽度在0.6um左右,由光刻胶层213限制开口的宽度。此处设置此宽度的开口,是因为在后续工艺中,该宽度已足够实现源区的注入。Still referring to FIG. 4 b , a
在步骤S140中,以光刻胶层为掩模由开口分别在体区的顶部两端斜向注入离子形成第一类型注入区。In step S140, using the photoresist layer as a mask, ions are implanted obliquely at both ends of the top of the body region through the opening to form a first type implantation region.
如图4c,保留上步中用到的光刻胶层213,在开口处,以光刻胶层213为掩模,采用斜向大角度注入工艺,分别从左右两侧向体区的顶部两端内注入第一类型的掺杂区域,如图中沿L1和L2两箭头所示的方向注入,形成两个第一类型注入区。该第一类型注入区包括第一N+注入区和第二N+注入区,该N+注入区即为N+源区。本步骤中,从右侧L1箭头的方向向左注入形成左侧的N+注入区,从左侧L2箭头的方向向右侧注入形成右侧的N+注入区。采用该工艺,N+源区(N+注入区)的宽度得以缩小,大约为0.2um左右。另外,根据光刻胶层213的厚度限定第一类型注入区在体区203内的宽度。调节光刻胶层213的厚度,可以得到合适的N+注入区的宽度。在一定厚度的光刻胶层213做掩模的情况下,采用斜向注入工艺,使得N+注入区的掺杂离子只能在箭头指向的某个固定区域内扩散,从而保证一定的宽度。在注入完成后,去除光刻胶层213。As shown in Figure 4c, the
进一步地,斜向注入时,注入方向与衬底表面的法线之间的夹角为20-60°,从而使得N+注入区的宽度得到保证。Further, during the oblique implantation, the included angle between the implantation direction and the normal line of the substrate surface is 20-60°, so that the width of the N+ implantation region is guaranteed.
在步骤S150中,在栅极导体层和体区表面形成第一阻挡层。进一步地,第一阻挡层在体区表面呈凹字形。In step S150, a first barrier layer is formed on the surface of the gate conductor layer and the body region. Further, the first barrier layer has a concave shape on the surface of the body region.
如图4d所示,在栅极导体层212和体区203表面形成第一阻挡层221,具体地,在该半导体结构表面沉积一层沉积层,然后采用刻蚀工艺形成第一阻挡层。例如,该第一阻挡层221通过采用化学气相沉积工艺淀积氧化硅层,再采用刻蚀工艺形成;或者通过先形成氧化硅层,再形成氮化硅层,再采用刻蚀工艺形成,其形成结构在源端区域的截面如图4d所示。例如采用干法刻蚀对沉积层进行刻蚀,以形成第一阻挡层221,该第一阻挡层221在体区203表面呈凹字形,其在体区203上方的开口呈现一个漏斗形,漏斗的径较宽。该第一阻挡层221在体区203上方的栅极导体层212的两个侧壁上的厚度较厚,而体区203表面的位于两侧壁之间的部分较薄,不足以阻挡后续的注入,即开口两侧的栅极导体层212的两个侧壁上形成的第一阻挡层221的厚度大于在两个侧壁中间的凹口处形成的第一阻挡层221的厚度。但是在栅极导体层212和体区203表面上的薄薄的一层沉积层却可以对该半导体结构起到保护作用。这里是对沉积层进行的第一次刻蚀,形成了第一阻挡层221。进一步地,该凹字形的第一阻挡层的凹口底部的宽度与两个N+注入区之间的间隙宽度相同,从而对后需要注入的第二类型注入区的宽度进行限定。As shown in FIG. 4d, a
在步骤S160中,经由第一阻挡层在体区两端的第一类型注入区之间注入离子形成第二类型注入区。In step S160, ions are implanted between the first type implantation regions at both ends of the body region through the first barrier layer to form second type implantation regions.
如图4e所示,经由第一阻挡层221在凹字形的第一阻挡层221的凹口下方,经由自对准进行第二类型注入区的注入,形成位于第一类型注入区之间的第二类型注入区,其中,该第二类型注入区为P+注入区,即P+体接触区。第一阻挡层221在体区203上方的凹口宽度与第一类型注入区之间的距离相等,第二类型注入区与位于体区203两端的两个第一类型注入区分别邻接。第一类型注入区具有第一掺杂类型,第二类型注入区具有第二掺杂类型。第一侧墙221的材料可以是但不限于二氧化硅或氮化硅。上一步骤中保留在半导体结构表面的薄薄的一层第一阻挡层221,不仅对结构起到了保护和隔离作用,且并不影响注入区的注入。As shown in FIG. 4e , through the
在步骤S170中,部分刻蚀第一阻挡层,暴露出第二类型注入区和部分第一类型注入区,以形成第二阻挡层。In step S170, the first barrier layer is partially etched to expose the second type implantation region and part of the first type implantation region to form a second barrier layer.
