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CN111979535A - Cold spraying remanufacturing process for outer cylinder surface of undercarriage - Google Patents

Cold spraying remanufacturing process for outer cylinder surface of undercarriage Download PDF

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Publication number
CN111979535A
CN111979535A CN202010712636.4A CN202010712636A CN111979535A CN 111979535 A CN111979535 A CN 111979535A CN 202010712636 A CN202010712636 A CN 202010712636A CN 111979535 A CN111979535 A CN 111979535A
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Prior art keywords
spraying
outer cylinder
landing gear
sand blasting
coating
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Inventor
南健
程庆元
韩梁
代雪婷
李洋
吴德敏
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State Run Wuhu Machinery Factory
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State Run Wuhu Machinery Factory
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Priority to CN202010712636.4A priority Critical patent/CN111979535A/en
Publication of CN111979535A publication Critical patent/CN111979535A/en
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    • CCHEMISTRY; METALLURGY
    • C23COATING METALLIC MATERIAL; COATING MATERIAL WITH METALLIC MATERIAL; CHEMICAL SURFACE TREATMENT; DIFFUSION TREATMENT OF METALLIC MATERIAL; COATING BY VACUUM EVAPORATION, BY SPUTTERING, BY ION IMPLANTATION OR BY CHEMICAL VAPOUR DEPOSITION, IN GENERAL; INHIBITING CORROSION OF METALLIC MATERIAL OR INCRUSTATION IN GENERAL
    • C23CCOATING METALLIC MATERIAL; COATING MATERIAL WITH METALLIC MATERIAL; SURFACE TREATMENT OF METALLIC MATERIAL BY DIFFUSION INTO THE SURFACE, BY CHEMICAL CONVERSION OR SUBSTITUTION; COATING BY VACUUM EVAPORATION, BY SPUTTERING, BY ION IMPLANTATION OR BY CHEMICAL VAPOUR DEPOSITION, IN GENERAL
    • C23C24/00Coating starting from inorganic powder
    • C23C24/02Coating starting from inorganic powder by application of pressure only
    • C23C24/04Impact or kinetic deposition of particles

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  • Chemical & Material Sciences (AREA)
  • Chemical Kinetics & Catalysis (AREA)
  • Engineering & Computer Science (AREA)
  • Materials Engineering (AREA)
  • Mechanical Engineering (AREA)
  • Metallurgy (AREA)
  • Organic Chemistry (AREA)
  • Coating By Spraying Or Casting (AREA)
  • Other Surface Treatments For Metallic Materials (AREA)

Abstract

The invention relates to a cold spraying remanufacturing process for the surface of an outer barrel of an undercarriage, which comprises the following specific steps: cleaning the surface of the outer cylinder of the undercarriage to be sprayed by acetone, removing various oil stains and impurities, and dividing a spraying area and a non-spraying area; carrying out sand blasting treatment on a spraying area on the surface of the outer barrel of the undercarriage to be sprayed, and removing sand particles and ash after the sand blasting is finished; and preparing a pure zinc coating in a spraying area to be sprayed on the outer cylinder surface of the landing gear by adopting low-pressure cold spraying equipment within 2h after the sand blasting treatment. The invention has the following advantages: the oxidation, the pores and the inclusions of the coating are less, the thickness fluctuation is small, the density is higher, and the corrosion resistance is improved; the residual tensile stress of the coating is low, and the stripping resistance is high; the requirement on the surface state is low, and the method can be suitable for remanufacturing and repairing uneven surfaces and old coating surfaces of parts; the construction process has no open fire, so that the construction process is safer; the heat input is relatively lower, and the heat influence on the ultrahigh-strength steel material matrix of the outer barrel of the landing gear is smaller.

