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CN111978607A - Production process and method of high-elasticity damping rubber - Google Patents

Production process and method of high-elasticity damping rubber Download PDF

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Publication number
CN111978607A
CN111978607A CN202010960651.0A CN202010960651A CN111978607A CN 111978607 A CN111978607 A CN 111978607A CN 202010960651 A CN202010960651 A CN 202010960651A CN 111978607 A CN111978607 A CN 111978607A
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CN
China
Prior art keywords
rubber
internal mixer
mixing
iron powder
magnetic iron
Prior art date
Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Pending
Application number
CN202010960651.0A
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Chinese (zh)
Inventor
卢翔
陈雪萍
钱正峰
Current Assignee (The listed assignees may be inaccurate. Google has not performed a legal analysis and makes no representation or warranty as to the accuracy of the list.)
Jiangsu Jinyu Anti Corrosion Technology Co ltd
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Jiangsu Jinyu Anti Corrosion Technology Co ltd
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Publication date
Application filed by Jiangsu Jinyu Anti Corrosion Technology Co ltd filed Critical Jiangsu Jinyu Anti Corrosion Technology Co ltd
Priority to CN202010960651.0A priority Critical patent/CN111978607A/en
Publication of CN111978607A publication Critical patent/CN111978607A/en
Pending legal-status Critical Current

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    • CCHEMISTRY; METALLURGY
    • C08ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
    • C08LCOMPOSITIONS OF MACROMOLECULAR COMPOUNDS
    • C08L7/00Compositions of natural rubber
    • CCHEMISTRY; METALLURGY
    • C08ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
    • C08KUse of inorganic or non-macromolecular organic substances as compounding ingredients
    • C08K3/00Use of inorganic substances as compounding ingredients
    • C08K3/02Elements
    • C08K3/08Metals
    • C08K2003/0856Iron
    • CCHEMISTRY; METALLURGY
    • C08ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
    • C08KUse of inorganic or non-macromolecular organic substances as compounding ingredients
    • C08K2201/00Specific properties of additives
    • C08K2201/01Magnetic additives

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  • Chemical & Material Sciences (AREA)
  • Health & Medical Sciences (AREA)
  • Chemical Kinetics & Catalysis (AREA)
  • Medicinal Chemistry (AREA)
  • Polymers & Plastics (AREA)
  • Organic Chemistry (AREA)
  • Processes Of Treating Macromolecular Substances (AREA)
  • Processing And Handling Of Plastics And Other Materials For Molding In General (AREA)

Abstract

The invention discloses a process for producing high-elasticity damping rubber and a method thereof, wherein the process comprises the steps of raw material preparation, banbury mixer mixing treatment and finished product collection, wherein the raw material preparation comprises natural rubber, carbon black, terpene resin, plasticizer, antioxidant, activator, accelerator, vulcanizing agent and magnetic iron powder, the invention adds magnetic iron powder in the mixing process, the particle diameter of the magnetic iron powder is smaller, the gap between each particle is smaller, because of good optical, magnetic and chemical properties, and because different magnetic attraction exists among the molecular particles of the magnetic iron powder, the molecular particles can generate certain adsorption force before each other, so that the connection between the molecular particles is tighter, the raw materials can be adsorbed more tightly by adding the magnetic iron powder in the rubber processing, the quality, elasticity and strength of the damping rubber are improved, the damping rubber tool processed by the process method has good loss resistance and better performance when in use.

