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CN111977034A - Bag opening and filling mechanism and using method thereof - Google Patents

Bag opening and filling mechanism and using method thereof Download PDF

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Publication number
CN111977034A
CN111977034A CN202010778237.8A CN202010778237A CN111977034A CN 111977034 A CN111977034 A CN 111977034A CN 202010778237 A CN202010778237 A CN 202010778237A CN 111977034 A CN111977034 A CN 111977034A
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Prior art keywords
bag
packaging bag
shell
shell body
unit
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CN202010778237.8A
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Chinese (zh)
Inventor
陈建强
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Hefei Cherishing Pack Technology Co ltd
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Hefei Cherishing Pack Technology Co ltd
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Priority to CN202010778237.8A priority Critical patent/CN111977034A/en
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    • BPERFORMING OPERATIONS; TRANSPORTING
    • B65CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
    • B65BMACHINES, APPARATUS OR DEVICES FOR, OR METHODS OF, PACKAGING ARTICLES OR MATERIALS; UNPACKING
    • B65B1/00Packaging fluent solid material, e.g. powders, granular or loose fibrous material, loose masses of small articles, in individual containers or receptacles, e.g. bags, sacks, boxes, cartons, cans, or jars
    • B65B1/04Methods of, or means for, filling the material into the containers or receptacles
    • B65B1/06Methods of, or means for, filling the material into the containers or receptacles by gravity flow
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B65CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
    • B65BMACHINES, APPARATUS OR DEVICES FOR, OR METHODS OF, PACKAGING ARTICLES OR MATERIALS; UNPACKING
    • B65B43/00Forming, feeding, opening or setting-up containers or receptacles in association with packaging
    • B65B43/26Opening or distending bags; Opening, erecting, or setting-up boxes, cartons, or carton blanks
    • B65B43/30Opening or distending bags; Opening, erecting, or setting-up boxes, cartons, or carton blanks by grippers engaging opposed walls, e.g. suction-operated
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B65CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
    • B65BMACHINES, APPARATUS OR DEVICES FOR, OR METHODS OF, PACKAGING ARTICLES OR MATERIALS; UNPACKING
    • B65B43/00Forming, feeding, opening or setting-up containers or receptacles in association with packaging
    • B65B43/42Feeding or positioning bags, boxes, or cartons in the distended, opened, or set-up state; Feeding preformed rigid containers, e.g. tins, capsules, glass tubes, glasses, to the packaging position; Locating containers or receptacles at the filling position; Supporting containers or receptacles during the filling operation
    • B65B43/54Means for supporting containers or receptacles during the filling operation

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  • Engineering & Computer Science (AREA)
  • Mechanical Engineering (AREA)
  • Supplying Of Containers To The Packaging Station (AREA)

Abstract

本发明涉及包装技术领域,尤其涉及一种开袋填充机构及使用方法,结构包括用于将包装袋袋口两侧初步拉开的第二吸盘单元以及用于完全撑开包装袋袋口的开袋放料单元;所述第二吸盘单元为两组且分置于包装袋袋口两侧处,每组第二吸盘单元均包括第二吸盘组以及驱使第二吸盘组处吸盘产生行进及相离动作的第二吸盘驱动;所述开袋放料单元包括第一贝状体及第二贝状体。该发明的优点在于:通过第二吸盘单元将包装袋吸开后,然后通过开袋放料单元将物料放入包装袋内,为实现自动开袋放料提供机械支撑。

Figure 202010778237

The invention relates to the technical field of packaging, in particular to a bag opening and filling mechanism and a method of use. The bag discharging unit; the second suction cup units are divided into two groups and are located on both sides of the bag mouth of the packaging bag, and each group of second suction cup units includes a second suction cup group and drives the suction cups at the second suction cup group to generate travel and phase. The second suction cup that moves away from the bag is driven; the bag opening and discharging unit includes a first shell-shaped body and a second shell-shaped body. The advantage of the invention is that after the packaging bag is sucked open by the second suction cup unit, the material is put into the packaging bag by the bag opening and discharging unit, which provides mechanical support for automatic bag opening and discharging.

Figure 202010778237

Description

一种开袋填充机构及其使用方法A kind of open bag filling mechanism and using method thereof

技术领域technical field

本发明涉及包装的技术领域,尤其涉及一种开袋填充机构及使用方法。The invention relates to the technical field of packaging, in particular to a bag opening and filling mechanism and a method of use.

背景技术Background technique

目前的坚果类包装全部都是密集型的人员纯手工或半手工作业,安全、卫生和精准度方面都没保障,且返工率高,二次浪费大。具体而言:一方面,纯手工或半手工操作造成员工劳动强度大,易疲劳,产生负面情绪,容易出差错;另一方面,手工拿取耗材,傻瓜式辅助设备,人工开袋、封口、装箱、返工,乃至来回工位间搬运都在同一空间内,容易造成拥挤,整体工作效率低下,包装精准度低。The current nut packaging is all manual or semi-manual work by intensive personnel, and there is no guarantee in terms of safety, hygiene and accuracy, and the rework rate is high and the secondary waste is large. Specifically: on the one hand, pure manual or semi-manual operations cause employees to be labor-intensive, easily fatigued, have negative emotions, and are prone to errors; Packing, rework, and even handling back and forth between stations are all in the same space, which is easy to cause congestion, low overall work efficiency, and low packaging accuracy.

发明内容SUMMARY OF THE INVENTION

为了能够为实现包装袋自动开袋提供机械结构,为此,本发明提供一种开袋填充机构。本发明采用以下技术方案:In order to provide a mechanical structure for realizing the automatic opening of the packaging bag, the present invention provides an opening and filling mechanism. The present invention adopts the following technical solutions:

一种开袋填充机构,包括将包装袋两侧撑开的第二吸盘单元、将包装袋撑开并放置物料的开袋放料单元,所述第二吸盘单元包括由两个吸盘组成且分别用于吸住包装袋两侧外边的第二吸盘组、驱使两个吸盘同时相向运动的第二吸盘驱动;所述开袋放料单元包括可盖合且可塞入到包装袋内的第一贝状体和第二贝状体、撑袋支撑板、固定在撑袋放料支撑板上的旋转驱动,所述旋转驱动驱使第一贝状体和第二贝状体转动。An open bag filling mechanism, comprising a second suction cup unit that spreads both sides of a packaging bag, and an open bag discharging unit that spreads the packaging bag and places materials, the second suction cup unit includes two suction cups, which are respectively The second suction cup group for sucking the outer sides of the two sides of the packaging bag, and the second suction cup driving for driving the two suction cups to move oppositely at the same time; The shell-shaped body and the second shell-shaped body, the bag-stretching support plate, and the rotary drive fixed on the bag-stretching and discharging support plate, the rotary drive drives the first shell-shaped body and the second shell-shaped body to rotate.

上述的一种开袋填充机构的使用方法,包括以下步骤:A method of using the above-mentioned bag opening and filling mechanism, comprising the following steps:

S51、第二吸盘单元向中间靠拢时,包装袋向上移动,包装袋底部的托袋单元驱使包装袋的底部同时向上移动;待第二吸盘单元中的两相对吸盘完全贴合包装袋的对应面后,所述第二吸盘单元中的两个吸盘向相反的方向移动,将包装袋吸开,当两个吸盘到达设定距离后,控制机构控制开袋放料单元中的贝状体从合工位运动到开工位;S51. When the second suction cup unit moves toward the middle, the packaging bag moves upward, and the bag holding unit at the bottom of the packaging bag drives the bottom of the packaging bag to move upward at the same time; until the two opposite suction cups in the second suction cup unit fully fit the corresponding surfaces of the packaging bag Afterwards, the two suction cups in the second suction cup unit move in opposite directions to suck open the packaging bag. When the two suction cups reach the set distance, the control mechanism controls the shell-shaped body in the bag opening and discharging unit from closing. The station moves to the start position;

S52、两吸盘继续反向运动,直至第一弹性部件与相应的贝状体压住包装袋,贝状体为开工位后,检测孔与相应吸盘的吸面刚好被包装袋袋面所分隔;S52, the two suction cups continue to move in opposite directions until the first elastic member and the corresponding shell-shaped body press the packaging bag, and after the shell-shaped body is in the starting position, the detection hole and the suction surface of the corresponding suction cup are just separated by the surface of the packaging bag;

S53、控制机构通过两侧的负压检测部件获得吸盘负压值,只要包装袋一侧的负压值达不到设定值时,表示包装袋一侧未打开,控制机构控制控制相应机构不工作,否则进入步骤S54;S53. The control mechanism obtains the negative pressure value of the suction cup through the negative pressure detection components on both sides. As long as the negative pressure value on one side of the packaging bag cannot reach the set value, it means that one side of the packaging bag is not opened, and the control mechanism controls and controls the corresponding mechanism. work, otherwise go to step S54;

S54、控制机构控制物料经过开工位的第一贝状体和第二贝状体之间形成的落料间隙进入到已打开的包装袋内。S54, the control mechanism controls the material to enter the opened packaging bag through the blanking gap formed between the first shell-shaped body and the second shell-shaped body at the starting position.

本发明的优点在于:The advantages of the present invention are:

(1)本发明通过第二吸盘单元将包装袋吸开后,然后通过开袋放料单元将物料放入包装袋内,为实现自动开袋放料提供机械支撑。(1) In the present invention, after the packaging bag is sucked open by the second suction cup unit, the material is then put into the packaging bag through the bag opening and discharging unit to provide mechanical support for automatic bag opening and discharging.

(2)铰接孔和作用力孔配合旋转驱动,驱使第一贝状体和第二贝状体绕铰接孔旋转,使两者在开工位和合工位替换。(2) The hinge hole and the force hole cooperate with the rotary drive to drive the first shell-shaped body and the second shell-shaped body to rotate around the hinge hole, so that the two are replaced at the opening position and the closing position.

(3)第一弹性部件的作用是贝状体压住包装袋后,防止物料填充时包装袋滑落和用于保护包装袋。(3) The function of the first elastic part is to prevent the packaging bag from slipping off when the material is filled and to protect the packaging bag after the shell body presses the packaging bag.

(4)通过前端连杆和后端连杆的方式实现吸盘的固定,并通过移动前端连杆和后端连杆实现吸盘的运动。(4) The suction cup is fixed by means of the front end link and the rear end link, and the movement of the suction cup is realized by moving the front end link and the rear end link.

(5)所述前端连杆和后端连杆长度方向上均设置有用于同时作用多个包装袋的吸盘和第一弹性部件,可以同时处理多个包装袋。(5) Both the front end link and the rear end link are provided with a suction cup and a first elastic member for simultaneously acting on a plurality of packaging bags in the longitudinal direction, and can process a plurality of packaging bags at the same time.

(6)第二吸袋驱动保证使用一个动力部件即可实现前端连杆和后端连杆的同步运动。(6) The second suction bag drive ensures that the synchronous movement of the front end link and the rear end link can be achieved by using one power component.

(7)包装袋左右两侧的吸盘单元对应的负压检测部件只要有一侧达不到设定值,则表示包装袋未打开。(7) As long as one side of the negative pressure detection components corresponding to the suction cup units on the left and right sides of the packaging bag fails to reach the set value, it means that the packaging bag is not opened.

(8)使用一个贝状体动力部件保证第一贝状体和第二贝状体同时工作,防止出现故障。(8) A shell power component is used to ensure that the first shell and the second shell work at the same time to prevent failures.

(9)该方法能够很好的实现开袋和放料效果。(9) This method can well realize the effect of bag opening and discharging.

(10)两贝状体开状态所形成的环形截面,有效解决物料充填卡堵。(10) The annular section formed by the two shell-shaped bodies in the open state can effectively solve the material filling jam.

需要注意的是:本发明主要保护的是为了能够使包装袋在各工序之间传递,而不保护其中的软件部分。It should be noted that the main protection of the present invention is to enable the packaging bag to be transferred between various processes, but not to protect the software part therein.

附图说明Description of drawings

图1为系统整体图。Figure 1 is an overall diagram of the system.

图2为物料供应机构的立体图。FIG. 2 is a perspective view of the material supply mechanism.

图3为物料转向传送单元的立体图。FIG. 3 is a perspective view of the material diverting and conveying unit.

图4为第一传送单元的立体图。FIG. 4 is a perspective view of the first transfer unit.

图5为第二传送单元的立体图。FIG. 5 is a perspective view of the second transfer unit.

图6和图7为第二传送单元和第一物料整形单元处的剖视图。6 and 7 are cross-sectional views at the second conveying unit and the first material shaping unit.

图8为包装袋供应机构的立体图。Fig. 8 is a perspective view of the bag supply mechanism.

图9为袋仓的底部视图。Figure 9 is a bottom view of the bag compartment.

图10为运袋机构和运袋机构上成品输出机构的立体图。Figure 10 is a perspective view of the bag transport mechanism and the finished product output mechanism on the bag transport mechanism.

图11A、图11B及图11C为传推料机构的剖视图。11A , 11B and 11C are cross-sectional views of the feeding and pushing mechanism.

图12为第一导槽的结构图。FIG. 12 is a structural diagram of the first guide groove.

图13为第二推料单元的结构图。FIG. 13 is a structural diagram of the second pushing unit.

图14为开袋填充机构、运袋机构、第一拍打单元的结构图。Figure 14 is a structural diagram of the bag opening and filling mechanism, the bag transporting mechanism, and the first beating unit.

图15、图16和图17为开袋放料单元的结构图。Figure 15, Figure 16 and Figure 17 are structural diagrams of the bag opening and discharging unit.

图18为贝状体的立体图。Fig. 18 is a perspective view of a scallop.

图19为托袋板的立体结构示意图。FIG. 19 is a schematic three-dimensional structure diagram of a bag support plate.

图20为整形机构的布置位置示意图。Figure 20 is a schematic diagram of the arrangement position of the shaping mechanism.

图21第一拍打单元的结构图。Fig. 21 is a structural diagram of the first beating unit.

图22和图23为整形机构的结构图。22 and 23 are structural diagrams of the shaping mechanism.

图24、图25及图26为横向整形部的结构图。24 , 25 and 26 are structural diagrams of the lateral shaping portion.

图27和图28为纵向整形部的结构图。27 and 28 are structural diagrams of the longitudinal shaping portion.

图29为折痕组件的立体结构示意图。FIG. 29 is a schematic three-dimensional structure diagram of the crease assembly.

图30和图31为封口机构的结构图。30 and 31 are structural diagrams of the sealing mechanism.

图32为压袋单元与隔热块的安装状态立体图。Fig. 32 is a perspective view showing the installation state of the bag press unit and the heat insulating block.

图33为封口单元局部的机构图。Fig. 33 is a structural diagram of a part of the sealing unit.