Description

Cold spraying remanufacturing process for outer cylinder surface of undercarriage
Technical Field
The invention relates to the technical field of surface treatment, in particular to a remanufacturing process for cold spraying the surface of an outer cylinder of an undercarriage.
Background
The landing gear device is a key load-bearing structural component of the aircraft, and plays an extremely important role in the safe taking-off and landing process of the aircraft. In order to resist the ultrahigh load in the taking-off and landing and turning processes of the airplane, the landing gear device is made of ultrahigh-strength steel commonly, and meanwhile, a combined damping structure of a landing gear piston rod and an outer landing gear barrel is adopted. Ultra-high strength steels tend to be very sensitive to corrosion fatigue and stress corrosion cracking. Therefore, when manufacturing landing gear parts, the surface needs to be protected by certain coating layers, such as a zinc metal coating.
As an important metal element, zinc is widely used to improve corrosion resistance of the surface of structural steel. In the traditional process, a thermal zinc spraying process is adopted for spraying a metal zinc layer on an outer cylinder of the landing gear, compared with an electro-galvanizing layer, the thermal zinc spraying process is relatively environment-friendly, low in pollution and free of hydrogen embrittlement sensitive risk, and a thick coating can be prepared, so that better corrosion resistance is obtained. A cold spray coating preparation method for manufacturing a zinc layer by using a steel plate is described in a comparison document 2CN101063204B "manufacturing method for galvanized steel plate", but the method cannot be applied to the remanufacturing field of an ultrahigh-strength steel landing gear with a complex appearance on an aircraft, and in addition, the method does not have the inspection requirement for determining the coating effect, and cannot perform effective effect inspection on the landing gear after being sprayed.
Disclosure of Invention
The invention aims to provide a cold spraying remanufacturing process for the outer cylinder surface of an undercarriage, which aims to solve the problems of reducing the residual stress of a coating and a matrix and improving the corrosion resistance and the mechanical property of the coating; and can deposit a zinc coating with good quality and capable of completely replacing flame and electric arc spraying processes.
The technical problem to be solved by the invention is realized by adopting the following technical scheme:
a cold spraying remanufacturing process for the surface of an outer cylinder of an undercarriage comprises the following specific steps:
cleaning the surface of an outer cylinder of a landing gear to be sprayed by acetone, removing various oil stains and impurities, and dividing a spraying area and a non-spraying area;
secondly, carrying out sand blasting treatment on a spraying area on the surface of the outer cylinder of the undercarriage to be sprayed, and removing sand particles and ash after the sand blasting is finished;
thirdly, preparing a pure zinc coating in a spraying area to be sprayed on the outer cylinder surface of the landing gear by adopting low-pressure cold spraying equipment within 2 hours after the sand blasting treatment;
measuring the thickness of the pure zinc coating according to the thickness requirement of the pure zinc coating specified by the process, and if the pure zinc coating is qualified, performing quality inspection; if the thickness of the pure zinc coating is insufficient, performing supplementary spraying; if the thickness of the pure zinc coating is too thick, polishing treatment is carried out;
(V) carrying out quality inspection on the pure zinc coating on the outer cylinder surface of the landing gear, such as crack, warpage, peeling, falling and the like;
and (VI) spraying zinc on the surface of the outer cylinder of the landing gear for 24 hours, and then spraying TB06-9 primer and other paint specified by the process on the surface of the outer cylinder of the landing gear for coating protection.
Further, the process parameters of the sand blasting treatment in the step (II) are as follows:
sand blasting equipment: pressure type sand blasting machines, portable sand blasting equipment;
sand specification: 54# to 60# brown corundum sand;
thirdly, sand blasting pressure: the pressure type sand blasting machine is 0.2MPa to 0.4MPa, and the portable sand blasting equipment is 0.4MPa to 0.8 MPa;
sand blasting distance: 150 mm-200 mm;
sand blasting angle: 90 DEG +/-20 deg.
Further, in the step (II), the effect inspection after the sand blasting treatment is carried out: if the surface of the outer cylinder of the landing gear to be sprayed is a rough and uniform dark gray coating without poor bonding, the coating is qualified; and if the surface of the outer cylinder of the landing gear to be sprayed is a coating with insufficient texturing, uneven color or poor binding force, performing sand supplementing and spraying treatment.