如图4f所示,采用干法刻蚀工艺再次对第一阻挡层221进行刻蚀,去除体区203和栅极导体层212表面的阻挡层,使得第二类型注入区和部分第一类型注入区暴露,剩余的未刻蚀完毕的阻挡层形成第二阻挡层261。通过调整各向同性和各向异性的刻蚀速率,使栅极导体层212表面和第二类型注入区表面的第一阻挡层221被完全刻蚀,而开口两侧的栅极导体层212的两个侧壁上的第一阻挡层221被部分刻蚀,以形成第二阻挡层261。As shown in FIG. 4f, the
由于第一阻挡层221在开口两侧的侧壁上的厚度较厚,且在刻蚀过程中,同时采用各向异性刻蚀和各向同性刻蚀,使得可是完成后的阻挡层只在开口两侧的侧壁保留一定的厚度。通过调整各向同性和各向异性的的刻蚀速率,使形成的第二阻挡层261的宽度例如为0.2um,其在现有的180nm工艺中易于实现。Since the thickness of the
进一步的,第二阻挡层261为形成于开口中的,位于开口两侧的栅极导体层212的两个侧壁上的相互独立的两个侧墙。该侧墙261的表面高度与位于其两侧的栅极导体层212的边缘高度相持平。另外,在两个侧壁上形成的第一阻挡层221的厚度大于在两个侧壁上形成的第二阻挡层261的厚度。Further, the
本步骤为对沉积层进行的第二次刻蚀,第一次刻蚀形成了第一阻挡层221,第二次刻蚀形成了第二阻挡层261,即对第一阻挡层分步进行刻蚀,以形成第二阻挡层261,由此,节省了沉积层的材料,节约了成本。在传统的方案中,在经过第二类型注入区的注入之后,需要去除第一阻挡层,再重新沉积,刻蚀以形成第二阻挡层,浪费原料。而本实施例,由于第一次对沉积层刻蚀以形成第一阻挡层时,未完全刻蚀完,保留了一层,即对半导体结构进行了保护,又不会对注入造成影响,而且在第二次刻蚀时,可以在原第一阻挡层的基础上进行刻蚀,无需再次沉积,节省了工艺步骤。This step is the second etching of the deposition layer, the first etching to form the
相比传统的制造工艺,本实施例的制造方法,对N+注入区的形成和第二阻挡层的形成,都进行了工艺简化,使得工艺步骤更加简洁易操作,大大地节约了成本,降低了操作复杂度。制成的LDMOS结构更为可靠,且可以实现器件的尺寸优化,减小器件尺寸,降低导通电阻。Compared with the traditional manufacturing process, the manufacturing method of this embodiment simplifies the formation of the N+ implantation region and the formation of the second barrier layer, so that the process steps are more concise and easy to operate, and the cost is greatly reduced. Operational complexity. The fabricated LDMOS structure is more reliable, and the size of the device can be optimized, the size of the device can be reduced, and the on-resistance can be reduced.
综上所述,利用光刻胶层做掩模,采用斜向注入形成N+注入区,减小了N+注入区的宽度,而且降低了工艺复杂度,减少了很多块掩模和光刻胶层的使用,另外,对沉积层进行两次刻蚀,分别形成第一阻挡层和第二阻挡层,即可以保护半导体结构,又可以节省原料,使得工艺步骤简化,从而使得该源端区域不受光刻工艺能力的限制,形成的注入区更小,即有效缩小了体区上方开口的间距,又简化了工艺步骤,节省了原料和成本。以180nm工艺的N型LDMOS器件为参照,本实施例的注入区得到总宽度整体可以缩小至0.6um,极大地缩小了形成器件的尺寸,降低了源漏导通电阻。To sum up, using the photoresist layer as a mask and using oblique implantation to form the N+ implantation region reduces the width of the N+ implantation region, reduces the process complexity, and reduces a lot of masks and photoresist layers. In addition, the deposition layer is etched twice to form a first barrier layer and a second barrier layer, which can protect the semiconductor structure and save raw materials, simplify the process steps, and make the source region free from Due to the limitation of the photolithography process capability, the formed implantation region is smaller, which not only effectively reduces the spacing of the openings above the body region, but also simplifies the process steps and saves raw materials and costs. Taking the N-type LDMOS device of 180nm process as a reference, the total width of the implanted region in this embodiment can be reduced to 0.6um as a whole, which greatly reduces the size of the formed device and reduces the source-drain on-resistance.