Description

Production process and method of high-elasticity damping rubber
Technical Field
The invention belongs to the technical field of damping rubber, and particularly relates to a production process and a method of high-elasticity damping rubber.
Background
The physical meaning of damping is the attenuation of force, or the dissipation of energy by an object in motion. When an object vibrates by an external force, a reaction force, called a damping force (or shock absorbing force), is generated to attenuate the external force. The ratio of it to the force is called the damping coefficient. The direction of the damping force is usually always opposite to the direction of the speed of the movement. Therefore, the larger the damping coefficient of the material is, the better the damping effect or damping effect thereof is; rubber is an ideal damping material because rubber is a macromolecular material, has a large molecular volume, causes severe internal friction under the action of external force and generates reaction force. In the process of resisting external vibration, the force weakens the amplitude of vibration on one hand, and converts mechanical energy into heat energy on the other hand, so that energy conversion is realized. The material with rubber as main body can be made into various shock-absorbing products, such as shock-absorbing parts on machines, engines, vehicles, ships and airplanes, etc.
The existing damping glue technology has the following problems: the existing damping rubber cannot meet the high-requirement damping requirement in use due to the lower damping coefficient, and the stress is easy to break in use, so that subsequent use is influenced.
Disclosure of Invention
The invention aims to provide a production process and a method of high-elasticity damping rubber, and aims to solve the problems that the existing damping rubber provided in the background art cannot meet the high-requirement damping requirement in use due to low damping coefficient, and is easy to break under stress in use to influence subsequent use.
In order to achieve the purpose, the invention provides the following technical scheme:
the production process comprises the steps of raw material preparation, mixing treatment by an internal mixer and finished product collection, wherein the raw material components in the raw material preparation comprise natural rubber, carbon black, terpene resin, a plasticizer, an anti-aging agent, an activator, an accelerator, a vulcanizing agent and magnetic iron powder, an open mill, an internal mixer and a screw continuous mixing mill can be adopted in the mixing treatment by the internal mixer, and the finished product collection is stored through a collection box.
Preferably, the raw material components comprise 5-25 parts of natural rubber, 0.5-2 parts of carbon black, 0.3-1.5 parts of terpene resin, 0.1-0.3 part of plasticizer, 0.1-1.25 parts of anti-aging agent, 0.1-1.25 parts of activator, 0.1-1.3 parts of accelerator, 0.1-1.5 parts of vulcanizing agent and 0.5-2 parts of magnetic iron powder.
Preferably, the mixing treatment steps of the internal mixer are as follows:
the method comprises the following steps: firstly, selecting a proper internal mixer for standby, checking whether the air pressure, the water pressure and the voltage of the internal mixer meet the process requirements, and checking whether the indication and the record of a temperature measurement system, a timing device and a power system are normal;
step two: accurately weighing the raw materials according to an actual formula, wherein natural rubber adopts solid rubber blocks, carbon black adopts super wear-resistant carbon black, terpene resin, plasticizer adopts phthalic acid ester, anti-aging agent adopts sodium dodecyl sulfate, activator adopts ionic surface activator linear alkyl benzene sulfonate, accelerant adopts triethanolamine, vulcanizing agent adopts sulfur and magnetic iron powder;
step three: turning on a power supply of an internal mixer, preheating the internal mixer, and starting to carry out rubber mixing after preheating for ten minutes;
step four: opening the internal mixer, putting the raw rubber cut into small blocks into the internal mixer from a feeding port, dropping an upper top bolt, and mixing the rubber for two minutes;
step five: adding terpene resin, plasticizer, anti-aging agent, activator, vulcanizing agent and magnetic iron powder, and mixing for two minutes;
step six: adding carbon black, dropping the upper top plug and mixing for three minutes;
step seven: opening the internal mixer, adding the accelerator, and dropping the upper ram bolt for mixing for two minutes;
step eight: rubber discharging, namely measuring the temperature of the rubber material by using a thermometer, and recording the initial temperature of the mixing chamber, the temperature of the mixing chamber and the rubber discharging temperature when the mixing is finished, the maximum power and the rotating speed of a rotor;
step nine: turning on a power switch to enable the open mill to operate, opening a circulating water valve, feeding the rubber material discharged from the internal mixer to an upper wrapping roller of the open mill, adding sulfur serving as a vulcanizing agent when the temperature of the rubber material is reduced to be below 100 ℃, cutting left and right cutters twice respectively, allowing the sulfur to be eaten completely, enabling the surface of the rubber material to be smooth, and cutting the rubber material to be processed into different shapes according to requirements.