And (5) further, cleaning sand particles and ash by using compressed air and a clean brush in the step (II).
Further, the cold spraying process parameters in the step (III) are as follows:
(a) gas pressure: 0.6MPa to 1.72 MPa;
(b) gas temperature: 350-400 ℃;
(c) carrier gas: compressing air and nitrogen, and requiring no oil and water;
(d) specification of zinc powder: the purity is not lower than 99.6%; the grain diameter is 5-45 μm;
(e) powder feeding rate: 24 g/min-40 g/min;
(f) the spraying mode is as follows: manual spraying and automatic spraying;
(g) spraying angle: 70 degrees to 90 degrees;
(h) spraying distance: 10 mm-40 mm;
(i) the lap joint rate: the front and the back zinc layers are overlapped 1/3;
(j) surface temperature of the substrate: not higher than 200 ℃.
Further, in the step (IV), the thickness of the pure zinc coating is measured by adopting a caliper, a height gauge and a thickness gauge.
Further, the dropping in the step (five) is checked by extracting parts or using an equivalent test piece, and lightly tapping the pure zinc coating with an aluminum hammer of 200g to check the bonding strength of the pure zinc coating, so as to determine whether the pure zinc coating drops.
The invention has the beneficial effects that:
compared with the prior art, the invention has the following advantages: the oxidation, the pores and the inclusions of the coating are less, the thickness fluctuation is small, the density is higher, and the corrosion resistance is improved; the residual tensile stress of the coating is low, and the stripping resistance is high; the requirement on the surface state is low, and the method can be suitable for remanufacturing and repairing uneven surfaces and old coating surfaces of parts; the construction process has no open fire, so that the construction process is safer; the heat input is relatively lower, and the heat influence on the ultrahigh-strength steel material matrix of the outer barrel of the landing gear is smaller.
Drawings
The invention is further illustrated with reference to the following figures and examples:
FIG. 1 is a schematic flow diagram of the present invention;
fig. 2 is a schematic structural view of a cold spray apparatus used in the present invention.
In the figure: 1. an outer landing gear barrel; 2. assembling; 3. a cold spray device; 4. a pipeline; 5. a spray gun; 6. and a gas source inlet.
Detailed Description
In order to make the technical means, the creation features, the achievement purposes and the effects of the invention easy to understand, the invention is further explained in the following with the accompanying drawings and the embodiments.
As shown in fig. 1, a remanufacturing process of cold spraying on the surface of an outer cylinder of an undercarriage comprises the following specific steps:
cleaning the surface of the outer cylinder of the undercarriage to be sprayed by acetone, removing various oil stains and impurities, and dividing a spraying area and a non-spraying area.
In particular, the non-painted areas on the outer cylinder surface of the landing gear to be painted are shielded from those by using adhesive tape or plaster.
And (II) carrying out sand blasting treatment on a spraying area on the surface of the outer cylinder of the undercarriage to be sprayed, and removing sand particles and ash after the sand blasting is finished.
Specifically, the process parameters of the sand blasting treatment are as follows:
sand blasting equipment: pressure type sand blasting machines, portable sand blasting equipment;
sand specification: 54# to 60# brown corundum sand;
thirdly, sand blasting pressure: the pressure type sand blasting machine is 0.2MPa to 0.4MPa, and the portable sand blasting equipment is 0.4MPa to 0.8 MPa;
sand blasting distance: 150 mm-200 mm;
sand blasting angle: 90 DEG +/-20 deg.
And after the sand blasting is finished, cleaning a spraying area on the surface of the outer cylinder of the undercarriage to be sprayed by compressed air or a clean brush. Effect check is needed after cleaning, and the checking process is as follows:
if the surface of the outer cylinder of the landing gear to be sprayed is a rough and uniform dark gray coating without poor bonding, the coating is qualified; and if the surface of the outer cylinder of the landing gear to be sprayed is a coating with insufficient texturing, uneven color or poor binding force, performing sand supplementing and spraying treatment.
The aim of carrying out sand blasting on a spraying area on the surface of the outer cylinder of the undercarriage to be sprayed is to remove an original hot zinc spraying coating with weak bonding force of the outer cylinder of the undercarriage on one hand, and to roughen and remove a dirt layer on the spraying area on the surface of the outer cylinder of the undercarriage to be sprayed on the other hand. Therefore, the surface state of a spraying area on the outer cylinder surface of the landing gear to be sprayed needs to be checked constantly during sand spraying, a semi-stripped coating (auxiliary inspection can be carried out through light tapping of an aluminum hammer) and a polluted coating are not allowed to remain, and a firmly combined residual zinc layer which is difficult to remove is allowed to remain.