图4g和图4h的工艺过程与传统LDMOS的制程相似。The process of FIG. 4g and FIG. 4h is similar to that of conventional LDMOS.
进一步地,本实施例的横向双扩散晶体管的制造方法还包括:在第二阻挡层261之间和栅极导体层212的裸露表面上形成金属硅化物层。Further, the manufacturing method of the lateral double diffused transistor in this embodiment further includes: forming a metal silicide layer between the second barrier layers 261 and on the exposed surface of the
如图4g所示,形成金属硅化物层271,其中,该金属硅化物层271(silicide)一般为TiSi2(硅化钛)薄膜,其形成是在去除掩膜版后,在源端区域表面沉积多晶硅层,通过溅射的方式在该多晶硅层和栅极结构的表面淀积一层金属层(一般为Ti,Co或Ni),然后进行快速升温煺火处理(RTA),使多晶硅表面和淀积的金属发生反应,形成金属硅化物,对半导体结构形成隔离和保护,防止其与其他沉积层进行反应。As shown in FIG. 4g, a
该制造方法还包括:在金属硅化物层和第二阻挡层的表面上形成介质层,介质层在对应第二类型注入区的区域上方形成有通孔,连通至金属硅化物层。The manufacturing method further includes: forming a dielectric layer on the surfaces of the metal silicide layer and the second barrier layer, and the dielectric layer is formed with a through hole above the region corresponding to the second type implantation region, which is connected to the metal silicide layer.
如图4h所示,沉积介质层281,该介质层281用以提供隔离,沉积形成结构在源端区域的截面如图所示。在前述金属硅化物层271和第二阻挡层261的表面沉积形成介质层281,该介质层281用以提供隔离保护,其材质可以是但不限于氮化硅。As shown in FIG. 4h, a
之后,利用孔光刻版刻蚀形成贯穿至金属硅化物层271(金属硅化物层)表面对应源端区域、漏端区域、栅极结构的通孔,其形成结构在源端区域的截面如图所示。例如,通过蚀刻介质层281,形成贯穿至金属硅化物层表面,对应第二类型注入区的通孔282,而后通过该通孔282引出源极电极形成金属接触,该通孔282的直径与第二类型注入区的宽度相当,或该通孔的面积与第二类型注入区的表面的面积相当。采用孔光刻版对介质层281进行刻蚀,且由于金属硅化物层271的存在,N+源区和P+体接触区相连通,通过通孔282引出,节省了金属线的布置。After that, through hole lithography is used to form through holes corresponding to the source region, the drain region and the gate structure through to the surface of the metal silicide layer 271 (metal silicide layer), and the cross-section of the formed structure in the source region is as follows: as shown in the figure. For example, by etching the
该制造方法还包括:在漏端区域、栅极导体层表面和通孔中分别形成金属接触引出漏极电极、栅极电极和源极电极。The manufacturing method further comprises: forming metal contacts to lead out the drain electrode, the gate electrode and the source electrode in the drain region, the surface of the gate conductor layer and the through hole, respectively.
通过形成金属接触以分别引出源极电极、漏极电极和栅极电极。由此便完成了本实施例的LDMOS的制作。一般的,在实际应用中,衬底电极与源极电极共连,故在本实施例中,将衬底电极和源极电极统称为源极电极。The source electrode, the drain electrode and the gate electrode are respectively drawn out by forming metal contacts. Thus, the fabrication of the LDMOS of this embodiment is completed. Generally, in practical applications, the substrate electrode and the source electrode are connected in common, so in this embodiment, the substrate electrode and the source electrode are collectively referred to as the source electrode.
第一掺杂类型为P型,所述第二掺杂类型为N型;或者,第一掺杂类型为N型,第二掺杂类型为P型。N型掺杂离子包括但不限于磷离子或砷离子,P型掺杂离子包括但不限于硼离子。The first doping type is P-type, and the second doping type is N-type; or, the first doping type is N-type, and the second doping type is P-type. N-type dopant ions include but are not limited to phosphorus ions or arsenic ions, and P-type dopant ions include but are not limited to boron ions.