图中标注符号的含义如下:The meanings of the symbols in the figure are as follows:

1-物料供应机构 10-总支撑架1-Material supply mechanism 10-Total support frame

100-物料转向传送单元 101-主传送带 102-拨板组件 1021-第一转销100-Material steering transmission unit 101-Main conveyor belt 102-Dial plate assembly 1021-First revolving pin

1022-分隔板 1023-转向拨板 1024-第二转销 1025-弧形槽1022-Separation plate 1023-Steering dial 1024-Second rotation pin 1025-Arc groove

103-第一转向驱动 1031-转向支撑 1032-转向动力部 104-弧形板103-First steering drive 1031-Steering support 1032-Steering power part 104-Arc plate

110-第一传送单元 111-第一传送带 112-第一光电检测组件110-first conveying unit 111-first conveying belt 112-first photoelectric detection assembly

113-卸料组件 114-挡件 1151-第一挡板 1152-第二挡板 1153-第三挡板113-Discharge assembly 114-Baffle 1151-First baffle 1152-Second baffle 1153-Third baffle

120-第二传送单元 121-第一物料缓存仓 122-第二物料缓存仓120-Second transfer unit 121-First material storage bin 122-Second material storage bin

123-刮料组件 1231-刮料板 1232-刮料驱动 124-第二光电检测组件123-Scraper assembly 1231-Scraper plate 1232-Scraper drive 124-Second photoelectric detection assembly

125-放料板 126-物料暂存平台 127-辅助落料部件125-Feeding plate 126-Material temporary storage platform 127-Auxiliary blanking parts

130-第一物料整形单元 131-第一整形驱动 132-第一整形移动板130-The first material shaping unit 131-The first shaping drive 132-The first shaping moving plate

140-第一推料单元140-The first pushing unit

2-包装袋供应机构2-Packaging bag supply agency

210-袋仓 2101-仓面板 2102-弧形框 2103-挡袋片210-bag compartment 2101-box panel 2102-curved frame 2103-bag block

220-第一吸袋单元 2201-第一吸盘 2202-第一吸袋驱动220-First suction bag unit 2201-First suction cup 2202-First suction bag drive

2203-吸盘连接件2203-Suction cup connector

230-第三光电检测组件230-The third photoelectric detection component

3-运袋机构 300-第二传送带 301-第二传送驱动 302-侧边支撑板3-Bag transport mechanism 300-Second conveyor belt 301-Second conveyor drive 302-Side support plate

303-隔断板 304-袋底挡板 305-托袋板303-partition board 304-bag bottom baffle 305-bag support board

3110-袋头 3111-袋底3110-bag head 3111-bag bottom

4-传推料机构 410-接料转向单元 4101-第一导槽 4102-第二转向驱动4-Transfer pusher mechanism 410-Material receiving steering unit 4101-First guide groove 4102-Second steering drive

4103-第二导槽 4014-过渡通道4103-Second channel 4014-Transition channel

420-第二推料单元 4201-推杆420-Second pusher unit 4201-Pusher

4202-接触组件 42021-推料片 42022-凸起 421-挡料部4202-contact assembly 42021-pushing piece 42022-protrusion 421-stopper

5-开袋填充机构 500-第二吸盘单元5-Open bag filling mechanism 500-Second suction cup unit

501-第二吸盘组 5011-吸盘连杆501-Second suction cup group 5011-Suction cup connecting rod

502-第二吸盘驱动 5021-旋转盘 5022-吸盘旋转动力部件502-Second suction cup drive 5021-Rotating disk 5022-Suction cup rotating power part

5023-第一转动轴 5024-第二转动轴 5025-开袋导轨5023-First rotating shaft 5024-Second rotating shaft 5025-Bag opening guide

5026-前端连杆 5027-后端连杆5026-Front end link 5027-Rear end link

504-第一弹性部件504-First elastic part

510-撑袋放料单元 511-第一贝状体 512-第二贝状体 5110-检测孔510-Bag feeding unit 511-First shell 512-Second shell 5110-Detection hole

513-旋转驱动 514-动力杆513-Rotary Drive 514-Power Rod

6-整形机构 600-第一拍打单元 601-拍打气缸 602-拍板6-Shaping mechanism 600-First flapping unit 601- flapping cylinder 602- flapper

610-第二拍打单元610-Second flapping unit

620-第一袋口整形单元 6210-横向整形组件 6211-横向整形支撑板620-First bag mouth shaping unit 6210-Transverse shaping component 6211-Transverse shaping support plate

6212-横向整形部 62121-第一转动杆 62122-第二转动杆 62123-固定座6212-Transverse shaping part 62121-First rotating rod 62122-Second rotating rod 62123-Fixing seat

62124-横向整形板 62125-横向整形驱动62124 - Lateral Shaping Plate 62125 - Lateral Shaping Drive

6220-纵向整形组件 6221-竖向支撑板6220-Vertical Shaping Kit 6221-Vertical Support Plate

62221-第一支撑板 62222-第二导杆 62223-第三支撑板62221-First support plate 62222-Second guide rod 62223-Third support plate

62224-第四导杆62224-4th guide rod

6223-移动板6223 - Mobile Board

6224-纵向整形驱动 62241-圆形转盘 62242-环形动力部件6224-Longitudinal shaping drive 62241-Circular turntable 62242-Ring power component

62243-第三转动轴 62244-第四转动轴 62245-弯折连杆62243-Third rotation shaft 62244-Fourth rotation shaft 62245-Bending connecting rod

6225-第一纵向整形板 6226-第二纵向整形板6225-First Longitudinal Shaping Plate 6226-Second Longitudinal Shaping Plate

6230-整形距离驱动6230 - Shaped Distance Drive

6240-折痕组件 6241-折痕驱动 6242-折痕块6240 - Crease Assembly 6241 - Crease Drive 6242 - Crease Block

62421-折痕连接块 62422-折痕直板 62423-折痕斜板62421-Crease connection block 62422-Crease straight plate 62423-Crease inclined plate

630-整形吹气管630-plastic blowpipe

7-封口机构 710-压袋封口组件 711-隔热块 712-封口单元7-Sealing mechanism 710-Press bag sealing assembly 711-Insulation block 712-Sealing unit

7121-封口块 7122-发热元件 7123-耐高温胶板 7124-高温防粘胶布7121-Sealing block 7122-Heating element 7123-High temperature resistant rubber sheet 7124-High temperature anti-stick tape

7125-测温元件7125-Temperature element

713-压袋单元 7131-压袋过渡板组 7132-压袋直板 7133-压袋斜板713-bag-pressing unit 7131-bag-pressing transition plate set 7132-bag-pressing straight plate 7133-bag-pressing inclined plate

720-封口驱动 730-封口固定板720-Sealing Drive 730-Sealing Fixing Plate

741-滑动轴承 742-位置调节板 743-手柄 744-位置调节导轴741-Slide bearing 742-Position adjustment plate 743-Handle 744-Position adjustment guide shaft

745-调节丝杆745-Adjusting screw

8-成品输出机构 81-放料挡板 82-放料驱动机构8- Finished product output mechanism 81- Discharge baffle 82- Discharge drive mechanism

9-控制机构 10-支撑架9-Control mechanism 10-Support frame

具体实施方式Detailed ways

如图1-32所示,本发明的整个系统包括总支撑架10和固定在总支撑架10 上的物料供应机构1,供应待包装的物料;As shown in Figures 1-32, the entire system of the present invention includes a general support frame 10 and a material supply mechanism 1 fixed on the general support frame 10 to supply the materials to be packaged;

包装袋供应机构2,用于实现包装袋的供应功能;The packaging bag supply mechanism 2 is used to realize the supply function of the packaging bag;

运袋机构3,将包装袋在不同工位移动;The bag transport mechanism 3 moves the packaging bags in different stations;

传推料机构4,用于传送从物料供应机构上落下的物料并将推送物料至包装袋内;The feeding and pushing mechanism 4 is used to transport the material dropped from the material supply mechanism and push the material into the packaging bag;

开袋填充机构5,用于开启包装袋并放入物料;The bag opening and filling mechanism 5 is used to open the packaging bag and put in the material;

整形机构6,整形包装袋口,为封口做准备;Plastic mechanism 6, plastic packaging bag mouth, prepare for sealing;

封口机构7,用于封口包装袋;The sealing mechanism 7 is used to seal the packaging bag;

成品输出机构8,用于输出成品到下道工序。The finished product output mechanism 8 is used to output the finished product to the next process.

控制机构9,获取装置中各传感器的信号并控制所有驱动工作;The control mechanism 9 acquires the signals of each sensor in the device and controls all driving operations;

在物料供应机构1和包装袋供应机构2分别供应物料和包装袋后,通过开袋填充机构5将物料放入到包装袋,随后先经由整形机构6对包装袋进行外形整形,再经由封口机构7进行包装袋封口,最后经由成品输出机构8输出至下道工序。包装袋的上述行进路径,完全依靠具备倾斜运输面的运袋机构3来实现。为确保上述运动功能,如图1所示的,整个运袋机构3可看成道路,沿着包装袋供应机构2、整形机构6、封口机构7及成品输出机构8的加工方向延伸布置,从而起到对各工序处物料的有序衔接输料功能,进而确保了整体加工结构的连续性、高效性和快节奏性。After the material supply mechanism 1 and the packaging bag supply mechanism 2 supply the material and the packaging bag respectively, the material is put into the packaging bag through the bag opening and filling mechanism 5, and then the shape of the packaging bag is shaped by the shaping mechanism 6, and then the sealing mechanism is used. 7. Seal the packaging bag, and finally output it to the next process through the finished product output mechanism 8. The above-mentioned traveling path of the packaging bag is completely realized by the bag transport mechanism 3 having the inclined transport surface. In order to ensure the above-mentioned movement function, as shown in Figure 1, the entire bag transport mechanism 3 can be regarded as a road, extending along the processing direction of the packaging bag supply mechanism 2, the shaping mechanism 6, the sealing mechanism 7 and the finished product output mechanism 8, thereby It plays the function of orderly connecting and feeding materials at each process, thereby ensuring the continuity, efficiency and fast pace of the overall processing structure.

为便于进一步的理解本发明的具体构造,以下对各机构进行详细地描述:In order to further understand the specific structure of the present invention, each mechanism is described in detail below:

1.物料供应机构1. Material supply organization

如图2-图7所示,物料供应机构1包括物料转向传送单元100、第一传送单元110、第二传送单元120、第一物料整形单元130、第一推料单元140。所述物料转向传送单元100设置在第一传送单元110的前端,当装置后方的机构无物料需求时,物料转向传送单元100将物料转向传送,不会流入到第一传送单元110上。As shown in FIG. 2 to FIG. 7 , the material supply mechanism 1 includes a material turning and conveying unit 100 , a first conveying unit 110 , a second conveying unit 120 , a first material shaping unit 130 , and a first pushing unit 140 . The material diverting and conveying unit 100 is disposed at the front end of the first conveying unit 110 . When the mechanism behind the device has no material demand, the material diverting and conveying unit 100 diverts and transmits the material and does not flow into the first conveying unit 110 .

如图3所示,所述物料转向传送单元100包括主传送带101、拨板组件102、驱使转向拨板1023转向的第一转向驱动103。所述主传送带101的宽度大于第一传送单元110中第一传送带111的宽度。所述第一转向驱动103包括固定在主传送带101两侧的转向挡板上的转向支撑1031,所述主传送带101的两侧设置有转向挡板,所述转向支撑1031上设置有转向动力部1032,所述拨板组件 102包括第一转销1021、分隔板1022、转向拨板1023、第二转销1024,所述转向拨板1023的一端侧面与分隔板1022通过第一转销1021连接,所述转向动力部1032的驱动端与第二转销1024连接,所述第二转销1024设置在转向拨板1023 靠中部的位置,所述转向支撑1031上设置有起到给第二转销1024导向的弧形槽1025,所述第二转销1024带动转向拨板1023以第一转销1021为转轴,以第二转销1024为作用点,使转向拨板1023转动。起到将主传送带101输出端分流的所述分隔板1022设置在主传送带101宽度方向的中部,所述转向拨板1023 在移动过程中包括两个工位。第一工位是转向拨板1023远离分隔板1022的端部靠在左侧的转向挡板上,使得物料进入到物料回收箱中且阻挡物料进入第二传送单元流入到装置的下道工序中,第二工位是转向拨板1023远离分隔板1022 的端部靠在右侧的转向挡板上,物料进入第二传送单元中而阻挡物料进入到物料回收箱中。As shown in FIG. 3 , the material steering and conveying unit 100 includes a main conveyor belt 101 , a paddle assembly 102 , and a first steering drive 103 that drives the steering paddle 1023 to turn. The width of the main conveyor belt 101 is greater than the width of the first conveyor belt 111 in the first conveyor unit 110 . The first steering drive 103 includes a steering support 1031 fixed on the steering baffles on both sides of the main conveyor belt 101, the main conveyor 101 is provided with steering baffles on both sides, and the steering support 1031 is provided with a steering power part 1032, the dial plate assembly 102 includes a first turning pin 1021, a dividing plate 1022, a turning dial 1023, and a second turning pin 1024. One end side of the turning dial 1023 and the dividing plate 1022 pass through the first turning pin 1021 connection, the driving end of the steering power part 1032 is connected with the second turning pin 1024, the second turning pin 1024 is arranged at the position near the middle of the steering dial 1023, and the steering support 1031 is provided with a The arc groove 1025 is guided by the second rotating pin 1024, the second rotating pin 1024 drives the steering dial 1023 to rotate with the first rotating pin 1021 as the rotation axis and the second rotating pin 1024 as the action point. The dividing plate 1022 for splitting the output end of the main conveyor belt 101 is arranged in the middle of the main conveyor belt 101 in the width direction, and the diverting plate 1023 includes two stations during the moving process. The first station is where the end of the steering plate 1023 away from the partition plate 1022 rests on the left steering baffle, so that the material enters the material recovery box and prevents the material from entering the second conveying unit and flowing into the next process of the device. In the second station, the end of the diverter plate 1023 away from the partition plate 1022 rests on the right diverter baffle plate, and the material enters the second conveying unit and blocks the material from entering the material recovery box.

为了使物料更好的导向,物料经过拨板组件102之前的主传送带101侧面设置有弧形板104或斜板。In order to better guide the material, the side of the main conveyor belt 101 before the material passes through the plate assembly 102 is provided with an arc-shaped plate 104 or an inclined plate.