And (III) preparing a pure zinc coating in a spraying area to be sprayed on the outer cylinder surface of the landing gear by adopting low-pressure cold spraying equipment within 2 hours after the sand blasting treatment.
Specifically, the cold spraying process parameters are as follows:
(a) gas pressure: 0.6MPa to 1.72 MPa;
(b) gas temperature: 350-400 ℃;
(c) carrier gas: compressing air and nitrogen, and requiring no oil and water;
(d) specification of zinc powder: the purity is not lower than 99.6%; the grain diameter is 5-45 μm;
(e) powder feeding rate: 24 g/min-40 g/min;
(f) the spraying mode is as follows: manual spraying and automatic spraying;
(g) spraying angle: 70 degrees to 90 degrees;
(h) spraying distance: 10 mm-40 mm;
(i) the lap joint rate: the front and the back zinc layers are overlapped 1/3;
(j) surface temperature of the substrate: not higher than 200 ℃.
As shown in fig. 2, the present invention is a low pressure cold spray apparatus.
Measuring the thickness of the pure zinc coating according to the thickness requirement of the pure zinc coating specified by the process, and if the pure zinc coating is qualified, performing quality inspection; if the thickness of the pure zinc coating is insufficient, performing supplementary spraying; and if the thickness of the pure zinc coating is too thick, polishing treatment is carried out.
Specifically, according to the actual state of the coating on the spraying area on the outer cylinder surface of the landing gear, the thickness of the pure zinc coating can be measured by adopting measuring tools such as a caliper, a height gauge and a thickness gauge.
And (V) carrying out quality inspection on the pure zinc coating on the surface of the outer cylinder of the landing gear, such as crack, warpage, peeling, falling and the like.
Specifically, the dropping inspection method is to extract the parts or use an equivalent test piece, and lightly knock the pure zinc coating with a 200g aluminum hammer to inspect the bonding strength of the pure zinc coating, so as to determine whether the pure zinc coating drops.
And (VI) spraying zinc on the surface of the outer cylinder of the landing gear for 24 hours, and then spraying TB06-9 primer and other paint specified by the process on the surface of the outer cylinder of the landing gear for coating protection.
And after the coating protection is carried out on the spraying area on the outer cylinder surface of the undercarriage, removing the shielding protection layer on the non-spraying area on the outer cylinder surface of the undercarriage.
The invention carries out remanufacture and repair of the pure zinc anti-corrosion coating on the outer cylinder of the landing gear by adopting a low-pressure cold spraying process, and solves the problems of high heat input, insufficient coating performance, high technical safety risk, complex construction, environmental pollution of electrogalvanizing and coating zinc spraying processes and the like of conventional flame or electric arc spraying.
Comparing the present invention with the conventional process and the comparison document 2, the following table shows:
Figure BDA0002597058140000051
Figure BDA0002597058140000061
by comparison, the invention has the following advantages: the oxidation, the pores and the inclusions of the coating are less, the thickness fluctuation is small, the density is higher, and the corrosion resistance is improved; the residual tensile stress of the coating is low, and the stripping resistance is high; the requirement on the surface state is low, and the method can be suitable for remanufacturing and repairing uneven surfaces and old coating surfaces of parts; the construction process has no open fire, so that the construction process is safer; the heat input is relatively lower, and the heat influence on the ultrahigh-strength steel material matrix of the outer barrel of the landing gear is smaller; in addition, the construction equipment in the invention is movable, and is easy to construct in complex environment.
The foregoing shows and describes the general principles, essential features, and advantages of the invention. It will be understood by those skilled in the art that the present invention is not limited to the embodiments described above, which are merely illustrative of the principles of the invention, but that various changes and modifications may be made without departing from the spirit and scope of the invention, which fall within the scope of the invention as claimed. The scope of the invention is defined by the appended claims and equivalents thereof.