根据本实施例的制造方法,形成的LDMOS,源端区域的注入区尺寸减小,从而器件的整体尺寸减小,所以导通电阻减小,器件的性能提升,而且该制造工艺简单,易操作,便于实施。According to the manufacturing method of the present embodiment, the formed LDMOS has a reduced size of the implanted region in the source region, thereby reducing the overall size of the device, so the on-resistance is reduced, the performance of the device is improved, and the manufacturing process is simple and easy to operate , which is easy to implement.
需要说明的是,上述描述的主要为现有技术中LDMOS器件的源端区域的形成过程及形成过程中各阶段的截面结构示意,对于器件的漏端区域的结构可参考现有技术的公知常识进行理解,本发明对此不再进行赘述。It should be noted that the above description is mainly for the formation process of the source region of the LDMOS device in the prior art and the schematic cross-sectional structure of each stage in the formation process. For the structure of the drain region of the device, reference may be made to the common knowledge in the prior art. It is understood that the present invention will not describe it again.
进一步的,上述本发明的实施例中是以N型LDMOS器件及其制造方法进行说明的,但本发明并不限于此,对于P型LDMOS器件的制造同样适用。此外,本发明中以180nm工艺为例,但对于其他工艺节点同样适用,在此不作限制。Further, in the above embodiments of the present invention, the N-type LDMOS device and the manufacturing method thereof are described, but the present invention is not limited thereto, and is also applicable to the manufacture of the P-type LDMOS device. In addition, the 180 nm process is used as an example in the present invention, but it is also applicable to other process nodes, which is not limited here.
图5a~图5f分别示出根据本发明另一实施例的横向双扩散晶体管的制造方法中源端区域在各个阶段的截面结构示意图。FIGS. 5 a to 5 f respectively illustrate schematic cross-sectional structures of source regions at various stages in a method for manufacturing a lateral double diffused transistor according to another embodiment of the present invention.
图5a-图5c的工艺步骤与图4a-图4c相同,这里不再赘述,本领域的技术人员可以参照得出。The process steps of FIGS. 5a-5c are the same as those of FIGS. 4a-4c, which will not be repeated here, and those skilled in the art can refer to them.
本实施例的不同之处在于,图5d中,形成第一阻挡层321,该第一阻挡层321为形成在体区203上方的开口两侧的侧壁上的侧墙,且其厚度较厚,两侧墙之间的空隙的宽度即为第二类型注入区的注入宽度,然后注入形成P+注入区。The difference of this embodiment is that, in FIG. 5d, a
在图5e中,首先需要去除第一阻挡层321,然后再次沉积氧化层等,经由刻蚀形成第二阻挡层361,第二阻挡层361也为侧墙。从图5e至图5f的工艺步骤,可以参考图4f-图4h的工艺步骤。In FIG. 5e, the
经上述实施例得到的LDMOS结构的尺寸较小,且工艺步骤简单,导通电阻较小,器件性能得到提升。The size of the LDMOS structure obtained by the above embodiments is small, the process steps are simple, the on-resistance is small, and the device performance is improved.
综上所述,本发明实施例提供的横向双扩散晶体管的制造方法,包括在衬底中形成漂移区;在漂移区表面形成栅氧化层和栅极导体层;在源端区域经由图案化的光刻胶刻蚀栅极导体层和栅氧化层,注入形成体区;以上述光刻胶为掩模在体区内斜向注入形成第一类型注入区;在栅极导体层和体区表面形成第一阻挡层;经由第一阻挡层在第一类型注入区之间形成第二类型注入区;以及部分刻蚀第一阻挡层,暴露出第二类型注入区和部分第一类型注入区,形成第二阻挡层,以光刻胶为掩模斜向注入形成第一类型注入区,控制注入区的注入宽度,再分步刻蚀第一阻挡层,不仅可以缩小注入区尺寸,减小器件尺寸,有效降低源漏导通电阻,还能节省原料,避免阻挡层材料的浪费,节约成本,整个制造过程极大地简化了工艺步骤,降低了操作难度,从而实现在简化供应流程的同时降低器件的导通电阻。To sum up, the method for manufacturing a lateral double diffused transistor provided by the embodiment of the present invention includes forming a drift region in a substrate; forming a gate oxide layer and a gate conductor layer on the surface of the drift region; The photoresist etches the gate conductor layer and the gate oxide layer, and is implanted to form a body region; the above-mentioned photoresist is used as a mask to implant obliquely in the body region to form a first type implantation region; on the surface of the gate conductor layer and the body region forming a first barrier layer; forming a second type implantation region between the first type implantation regions through the first barrier layer; and partially etching the first barrier layer to expose the second type implantation region and part of the first type implantation region, Form the second barrier layer, use the photoresist as a mask to implant obliquely to form the first type of implantation region, control the implantation width of the implantation region, and then etch the first barrier layer in steps, which can not only reduce the size of the implantation region, but also reduce the size of the device. The size can effectively reduce the source-drain on-resistance, and it can also save raw materials, avoid the waste of barrier layer materials, and save costs. The entire manufacturing process greatly simplifies the process steps and reduces the difficulty of operation, so as to simplify the supply process and reduce the number of devices. on-resistance.