如图4所示,所述第一传送单元110包括第一传送带111,所述第一传送带 111的侧边在沿着物料的运动方向上依次设置有第一光电检测组件112和卸料组件113。当物料在第一传送带111上过多时,第一光电检测组件112包括两个相邻的光电传感器,当两个光电传感器的触发时间间隔低于设定值时,此时第一光电检测组件112后方的卸料组件113开始工作,将第一传送带111上对应的多余物料摘出当前队列,从第一传送带111上预设的落料口推入或吹入旁侧的物料回收箱内,从而维持运输队列中物料的间隔均匀性。所述第一传送带111 两侧除了设置卸料组件113,其他位置处均设置有挡板,有效防止物料从第一传送带111上掉落。所述卸料组件113可以采用压缩空气气嘴,将物料吹落,也可以布置为气缸、曲柄滑块甚至是丝杆滑块等类似可推料结构,只需能实现物料的推出功能即可。所述第一传送带111上方设置有将直立的物体躺平的挡件 114,在该方案中,挡件114由两侧的挡板支撑。之所以设置挡件114,是考虑到正常物料运输时,如本发明所述的坚果类软包,通常都是袋口朝同侧的平躺状态进行送料;然而,受物料彼此撞击、运输带的带面振动甚至抽检人员临时取袋抽查后重新随意放回等诸多因素影响,物料是有可能被迫处于直立状态的;挡件114的设置,可使得因直立而超高的物料,被特定高度处的挡件114重新打回平躺状态,以确保位于下道工位的物料暂存平台能正常接料。为保证物料运输的可控性,主传送带101和第一传送带111转动速度可调节。As shown in FIG. 4 , the first conveying unit 110 includes a first conveying belt 111 , and the side of the first conveying belt 111 is sequentially provided with a first photoelectric detection component 112 and an unloading component 113 along the moving direction of the material . When there are too many materials on the first conveyor belt 111, the first photoelectric detection component 112 includes two adjacent photoelectric sensors. When the triggering time interval of the two photoelectric sensors is lower than the set value, the first photoelectric detection component 112 The rear unloading assembly 113 starts to work, picks out the corresponding excess material on the first conveyor belt 111 from the current queue, and pushes or blows it into the material recovery box on the side from the preset blanking port on the first conveyor belt 111, so as to maintain the Spacing uniformity of items in a transport queue. In addition to the discharge components 113 on both sides of the first conveyor belt 111 , baffles are provided at other positions to effectively prevent materials from falling from the first conveyor belt 111 . The unloading assembly 113 can use a compressed air nozzle to blow the material down, or it can be arranged as a cylinder, a crank slider or even a screw slider and other similar pushable structures, as long as the material can be pushed out. . Above the first conveyor belt 111, there is a blocking member 114 for laying the upright object flat. In this solution, the blocking member 114 is supported by the blocking members on both sides. The reason why the stopper 114 is provided is to consider that during normal material transportation, the soft nut bag according to the present invention is usually fed in a state where the bag mouth faces the same side; The material may be forced to be in an upright state due to the influence of many factors, such as the vibration of the belt surface, or even the random inspection personnel take the bag temporarily and put it back at will; The stopper 114 at the height is turned back to the lying state again, so as to ensure that the material temporary storage platform at the next station can receive materials normally. In order to ensure the controllability of material transportation, the rotation speed of the main conveyor belt 101 and the first conveyor belt 111 can be adjusted.

如图5所示,第二传送单元包括物料暂存平台、设置在物料暂存平台两侧的第一物料缓存仓和第二物料缓存仓、刮料组件、第二光电检测组件。所述刮料组件包括刮料板、刮料驱动,物料经过第一传送带111传送后,进入到物料暂存平台。所述刮料驱动驱使刮料板左右运动,将物料暂存平台的物料交替拨到位于物料暂存平台两侧的放料板上,与控制机构9连接的料板驱动会驱使放料板打开,使得物料落入物料缓存仓内。第一物料缓存仓和第二物料缓存仓的上端面处的可伸缩的放料板以及前述的刮料板的往复动作,均可通过软件控制来实现,当然,实际操作时,也可酌情布置如传感器等感应设备,同样可实现上述落料效果。所述刮料板包括两个工位,一个工位是与靠近第一物料缓存仓处的第一挡板1151平齐,另一个工位是与靠近第二物料缓存仓处的第二挡板平齐,在第一工位和第二工位的来回切换过程中,刮料板可分别将原本位于物料暂存平台上的物料推送到缓存仓上布置的放料板上,之后再通过放料板的开合动作,使物料在自重下或外力作用下下落到第一物料缓存仓和第二物料缓存仓内。值得注意的是:刮料板作左右往复刮料时,放料板始终都是处于伸出盖合状态或者说闭合状态的;只有当两处缓存仓内的已整形物料被第一推料单元推出,且第一推料单元和第一整形移动板复位后,放料板方才打开,从而将位于放料板上的物料卸料至对应的缓存仓内。之后,放料板重新盖合,第一整形移动板工作,从而对位于对应缓存仓内的物料执行整形操作。只有两处缓存仓内物料都完成整形后,第一推料单元才满足推料条件。当然,实际操作时,第一推料单元也可以设计为单杆双组推送结构,也即两处缓存仓内物料可以通过独立工作的两组推料单元进行独立整形,效率上显然不如本发明的第一推料单元,此处就不再赘述。As shown in FIG. 5 , the second conveying unit includes a material temporary storage platform, a first material buffer bin and a second material buffer bin arranged on both sides of the material temporary storage platform, a scraper component, and a second photoelectric detection component. The scraping component includes a scraping plate and a scraping drive. After the material is conveyed by the first conveyor belt 111, it enters the material temporary storage platform. The scraper drive drives the scraper to move left and right, and alternately transfers the material of the material temporary storage platform to the discharge plates located on both sides of the material temporary storage platform, and the plate drive connected with the control mechanism 9 will drive the discharge plate to open. , so that the material falls into the material buffer bin. The retractable discharge plates on the upper end faces of the first material buffer bin and the second material buffer bin and the reciprocating action of the aforementioned scraper can be realized by software control. Of course, in actual operation, they can also be arranged as appropriate. Induction devices such as sensors can also achieve the above blanking effect. The scraper includes two stations, one station is flush with the first baffle 1151 near the first material buffer bin, and the other station is flush with the second baffle near the second material buffer bin. Flush, in the process of switching back and forth between the first station and the second station, the scraper can push the material originally located on the material temporary storage platform to the feeding board arranged on the buffer bin, and then pass the The opening and closing action of the material plate makes the material fall into the first material buffer bin and the second material buffer bin under its own weight or under the action of external force. It is worth noting that: when the scraper is used for left and right reciprocating scraping, the discharge plate is always in the extended cover state or closed state; only when the shaped materials in the two buffer bins are pushed by the first pushing unit. After the first pushing unit and the first shaping moving plate are reset, the discharging plate is opened, so that the materials on the discharging plate are discharged into the corresponding buffer bins. After that, the discharging plate is closed again, and the first shaping moving plate works, so as to perform shaping operation on the materials located in the corresponding buffer bin. Only after the materials in the two buffer bins have been shaped, the first pushing unit can meet the pushing conditions. Of course, in actual operation, the first pusher unit can also be designed as a single-rod double-group pusher structure, that is, the materials in the two buffer bins can be independently shaped by two groups of pusher units that work independently, which is obviously not as efficient as the present invention. The first pushing unit of , will not be repeated here.

所述物料暂存平台高度不低于两侧的放料板,使得刮料板方便将物料刮到放料板上。优化的,为了物料更好的从放料板上落入到物料缓存仓内,物料缓存仓的外侧面上设置有支架,所述支架上固定有位于放料板正上方的辅助落料部件,所述辅助落料部件在本方案中为吹气部,正对物料缓存仓内,可加速物料在物料缓存仓内下沉。The height of the material temporary storage platform is not lower than the discharge plates on both sides, so that the scraper can easily scrape the material onto the discharge plates. Optimized, in order for the material to fall into the material buffer bin from the discharge plate better, a bracket is arranged on the outer side of the material buffer bin, and the auxiliary blanking part located directly above the discharge plate is fixed on the bracket. In this solution, the auxiliary blanking part is the air blowing part, which is facing the material buffer silo, which can accelerate the sinking of the material in the material buffer silo.

如图6所示,第一物料整形单元130包括第一整形驱动131和第一整形移动板132,第一整形移动板132为所述第一物料缓存仓和第二物料缓存仓的侧壁,侧壁位于物料长度方向的侧面,所述第一整形驱动131驱使相应的侧壁前后移动,从而起到挤压物料使物料为细长状的作用。优化的,所述第一整形移动板 132为圆弧状或与水平方向有一定角度,这样更好的贴合物料。所述第一物料缓存仓和第二物料缓存仓中的第一整形移动板132挤压物料,使物料在允许范围内尽量细长,方便进入后期工序中的物料塞入包装袋内。As shown in FIG. 6 , the first material shaping unit 130 includes a first shaping drive 131 and a first shaping moving plate 132, and the first shaping moving plate 132 is the side wall of the first material buffer bin and the second material buffer bin, The side wall is located on the side of the material in the length direction, and the first shaping drive 131 drives the corresponding side wall to move back and forth, so as to squeeze the material to make the material slender. Preferably, the first shaping moving plate 132 is arc-shaped or has a certain angle with the horizontal direction, so as to better fit the material. The first shaping moving plate 132 in the first material buffer bin and the second material buffer bin squeezes the material to make the material as thin as possible within the allowable range, so that the material entering the later process can be easily stuffed into the packaging bag.

如图5和图7所示,第一推料单元140设置在所述第一物料缓存仓和第二物料缓存仓在位于物料的端部方向上,第一推料单元140将物料缓存仓内靠底部的物料推送至传推料机构4的接料转向单元410内。As shown in FIG. 5 and FIG. 7 , the first pusher unit 140 is disposed in the first material buffer bin and the second material buffer bin in the direction of the end of the material, and the first pusher unit 140 pushes the material into the material buffer bin. The material at the bottom is pushed into the material receiving and turning unit 410 of the material transmission and pushing mechanism 4 .

所述物料供应机构1的工作过程如下:The working process of the material supply mechanism 1 is as follows:

S11、装置开启,控制机构9控制第一转向驱动103工作,使得转向拨板1023 位于第二工位,物料从物料转向传送单元100运动到第一传送单元110,第一传送单元110侧边的第一光电检测组件112检测上料速度,当相邻两个物料间隔太近,即相邻物料间隔太近,第一光电检测组件112中的两个光电传感器将信号传送到控制机构9中,卸料组件113动作,使多余物料从第一传送带111的运输队列脱离并运动到物料回收箱内。此外的,当相邻两个物料间隔太近,无论物料缓存仓、两个放料板及物料暂存平台上是否有物料,都必须把多余物料剔除;而如果物料缓存仓、两个放料板及物料暂存平台上都有物料时,第一传送带则应当瞬间停止工作,待物料暂存平台处物料被“消化”也即进入下道流程后,第一传送带再重新输料至物料暂存平台处。S11. The device is turned on, the control mechanism 9 controls the first steering drive 103 to work, so that the steering dial 1023 is located at the second station, and the material moves from the material steering conveying unit 100 to the first conveying unit 110. The first photoelectric detection component 112 detects the feeding speed. When the distance between two adjacent materials is too close, that is, the distance between adjacent materials is too close, the two photoelectric sensors in the first photoelectric detection component 112 transmit signals to the control mechanism 9, The unloading assembly 113 acts to disengage the excess material from the transport queue of the first conveyor belt 111 and move it into the material recovery box. In addition, when the distance between two adjacent materials is too close, the excess materials must be removed regardless of whether there are materials in the material buffer bin, the two discharge boards and the material temporary storage platform; When there are materials on the board and the material temporary storage platform, the first conveyor belt should stop working instantly. After the material at the material temporary storage platform is "digested", that is, after entering the next process, the first conveyor belt will re-feed the material to the material temporary storage platform. store on the platform.

S12、控制机构9获得第一光电检测组件112的信号,即检测到第一传送单元110上来料后,并且通过第二光电检测组件检测到有物料落入物料暂存平台时,控制机构9控制刮料驱动,使得刮料板在第一工位和第二工位之间来回运动。当物料放置在对应的物料缓存仓的放料板上,控制机构9判断对应的物料缓存仓内的物料是否排出。当排出后,控制机构9控制放料板位于第一工位,使得物料进入到对应的物料缓存仓内,然后切换到第二工位。S12, the control mechanism 9 obtains the signal of the first photoelectric detection component 112, that is, after detecting the incoming material from the first conveying unit 110, and when the second photoelectric detection component detects that the material falls into the material temporary storage platform, the control mechanism 9 controls The scraper is driven to make the scraper move back and forth between the first station and the second station. When the material is placed on the discharge board of the corresponding material buffer bin, the control mechanism 9 judges whether the material in the corresponding material buffer bin is discharged. After discharging, the control mechanism 9 controls the discharge plate to be located at the first station, so that the material enters the corresponding material buffer bin, and then switches to the second station.

S13、物料进入到对应的物料缓存仓后,第一物料整形单元130对物料整形,控制机构9判断传推料机构4中是否需要物料,当需要物料时,控制机构9控制第一推料单元140将物料推送到传推料机构4中。S13. After the material enters the corresponding material storage bin, the first material shaping unit 130 shapes the material, and the control mechanism 9 determines whether the material is needed in the feeding and pushing mechanism 4. When the material is needed, the control mechanism 9 controls the first material pushing unit. 140 pushes the material into the conveying and pushing mechanism 4 .

2.包装袋供应机构2. Packaging bag supply agency

如图8和图9所示,包装袋供应机构2包括袋仓210、第一吸袋单元220。所述袋仓210包括作为袋仓210底部的仓面板2101、支撑可同时放置复数也即多个包装袋的弧形框2102。在该方案中,所述袋仓210和第一吸袋单元220上下相对设置。所述弧形框2102一侧与相对的另一侧高度不同,这是包装袋固有构造的差异所导致的:包装袋为保证容积,袋底通常都是可折叠结构,从而在物料进入后能自动撑开袋腔;袋底的可折叠结构,会使得袋体处于未开口状态时,袋底厚度明显比袋口厚度厚,也即袋底与袋口间存在厚度差。当多个未开口袋体彼此同向堆叠时,上述厚度差会表现的更为明显。当采用本发明所述的弧形框2102时,显然更利于实现对上述存在厚度差的包装袋的可靠容纳目的。更具体地说,所述弧形框2102外形呈开口朝上的盒体状构造,且弧形框2102 用于接触包装袋袋底的外端盒壁高度高于用于接触包装袋袋头的内端盒壁高度;在垂直包装袋带长方向的水平投影上,所述外端盒壁投影形成的圆弧线与内端盒壁投影形成的圆弧线形成同心圆。所述包装袋为软质材料且水平放置在袋仓 210内,仓面板2101上开设有出袋孔,所述包装袋能够在吸附力下穿过,当靠在仓面板2101内侧面处的包装袋从出袋孔内吸出后,相邻的包装袋在后方包装袋重力作用下紧贴仓面板2101。优化的,出袋孔位于袋仓的盒底处,从而使得袋仓盒底形成可供出袋的仓面板;沿出袋孔的出袋孔周而设置挡袋片2103,各挡袋片2103均通过垂直仓面板板面的铰接轴而铰接固定于仓面板2101上。所述挡袋片2103用于调节出袋孔的大小,并且挂住出袋孔处的包装袋,防止自动掉落。As shown in FIG. 8 and FIG. 9 , the packaging bag supply mechanism 2 includes a bag compartment 210 and a first suction bag unit 220 . The bag compartment 210 includes a compartment panel 2101 serving as the bottom of the bag compartment 210, and an arc-shaped frame 2102 supporting a plurality of packaging bags that can be placed simultaneously. In this solution, the bag compartment 210 and the first suction bag unit 220 are arranged opposite each other up and down. The height of one side of the arc-shaped frame 2102 is different from that of the opposite side, which is caused by the difference in the inherent structure of the packaging bag: in order to ensure the volume of the packaging bag, the bottom of the bag is usually a foldable structure, so that the material can be Automatically open the bag cavity; the foldable structure of the bottom of the bag will make the thickness of the bottom of the bag significantly thicker than that of the mouth of the bag when the bag body is in an unopened state, that is, there is a thickness difference between the bottom of the bag and the mouth of the bag. When a plurality of unopened pockets are stacked with each other in the same direction, the above thickness difference will be more obvious. When the arc-shaped frame 2102 of the present invention is used, it is obviously more beneficial to achieve the purpose of reliable accommodation of the above-mentioned packaging bags with difference in thickness. More specifically, the outer shape of the curved frame 2102 is a box-like structure with the opening facing upward, and the height of the outer box wall of the curved frame 2102 for contacting the bottom of the packaging bag is higher than that for contacting the top of the packaging bag. The height of the inner box wall; on the horizontal projection perpendicular to the long direction of the packaging bag, the arc formed by the projection of the outer box wall and the arc formed by the projection of the inner box wall form concentric circles. The packaging bag is made of soft material and is placed horizontally in the bag compartment 210. The compartment panel 2101 is provided with a bag outlet hole, and the packaging bag can pass through under the adsorption force. After the bag is sucked out from the bag outlet hole, the adjacent packaging bag is closely attached to the compartment panel 2101 under the action of the gravity of the rear packaging bag. Optimized, the bag outlet hole is located at the bottom of the bag compartment, so that the bottom of the bag compartment can form a compartment panel for bag out; It is hingedly fixed on the bin panel 2101 through a hinge shaft vertical to the bin panel panel. The bag blocking piece 2103 is used to adjust the size of the bag outlet hole, and hang the packaging bag at the bag outlet hole to prevent it from falling automatically.