Compared with the prior art, the invention provides a production process and a method of high-elasticity damping rubber, and the production process and the method have the following beneficial effects:
according to the invention, the magnetic iron powder is added in the material mixing process, firstly, the particle diameter of the magnetic iron powder is smaller, gaps among particles are smaller, the magnetic iron powder has good optical, magnetic and chemical properties, and different magnetic attraction forces exist among molecular particles of the magnetic iron powder, so that the molecular particles generate certain adsorption force before each other, the connection among the molecular particles is tighter, the magnetic iron powder is added into the raw materials after rubber processing, the adsorption among the raw materials can be tighter, the quality, elasticity and strength of the damping rubber are improved, the damping rubber processed by the process method has good loss resistance and elasticity when in use, the probability of damage during use is smaller, and the performance is better.
Detailed Description
The technical solutions in the embodiments of the present invention will be clearly and completely described below, and it is obvious that the described embodiments are only a part of the embodiments of the present invention, and not all embodiments. All other embodiments, which can be derived by a person skilled in the art from the embodiments given herein without making any creative effort, shall fall within the protection scope of the present invention.
The invention provides a technical scheme that:
a production process and a method of high-elasticity damping rubber comprise raw material preparation, mixing treatment by an internal mixer and finished product collection, wherein the raw material preparation comprises natural rubber, carbon black, terpene resin, plasticizer, anti-aging agent, activator, accelerator, vulcanizing agent and magnetic iron powder, an open mill, an internal mixer and a screw continuous mixing mill can be adopted in the mixing treatment by the internal mixer, and the finished product collection is stored by a collection box; the raw material components comprise 5-25 parts of natural rubber, 0.5-2 parts of carbon black, 0.3-1.5 parts of terpene resin, 0.1-0.3 part of plasticizer, 0.1-1.25 parts of anti-aging agent, 0.1-1.25 parts of activator, 0.1-1.3 parts of accelerator, 0.1-1.5 parts of vulcanizing agent and 0.5-2 parts of magnetic iron powder.
The mixing treatment steps of the internal mixer are as follows:
the method comprises the following steps: firstly, selecting a proper internal mixer for standby, checking whether the air pressure, the water pressure and the voltage of the internal mixer meet the process requirements, and checking whether the indication and the record of a temperature measurement system, a timing device and a power system are normal;
step two: accurately weighing the raw materials according to an actual formula, wherein natural rubber adopts solid rubber blocks, carbon black adopts super wear-resistant carbon black, terpene resin, plasticizer adopts phthalic acid ester, anti-aging agent adopts sodium dodecyl sulfate, activator adopts ionic surface activator linear alkyl benzene sulfonate, accelerant adopts triethanolamine, vulcanizing agent adopts sulfur and magnetic iron powder;
step three: turning on a power supply of an internal mixer, preheating the internal mixer, and starting to carry out rubber mixing after preheating for ten minutes;
step four: opening the internal mixer, putting the raw rubber cut into small blocks into the internal mixer from a feeding port, dropping an upper top bolt, and mixing the rubber for two minutes;
step five: adding terpene resin, plasticizer, anti-aging agent, activator, vulcanizing agent and magnetic iron powder, and mixing for two minutes;
step six: adding carbon black, dropping the upper top plug and mixing for three minutes;
step seven: opening the internal mixer, adding the accelerator, and dropping the upper ram bolt for mixing for two minutes;
step eight: rubber discharging, namely measuring the temperature of the rubber material by using a thermometer, and recording the initial temperature of the mixing chamber, the temperature of the mixing chamber and the rubber discharging temperature when the mixing is finished, the maximum power and the rotating speed of a rotor;
step nine: turning on a power switch to enable the open mill to operate, opening a circulating water valve, feeding the rubber material discharged from the internal mixer to an upper wrapping roller of the open mill, adding sulfur serving as a vulcanizing agent when the temperature of the rubber material is reduced to be below 100 ℃, cutting left and right cutters twice respectively, allowing the sulfur to be eaten completely, enabling the surface of the rubber material to be smooth, and cutting the rubber material to be processed into different shapes according to requirements.
Although embodiments of the present invention have been shown and described, it will be appreciated by those skilled in the art that changes, modifications, substitutions and alterations can be made in these embodiments without departing from the principles and spirit of the invention, the scope of which is defined in the appended claims and their equivalents.

