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CN111978857B - Coating liquid used before film evaporation and preparation process thereof - Google Patents

Coating liquid used before film evaporation and preparation process thereof Download PDF

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Publication number
CN111978857B
CN111978857B CN202010935961.7A CN202010935961A CN111978857B CN 111978857 B CN111978857 B CN 111978857B CN 202010935961 A CN202010935961 A CN 202010935961A CN 111978857 B CN111978857 B CN 111978857B
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coating
coating liquid
nano
evaporation
silane coupling
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CN111978857A (en
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毛兵
宋治福
杜心文
孙月姣
叶玲燕
王黎明
刘淑杰
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Hangzhou Super Star Packaging Material Co ltd
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Hangzhou Super Star Packaging Material Co ltd
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    • CCHEMISTRY; METALLURGY
    • C09DYES; PAINTS; POLISHES; NATURAL RESINS; ADHESIVES; COMPOSITIONS NOT OTHERWISE PROVIDED FOR; APPLICATIONS OF MATERIALS NOT OTHERWISE PROVIDED FOR
    • C09DCOATING COMPOSITIONS, e.g. PAINTS, VARNISHES OR LACQUERS; FILLING PASTES; CHEMICAL PAINT OR INK REMOVERS; INKS; CORRECTING FLUIDS; WOODSTAINS; PASTES OR SOLIDS FOR COLOURING OR PRINTING; USE OF MATERIALS THEREFOR
    • C09D181/00Coating compositions based on macromolecular compounds obtained by reactions forming in the main chain of the macromolecule a linkage containing sulfur, with or without nitrogen, oxygen, or carbon only; Coating compositions based on polysulfones; Coating compositions based on derivatives of such polymers
    • C09D181/02Polythioethers; Polythioether-ethers
    • CCHEMISTRY; METALLURGY
    • C08ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
    • C08JWORKING-UP; GENERAL PROCESSES OF COMPOUNDING; AFTER-TREATMENT NOT COVERED BY SUBCLASSES C08B, C08C, C08F, C08G or C08H
    • C08J7/00Chemical treatment or coating of shaped articles made of macromolecular substances
    • C08J7/04Coating
    • C08J7/042Coating with two or more layers, where at least one layer of a composition contains a polymer binder
    • C08J7/0423Coating with two or more layers, where at least one layer of a composition contains a polymer binder with at least one layer of inorganic material and at least one layer of a composition containing a polymer binder
    • CCHEMISTRY; METALLURGY
    • C08ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
    • C08JWORKING-UP; GENERAL PROCESSES OF COMPOUNDING; AFTER-TREATMENT NOT COVERED BY SUBCLASSES C08B, C08C, C08F, C08G or C08H
    • C08J7/00Chemical treatment or coating of shaped articles made of macromolecular substances
    • C08J7/04Coating
    • C08J7/043Improving the adhesiveness of the coatings per se, e.g. forming primers
    • CCHEMISTRY; METALLURGY
    • C08ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
    • C08JWORKING-UP; GENERAL PROCESSES OF COMPOUNDING; AFTER-TREATMENT NOT COVERED BY SUBCLASSES C08B, C08C, C08F, C08G or C08H
    • C08J7/00Chemical treatment or coating of shaped articles made of macromolecular substances
    • C08J7/04Coating
    • C08J7/06Coating with compositions not containing macromolecular substances
    • CCHEMISTRY; METALLURGY
    • C09DYES; PAINTS; POLISHES; NATURAL RESINS; ADHESIVES; COMPOSITIONS NOT OTHERWISE PROVIDED FOR; APPLICATIONS OF MATERIALS NOT OTHERWISE PROVIDED FOR
    • C09DCOATING COMPOSITIONS, e.g. PAINTS, VARNISHES OR LACQUERS; FILLING PASTES; CHEMICAL PAINT OR INK REMOVERS; INKS; CORRECTING FLUIDS; WOODSTAINS; PASTES OR SOLIDS FOR COLOURING OR PRINTING; USE OF MATERIALS THEREFOR
    • C09D7/00Features of coating compositions, not provided for in group C09D5/00; Processes for incorporating ingredients in coating compositions
    • C09D7/40Additives
    • C09D7/60Additives non-macromolecular
    • C09D7/61Additives non-macromolecular inorganic
    • C09D7/62Additives non-macromolecular inorganic modified by treatment with other compounds
    • CCHEMISTRY; METALLURGY