所述第一吸袋单元220包括第一吸盘2201、第一吸袋驱动2202。第一吸盘 2201和袋仓210均为多个且个数相同,多个第一吸盘2201通过吸盘连接件2203 与第一吸袋驱动2202连接。在该方案中,第一吸盘2201为2个。The first suction bag unit 220 includes a first suction cup 2201 and a first suction bag drive 2202 . The first suction cups 2201 and the bag compartment 210 are multiple and the same in number, and the multiple first suction cups 2201 are connected to the first suction bag drive 2202 through the suction cup connecting member 2203. In this solution, there are two first suction cups 2201 .

所述第一吸盘2201上设置有负压管,所述负压管与对应的负压供应部连接。所述负压供应部是否开启的受控端与控制机构连接。The first suction cup 2201 is provided with a negative pressure pipe, and the negative pressure pipe is connected with the corresponding negative pressure supply part. The controlled end of whether the negative pressure supply part is turned on is connected with the control mechanism.

优化的,为了检测是否取袋成功,所述包装袋供应机构2还包括第三光电检测组件230,所述第三光电检测组件230、第一吸袋驱动2202均分别与控制机构的对应端口连接。Optimized, in order to detect whether the bag is successfully taken, the packaging bag supply mechanism 2 further includes a third photoelectric detection component 230, and the third photoelectric detection component 230 and the first suction bag drive 2202 are respectively connected to the corresponding ports of the control mechanism. .

所述袋仓210通过支撑部设置在运袋机构3的侧边支撑板302的侧边上。在该实施例中,所述第一吸袋单元220分别设置在运袋机构3两侧的侧边支撑板302上,且第一吸盘2201穿过对应的侧边支撑板302,从而吸取统一包装袋的首尾两端。The bag compartment 210 is disposed on the side of the side support plate 302 of the bag transport mechanism 3 through the support portion. In this embodiment, the first suction bag units 220 are respectively disposed on the side support plates 302 on both sides of the bag transport mechanism 3, and the first suction cups 2201 pass through the corresponding side support plates 302, thereby sucking the unified packaging Both ends of the bag.

3.运袋机构3. Bag transport mechanism

如图10所示,所述运袋机构3包括第二传送带300、第二传送驱动301、侧边支撑板302及多个隔断板303,多个隔断板303在垂直于第二传送带300上依序间隔设置且与第二传送带300形成阵列的隔断间。侧边支撑板302位于第二传送带300的两侧且与第二传送带300平行,隔断板303的宽度小于第二传送带300的宽度,且远离后续加工机构侧边设置,传送带靠近后续加工机构一侧的侧边支撑板302压住第二传送带300,这样破损的物料不会掉入到第二传送带300下方。优化的,带面低侧处的侧边支撑板302与袋底挡板304间存有可供杂物掉落的间隙。所述第一吸盘2201在第一吸袋驱动2202的作用下将袋仓 210内的包装袋吸到运袋机构3的隔断间内,侧边支撑板302的作用是在包装袋运送过程中作为包装袋两端的支撑,并且起到定位包装袋在上下方向的作用,这样包装袋填料后的中心才能同整形机构6、封口机构7、开袋机构5等工位要求的中心一致。第二传送驱动301驱使第二传送带300转动,运送包装袋到下一个工位。所述袋底挡板304垂直设置在隔断板303侧边,且用于挡住包装袋的底部。在图中为了方便查看其它结构,隐藏大部分的袋底挡板304。如图19 所示,所述侧边支撑板302的下方设置有驱使托袋板305上下移动的托袋驱动,所述托袋板305位于袋底3111处。当开袋填充机构5将包装袋的袋头3110夹持到一定高度时,托袋驱动驱使托袋板305向上顶升,始终使包装袋与第二传送带300平行。在未驱动状态下,托袋板305与侧边支撑板302的表面平齐。As shown in FIG. 10 , the bag transport mechanism 3 includes a second conveyor belt 300 , a second conveyor drive 301 , a side support plate 302 and a plurality of partition plates 303 , and the plurality of partition plates 303 are perpendicular to the second conveyor belt 300 in accordance with The partitions are arranged at sequential intervals and form an array with the second conveyor belt 300 . The side support plates 302 are located on both sides of the second conveyor belt 300 and are parallel to the second conveyor belt 300. The width of the partition plate 303 is smaller than the width of the second conveyor belt 300, and is disposed away from the side of the subsequent processing mechanism. The conveyor belt is close to the side of the subsequent processing mechanism. The side support plates 302 of the 10000 s press the second conveyor belt 300 , so that damaged materials will not fall under the second conveyor belt 300 . Preferably, there is a gap between the side support plate 302 at the lower side of the belt surface and the bottom baffle plate 304 for sundries to fall. The first suction cup 2201 sucks the packaging bag in the bag compartment 210 into the partition of the bag transport mechanism 3 under the action of the first suction bag drive 2202. It supports the two ends of the packaging bag, and plays the role of positioning the packaging bag in the up and down direction, so that the center of the packaging bag after filling can be consistent with the center required by the shaping mechanism 6, the sealing mechanism 7, and the bag opening mechanism 5. The second conveying drive 301 drives the second conveying belt 300 to rotate to transport the packaging bags to the next station. The bag bottom baffle 304 is vertically arranged on the side of the partition plate 303 and used to block the bottom of the packaging bag. In the figures, most of the bottom baffle 304 of the bag is hidden for the convenience of viewing other structures. As shown in FIG. 19 , a bag-holding drive for driving the bag-holding plate 305 to move up and down is disposed below the side support plate 302 , and the bag-holding plate 305 is located at the bottom 3111 of the bag. When the bag opening and filling mechanism 5 clamps the bag head 3110 of the packaging bag to a certain height, the bag holder drive drives the bag holder plate 305 to lift upward, so that the packaging bag is always parallel to the second conveyor belt 300 . In the undriven state, the pocket plate 305 is flush with the surface of the side support plate 302 .

这样在开袋过程中,包装袋的中轴线始终与第二传送带300平行。由于折叠的包装袋在打开过程中,底部与侧边支撑板302接近垂直,这样包装袋在第二传送带300上为倾斜状态。随着第二传送带300的闭环运料,运袋机构3的隔断间在包装袋供应机构2、传推料机构4、开袋填充机构5、整形机构6、封口机构7、成品输出机构8之间不断循环,从而实现送料效果。In this way, during the bag opening process, the central axis of the packaging bag is always parallel to the second conveyor belt 300 . Since the bottom of the folded packaging bag is nearly perpendicular to the side support plate 302 during the opening process, the packaging bag is in an inclined state on the second conveyor belt 300 . With the closed-loop conveyance of the second conveyor belt 300 , the partition of the bag transport mechanism 3 is between the packaging bag supply mechanism 2 , the feeding and pushing mechanism 4 , the bag opening and filling mechanism 5 , the shaping mechanism 6 , the sealing mechanism 7 , and the finished product output mechanism 8 . Continuous cycle between, so as to achieve the effect of feeding.

由于第二传送带300与为倾斜状态,首先便于软包装物料的传推料充填,再者倾斜状态下,包装袋依靠自身重力使袋底3111及纵向底面同托袋板305、侧边支撑板302充分接触,使其在隔板间内准确定位传送。该结构比其他方式传送包装袋机械结构简单、效率高、自动找正效果好。隔断间的横向距离比袋子横向宽度尺寸要稍大点,这样在倾斜布局的隔板间内袋子在重力作用下可自动找正。然而,上述结构也存在一定的问题,也即在开袋填充机构5的开袋作用下,包装袋袋口会被动上仰,之后物料再在传推料机构4的推料作用下进入包装袋内;但是,实际操作时人们发现,当包装袋袋体与传推料机构4的推料路径不处于同一平面时,包装袋袋底部位会弯折,使得物料无法直接行进到底,从而影响进料状态。本发明通过在侧边支撑板302的位于开袋填充机构5处设置有托袋板305可伸出的预留孔,从而依靠托袋板305来解决上述问题。每当开袋填充机构5开启包装袋袋口时,托袋板305同步的通过如图10所示的预留孔上升,从而顶动包装袋的袋底随袋口同步举升;这样,可确保每次传推料机构4的推料路径与包装袋袋长方向基本平齐,也就确保了物料能一推到底,操作起来极为灵巧高效。Since the second conveyor belt 300 is in an inclined state, firstly, it is convenient for the flexible packaging materials to be pushed and filled, and in the inclined state, the packaging bag relies on its own gravity to make the bag bottom 3111 and the longitudinal bottom surface the same as the bag support plate 305 and the side support plate 302. contact, so that it is accurately positioned and conveyed in the partition room. Compared with other methods of conveying packaging bags, the structure is simple in structure, high in efficiency, and good in automatic alignment effect. The lateral distance between the partitions is slightly larger than the lateral width of the bags, so that the bags can be automatically aligned under the action of gravity in the inclined partitions. However, the above structure also has certain problems, that is, under the action of the bag opening and filling mechanism 5, the bag mouth of the packaging bag will passively lift up, and then the material will enter the packaging bag under the pushing action of the feeding and pushing mechanism 4. However, in actual operation, it was found that when the bag body of the packaging bag and the pushing path of the feeding and pushing mechanism 4 are not in the same plane, the bottom of the packaging bag will be bent, so that the material cannot travel directly to the end, thus affecting the feeding material status. The present invention solves the above problems by means of the bag support plate 305 by providing a reserved hole on the side support plate 302 at the bag opening and filling mechanism 5 through which the bag support plate 305 can extend. Whenever the bag opening and filling mechanism 5 opens the bag mouth of the packaging bag, the bag support plate 305 rises synchronously through the reserved hole as shown in FIG. It is ensured that the material pushing path of each transmission and pushing mechanism 4 is basically flush with the long direction of the packaging bag, which also ensures that the material can be pushed to the end, and the operation is extremely dexterous and efficient.

此外,由于袋体的加工工艺,袋体的袋底边通常呈热压后的硬质的折角状。上述硬质折角状的袋底边在袋体未开口状态下,不会影响袋体与第二运送带300 的配合状态。但是,当物料被推入包装袋内并整形后,包装袋的袋底受压撑开,此时袋体的硬质折角状的袋底边下翘并挤压侧边支撑板302,从而导致袋体无法呈现所需的贴合式运输状态。因此,本发明通过在袋底挡板304与侧边支撑板 302之间预设出预留间隙,已装物料的包装袋的袋底边一旦下翘,会自然的落入所述预留间隙内,从而确保已装物料的包装袋的底部袋侧能始终正确的紧贴第二传送带300,同时也起到杂物掉落功能,进而保证整体运袋流程的工作可靠性及高效性。In addition, due to the processing technology of the bag body, the bottom edge of the bag body is usually in the shape of a hard corner after hot pressing. The above-mentioned rigid corner-shaped bottom edge of the bag will not affect the matching state of the bag body and the second conveyor belt 300 when the bag body is not opened. However, when the material is pushed into the packaging bag and shaped, the bottom of the packaging bag is pressed and stretched open, and at this time, the hard corner-shaped bottom edge of the bag body is bent down and squeezes the side support plate 302, resulting in The bag body does not exhibit the desired fit for transport. Therefore, in the present invention, by presetting a reserved gap between the bag bottom baffle 304 and the side support plate 302, once the bag bottom edge of the packaging bag filled with materials is bent down, it will naturally fall into the reserved gap inside, so as to ensure that the bottom bag side of the packaging bag filled with materials can always correctly adhere to the second conveyor belt 300, and also play the function of dropping sundries, thereby ensuring the reliability and efficiency of the overall bag transport process.

所述包装袋供应机构2与运袋机构3配合的工作流程如下:The working process of the packaging bag supply mechanism 2 and the bag transport mechanism 3 is as follows:

S21、将包装袋放置到袋仓210内,包装袋在弧形框2102内由于重力作用,使最下方的包装袋紧贴仓面板2101;S21, placing the packaging bag in the bag compartment 210, the packaging bag in the arc frame 2102 due to the action of gravity, the lowermost packaging bag is made close to the compartment panel 2101;

S22、控制机构9控制第一吸袋驱动2202工作,第一吸盘2201通过负压将最内侧的包装袋从仓面板2101孔内吸出至对应的隔断间内;第三光电检测组件 230检测是否取袋成功,当取袋成功,进入步骤S23,如果取袋未成功,控制机构9控制该隔断间运行到后续所有工位时,对应的工位都不工作;S22, the control mechanism 9 controls the first suction bag drive 2202 to work, the first suction cup 2201 sucks the innermost packaging bag out of the hole of the warehouse panel 2101 into the corresponding partition through negative pressure; the third photoelectric detection component 230 detects whether the If the bag is successful, when the bag is successfully taken, go to step S23, if the bag is unsuccessful, the control mechanism 9 controls the partition to run to all subsequent stations, and the corresponding station does not work;

S23、第一吸盘2201在作远离袋仓210方向即向下收缩动作时,当到达设定位置后,负压供应部停止供应负压,在重力作用下,包装袋从第一吸盘2201 上掉落到隔断间内;S23. When the first suction cup 2201 shrinks downward in the direction away from the bag compartment 210, when it reaches the set position, the negative pressure supply part stops supplying negative pressure, and under the action of gravity, the packaging bag falls off the first suction cup 2201 fall into the compartment;

S24、控制机构9获得定位光电检测位置的信号,控制运袋机构3工作使包装袋进入下道工序。S24, the control mechanism 9 obtains a signal for locating the photoelectric detection position, and controls the bag transport mechanism 3 to work so that the packaging bag enters the next process.