Claims (3)

1. A production process and a method of high-elasticity damping rubber are disclosed, wherein the process comprises the steps of raw material preparation, mixing treatment by an internal mixer and finished product collection, and is characterized in that: the raw material preparation comprises the raw material components of natural rubber, carbon black, terpene resin, plasticizer, anti-aging agent, activator, accelerator, vulcanizing agent and magnetic iron powder, an open mill, an internal mixer and a screw continuous mixing mill can be adopted in the mixing treatment of the internal mixer, and the finished product is collected and stored through a collection box.
2. The production process and the method of the high-elasticity damping rubber according to claim 1 are characterized in that: the raw material components comprise, by weight, 5-25 parts of natural rubber, 0.5-2 parts of carbon black, 0.3-1.5 parts of terpene resin, 0.1-0.3 part of plasticizer, 0.1-1.25 parts of anti-aging agent, 0.1-1.25 parts of activator, 0.1-1.3 parts of accelerator, 0.1-1.5 parts of vulcanizing agent and 0.5-2 parts of magnetic iron powder.
3. The production process and the method of the high-elasticity damping rubber according to claim 1 are characterized in that: the mixing treatment steps of the internal mixer are as follows:
the method comprises the following steps: firstly, selecting a proper internal mixer for standby, checking whether the air pressure, the water pressure and the voltage of the internal mixer meet the process requirements, and checking whether the indication and the record of a temperature measurement system, a timing device and a power system are normal;
step two: accurately weighing the raw materials according to an actual formula, wherein natural rubber adopts solid rubber blocks, carbon black adopts super wear-resistant carbon black, terpene resin, plasticizer adopts phthalic acid ester, anti-aging agent adopts sodium dodecyl sulfate, activator adopts ionic surface activator linear alkyl benzene sulfonate, accelerant adopts triethanolamine, vulcanizing agent adopts sulfur and magnetic iron powder;
step three: turning on a power supply of an internal mixer, preheating the internal mixer, and starting to carry out rubber mixing after preheating for ten minutes;
step four: opening the internal mixer, putting the raw rubber cut into small blocks into the internal mixer from a feeding port, dropping an upper top bolt, and mixing the rubber for two minutes;
step five: adding terpene resin, plasticizer, anti-aging agent, activator, vulcanizing agent and magnetic iron powder, and mixing for two minutes;
step six: adding carbon black, dropping the upper top plug and mixing for three minutes;
step seven: opening the internal mixer, adding the accelerator, and dropping the upper ram bolt for mixing for two minutes;
step eight: rubber discharging, namely measuring the temperature of the rubber material by using a thermometer, and recording the initial temperature of the mixing chamber, the temperature of the mixing chamber and the rubber discharging temperature when the mixing is finished, the maximum power and the rotating speed of a rotor;
step nine: turning on a power switch to enable the open mill to operate, opening a circulating water valve, feeding the rubber material discharged from the internal mixer to an upper wrapping roller of the open mill, adding sulfur serving as a vulcanizing agent when the temperature of the rubber material is reduced to be below 100 ℃, cutting left and right cutters twice respectively, allowing the sulfur to be eaten completely, enabling the surface of the rubber material to be smooth, and cutting the rubber material to be processed into different shapes according to requirements.
CN202010960651.0A 2020-09-14 2020-09-14 Production process and method of high-elasticity damping rubber Pending CN111978607A (en)

Priority Applications (1)

Application Number Priority Date Filing Date Title
CN202010960651.0A CN111978607A (en) 2020-09-14 2020-09-14 Production process and method of high-elasticity damping rubber

Applications Claiming Priority (1)

Application Number Priority Date Filing Date Title
CN202010960651.0A CN111978607A (en) 2020-09-14 2020-09-14 Production process and method of high-elasticity damping rubber

Publications (1)

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CN111978607A true CN111978607A (en) 2020-11-24

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Citations (4)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN102504353A (en) * 2011-10-12 2012-06-20 北京市长城机床附件有限责任公司 60-degree natural rubber and production process thereof
CN106957462A (en) * 2017-05-09 2017-07-18 广德天运新技术股份有限公司 A kind of utilization waste old production prevents the damping sheets of resonance
CN107227023A (en) * 2016-03-25 2017-10-03 富士高分子工业株式会社 Magnetic rheology elastic body composition, its manufacture method and the shock arrester (-tor) for being incorporated with said composition
CN107236161A (en) * 2017-05-31 2017-10-10 广东工业大学 A kind of high heat conduction electromagnetic shield rubber and its preparation method and application

Patent Citations (4)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN102504353A (en) * 2011-10-12 2012-06-20 北京市长城机床附件有限责任公司 60-degree natural rubber and production process thereof
CN107227023A (en) * 2016-03-25 2017-10-03 富士高分子工业株式会社 Magnetic rheology elastic body composition, its manufacture method and the shock arrester (-tor) for being incorporated with said composition
CN106957462A (en) * 2017-05-09 2017-07-18 广德天运新技术股份有限公司 A kind of utilization waste old production prevents the damping sheets of resonance
CN107236161A (en) * 2017-05-31 2017-10-10 广东工业大学 A kind of high heat conduction electromagnetic shield rubber and its preparation method and application

Non-Patent Citations (3)

* Cited by examiner, † Cited by third party
Title
徐子钦等: "硫化体系对天然橡胶基磁流变弹性体性能的影响", 《合成橡胶工业》 *
程凯等: "不同配合剂对MRE性能的影响", 《信息记录材料》 *
许金楼等: "羰基铁粉/天然橡胶磁流变弹性体的结构与性能", 《合成橡胶工业》 *

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Application publication date: 20201124