    • C23COATING METALLIC MATERIAL; COATING MATERIAL WITH METALLIC MATERIAL; CHEMICAL SURFACE TREATMENT; DIFFUSION TREATMENT OF METALLIC MATERIAL; COATING BY VACUUM EVAPORATION, BY SPUTTERING, BY ION IMPLANTATION OR BY CHEMICAL VAPOUR DEPOSITION, IN GENERAL; INHIBITING CORROSION OF METALLIC MATERIAL OR INCRUSTATION IN GENERAL
    • C23CCOATING METALLIC MATERIAL; COATING MATERIAL WITH METALLIC MATERIAL; SURFACE TREATMENT OF METALLIC MATERIAL BY DIFFUSION INTO THE SURFACE, BY CHEMICAL CONVERSION OR SUBSTITUTION; COATING BY VACUUM EVAPORATION, BY SPUTTERING, BY ION IMPLANTATION OR BY CHEMICAL VAPOUR DEPOSITION, IN GENERAL
    • C23C14/00Coating by vacuum evaporation, by sputtering or by ion implantation of the coating forming material
    • C23C14/02Pretreatment of the material to be coated
    • C23C14/024Deposition of sublayers, e.g. to promote adhesion of the coating
    • CCHEMISTRY; METALLURGY
    • C08ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
    • C08JWORKING-UP; GENERAL PROCESSES OF COMPOUNDING; AFTER-TREATMENT NOT COVERED BY SUBCLASSES C08B, C08C, C08F, C08G or C08H
    • C08J2367/00Characterised by the use of polyesters obtained by reactions forming a carboxylic ester link in the main chain; Derivatives of such polymers
    • C08J2367/02Polyesters derived from dicarboxylic acids and dihydroxy compounds
    • CCHEMISTRY; METALLURGY
    • C08ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
    • C08JWORKING-UP; GENERAL PROCESSES OF COMPOUNDING; AFTER-TREATMENT NOT COVERED BY SUBCLASSES C08B, C08C, C08F, C08G or C08H
    • C08J2481/00Characterised by the use of macromolecular compounds obtained by reactions forming in the main chain of the macromolecule a linkage containing sulfur with or without nitrogen, oxygen, or carbon only; Polysulfones; Derivatives of such polymers
    • C08J2481/02Polythioethers; Polythioether-ethers
    • CCHEMISTRY; METALLURGY
    • C08ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
    • C08KUse of inorganic or non-macromolecular organic substances as compounding ingredients
    • C08K3/00Use of inorganic substances as compounding ingredients
    • C08K3/18Oxygen-containing compounds, e.g. metal carbonyls
    • C08K3/20Oxides; Hydroxides
    • C08K3/22Oxides; Hydroxides of metals
    • C08K2003/2227Oxides; Hydroxides of metals of aluminium
    • CCHEMISTRY; METALLURGY
    • C08ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
    • C08KUse of inorganic or non-macromolecular organic substances as compounding ingredients
    • C08K2201/00Specific properties of additives
    • C08K2201/011Nanostructured additives

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  • Chemical & Material Sciences (AREA)
  • Organic Chemistry (AREA)
  • Chemical Kinetics & Catalysis (AREA)
  • Materials Engineering (AREA)
  • Engineering & Computer Science (AREA)
  • Health & Medical Sciences (AREA)
  • Medicinal Chemistry (AREA)
  • Polymers & Plastics (AREA)
  • Inorganic Chemistry (AREA)
  • Life Sciences & Earth Sciences (AREA)
  • Wood Science & Technology (AREA)
  • Mechanical Engineering (AREA)
  • Metallurgy (AREA)
  • Laminated Bodies (AREA)
  • Paints Or Removers (AREA)

Abstract

The invention relates to a coating liquid used before CPP and PET matrix evaporation and a preparation process thereof, which mainly comprises bifunctional acrylate, a long-chain dithiol compound, a photoinitiator, nano particles pretreated by a silane coupling agent, other assistants and a solvent, wherein the molar ratio of double bonds to thiol groups in the bifunctional acrylate and the long-chain dithiol compound is controlled within the range of 1:1.1-1:1.5 during preparation, and a primer layer is formed on the surface of a matrix after ultraviolet visible light irradiation. In the surface evaporation process of the base coat, the flexible long-chain mercapto group chemically bonded in the acrylate coating can be bonded with inorganic metal or nonmetal of an evaporation coating to form-S (M-S) or metal O-S (M-O-S), wherein M represents the inorganic metal or nonmetal chemical bond of an evaporation coating film layer, so that the bonding strength of the coating and a substrate is improved, the adhesive force of the inorganic coating is improved, and more excellent barrier property is obtained.