4.传推料机构4. Transmission and push mechanism

如图11-图13所示,所述传推料机构4包括接料转向单元410、第二推料单元420。As shown in FIGS. 11-13 , the material transmission and pushing mechanism 4 includes a material receiving and turning unit 410 and a second material pushing unit 420 .

接料转向单元410包括第一导槽4101、驱使第一导槽4101转向的第二转向驱动4102、第二导槽4103及过渡通道,所述第一导槽4101在第二转向驱动4102 的作用下包括两个工位,第一工位是与物料缓存仓出口处对接,从而接住对应的物料缓存仓通过第一推料单元140推出的物料,第二工位是第一导槽4101与第二导槽4103形成环型腔。在该实施例中,环形腔为圆柱形。所述第一导槽4101 的转轴靠近过渡通道,所述过渡通道输入端靠近腔输出端,过渡通道作为传推料机构4的总输出,方便与下一个工序连接。The feeding and turning unit 410 includes a first guide groove 4101, a second turning drive 4102 that drives the first guide groove 4101 to turn, a second guide groove 4103 and a transition channel. The first guide groove 4101 plays the role of the second turning drive 4102 The lower part includes two stations. The first station is connected to the outlet of the material buffer silo, so as to catch the material pushed out by the first pusher unit 140 from the corresponding material buffer silo. The second station is the first guide slot 4101 and the The second guide groove 4103 forms an annular cavity. In this embodiment, the annular cavity is cylindrical. The rotating shaft of the first guide groove 4101 is close to the transition channel, the input end of the transition channel is close to the cavity output end, and the transition channel is used as the total output of the material transmission and push mechanism 4 to facilitate connection with the next process.

第一导槽4101获得前端的物料,通过从第一工位向第二工位移动,这样物料在重力作用下可能会自动落出;一方面,第二导槽4103可以防止物料在第一导槽4101转动过程中飞出;另一方面,第二导槽4103可同第一导槽4101配合形成一个环形腔体,使得物料变成同此腔体相适应的外形状态,且此环形腔体也能为推料提供一个导向通道。The first guide groove 4101 obtains the material at the front end, and moves from the first station to the second station, so that the material may automatically fall out under the action of gravity; on the one hand, the second guide groove 4103 can prevent the material from entering the first guide. The groove 4101 flies out during the rotation; on the other hand, the second guide groove 4103 can cooperate with the first guide groove 4101 to form an annular cavity, so that the material becomes a shape suitable for the cavity, and the annular cavity It can also provide a guide channel for pushing material.

所述第二推料单元420包括推杆4201、固定在推杆4201端部的接触组件 4202及推杆驱动,所述推杆4201在第二导槽4103的长度方向上来回移动。优化的,为了降低物料受到大的冲击导致破损和有效提高传推料工作效率,在推杆驱动的作用下,所述推杆4201从开始伸出到返回过程中的速度依次分为始端均速度、中段均速度、末端静止保持均速度、返回均速度,且返回均速度≥始端均速度≥中段均速度>末端静止保持均速度,这样物料在刚接触第二推料单元420时不会由于速度过大而导致物料变形或损坏。特别针对软包装的物料,始端均速度是物料未接触到第二推料单元420之前的高速工作,中段均速度是物料接触到第二推料单元420后的防破碎工作模式,末端静止保持均速度可以确保物料在包装袋内充分压实,返回均速度为推料结束后第二推料单元420高速返回提高工作效率。The second pushing unit 420 includes a push rod 4201, a contact assembly 4202 fixed at the end of the push rod 4201, and a push rod drive. The push rod 4201 moves back and forth in the length direction of the second guide groove 4103. Optimized, in order to reduce the damage caused by the large impact of the material and effectively improve the working efficiency of the material transfer and push, under the action of the push rod, the speed of the push rod 4201 from the start of the extension to the return process is divided into the average speed of the beginning and the end. , the average speed in the middle section, the average speed at the end, and the average speed in return, and the average speed in the return ≥ the average speed at the beginning end ≥ the average speed in the middle section > the average speed at the end still, so that the material will not be affected by the speed when it just contacts the second pushing unit 420. Excessive size will cause deformation or damage to the material. Especially for flexible packaging materials, the average speed at the beginning is the high-speed operation before the material touches the second pushing unit 420, the average speed in the middle is the anti-shattering working mode after the material contacts the second pushing unit 420, and the end is stationary to maintain the average speed It can ensure that the material is fully compacted in the packaging bag, and the average returning speed is that the second pushing unit 420 returns at a high speed after the pushing is completed to improve work efficiency.

为了确定何处开启不同的速度,所述推杆4201侧面的总支撑架10上在沿着推杆4201长度方向上依次设置有三个感应开关。当推杆4201作指定的直线动作时,会依次触发感应开关,使得推杆4201受控从上一个均速度跳变到下一个均速度。推杆4201返回过程中,直到触碰到返回过程中的第一个感应开关时,保持返回均速度直至到初始状态。优化的,所述第二推料单元420的驱动装置设置有推料阻力阈值,当驱动装置的推料阻力大于阈值时,表示物料卡在腔体内,所述控制机构9获得驱动装置阻力在大于阈值对应的信号(比如功率大于阈值)后,控制机构9启动报警装置,并停止所有机构工作,保护被卡住的物料,避免物料被过度挤压破损以及避免机械结构损坏。In order to determine where to turn on different speeds, three induction switches are sequentially arranged along the length direction of the push rod 4201 on the general support frame 10 on the side of the push rod 4201 . When the push rod 4201 performs a designated linear motion, the inductive switches will be triggered in turn, so that the push rod 4201 is controlled to jump from the previous average speed to the next average speed. During the return process of the push rod 4201, until it touches the first induction switch in the return process, the return speed is maintained until it reaches the initial state. Optimized, the driving device of the second pushing unit 420 is provided with a pushing resistance threshold. When the pushing resistance of the driving device is greater than the threshold, it means that the material is stuck in the cavity, and the control mechanism 9 obtains that the resistance of the driving device is greater than After the signal corresponding to the threshold value (for example, the power is greater than the threshold value), the control mechanism 9 activates the alarm device and stops the work of all mechanisms to protect the stuck material, avoid excessive extrusion of the material and damage to the mechanical structure.

第二推料单元420中的所述接触组件4202包括推料片42021及凸起42022,所述推料片42021的底部通过连接板固定在推杆4201上。在上述方案中,推料片42021整体呈现了由槽底至槽口尺寸逐渐增大的阔口槽状,这样方便推料片 42021及凸起42022的固定;同时,凸起42022通过螺纹配合、粘接甚至焊接等固定方式固定在推料片42021的内凹弧面的底部。优选方案中,凸起42022应当通过螺纹配合与推杆4201相固定,以便于凸起42022出现磨损时可适时更换。当物料为软包时,阔口槽状的推料片42021能依靠其弧面状的接触面紧贴物料表面,相比于平面接触,弧面状的接触面能起到一定的收拢功能,从而能防止整形后的物料再次变形。与此同时,一方面,凸起42022可在上述收拢效果下,防止推杆4201在后退时物料与推料片42021接触面形成真空区,导致物料吸附在推料片42021上;另一方面,当物料为软包装袋时,凸起42022推压含气软包装顶部,可使得物料顶部被反折到包装袋内,相对于平压包装袋,使用该种方式包装袋上端面更不容易反弹,且整个物料在包装袋内的体积更小,更利于包装袋的后续封口操作。整个接触组件4202通过连接板与推杆4201连接,这样使得接触组件4202可以根据不同的物料进行对应更换,以保证其使用灵活性,适用面更广。The contact component 4202 in the second pushing unit 420 includes a pushing piece 42021 and a protrusion 42022. The bottom of the pushing piece 42021 is fixed on the push rod 4201 through a connecting plate. In the above solution, the pushing piece 42021 as a whole presents a wide slot shape with the size gradually increasing from the bottom of the groove to the notch, which facilitates the fixing of the pushing piece 42021 and the protrusion 42022; It is fixed on the bottom of the inner concave arc surface of the pusher 42021 by means of bonding or even welding. In a preferred solution, the protrusion 42022 should be fixed with the push rod 4201 through threaded engagement, so that the protrusion 42022 can be replaced in time when it wears out. When the material is a soft bag, the wide slot-shaped pusher 42021 can rely on its arc-shaped contact surface to stick to the surface of the material. Thus, the reshaped material can be prevented from being deformed again. At the same time, on the one hand, the protrusions 42022 can prevent the contact surface of the material and the pushing piece 42021 from forming a vacuum area when the push rod 4201 is retracted, causing the material to be adsorbed on the pushing piece 42021; on the other hand, When the material is a flexible packaging bag, the protrusion 42022 pushes the top of the air-containing flexible packaging, so that the top of the material can be folded into the packaging bag. The volume of the whole material in the packaging bag is smaller, which is more conducive to the subsequent sealing operation of the packaging bag. The entire contact assembly 4202 is connected to the push rod 4201 through a connecting plate, so that the contact assembly 4202 can be replaced according to different materials, so as to ensure its flexibility in use and wider application.

当开袋填充机构中的检测部件检测到包装袋未打开时,物料可以继续进入到下面的工序中,还可以通过设置在第二导槽侧边的挡料部421来阻挡物料继续下落。When the detection part in the bag opening and filling mechanism detects that the packaging bag is not opened, the material can continue to enter the following process, and the material can also be prevented from continuing to fall by the blocking part 421 arranged on the side of the second guide groove.

在该实施例中,所述传推料机构4包括两组,分别用于传推送第一物料缓存仓121和第二物料缓存仓122内的物料。In this embodiment, the conveying and pushing mechanism 4 includes two groups, which are respectively used for conveying and pushing the materials in the first material buffer bin 121 and the second material buffer bin 122 .

传推料机构4的工序如下:The process of the feeding and pushing mechanism 4 is as follows:

S41、控制机构9控制第一导槽4101位于第一工位,物料从物料缓存仓内排出,然后控制第二转向驱动4102转动至第二工位;S41, the control mechanism 9 controls the first guide groove 4101 to be located at the first station, the material is discharged from the material storage bin, and then controls the second steering drive 4102 to rotate to the second station;

S42、第二推料单元420的推杆4201向物料方向运动,将物料推送出第一导槽4101和第二导槽4103形成的腔,并落入到经开袋填充机构5打开的包装袋内。S42. The push rod 4201 of the second pushing unit 420 moves toward the material, pushes the material out of the cavity formed by the first guide groove 4101 and the second guide groove 4103, and falls into the packaging bag opened by the bag opening and filling mechanism 5 Inside.

5.开袋填充机构5. Open bag filling mechanism

如图14-18所示,所述开袋机构包括第二吸盘单元500及开袋放料单元。As shown in FIGS. 14-18 , the bag opening mechanism includes a second suction cup unit 500 and a bag opening and discharging unit.

所述第二吸盘单元500包括第二吸盘组501及第二吸盘驱动502,所述第二吸盘组501包括两个吸盘,分别位于包装袋的两侧面的开口处,第二吸盘驱动 502驱使第二吸盘组501的两个吸盘同时吸附包装袋的两侧,然后向相反方向移动,从而打开包装袋。The second suction cup unit 500 includes a second suction cup group 501 and a second suction cup drive 502. The second suction cup group 501 includes two suction cups, which are respectively located at the openings on both sides of the packaging bag. The second suction cup drive 502 drives the first suction cup. The two suction cups of the second suction cup group 501 suck both sides of the packaging bag at the same time, and then move in opposite directions, thereby opening the packaging bag.

所述开袋放料单元510包括可盖合的第一贝状体511和第二贝状体512、开袋放料支撑板、旋转驱动513。当第一贝状体511与第二贝状体512处于初始状态时,即为合工位,第一贝状体511与第二贝状体512分置于包装袋的袋口两侧处;当第一贝状体511与第二贝状体512处于工作状态时,即为开工位,第一贝状体511与第二贝状体512产生彼此相向的铰接动作,直至第一贝状体511 与第二贝状体512的尖端均插入被初步拉开的包装袋袋口内,此时第一贝状体 511与第二贝状体512之间形成的间隙构成可供落料的落料间隙。The bag opening and discharging unit 510 includes a coverable first shell-shaped body 511 and a second shell-shaped body 512 , a bag-opening and discharging support plate, and a rotary drive 513 . When the first shell-shaped body 511 and the second shell-shaped body 512 are in the initial state, it is the combined station, and the first shell-shaped body 511 and the second shell-shaped body 512 are placed on both sides of the bag mouth of the packaging bag; When the first scallop 511 and the second scallop 512 are in the working state, that is, the start position, the first scallop 511 and the second scallop 512 are hinged toward each other until the first scallop 512 511 and the tip of the second shell 512 are inserted into the opening of the packaging bag that has been initially pulled open. At this time, the gap formed between the first shell 511 and the second shell 512 constitutes a blanking material available for blanking. gap.

如图18所示,第一贝状体511与第二贝状体512均包括外形呈弧板状的拨舌,当第一贝状体511与第二贝状体512处于工作状态时,两组贝状体的拨舌的弧面彼此相对从而围拢形成所述落料间隙;所述拨舌的弧背处平行拨舌轴线而布置有安装板,安装板上设置彼此轴线平行的铰接孔和作用力孔,且作用力孔布置于铰接孔与拨舌之间位置处,通过铰接孔铰接在开袋放料支撑板上,旋转驱动513通过拉杆与作用力孔连接,从而驱使第一贝状体511和第二贝状体 512绕铰接孔旋转,使两者在开工位和合工位替换。As shown in FIG. 18 , the first shell-shaped body 511 and the second shell-shaped body 512 each include an arc-shaped tongue. When the first shell-shaped body 511 and the second shell-shaped body 512 are in the working state, the two The arc surfaces of the tongues of the shell-shaped body are opposite to each other to form the blanking gap; the arc back of the tongue is arranged with a mounting plate parallel to the axis of the tongue, and the mounting plate is provided with hinge holes and axes parallel to each other. The force hole is arranged at the position between the hinge hole and the tongue, and is hinged on the open bag unloading support plate through the hinge hole, and the rotary drive 513 is connected with the force hole through the pull rod, thereby driving the first shell The body 511 and the second shell-shaped body 512 are rotated around the hinge hole, so that the two are replaced at the opening position and the closing position.

所述旋转驱动513包括贝状体动力部件、动力杆514,所述动力杆514与作用力孔铰接,每个贝状体动力部件上均连接有与第一贝状体511和第二贝状体 512铰接的两根动力杆514。The rotary drive 513 includes a shell power component and a power rod 514. The power rod 514 is hinged to the force hole, and each shell power component is connected to the first shell 511 and the second shell. Two power rods 514 to which the body 512 is hinged.