Claims (7)

1. A cold spraying remanufacturing process for the surface of an outer barrel of an undercarriage is characterized in that: the method comprises the following specific steps:
cleaning the surface of an outer cylinder of a landing gear to be sprayed by acetone, removing various oil stains and impurities, and dividing a spraying area and a non-spraying area;
secondly, carrying out sand blasting treatment on a spraying area on the surface of the outer cylinder of the undercarriage to be sprayed, and removing sand particles and ash after the sand blasting is finished;
thirdly, preparing a pure zinc coating in a spraying area to be sprayed on the outer cylinder surface of the landing gear by adopting low-pressure cold spraying equipment within 2 hours after the sand blasting treatment;
measuring the thickness of the pure zinc coating according to the thickness requirement of the pure zinc coating specified by the process, and if the pure zinc coating is qualified, performing quality inspection; if the thickness of the pure zinc coating is insufficient, performing supplementary spraying; if the thickness of the pure zinc coating is too thick, polishing treatment is carried out;
(V) carrying out quality inspection on the pure zinc coating on the outer cylinder surface of the landing gear, such as crack, warpage, peeling, falling and the like;
and (VI) spraying zinc on the surface of the outer cylinder of the landing gear for 24 hours, and then spraying TB06-9 primer and other paint specified by the process on the surface of the outer cylinder of the landing gear for coating protection.
2. The cold spraying remanufacturing process of the outer cylinder surface of the landing gear according to claim 1, wherein the cold spraying remanufacturing process comprises the following steps: the technological parameters of the sand blasting treatment in the step (II) are as follows:
sand blasting equipment: pressure type sand blasting machines, portable sand blasting equipment;
sand specification: 54# to 60# brown corundum sand;
thirdly, sand blasting pressure: the pressure type sand blasting machine is 0.2MPa to 0.4MPa, and the portable sand blasting equipment is 0.4MPa to 0.8 MPa;
sand blasting distance: 150 mm-200 mm;
sand blasting angle: 90 DEG +/-20 deg.
3. The cold spraying remanufacturing process of the outer cylinder surface of the landing gear according to claim 1, wherein the cold spraying remanufacturing process comprises the following steps: and (2) inspecting the effect after sand blasting treatment in the step (II): if the surface of the outer cylinder of the landing gear to be sprayed is a rough and uniform dark gray coating without poor bonding, the coating is qualified; and if the surface of the outer cylinder of the landing gear to be sprayed is a coating with insufficient texturing, uneven color or poor binding force, performing sand supplementing and spraying treatment.
4. The cold spraying remanufacturing process of the outer cylinder surface of the landing gear according to claim 1, wherein the cold spraying remanufacturing process comprises the following steps: and (II) cleaning sand particles and ash through compressed air and a clean brush.
5. The cold spraying remanufacturing process of the outer cylinder surface of the landing gear according to claim 1, wherein the cold spraying remanufacturing process comprises the following steps: the technological parameters of cold spraying in the step (III) are as follows:
(a) gas pressure: 0.6MPa to 1.72 MPa;
(b) gas temperature: 350-400 ℃;
(c) carrier gas: compressing air and nitrogen, and requiring no oil and water;
(d) specification of zinc powder: the purity is not lower than 99.6%; the grain diameter is 5-45 μm;
(e) powder feeding rate: 24 g/min-40 g/min;
(f) the spraying mode is as follows: manual spraying and automatic spraying;
(g) spraying angle: 70 degrees to 90 degrees;
(h) spraying distance: 10 mm-40 mm;
(i) the lap joint rate: the front and the back zinc layers are overlapped 1/3;
(j) surface temperature of the substrate: not higher than 200 ℃.
6. The cold spraying remanufacturing process of the outer cylinder surface of the landing gear according to claim 1, wherein the cold spraying remanufacturing process comprises the following steps: and (IV) measuring the thickness of the pure zinc coating by adopting a caliper, a height gauge and a thickness gauge.
7. The cold spraying remanufacturing process of the outer cylinder surface of the landing gear according to claim 1, wherein the cold spraying remanufacturing process comprises the following steps: and (5) extracting the parts or adopting an equivalent test piece, lightly tapping the pure zinc coating by using a 200g aluminum hammer to check the bonding strength of the pure zinc coating, and judging whether the pure zinc coating falls off or not.
CN202010712636.4A 2020-07-22 2020-07-22 Cold spraying remanufacturing process for outer cylinder surface of undercarriage Pending CN111979535A (en)

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Cited By (1)

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CN115488331A (en) * 2022-08-30 2022-12-20 国营芜湖机械厂 Cold spraying powder for outer barrel of landing gear and spraying method applying powder

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CN115488331B (en) * 2022-08-30 2023-09-26 国营芜湖机械厂 Landing gear outer cylinder cold spraying powder and spraying method using same

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