Description

Coating liquid used before film evaporation and preparation process thereof
Technical Field
The invention relates to the field of manufacturing of vapor-deposited films, in particular to a coating liquid applied before vapor deposition, and specifically relates to a coating liquid which is pre-vapor-deposited on CPP and PET substrates and is used for improving the bonding strength of a coating layer and the barrier property of a film, and a preparation method thereof.
Background
Conventionally, barrier plastic films, which are formed by forming an inorganic film on the surface of a plastic film substrate using a plastic film as a base material, have been widely used for packaging various articles requiring barrier against water vapor, oxygen, and the like, for example, as packaging materials for preventing deterioration in the food, industrial products, and pharmaceutical industries. In recent years, barrier films have been widely used in industrial fields such as solar cells, organic EL devices, semiconductor devices, electromagnetic wave shields, and color filters.
The aluminum foil may be the material with the best barrier property in the barrier materials used on the existing soft plastic package, and the aluminum foil can basically completely isolate gas and moisture under the condition that the thickness of the aluminum foil is enough, so that the aluminum foil layer is mostly arranged on the base material at present, but the aluminum foil has poor processing property in the composite processing process, and is easy to wrinkle and break.
In order to achieve both barrier properties and transparency of a film material, research and development have been conducted to develop a barrier layer film formed of an inorganic oxide film of silicon oxide, aluminum oxide, or the like, which is formed by depositing inorganic oxide particles on a substrate, but since the barrier properties are not satisfactory due to the presence of grain boundaries between the inorganic oxide particles, the thickness of the deposited oxide layer must be increased, but the increase in thickness causes problems such as a decrease in transparency, a poor ductility, and a tendency to crack.
However, in the laminated film formed by forming the inorganic thin film on the surface of the plastic substrate, not only the barrier property but also the bonding strength between the plastic substrate and the inorganic thin film layer need to be considered, and the conventional polymer thin film for depositing the inorganic thin film is physically pretreated by corona, plasma, and the like to increase the surface polarity, thereby increasing the bonding force between the polymer thin film and the inorganic thin film. However, as time goes on, the polarity of the surface of the polymer film gradually decreases or disappears, so that the bonding between the polymer film and the inorganic coating is affected, and under the condition of high temperature and high humidity, the surface tension of the polymer film is suddenly reduced, the inorganic coating layer is easy to fall off, and the practical use requirements cannot be met.
JP 2003-a 71968 discloses a gas barrier plastic film comprising a plastic film (1) and a laminate of a metal oxide layer (2), a resin layer (3) and a metal oxide layer (4) on the surface thereof, wherein the total light transmittance of the film is 85% or more. The oxygen transmission rate and the water vapor transmission rate after 1 minute of immersion in ethyl acetate both decreased by 20% or less, and both the oxygen transmission rate and the water vapor transmission rate were 1 or less.