所述第二吸盘单元500包括位于包装袋两侧且用于固定吸盘的前端连杆和后端连杆。开袋支撑板上设置有开袋导轨5025,开袋导轨5025的导向方向垂直包装袋袋面,所述前端连杆5026和后端连杆5027在第二吸盘驱动502的作用下,在相应的开袋导轨5025上来回移动。所述第二吸盘驱动502包括旋转盘5021、驱使旋转盘5021转动的吸盘旋转动力部件5022、固定在旋转周边上的第一转动轴5023和第二转动轴5024,第一转动轴5023和第二转动轴5024连线经过旋转盘5021圆心,所述第一转动轴5023和第二转动轴5024分别通过转轴连杆连接,转轴连杆与对应的前端连杆5026和后端连杆5027连接。The second suction cup unit 500 includes a front end link and a rear end link located on both sides of the packaging bag and used for fixing the suction cup. The bag opening support plate is provided with a bag opening guide rail 5025, and the guiding direction of the bag opening guide rail 5025 is perpendicular to the bag surface of the bag. The bag opening guide 5025 moves back and forth. The second suction cup drive 502 includes a rotating disk 5021, a suction cup rotating power component 5022 for driving the rotating disk 5021 to rotate, a first rotating shaft 5023 and a second rotating shaft 5024 fixed on the rotating periphery, the first rotating shaft 5023 and the second rotating shaft 5024. The connecting line of the rotating shaft 5024 passes through the center of the rotating disk 5021, and the first rotating shaft 5023 and the second rotating shaft 5024 are respectively connected by a rotating shaft connecting rod, and the rotating shaft connecting rod is connected with the corresponding front end link 5026 and rear end link 5027.

所述第一贝状体511和第二贝状体512为开工位时,第一贝状体511和第二贝状体512的底部外侧面位于包装袋内。为了避免第二吸盘单元500在与相应的贝状体抵住包装袋过程中损坏第二吸盘单元500,开袋支撑板处的连接杆上固定有第一弹性部件504,且第一弹性部件504相对于第二吸盘单元500的吸盘更贴近于对应的贝状体。第一弹性部件504的作用是贝状体压住包装袋后,能配合贝状体而协同相向夹持包装袋前侧或后侧袋口,起到防止物料填充时包装袋滑落和保护包装袋的功能。当贝状体为开工位时,贝状体的外壁将包装袋挤压在第一弹性部件504上。第二吸盘单元500位于同侧的第一弹性部件504的上方。优化的,为了检测包装袋是否撑开,所述第一贝状体511和第二贝状体512在与包装袋的接触面上开设有检测孔5110,第二吸盘单元500中通气管路上设置有负压检测部件,包装袋左右两侧的吸盘单元对应的负压检测部件只要有一侧达不到设定值,则表示包装袋未打开。将该隔断间对应的包装袋未打开信号发送到后续控制机构9中,则传推料机构4、整形机构6、封口机构7均在对应的隔断间处不动作,并将该隔断间的包装袋和物料均回收到物料回收区。When the first shell-shaped body 511 and the second shell-shaped body 512 are in the starting position, the bottom outer sides of the first shell-shaped body 511 and the second shell-shaped body 512 are located in the packaging bag. In order to prevent the second suction cup unit 500 from being damaged when the second suction cup unit 500 is pressed against the packaging bag with the corresponding shell, a first elastic member 504 is fixed on the connecting rod at the bag opening support plate, and the first elastic member 504 The suction cups of the second suction cup unit 500 are closer to the corresponding shell bodies. The function of the first elastic member 504 is that after the shell-shaped body presses the packaging bag, it can cooperate with the shell-shaped body to hold the front side or rear side pocket of the packaging bag in coordination, so as to prevent the packaging bag from slipping off and protect the packaging bag when the material is filled. function. When the shell-shaped body is in the open position, the outer wall of the shell-shaped body presses the packaging bag on the first elastic member 504 . The second suction cup unit 500 is located above the first elastic member 504 on the same side. Preferably, in order to detect whether the packaging bag is opened, the first shell-shaped body 511 and the second shell-shaped body 512 are provided with a detection hole 5110 on the contact surface with the packaging bag, and the ventilation pipeline in the second suction cup unit 500 is provided. There are negative pressure detection parts. As long as one side of the negative pressure detection parts corresponding to the suction cup units on the left and right sides of the packaging bag fails to reach the set value, it means that the packaging bag is not opened. The signal that the packaging bag corresponding to the partition is not opened is sent to the subsequent control mechanism 9, then the transmission and pushing mechanism 4, the shaping mechanism 6, and the sealing mechanism 7 all do not operate at the corresponding partition, and the packaging of the partition will be Bags and materials are recycled to the material recovery area.

所述开袋填充机构5的工作步骤:The working steps of the bag opening and filling mechanism 5:

S51、第二吸盘单元500向中间靠拢时,包装袋的袋口向上移动,同时托袋单元托住袋尾同步向上移动,且保证包装袋始终与第二传送带300平齐;待第二吸盘单元500中的两相对吸盘完全贴合包装袋的对应面后,所述第二吸盘单元500中的两个吸盘向相反的方向移动,将包装袋吸开;当两个吸盘到达设定距离后,控制机构9控制开袋放料单元中的贝状体从合工位运动到开工位;S51. When the second suction cup unit 500 moves toward the middle, the bag mouth of the packaging bag moves upward, and at the same time, the bag holding unit supports the bag tail and moves upward synchronously, and ensures that the packaging bag is always flush with the second conveyor belt 300; waiting for the second suction cup unit After the two opposite suction cups in 500 completely fit the corresponding surfaces of the packaging bag, the two suction cups in the second suction cup unit 500 move in opposite directions to suck open the packaging bag; when the two suction cups reach the set distance, The control mechanism 9 controls the shell body in the bag opening and discharging unit to move from the closing position to the opening position;

S52、两吸盘继续反向运动直至到位,随后各贝状体开始动作至开工位;当贝状体为开工位后,一方面贝状体将包装袋袋口压紧在第一弹性部件504上,从而固定包装袋袋口;另一方面,贝状体的检测孔5110刚好位于对应的吸盘的相对侧处,也即检测孔5110与吸盘的吸面刚好被包装袋袋面所分隔;S52, the two suction cups continue to move in the opposite direction until in place, and then each shell-shaped body starts to move to the starting position; when the shell-shaped body is in the starting position, on the one hand, the shell-shaped body presses the mouth of the packaging bag on the first elastic member 504 , thereby fixing the mouth of the packaging bag; on the other hand, the detection hole 5110 of the shell body is just located on the opposite side of the corresponding suction cup, that is, the detection hole 5110 and the suction surface of the suction cup are just separated by the surface of the packaging bag;

S53、控制机构9通过两侧的负压检测部件获得吸盘负压值,只要一侧的负压值达不到设定值时,表示包装袋一侧袋口未打开,控制机构9控制在该隔断间运动到整形机构6、封口机构7时,整形机构6和封口机构均不工作,也可以控制推杆4201不工作;如两侧负压值均达到设定则,则进入步骤S54;S53. The control mechanism 9 obtains the negative pressure value of the suction cup through the negative pressure detection components on both sides. As long as the negative pressure value on one side does not reach the set value, it means that the opening of one side of the packaging bag has not been opened, and the control mechanism 9 controls at this value. When the partition moves to the shaping mechanism 6 and the sealing mechanism 7, the shaping mechanism 6 and the sealing mechanism do not work, and the push rod 4201 can also be controlled to not work; if the negative pressure values on both sides reach the setting, then enter step S54;

S54、控制机构9控制传推料机构4中的推杆4201工作,使物料经过两组贝状体所形成的落料间隙进入到包装袋内;随后推杆4201回程,将物料遗留在包装袋袋腔,完成装袋流程。S54, the control mechanism 9 controls the push rod 4201 in the material transmission and push mechanism 4 to work, so that the material enters the packaging bag through the blanking gap formed by the two groups of shell bodies; then the push rod 4201 returns to leave the material in the packaging bag bag cavity to complete the bagging process.

在推杆4201回程时,实际两组贝状体已经开始逐渐复位,也即由开工位回复至合工位;此时,相应贝状体与第一弹性部件504的夹持状态消失,包装袋回复无约束状态,因此,在推杆4201的摩擦力的作用下,实际上会带动装有物料的包装袋产生上行动作。此时,需依靠后续的第一拍打单元600,起到排气、初步整形、压出袋子防止被推杆4201把装完料的袋子上提的功能。When the push rod 4201 returns, the actual two groups of shell-shaped bodies have begun to gradually reset, that is, from the starting position to the closing position; at this time, the clamping state between the corresponding shell-shaped body and the first elastic member 504 disappears, and the packaging bag Return to the unconstrained state, therefore, under the action of the friction force of the push rod 4201, the packaging bag containing the material will actually be driven to move upward. At this time, it is necessary to rely on the subsequent first beating unit 600 to perform the functions of exhausting, preliminarily shaping, and pressing out the bag to prevent the finished bag from being lifted up by the push rod 4201 .

6.整形机构6. Plastic body

如图14、图20-29所示,整形机构6包括第一拍打单元600、第二拍打单元610、第一袋口整形单元620。As shown in FIGS. 14 and 20-29 , the shaping mechanism 6 includes a first flapping unit 600 , a second flapping unit 610 , and a first pocket shaping unit 620 .

如图14、图20及图21所示,所述第一拍打单元600设置在开袋机构中的开袋放料单元处。所述第一拍打单元600设置有拍打气缸601和固定在气缸驱动端的拍板602。拍板602将已装有物料的鼓起的包装袋拍打,一方面起到塑形功能,从而确保装有物料的包装袋的成品外观的美观性;另一方面,则是充填物料的包装袋重新压回传送带带面,从而保证包装袋相对隔断间的位置定位效果。As shown in FIG. 14 , FIG. 20 and FIG. 21 , the first beating unit 600 is disposed at the bag opening and discharging unit in the bag opening mechanism. The first beating unit 600 is provided with a beating cylinder 601 and a beating plate 602 fixed on the driving end of the cylinder. The clapper 602 slaps the bulged packaging bag filled with materials, on the one hand, it has a shaping function, so as to ensure the aesthetics of the finished packaging bag with materials; Press back the belt surface of the conveyor belt to ensure the positioning effect of the packaging bag relative to the partition.

所述第二拍打单元610和第一拍打单元600的结构相同,设置在第一袋口整形单元620前端。The second flapping unit 610 has the same structure as the first flapping unit 600 , and is disposed at the front end of the first pocket opening shaping unit 620 .

所述第一拍打单元600和第二拍打单元610可以都设置,还可以择一设置。The first flapping unit 600 and the second flapping unit 610 may both be provided, or one may be selected.

所述第一袋口整形单元620包括横向整形组件6210、纵向整形组件6220、固定横向整形组件6210和纵向整形组件6220的整形安装板和驱使整形安装板在距离袋口远近调节的整形距离驱动6230、折痕组件6240。The first pocket shaping unit 620 includes a lateral shaping component 6210, a longitudinal shaping component 6220, a shaping mounting plate for fixing the lateral shaping component 6210 and the longitudinal shaping component 6220, and a shaping distance drive 6230 for driving the shaping mounting plate to adjust the distance from the pocket opening. , Crease assembly 6240.

如图24-26所示,所述横向整形组件6210包括横向整形支撑板6211、左右镜像对称设置的横向整形支撑板6211上的横向整形部6212、横向整形驱动 62125,所述横向整形部6212右侧包括第一转动杆62121、第二转动杆62122、横向整形板62124的固定座62123、横向整形板62124。所述第一转动杆62121 包括沿着长度方向包括三个转轴,上端的转轴与横向整形驱动62125连接,中上部的转轴与横向整形支撑板6211转动连接。在上述方案中,固定座62123为“7”字形连接件,第一转动杆62121铰接于“7”字形连接件的拐角处。所述第二转动杆62122包括2个转轴,上端部的转轴与横向整形支撑板6211转动连接,下端部的转轴与“7”字形连接件的横向端部铰接。横向整形板62124固定在“7”字形连接件竖向端部上。具体地说,镜像对称的横向整形部6212在横向整形驱动62125的作用下,从而使得由第一转动杆62121、第二转动杆62122、横向整形支撑板6211、固定座62123的水平横向部分形成平面四连杆机构,使得对称的两组横向整形板62124始终竖直向下的情况下,在靠近和远离的方向上来回平行移动。由于横向整形驱动62125为浮动结构,也即仅靠两端分别与两组第一转动杆62121铰接,而自身无其他固定构造;因此,当两横向整形板 62124相向动作时,根据包装袋两侧反馈给横向整形板62124的阻力大小,横向整形驱动62125会产生适应性的左右偏移,从而对包装袋尺寸有误差、填料后包装袋外形误差、在隔板间的位置误差等有自动修正功能,确保实现最佳整形效果。固定座62123的竖向部分上沿着长度方向设置有多个安装孔,横向整形板62124上对应设置有腰型孔,可根据整形尺寸要求调整或更换,所述横向整形板62124在“7”字型连接件上的高度可调,从而适用于不同的包装袋。由于在横向整形支撑板6211上设置了两组横向整型组件,即可实现同时对两个包装袋进行整形的功能,显著提升了实际整形效率。As shown in FIGS. 24-26 , the lateral shaping assembly 6210 includes a lateral shaping support plate 6211, a lateral shaping portion 6212 on the lateral shaping support plate 6211 that are mirror-symmetrical on the left and right, and a lateral shaping drive 62125. The lateral shaping portion 6212 is on the right The side includes a first rotating rod 62121, a second rotating rod 62122, a fixing seat 62123 for a lateral shaping plate 62124, and a lateral shaping plate 62124. The first rotating rod 62121 includes three rotating shafts along the length direction, the rotating shaft at the upper end is connected with the lateral shaping drive 62125 , and the rotating shaft at the middle and upper part is rotatably connected with the lateral shaping support plate 6211 . In the above solution, the fixed seat 62123 is a "7"-shaped connecting piece, and the first rotating rod 62121 is hinged at the corner of the "7"-shaped connecting piece. The second rotating rod 62122 includes two rotating shafts, the rotating shaft at the upper end is rotatably connected with the lateral shaping support plate 6211, and the rotating shaft at the lower end is hinged with the lateral end of the "7"-shaped connecting piece. The transverse shaping plate 62124 is fixed on the vertical end of the "7"-shaped connecting piece. Specifically, the mirror-symmetrical lateral shaping portion 6212 is under the action of the lateral shaping drive 62125, so that a plane is formed by the horizontal lateral portions of the first rotating rod 62121, the second rotating rod 62122, the lateral shaping support plate 6211, and the fixing seat 62123 The four-bar linkage mechanism enables the symmetrical two groups of transverse shaping plates 62124 to move back and forth in parallel in the direction of approaching and moving away under the condition that they are always vertically downward. Because the lateral shaping drive 62125 is a floating structure, that is, it is hinged with the two sets of first rotating rods 62121 only at both ends, and has no other fixed structure; Feedback to the resistance of the lateral shaping plate 62124, the lateral shaping drive 62125 will produce an adaptive left and right offset, so as to have an automatic correction function for the size error of the packaging bag, the shape error of the packaging bag after filling, and the position error between the partitions, etc. , to ensure optimal shaping results. The vertical part of the fixing seat 62123 is provided with a plurality of mounting holes along the length direction, and the lateral shaping plate 62124 is correspondingly provided with waist-shaped holes, which can be adjusted or replaced according to the requirements of the shaping size. The height on the font connector is adjustable to suit different bags. Since two sets of lateral shaping components are arranged on the lateral shaping support plate 6211, the function of shaping two packaging bags at the same time can be realized, which significantly improves the actual shaping efficiency.