此外,在使用屏蔽栅沟槽(Shield Gate Trench,SGT)工艺形成沟道区的LDMOS器件在制造过程同样可应用上述实施例提供的LDMOS器件的制造方法中的部分或全部步骤,以形成尺寸很小的源极电极的引出,即缩小了栅极结构中多晶硅层在源端区域上方的间距,同样可减小形成器件的尺寸,降低了源漏导通电阻。In addition, in the manufacturing process of the LDMOS device using the Shield Gate Trench (SGT) process to form the channel region, some or all of the steps in the manufacturing method of the LDMOS device provided in the above-mentioned embodiments can also be applied to form a very large-scale LDMOS device. The extraction of the small source electrode reduces the spacing of the polysilicon layer above the source region in the gate structure, which can also reduce the size of the formed device and reduce the source-drain on-resistance.
虽然以上将实施例分开说明和阐述,但涉及部分共通之技术,在本领域普通技术人员看来,可以在实施例之间进行替换和整合,涉及其中一个实施例未明确记载的内容,则可参考有记载的另一个实施例。Although the embodiments are described and described separately above, some common technologies are involved, and in the opinion of those of ordinary skill in the art, they can be replaced and integrated between the embodiments. Reference is made to another example described.
应当说明的是,在本文中,所含术语“包括”、“包含”或者其任何其他变体意在涵盖非排他性的包含,从而使得包括一系列要素的过程、方法、物品或者设备不仅包括那些要素,而且还包括没有明确列出的其他要素,或者是还包括为这种过程、方法、物品或者设备所固有的要素。在没有更多限制的情况下,由语句“包括一个……”限定的要素,并不排除在包括所述要素的过程、方法、物品或者设备中还存在另外的相同要素。It should be noted that the inclusion of the terms "comprising", "comprising" or any other variation thereof herein is intended to encompass non-exclusive inclusion, such that a process, method, article or apparatus comprising a series of elements includes not only those elements, but also other elements not expressly listed or inherent to such a process, method, article or apparatus. Without further limitation, an element qualified by the phrase "comprising a..." does not preclude the presence of additional identical elements in a process, method, article or apparatus that includes the element.
最后应说明的是:显然,上述实施例仅仅是为清楚地说明本发明所作的举例,而并非对实施方式的限定。对于所属领域的普通技术人员来说,在上述说明的基础上还可以做出其它不同形式的变化或变动。这里无需也无法对所有的实施方式予以穷举。而由此所引申出的显而易见的变化或变动仍处于本发明的保护范围之中。Finally, it should be noted that: obviously, the above-mentioned embodiments are only examples for clearly illustrating the present invention, and are not intended to limit the implementation manner. For those of ordinary skill in the art, changes or modifications in other different forms can also be made on the basis of the above description. There is no need and cannot be exhaustive of all implementations here. However, the obvious changes or changes derived from this are still within the protection scope of the present invention.
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Address after: 310030 Zhejiang Province, Hangzhou City, Xihu District, Sandun Town, Shengtangba Street No. 19, Shengtang Xin Cheng Patentee after: Jiehuate Microelectronics Co.,Ltd. Country or region after: China Address before: Room 901-23, 9 / F, west 4 building, Xigang development center, 298 Zhenhua Road, Sandun Town, Xihu District, Hangzhou City, Zhejiang Province, 310030 Patentee before: Jiehuate Microelectronics Co.,Ltd. Country or region before: China |