Further, in order to improve the bonding strength and the barrier property between the coating and the polymer substrate, the researchers also propose to perform the above physical pretreatment on the surface of the polymer substrate, and then perform chemical treatment, and to coat a layer of chemical substance on the surface of the polymer substrate after the physical pretreatment, that is, to arrange a primer layer on the surface to connect the polymer substrate and the coating film, so as to improve the adhesion and the barrier property between the polymer substrate and the coating.
JP 3765190B discloses that at least one surface of a polyester substrate (support) continuously supplied with a crystallinity of less than 80% is subjected to gas discharge plasma treatment at an atmospheric pressure of 500-. JP 3765190B also discloses that heating the substrate to a temperature range of-30% to 0% of the glass transition temperature tg (k) of the polyester before plasma treatment suppresses bleeding of the internal oligomer to the surface, preventing a decrease in the bonding strength with time.
CN201456502U discloses a composite polyester film, which is prepared by coating water-soluble acrylic resin on the surface of the polyester film and compounding the acrylic resin with an aluminum coating, can be cooked at 120 ℃ for 30min without cracking and falling off, and has the defects that the bonding fastness of the aluminum coating and the acrylic resin is not enough, and part of the acrylic resin and the aluminum coating often fall off together in the water cooking process.
CN105949984A discloses a coating liquid, which mainly comprises water-soluble main resin, an adhesion promoter and a nano assistant, wherein the water-soluble main resin is closed isocyanate resin, polyester resin and acrylic resin, the closed isocyanate resin, the polyester resin and the acrylic resin are blended according to the proportion of 1:1:1, and a three-dimensional high-crosslinking density structure is formed by the crosslinking reaction of-NCO, -OH and-COOH groups in the main resin and the addition of high-functionality melamine resin or polyisocyanate resin as a curing agent, so that the binding power of the coating layer is greatly improved. Silane coupling agent is used as adhesion promoter, and by utilizing the hydrolysis characteristic of the silane coupling agent, alkoxy is generated to be combined with the surface of the PET substrate, and active groups at the other end are combined with main resin to be used as a bridging effect, so that the coating is more compact, the adhesive force is further improved, and particularly the adhesive force under the severe environments of humidity resistance, heat resistance and the like is improved. The nano assistant improves the solvent resistance and water resistance of the coating and can greatly improve the adhesive force of the subsequent coating.
CN103144389A discloses a coating liquid, which mainly comprises a water-soluble solvent, a water-soluble polyurethane resin and a cross-linking agent; the content of the water-soluble polyurethane resin is 9-25% of the total weight of the coating liquid; the content of the cross-linking agent is 0.1-0.3% of the total weight of the coating liquid; the friction coefficient of the surface of the polyester film is less than 0.6; the thickness of the coating layer is 0.01-0.05 mu m, and the surface wetting tension is 50-60 mN/m; the coating layer has higher surface tension and water resistance, so that the adhesion between the film and the aluminum layer can be obviously improved by plating aluminum on the formed coating layer, a good aluminum plating enhancement effect is achieved, and the problem that a local plating layer falls off from the polyester film under the high-temperature cooking condition is solved; under the condition of high temperature and high humidity, the film still has good aluminizing composite performance.
Although the coating liquid is widely used in the above patent technologies to enhance the adhesion between the polymer substrate and the inorganic coating film, the adhesion or bonding force is mostly physical force, and the bonding strength is weak, so that the adhesion of the coating is insufficient, and the barrier property of the product will also be insufficient.
Disclosure of Invention
Aiming at the prior art, the invention provides a coating liquid with a specific composition applied before CPP or PET evaporation, which is mainly used for realizing the chemical covalent bond bonding between a coating inorganic substance and the coating liquid, thereby increasing the bonding strength between the coating and the surface of a polymer substrate, and improving the adhesion of the coating and the barrier property of a product.