如图26-27所示,所述纵向整形组件6220包括竖向支撑板6221、矩形移动部、板体移动部、纵向整形驱动6224,所述矩形移动部包括矩形框架,所述矩形框架包括相互垂直的第一支撑板62221和第二导杆62222、与第一支撑板 62221平行且与第二导杆62222垂直的第三支撑板62223、与第二导杆62222平行且与第三支撑板62223垂直的第四导杆62224,所述第一支撑板62221上固定有第一纵向整形板6225。所述板体移动部包括套在第二导杆62222上来回移动的移动板6223,所述移动板6223上设置有可相对第一纵向整形板6225作相向及相离动作的第二纵向整形板6226。纵向整形驱动6224设置在竖向支撑板6221 上且分别与第三支撑板62223和移动板6223连接,所述纵向整形驱动6224驱使第三支撑板62223和移动板6223相向运动和相背运动,从而实现第一纵向整形板6225和第二纵向整形板6226在包装袋内的开合功能。在该方案中,所述纵向整形驱动6224为环形转向驱动,所述环形转向驱动来回转动来实现第三支撑板62223和移动板6223同步相向运动和相背运动。所述环形转向驱动的原理和第二吸盘驱动502的原理相同。具体的为:所述环形转向驱动包括圆形转盘、驱使圆形转盘转动的环形动力部件、固定在圆形转盘周边上的第三转动轴和第四转动轴,第三转动轴和第四转动轴连线经过圆形转盘圆心,所述第三转动轴和第四转动轴分别通过连杆连接,所述连杆与对应的第三支撑板62223和移动板6223连接。为了对两个包装袋同时整形,第一支撑板62221和移动板6223 的两侧分别设置对应的第一纵向整形板6225和第二纵向整形板6226,所述移动板6223两端分别套在第二导杆62222和与第二导杆62222平行的第四导杆62224 上。换言之:以图28为例,实际工作时,纵向整形驱动6224作回转动作,即可通过各传动轴施推力给第三支撑板62223及移动板6223;当第三支撑板62223 受推力时产生图28中的向上动作,随之经由第二导杆62222和第四导杆62224 带动第一支撑板62221产生向上动作;同时,由于传动轴的作用,移动板6223 相对第二导杆62222和第四导杆62224产生向下的导向滑动动作。这样,固定有第二纵向整形板6226的移动板6223向下动作,而固定有第一纵向整形板6225 的第一支撑板62221作向上动作,即可使对应的第二纵向整形板6226和第一纵向整形板6225产生同步的相向及相离动作。当第一纵向整形板6225和第二纵向整形板6226用于伸入到包装袋前后两侧的袋口内部时,两者的相离动作可撑开袋口,方便横向整形板62124由包装袋左右两侧也即窄边侧相向动作来掖平包装袋袋侧;而两者的相近动作则是放开袋口并复位,以保证当前包装袋能正常运动至后续流程处。As shown in Figures 26-27, the longitudinal shaping assembly 6220 includes a vertical support plate 6221, a rectangular moving part, a plate body moving part, and a longitudinal shaping drive 6224. The rectangular moving part includes a rectangular frame, and the rectangular frame includes a mutual Vertical first support plate 62221 and second guide rod 62222, third support plate 62223 parallel to the first support plate 62221 and perpendicular to the second guide rod 62222, parallel to the second guide rod 62222 and third support plate 62223 A vertical fourth guide rod 62224, a first longitudinal shaping plate 6225 is fixed on the first support plate 62221. The moving part of the plate body includes a moving plate 6223 which is sleeved on the second guide rod 62222 and moves back and forth. 6226. The longitudinal shaping drive 6224 is arranged on the vertical support plate 6221 and is respectively connected with the third support plate 62223 and the moving plate 6223, and the longitudinal shaping drive 6224 drives the third support plate 62223 and the moving plate 6223 to move toward and away from each other, thereby The opening and closing functions of the first longitudinal shaping plate 6225 and the second longitudinal shaping plate 6226 in the packaging bag are realized. In this solution, the longitudinal shaping drive 6224 is an annular steering drive, and the annular steering drive rotates back and forth to realize the synchronous movement toward and away from the third support plate 62223 and the moving plate 6223 . The principle of the annular steering drive is the same as that of the second suction cup drive 502 . Specifically: the annular steering drive includes a circular turntable, a ring-shaped power component that drives the circular turntable to rotate, a third rotation shaft and a fourth rotation shaft fixed on the periphery of the circular turntable, and the third rotation shaft and the fourth rotation shaft The axis connecting line passes through the center of the circular turntable, and the third rotating shaft and the fourth rotating shaft are respectively connected by connecting rods, and the connecting rods are connected with the corresponding third supporting plate 62223 and moving plate 6223 . In order to shape the two packaging bags at the same time, corresponding first longitudinal shaping plates 6225 and second longitudinal shaping plates 6226 are respectively provided on both sides of the first support plate 62221 and the moving plate 6223, and the two ends of the moving plate 6223 are respectively sleeved on the first longitudinal shaping plate 6225. Two guide rods 62222 and a fourth guide rod 62224 parallel to the second guide rod 62222. In other words: take Fig. 28 as an example, in actual work, the longitudinal shaping drive 6224 performs a rotating motion, and the third support plate 62223 and the moving plate 6223 can be pushed through each transmission shaft; 28, then the first support plate 62221 is moved upward through the second guide rod 62222 and the fourth guide rod 62224; The guide rod 62224 produces a downward guide sliding action. In this way, the moving plate 6223 fixed with the second longitudinal shaping plate 6226 moves downward, and the first supporting plate 62221 fixed with the first longitudinal shaping plate 6225 moves upward, so that the corresponding second longitudinal shaping plate 6226 and the first supporting plate 6222 can move upward. A longitudinal shaping plate 6225 produces synchronized opposing and disengaging motions. When the first longitudinal shaping plate 6225 and the second longitudinal shaping plate 6226 are used to protrude into the inside of the bag opening on the front and rear sides of the packaging bag, the separation action of the two can open the bag opening, which is convenient for the lateral shaping plate 62124 to be removed from the packaging bag. The left and right sides, that is, the narrow side, move toward each other to tuck the bag side of the packaging bag; and the similar action of the two is to release the bag mouth and reset it to ensure that the current packaging bag can move normally to the subsequent process.

当以第一纵向整形板6225和第二纵向整形板6226为一组整形板组时,本方案在矩形框架上设置两组整型板组,即可实现一套装置同时对两个包装袋进行整形。纵向整形板上装有整形吹气管630,在纵向整形板插入包装袋内前,向包装袋内吹气,使包装袋充分张开,装有整形吹气管630的纵向整形板可根据包装袋的尺寸不同而更换。When the first longitudinal shaping plate 6225 and the second longitudinal shaping plate 6226 are used as a set of shaping plate sets, in this solution, two sets of shaping plate sets are arranged on the rectangular frame, so that one set of devices can simultaneously carry out two packaging bags. Shape up. The longitudinal shaping board is equipped with a shaping blowing pipe 630. Before the longitudinal shaping board is inserted into the packaging bag, blow air into the packaging bag to fully open the packaging bag. Replace if different.

所述整形距离驱动6230、横向整形驱动62125、纵向整形驱动6224三者的运动方向两两垂直,形成三维方向的移动。The movement directions of the shaping distance drive 6230 , the lateral shaping drive 62125 , and the longitudinal shaping drive 6224 are perpendicular to each other, forming a three-dimensional movement.

如图22及图29所示的,折痕组件6240包括折痕驱动6241、分别位于包装袋前侧及后侧也即两长边侧的折痕块6242。两组折痕块6242相邻面上设置有第二弹性部件,从而提高折痕效果。当前述横向整形组件6210及纵向整形组件6220 行进到位后,两组折痕块6242在折痕驱动6241的作用下,相向动作从而斜向的夹紧包装袋中部靠上的前后两侧面,之后横向整形组件6210及纵向整形组件 6220作抽离动作,包装袋袋口被整形完毕,同时露出曲线型的圆滑袋肩。所述折痕块6242包括折痕连接块、固定在折痕连接块上的折痕直板、固定在折痕直板下端部的折痕斜板,在折痕直板对包装袋作用产生折痕时,折痕斜板斜向贴合在包装袋袋面处,增大与包装袋的接触面,从而优化折痕效果。当然,折痕组件的位置可根据包装袋要求而作适应性的调整,也即折痕高度可调整,以满足不同包装袋的加工需求。As shown in FIGS. 22 and 29 , the crease assembly 6240 includes a crease driver 6241 , and crease blocks 6242 respectively located on the front side and the back side of the packaging bag, that is, on the two long sides. The adjacent surfaces of the two sets of crease blocks 6242 are provided with second elastic components, so as to improve the crease effect. When the aforementioned lateral shaping assembly 6210 and longitudinal shaping assembly 6220 are in place, the two sets of creasing blocks 6242 move towards each other under the action of the crease driving 6241 to obliquely clamp the front and rear sides of the middle of the packaging bag, and then laterally The shaping component 6210 and the longitudinal shaping component 6220 are pulled away, the mouth of the packaging bag is shaped, and the curved and smooth shoulder of the bag is exposed at the same time. The crease block 6242 includes a crease connecting block, a crease straight plate fixed on the crease connecting block, and a crease inclined plate fixed at the lower end of the crease straight plate. When the crease straight plate acts on the packaging bag to create a crease, The crease inclined plate is obliquely attached to the bag surface of the packaging bag to increase the contact surface with the packaging bag, thereby optimizing the crease effect. Of course, the position of the crease component can be adjusted adaptively according to the requirements of the packaging bag, that is, the height of the crease can be adjusted to meet the processing requirements of different packaging bags.

整形机构6的工作过程如下:The working process of the shaping mechanism 6 is as follows:

S61、控制机构9控制第一拍打单元600工作,对刚放入物料的包装袋进行第一次整形;S61, the control mechanism 9 controls the first beating unit 600 to work, and performs the first shaping on the packaging bag just put into the material;

S62、控制机构9控制第二拍打单元610工作,对刚放入物料的包装袋进行第二次整形;S62, the control mechanism 9 controls the second beating unit 610 to work, and performs the second shaping on the packaging bag just put into the material;

S63、控制机构9控制整形距离驱动6230,使横向整形组件6210、纵向整形组件6220中的整形板位于待整形的包装袋对应位置;具体地说,横向整形板 62124位于袋口左右侧,第一纵向整形板6225和第二纵向整形板6226均伸入到待整形的包装袋内,整形距离驱动6230工作的同时,纵向整形板上的整形吹气管630向包装袋内吹气,使得包装袋充分张开,此时横向整形板62124处于最大开口状态,所述纵向整形板开口距离小于包装袋开口尺寸;S63, the control mechanism 9 controls the shaping distance drive 6230, so that the shaping plates in the lateral shaping components 6210 and the longitudinal shaping components 6220 are located at the corresponding positions of the packaging bags to be shaped; Both the longitudinal shaping plate 6225 and the second longitudinal shaping plate 6226 extend into the packaging bag to be shaped, and while the shaping distance drive 6230 is working, the shaping air blowing pipe 630 on the longitudinal shaping plate blows air into the packaging bag, so that the packaging bag is fully Open, at this time the transverse shaping plate 62124 is in the maximum opening state, and the opening distance of the longitudinal shaping plate is smaller than the opening size of the packaging bag;

S64、控制机构9控制横向整形组件6210中的横向整形驱动62125工作,使得两组横向整形板62124相向动作并同步向内挤压包装袋的左右两侧;在此过程中,控制机构9延时控制纵向整形组件6220中的纵向整形驱动6224工作,使得第一纵向整形板6225和第二纵向整形板6226产生相向动作;也即:两组横向整形板62124相向动作时,第一纵向整形板6225和第二纵向整形板6226 随之才相向动作,在袋口的俯视视角上,上述部件共同配合将包装袋袋口由原本的阔口状的四方截面变为扁平状的双“M”状截面;S64. The control mechanism 9 controls the lateral shaping drive 62125 in the lateral shaping assembly 6210 to work, so that the two sets of lateral shaping plates 62124 move towards each other and synchronously squeeze the left and right sides of the packaging bag inward; during this process, the control mechanism 9 delays The longitudinal shaping drive 6224 in the longitudinal shaping assembly 6220 is controlled to work, so that the first longitudinal shaping plate 6225 and the second longitudinal shaping plate 6226 move toward each other; that is, when the two sets of transverse shaping plates 62124 move toward each other, the first longitudinal shaping plate 6225 and the second longitudinal shaping plate 6226 then move toward each other. In the top view of the bag mouth, the above-mentioned components work together to change the bag mouth from the original wide-mouthed square cross-section to the flat double "M"-shaped cross-section. ;

S65、控制机构9控制折痕组件6240工作,折痕组件6240压紧包装袋,折痕组件6240压紧包装袋口的同时,整形距离驱动6230将纵向整形板和横向整形板62124从包装袋内拔出。S65. The control mechanism 9 controls the crease assembly 6240 to work, the crease assembly 6240 presses the packaging bag, and while the crease assembly 6240 presses the opening of the packaging bag, the shaping distance drive 6230 removes the longitudinal shaping plate and the lateral shaping plate 62124 from the packaging bag unplug.