The following technical scheme is adopted specifically:
the first aspect of the invention relates to a coating liquid used before CPP and PET matrix evaporation, which comprises the following raw materials in percentage by weight:
5 to 15 percent of bifunctional acrylate monomer
5 to 15 percent of long-chain dithiol monomer
0.01-0.5% of photo-free radical initiator
0.5 to 8 percent of nano particles pretreated by silane coupling agent
0.01 to 0.5 percent of other auxiliary agents
Proper amount of solvent
Wherein the difunctional acrylate monomer refers to acrylate monomer containing two unsaturated vinyl or allyl double bonds, and can be selected from one or more of neopentyl glycol dimethacrylate, 1, 6-hexanediol (meth) acrylate, triethylene glycol di (meth) acrylate, dipropylene glycol di (meth) acrylate, diallyl phthalate, diallyl terephthalate and the like.
The long-chain dithiol monomer refers to a dithiol compound in which the number of carbon atoms separated between two mercapto groups is 8 or more, and may be one or more selected from 3, 6-dioxa-1, 8-octanedithiol, 1, 10-decanedithiol, 3, 16-dimethylamino-5, 14-dihydroxy-7, 12-dioxa-1, 18-octadecanedithiol (which can be prepared by reacting 1, 4-butanediol glycidyl ether with mercaptoethylamine), and the like.
The ratio of the number of moles of double bond groups in the difunctional acrylate monomer to the number of moles in the dithiol monomer is from 1:1 to 3: 4.
As the polymerization initiator of the coating liquid, as the photo radical polymerization initiator, acetophenones, benzoins, benzophenones, phosphine oxides, ketals, anthraquinones, thioxanthones, azo compounds, peroxy compounds and the like can be cited. Specific commonly used free radical photoinitiators are Irgacure 784 (bis 2, 6-difluoro-3-pyrrolylphenyltitanocene), BASF I2959 (2-hydroxy-4' - (2-hydroxy- (ethoxy) -2-methylacetophenone), BASF I651(2, 2-dimethoxy-2-phenylacetophenone), and the like.
The silane-pretreated nanoparticles are preferably one or more of silane-coupling-agent-treated nano-alumina, nano-silica, nano-calcium carbonate, nano-barium sulfate, and the like. Examples of the silane coupling agent include one or more of KH560, KH570, and the like.
The solvent for the coating liquid is not particularly limited, and anhydrous ethanol, n-butanol, acetone, DMF, chloroform, dichloromethane, tetrahydrofuran, ethyl acetate, butyl acetate, ethylene glycol ethyl ether acetate, methyl ethyl ketone, toluene, xylene, nitrobenzene, chlorobenzene, hexafluoroisopropanol and the like can be used
As other auxiliary agents, wetting agents, dispersants, surfactants, softeners, stabilizers, tackifiers, oxygen absorbers, etc. may be listed, and it is preferable to add a certain amount of wetting agents to reduce the surface tension of the coating liquid, to make the coating film continuous and dense, and to more greatly exert the advantage of strong binding force of the undercoat layer.
The second aspect of the invention relates to a preparation process of a coating liquid used before CPP and PET matrix evaporation.
Step A: preparation of silane coupling agent-treated nanoparticles
Under the action of ultrasonic waves, adding 0.1-2 parts by weight of nano alumina into a mixed solution of 5-10 parts by weight of silane coupling agent KH560 and 20-50 parts by weight of ethanol, uniformly mixing, performing ultrasonic dispersion for 0.5-2h, then filtering, and performing vacuum drying on the obtained filtrate at the temperature of 100 ℃ and 130 ℃ for 1-6h for later use;
and B: preparing a coating liquid:
(1) dissolving bifunctional acrylate and a long-chain dithiol compound in a solvent, wherein the specific type of the solvent is not particularly limited as long as the solvent is an anhydrous solvent and can well disperse and polymerize monomers, and the molar ratio of double bonds to thiol functional groups is controlled to be 1:1.1-1: 1.5;
(2) and D, adding the nano particles treated by the silane coupling agent, other auxiliary agents and the photo-free radical initiator in the step A, stirring under the oxygen-free, water-free and light-resistant condition, and carrying out ultrasonic dispersion for 0.5-1h to fully mix to obtain a coating liquid.
The third aspect of the invention relates to an evaporation film, which is characterized in that before evaporation, the CPP or PET substrate is coated with the coating liquid, and after the coating process, the evaporation film is obtained by evaporation, and the specific method comprises the following steps:
and C: coating the surface of a polymer substrate with:
(1) pre-treating the polymer substrate:
preferably, the surface of the polymer substrate is pretreated by plasma or corona or a surfactant to change the polarity and the surface activity of the surface of the polymer substrate, so that the adhesion of a primer layer in a later process is facilitated.
The polymeric substrate is preferably a PET or CPP sheet or film article.
(2) Coating and forming a base coat on the surface of a polymer substrate,
and (C) coating the coating liquid in the step (B) on the surface of the polymer base material after the pretreatment by adopting any known technology, such as off-line coating of brushing, rolling, air knife coating, spraying, rotogravure rolling, wire rod drawing and the like, or on-line coating, and performing ultraviolet visible light irradiation after the coating, wherein the coating liquid is cured on the surface of the base material to form a primer layer, and the thickness of the primer layer on the surface of the polymer base material is preferably 1-1000 nm.
Step D: depositing aluminum on the surface of the bottom coating by evaporation
And D, putting the PET film coated with the base coat and obtained in the step C into a vacuum evaporation device, carrying out vacuum evaporation aluminum plating to form a PET aluminum plated film of an aluminum layer with the thickness of 25nm on the base coat, and carrying out characterization evaluation on the water vapor transmission rate and the bonding strength of the obtained evaporation film. The water vapor transmission rate is tested and characterized by GB/T1037-1988, and the plating bonding strength is characterized by GB/T8808-1988.
Advantageous effects
1. By adopting a mercaptan-alkene polymerization system, a mercaptan group is introduced into the primer layer, and can form-S (M-S) or metal O-S (M-O-S) with inorganic metal or nonmetal atoms of the evaporated inorganic thin film layer, wherein M represents the chemical covalent bond of the inorganic metal or nonmetal of the evaporated layer, so that the bonding strength between the inorganic coating and the polymer base material is effectively promoted and improved, the adhesive force of the evaporated inorganic layer is improved, and the barrier property of the evaporated thin film is also improved to a greater extent.
2. It has been shown that (Cramer N B, Bowman C N. kinetic. thermal. ene and thio-acrylate copolymers with real-time Fourier transform incorporated [ J. Polymer. Sci., PartA: Polymer. chem.,2001,39: 3311-. That is, the thiol and the double bond are not copolymerized in a molar ratio of 1:1, but when they are arranged in a molar ratio of 1:1, a part of the acrylate is self-polymerized, and the thiol does not react completely and a part remains in the system. The inventors have found that by setting the molar ratio of thiol/ene in the range of 1.1 to 1.5:1, it is possible to ensure sufficient molecular weight and mechanical strength of the undercoat layer, and to avoid the problem that a large amount of thiol compound does not participate in the reaction and the thiol compound cannot achieve good chemical bonding with the acrylate polymer, and the presence of a free small-molecular thiol compound is also disadvantageous in terms of barrier properties of the evaporated film.
When the ratio is less than the above, self-polymerization of the acrylate monomer is absolutely dominant, resulting in that only a small amount of the thiol compound participates in the reaction, and a large amount of the thiol compound is liberated in the polymer system, so that the bonding of the inorganic plating layer to the undercoat layer is weakened. When the ratio is higher than the above, most of the thiol compounds tend to undergo stepwise polymerization with double bonds, resulting in a decrease in the number of thiol groups present in the final undercoat polymer, resulting in a decrease in the bonding sites between the evaporated inorganic layer and the undercoat layer, and a weakening of the bonding force.