7.封口机构7. Sealing mechanism

如图30-图32所示,封口机构7包括位于包装袋两侧的压袋封口组件710、封口驱动720及支撑封口驱动720的封口固定板730。所述压袋封口组件710包括固定在封口驱动720的驱动端上的隔热块711、在隔热块711上上下固定的封口单元712和压袋单元713。所述封口单元712包括封口块7121、设置在封口块7121内的发热元件7122以及固定在封口块7121封口面上的耐高温胶板7123。此外,参照图33所示,封口机构还包括高温防粘胶布7124,高温防粘胶布7124 覆盖在耐高温胶板7123的外侧,一方面起到了固定耐高温胶板7123的功能,另一方面也能避免包装袋热封过程中直接接触封口块而产生包装袋的粘接烫伤状况。值得注意的是,在整个封口块7121长度方向上,耐高温胶板7123都是高出封口块7121封口平面,因耐高温胶板7123本身具有可压缩性,所以在封合压力作用下,它可以根据袋子不同区域的厚度自动贴合。同时,为了起到控制封口块7121温度的作用,所述封口块7121上还设置有测温元件7125,以便调节发热元件7122的工作功率。As shown in FIGS. 30-32 , the sealing mechanism 7 includes a bag pressing and sealing assembly 710 located on both sides of the packaging bag, a sealing drive 720 and a sealing fixing plate 730 supporting the sealing drive 720 . The bag pressing and sealing assembly 710 includes a heat insulating block 711 fixed on the driving end of the sealing drive 720 , a sealing unit 712 and a bag pressing unit 713 fixed on the heat insulating block 711 up and down. The sealing unit 712 includes a sealing block 7121 , a heating element 7122 arranged in the sealing block 7121 , and a high temperature resistant rubber plate 7123 fixed on the sealing surface of the sealing block 7121 . In addition, as shown in FIG. 33 , the sealing mechanism also includes a high-temperature anti-adhesive tape 7124. The high-temperature anti-adhesive tape 7124 covers the outside of the high-temperature resistant rubber sheet 7123. On the other hand, it can also avoid the bonding and scalding of the packaging bag caused by direct contact with the sealing block during the heat sealing process of the packaging bag. It is worth noting that in the entire length direction of the sealing block 7121, the high temperature resistant rubber sheet 7123 is higher than the sealing plane of the sealing block 7121. Because the high temperature resistant rubber sheet 7123 itself is compressible, under the action of sealing pressure, it It can be automatically fitted according to the thickness of different areas of the bag. Meanwhile, in order to control the temperature of the sealing block 7121, the sealing block 7121 is also provided with a temperature measuring element 7125, so as to adjust the working power of the heating element 7122.

所述压袋单元713包括压袋过渡板组7131、压袋直板7132、压袋斜板7133,所述压袋过渡板组7131一端固定在隔热块711上,另一端与压板直板连接,所述压板斜板设置在压袋直板7132下方,压袋后紧贴包装袋外侧壁。所述压袋过渡板组7131的长度可调,即压袋直板7132和斜板到隔热块711之间的距离可调,从而使得压袋直板7132与压袋斜板7133适用于不同的已放置物料的包装袋,压袋单元713用于实现封口前的排气和确保封口平整,确保袋口前后不错位。所述压袋单元可替换,从而适应于内装不同物料量的包装袋所使用。The bag pressing unit 713 includes a bag pressing transition plate group 7131, a bag pressing straight plate 7132, and a bag pressing inclined plate 7133. One end of the bag pressing transition plate group 7131 is fixed on the heat insulation block 711, and the other end is connected to the pressing plate straight plate, so The pressing plate inclined plate is arranged below the bag pressing straight plate 7132, and is close to the outer side wall of the packaging bag after pressing the bag. The length of the bag pressing transition plate group 7131 is adjustable, that is, the distance between the bag pressing straight plate 7132 and the inclined plate and the heat insulation block 711 is adjustable, so that the bag pressing straight plate 7132 and the bag pressing inclined plate 7133 are suitable for different In the packaging bag where the material is placed, the bag pressing unit 713 is used to realize the exhaust air before sealing and to ensure that the sealing is flat and that the front and rear of the bag are not properly positioned. The bag pressing unit is replaceable, so as to be suitable for use in packaging bags containing different material quantities.

为了适应不同的包装袋和不同的封口高度,所述封口机构7还包括调节封口固定板730位置的封口位置调节组件,所述封口位置调节组件包括位置调节板742,位置调节板742通过位置调节导轴744而滑动配合在总支撑架10上的滑动轴承741处,而位置调节导轴744的顶端再固定在封口固定板730上。同时,调节丝杆745回转配合在位置调节板742上,且调节丝杆745的位于位置调节板742外侧的一端构成操作端并布置便于操作的手柄743,而调节丝杆的位于位置调节板742内侧的一端轴向延伸并与总支撑架10间形成螺纹配合。这样,每当旋转手柄743,调节丝杆745即相对总支撑架10产生丝杆滑块动作,随之使得位置调节板742产生相对总支撑架的相近及相离动作。位置调节板742的动作可带动封口固定板730产生升降动作,随之完成整个封口机构7的在线调节功能。In order to adapt to different packaging bags and different sealing heights, the sealing mechanism 7 further includes a sealing position adjustment assembly for adjusting the position of the sealing fixing plate 730 , and the sealing position adjustment assembly includes a position adjustment plate 742 , which is adjusted by the position The guide shaft 744 is slidably fitted at the sliding bearing 741 on the overall support frame 10 , and the top end of the position adjustment guide shaft 744 is then fixed on the sealing fixing plate 730 . At the same time, the adjusting screw 745 is rotatably fitted on the position adjusting plate 742, and the end of the adjusting screw 745 located outside the position adjusting plate 742 constitutes an operation end and is arranged with a handle 743 for easy operation, and the adjusting screw 745 is located on the position adjusting plate 742. One end of the inner side extends axially and forms a threaded fit with the overall support frame 10 . In this way, whenever the handle 743 is rotated, the adjusting screw 745 produces a screw-sliding motion relative to the overall support frame 10 , thereby causing the position adjustment plate 742 to move toward and away from the overall support frame. The action of the position adjusting plate 742 can drive the sealing fixing plate 730 to produce a lifting action, and then complete the online adjustment function of the entire sealing mechanism 7 .

封口机构7的工作过程如下:The working process of the sealing mechanism 7 is as follows:

S71、通过调整手柄743,控制压袋封口组件710的位置;控制机构9控制发热元件7122工作,并根据测温元件7125发热元件7122的工作时间和功率,根据不同包装袋属性保持在不同的温度状态;同时,控制机构9控制位于封口机构7处的第一拍打单元600工作,对包装袋进行拍打整形,确保包装袋的待封口部位处于正位,方便后续封口操作;S71. Control the position of the bag-pressing and sealing assembly 710 by adjusting the handle 743; the control mechanism 9 controls the heating element 7122 to work, and maintains the temperature at different temperatures according to the properties of different packaging bags according to the working time and power of the heating element 7122 of the temperature measuring element 7125 At the same time, the control mechanism 9 controls the first flapping unit 600 located at the sealing mechanism 7 to work, and performs flapping and shaping on the packaging bag to ensure that the part to be sealed of the packaging bag is in the positive position, which is convenient for subsequent sealing operations;

S72、当控制机构9获得待封口的包装袋到达两封口块7121之间后,控制机构9控制封口驱动720工作,在封口驱动720的作用下,各隔热块711及封口单元712同向运动从而实现封口操作,同时两组彼此配合的压袋单元713作同步的相向动作以起到拍打及塑形功能。S72. After the control mechanism 9 obtains the packaging bag to be sealed and reaches between the two sealing blocks 7121, the control mechanism 9 controls the sealing drive 720 to work. Under the action of the sealing drive 720, each heat insulating block 711 and the sealing unit 712 move in the same direction Thereby, the sealing operation is realized, and at the same time, the two groups of cooperating bag pressing units 713 perform synchronous opposite actions to play the functions of beating and shaping.

当拍打塑形及随后的热封操作完成后,已封口的包装袋即进入成品输出机构。After the tap-shaping and subsequent heat-sealing operations are completed, the sealed bags enter the finished product output mechanism.

8.成品输出机构8. Finished product output mechanism

如图10所示,成品输出机构8包括放料挡板81以及驱使放料挡板81上下移动的放料驱动机构82。所述放料挡板81位于倾斜的第二传送带300靠下的侧面,在该方案中位于侧边挡板的下方。非成品和成品根据前端检测对应包装袋是否开袋的信号,控制机构9控制放料驱动机构82驱使放料挡板81上下移动,放料挡板81向下运动时,非成品或成品中的一种从隔断间经过放料挡板81的上方滑落,当放料挡板81向上运动时,另一种从转动的第二传送带300末端输出。在此,可以选择成品下落,也可以选择非成品下落,即只需要把成品和非成品通过不同的通道输出即可。在本方案中,成品通过放料挡板81落下,未充填物料包装袋沿着第二传送带300末端输出。As shown in FIG. 10 , the finished product output mechanism 8 includes a discharging baffle 81 and a discharging driving mechanism 82 that drives the discharging baffle 81 to move up and down. The discharging baffle 81 is located on the lower side of the inclined second conveyor belt 300 , and is located below the side baffle in this solution. Non-finished products and finished products are detected according to the front-end signal of whether the corresponding packaging bag is opened, and the control mechanism 9 controls the discharging drive mechanism 82 to drive the discharging baffle 81 to move up and down. One slides down from the partition through the top of the discharging baffle 81 , and when the discharging baffle 81 moves upward, the other is output from the end of the second rotating conveyor belt 300 . Here, you can choose the whereabouts of finished products, or you can choose the whereabouts of non-finished products, that is, you only need to output finished products and non-finished products through different channels. In this solution, the finished product falls through the discharge baffle 81 , and the unfilled material packaging bag is output along the end of the second conveyor belt 300 .

以上各机构可以单独工作,也可以根据需要组合工作,且均属于本申请记载的技术方案。The above mechanisms may work independently or in combination as required, and all belong to the technical solutions described in this application.

以上仅为本发明创造的较佳实施例而已,并不用以限制本发明创造,凡在本发明创造的精神和原则之内所作的任何修改、等同替换和改进等,均应包含在本发明创造的保护范围之内。The above are only preferred embodiments of the present invention, and are not intended to limit the present invention. Any modifications, equivalent replacements and improvements made within the spirit and principles of the present invention shall be included in the present invention. within the scope of protection.

Claims (9)

1. The utility model provides an open bag filling mechanism which characterized in that: comprises a second sucking disc unit (500) for preliminarily pulling two sides of the mouth of the packaging bag open and a bag opening and emptying unit (510) for completely opening the mouth of the packaging bag; the two groups of second sucker units (500) are respectively arranged at two sides of the mouth of the packaging bag, and each group of second sucker units (500) comprises a second sucker group (501) and a second sucker driver (502) for driving the suckers at the second sucker group (501) to move forward and away from each other; the bag opening and discharging unit (510) comprises a first shell body (511) and a second shell body (512), and the first shell body (511) and the second shell body (512) have the following two working states: when the first shell body (511) and the second shell body (512) are in the initial state, the first shell body (511) and the second shell body (512) are respectively arranged at two sides of the opening of the packaging bag; when the first shell body (511) and the second shell body (512) are in a working state, the first shell body (511) and the second shell body (512) are hinged in an opposite direction until the tips of the first shell body (511) and the second shell body (512) are inserted into the openings of the packaging bags which are initially pulled open, and at the moment, a gap formed between the first shell body (511) and the second shell body (512) forms a blanking gap for blanking.
2. The bag opening and filling mechanism according to claim 1, wherein the first shell (511) and the second shell (512) each comprise a shifting tongue with an arc-shaped appearance, and when the first shell (511) and the second shell (512) are in a working state, the arc surfaces of the shifting tongues of the two shells are opposite to each other so as to enclose the blanking gap; the arc back of the poking tongue is parallel to the axis of the poking tongue and is provided with a mounting plate, a hinge hole and an acting force hole are arranged on the mounting plate, the axes of the hinge hole and the acting force hole are parallel to each other, and the acting force hole is arranged at the position between the hinge hole and the poking tongue.
3. The bag opening and filling mechanism according to claim 2, further comprising a rotary drive (513) forming a power source of the corresponding scallop, wherein the rotary drive (513) is a cylinder, and a piston rod end of the rotary drive (513) is connected with the force hole through a power rod (514); hinge axes at two ends of the power rod (514) are parallel to the hinge hole axes.
4. A bag opening and filling mechanism according to claim 1, further comprising a first elastic member (504) for engaging the first shell (511) with the second shell (512) to clamp the mouth of the corresponding side of the packaging bag.
5. The bag opening and filling mechanism according to claim 1, wherein the second sucker unit (500) further comprises a sucker link (5011) for fixing the sucker on the same side, a front end link (5026) and a rear end link (5027) which are located on two sides of the bag and are used for connecting the corresponding sucker link (5011), the sucker link (5011) moves back and forth on a bag opening guide rail (5025) arranged on the bag opening support plate, the direction of the bag opening guide rail (5025) is perpendicular to the direction of the bag surface of the bag, and the front end link (5026) and the rear end link (5027) move back and forth on the corresponding bag opening guide rail (5025) under the action of the second sucker driver (502).
6. The bag opening and filling mechanism according to claim 5, wherein the second sucker driver (502) comprises a rotating disk (5021), a sucker rotating power component (5022) for driving the rotating disk (5021) to rotate, a first rotating shaft (5023) and a second rotating shaft (5024) connected with the periphery of the rotating disk (5021), the first rotating shaft (5023) and the second rotating shaft (5024) are connected through the circle center of the rotating disk (5021), and the first rotating shaft (5023) and the second rotating shaft (5024) are respectively connected with a front end connecting rod (5026) and a rear end connecting rod (5027) through connecting rod rotating shafts (5025).
7. The bag opening and filling mechanism according to claim 3, wherein the first shell body (511) and the second shell body (512) are provided with detection holes (5110) on the contact surfaces with the packaging bag, and the air pipe in the second suction cup unit (500) is provided with a negative pressure detection part.
8. The bag opening and filling mechanism according to claim 1, wherein two suction cups are provided on the two opposite suction cup connecting rods (5011) at opposite positions, respectively.
9. Use of a bag opening filling mechanism according to any of claims 1-8, characterized in that it comprises the following steps:
s51, when the second sucking disc unit (500) is closed towards the middle, the packaging bag moves upwards, and the bag supporting unit at the bottom of the packaging bag drives the bottom of the packaging bag to move upwards simultaneously; after the two suction discs in the second suction disc unit (500) are completely attached to the corresponding surfaces of the packaging bag, the two suction discs in the second suction disc unit (500) move in opposite directions to suck the packaging bag open, and when the two suction discs reach a set distance, the control mechanism (9) controls the shell-shaped bodies in the bag opening and discharging unit (510) to move from a closing position to an opening position;
s52, the two suckers continue to move reversely until the first elastic part (504) and the corresponding shell-shaped body press the packaging bag, and after the shell-shaped body is at the opening position, the detection hole (5110) and the suction surface of the corresponding sucker are just separated by the bag surface of the packaging bag;
s53, the control mechanism (9) obtains the negative pressure value of the sucker through the negative pressure detection parts on the two sides, if the negative pressure value on one side of the packaging bag does not reach the set value, the control mechanism (9) controls the corresponding mechanism not to work, otherwise, the step S54 is executed;
s54, the control mechanism (9) controls the material to enter the opened packaging bag through a blanking gap formed between the first shell body (511) and the second shell body (512) of the opening station.
CN202010778237.8A 2020-08-05 2020-08-05 Bag opening and filling mechanism and using method thereof Withdrawn CN111977034A (en)

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CN112027257A (en) * 2020-08-05 2020-12-04 合肥诚唯信包装科技有限公司 Automatic material packaging system
CN112027257B (en) * 2020-08-05 2025-08-08 合肥诚唯信包装科技有限公司 An automatic material packaging system
CN116745210A (en) * 2021-01-25 2023-09-12 土建技术私人有限公司 Building modules and their manufacturing technology

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Application publication date: 20201124