3. The inventors have found that a dithiol compound in which a thiol group is separated by at least 8 carbon atoms can avoid the olfactory stimulation of a developer by a lower thiol and has more excellent bonding strength and barrier properties than a lower dithiol, and have presumed the following two main causes:
(1) the long-chain dithiol compound is adopted to improve the molecular weight of the polymer, the mechanical strength is improved after the molecular weight is improved, the curing volume shrinkage of the base coat can be reduced, and the phenomenon that fine needle holes or depressions are generated on the surface due to the volume shrinkage of the base coat after curing and drying is further reduced, so that the coating is strong in adhesive force.
(2) Due to the existence of the flexible long chain in the long-chain dithiol compound, the mutual contact collision between the polymerized monomers is limited by the movement of the flexible molecular chain, and compared with short-chain dithiol which has higher collision probability and high activity and is easier to realize polymerization crosslinking, a structure with one end connected with acrylate polymer and the other end provided with a free thiol group is easier to form, and the structure is extremely favorable for increasing the bonding strength of a plating layer and a bottom coating, thereby playing a role in more excellent adhesion and barrier property.
4. The addition of silane coupling agent treated nanoparticles to the basecoat composition may, on the one hand, provide reinforcement of the mechanical properties of the basecoat. On the other hand, the nano interface effect can improve the solvent resistance and the water resistance of the coating, and the surface of the coating has certain roughness in a microscopic degree, so that the surface adhesion of the inorganic coating is improved.
The purpose of adopting the silane coupling agent to pretreat the nano particles is mainly to effectively avoid the combination of the added nano particles and free thiol groups in the base coat composition and ensure the sufficient chemical bonding quantity between the thiol groups and the atoms of the coating. Meanwhile, the silane coupling agent can be used as an adhesion promoter, and can play a certain bridging connection role in the system of the invention by utilizing the chemical structure of the silane coupling agent.
5. The base coat formula system can effectively improve the bonding strength of the polymer substrate and the vapor-deposited layer, improve the adhesive force of the vapor-deposited layer and improve the barrier property of the vapor-deposited layer to a greater extent.
Detailed Description
Example 1
Step A: preparation of silane coupling agent-treated nanoparticles
Under the action of ultrasonic waves, adding 0.2 part by weight of nano aluminum oxide into a mixed solution of 5 parts by weight of silane coupling agent KH560 and 20 parts by weight of ethanol, uniformly mixing, performing ultrasonic dispersion for 0.5h, then filtering, and drying in a vacuum environment for later use;
and B: preparing a coating liquid:
(1) diallyl phthalate (2.46g, about 10mmol, 8.2% by weight of coating solution) and 3, 16-dimethylamino-5, 14-dihydroxy-7, 12-dioxa-1, 18-octadecanethiol (3.35g, about 12mmol, 11.2% by weight of coating solution) were weighed out and dissolved in 22g (73.3% by weight of coating solution) of absolute ethanol in the dark, and the moles of the double bond and thiol group were set to about 1: 1.2.
(2) Adding 2.0g of nano alumina (the mass ratio of the coating liquid is 6.67%) treated by the silane coupling agent in the step A, 0.09g of photo-free radical initiator (the weight ratio of the coating liquid is 0.3%) and other auxiliary wetting agents BYK 3490.1g (the weight ratio of the coating liquid is 0.33%), stirring under the oxygen-free, water-free and light-resistant conditions, and performing ultrasonic dispersion to fully mix the components to obtain the coating liquid;
and C: coating the surface of a polymer substrate with:
and C, taking a PET sheet, coating the coating liquid in the step B on the upper surface of the PET sheet by using a bar coater, irradiating by using ultraviolet and visible light, baking and drying at 200 ℃, and forming a primer layer with the thickness of 0.3um on the surface of the PET sheet after drying.
Step D: depositing aluminum on the surface of the bottom coating by evaporation
And D, putting the PET film coated with the bottom coating layer obtained in the step C into a vacuum evaporation device, carrying out vacuum evaporation aluminum plating to form a PET aluminum plated film with an aluminum layer with the thickness of 35nm on the bottom coating layer, and carrying out characterization evaluation on the water vapor transmission rate and the bonding strength of the obtained evaporation film.
Examples 2-3 see table 1, the remainder being the same as example 1; comparative examples 1-5 see table 1, where comparative examples 1-2 differ from example 1 in the molar ratio of double bond and thiol monomer, and comparative example 3 differs from example 1 in the use of a lower dithiol: ethanedithiol; comparative example 4 is distinguished in that a conventional acrylate coating liquid was used; comparative example 5, except that the nanoparticles were not treated with a silane coupling agent.
The above examples are only intended to illustrate the technical solution of the present invention, but not to limit it; although the present invention has been described in detail with reference to the foregoing embodiments, it will be understood by those of ordinary skill in the art that: the technical solutions described in the foregoing embodiments may still be modified, or some technical features may be equivalently replaced; and such modifications or substitutions do not depart from the spirit and scope of the corresponding technical solutions of the embodiments of the present invention.
TABLE 1
Figure BDA0002671926910000091
Figure BDA0002671926910000101
Figure BDA0002671926910000111

Claims (7)

1. A coating liquid used before thin film evaporation, which is characterized in that: the raw materials are measured according to the weight percentage as follows: 5-15% of bifunctional acrylate monomer, 5-15% of long-chain dithiol compound, 0.01-0.5% of photo-free radical initiator, 0.5-4% of nano-particles pretreated by silane coupling agent, 0.01-0.5% of other auxiliary agent and a proper amount of solvent,
the molar ratio of double bonds and thiol groups in the difunctional acrylate monomer and the long-chain dithiol compound is 1:1.1-1:1.5,
the bifunctional acrylate monomer refers to acrylate monomer containing two unsaturated vinyl or allyl double bonds
And one or more selected from neopentyl glycol dimethacrylate, triethylene glycol di (meth) acrylate, dipropylene glycol di (meth) acrylate, diallyl phthalate, diallyl terephthalate, etc.,
the long-chain dithiol compound refers to a dithiol compound with the C atom number between two sulfydryl groups being more than 8
The compound is one or more selected from 3, 6-dioxa-1, 8-octanedithiol, 1, 10-decanedithiol, 3, 16-dimethylamino-5, 14-dihydroxy-7, 12-dioxa-1, 18-octadecanedithiol.
2. The coating liquid for use before vapor deposition of a thin film according to claim 1, wherein: the nano particles are one or more of nano aluminum oxide, nano silicon dioxide, nano calcium carbonate and nano barium sulfate; the silane coupling agent is one or two of KH560 or KH 570.
3. A process for preparing a coating liquid used before vapor deposition of a thin film according to claim 1, comprising: step A: preparing nanometer particles pretreated by a silane coupling agent; under the action of ultrasonic waves, adding 0.1-2 parts by weight of nano particles into a mixed solution of 5-10 parts by weight of silane coupling agent and 20-50 parts by weight of ethanol, uniformly mixing, performing ultrasonic dispersion, then filtering, and performing vacuum drying on the obtained filtrate for later use; and B: preparing a coating liquid: (1) dissolving a bifunctional acrylate monomer and a long-chain dithiol compound in a solvent, and controlling the molar ratio of a double bond to a thiol functional group to be 1:1.1-1: 1.5; (2) and D, adding the nano particles pretreated by the silane coupling agent in the step A, adding other auxiliary agents and a photo-free radical initiator, and stirring under the oxygen-free, water-free and light-resistant conditions to obtain the coating liquid.
4. A polymer vapor-deposited film obtained by applying the coating liquid according to any one of claims 1 to 2 and the coating liquid prepared according to claim 3 to the surface of a polymer substrate before vapor deposition.
5. The process for preparing the vapor-deposited film according to claim 4, characterized by comprising: (1) coating the surface of the polymer substrate with the coating solution to obtain an undercoat layer, and (2) depositing an inorganic thin film on the surface of the undercoat layer by evaporation.
6. The process of claim 5, wherein the polymer substrate is pre-treated with corona, plasma or surfactant before coating with the coating solution.
7. The process of claim 6, wherein the polymer substrate is a PET film or a CPP film.
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