CN111976139A - Multifunctional quantitative powder supply and spreading device - Google Patents
Multifunctional quantitative powder supply and spreading device Download PDFInfo
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- 239000000843 powder Substances 0.000 title claims abstract description 215
- 238000003892 spreading Methods 0.000 title claims abstract description 49
- 238000000465 moulding Methods 0.000 claims abstract description 10
- 238000007599 discharging Methods 0.000 claims description 8
- 230000006698 induction Effects 0.000 claims description 3
- 238000000034 method Methods 0.000 abstract description 9
- 238000004519 manufacturing process Methods 0.000 abstract description 6
- 239000000654 additive Substances 0.000 abstract description 5
- 230000000996 additive effect Effects 0.000 abstract description 5
- 238000007639 printing Methods 0.000 abstract description 3
- 239000011248 coating agent Substances 0.000 description 3
- 238000000576 coating method Methods 0.000 description 3
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- 239000012141 concentrate Substances 0.000 description 1
- 230000004927 fusion Effects 0.000 description 1
- 239000000463 material Substances 0.000 description 1
- 238000002844 melting Methods 0.000 description 1
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
- B29C—SHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
- B29C64/00—Additive manufacturing, i.e. manufacturing of three-dimensional [3D] objects by additive deposition, additive agglomeration or additive layering, e.g. by 3D printing, stereolithography or selective laser sintering
- B29C64/20—Apparatus for additive manufacturing; Details thereof or accessories therefor
- B29C64/205—Means for applying layers
- B29C64/214—Doctor blades
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
- B29C—SHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
- B29C64/00—Additive manufacturing, i.e. manufacturing of three-dimensional [3D] objects by additive deposition, additive agglomeration or additive layering, e.g. by 3D printing, stereolithography or selective laser sintering
- B29C64/10—Processes of additive manufacturing
- B29C64/141—Processes of additive manufacturing using only solid materials
- B29C64/153—Processes of additive manufacturing using only solid materials using layers of powder being selectively joined, e.g. by selective laser sintering or melting
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
- B29C—SHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
- B29C64/00—Additive manufacturing, i.e. manufacturing of three-dimensional [3D] objects by additive deposition, additive agglomeration or additive layering, e.g. by 3D printing, stereolithography or selective laser sintering
- B29C64/20—Apparatus for additive manufacturing; Details thereof or accessories therefor
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
- B29C—SHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
- B29C64/00—Additive manufacturing, i.e. manufacturing of three-dimensional [3D] objects by additive deposition, additive agglomeration or additive layering, e.g. by 3D printing, stereolithography or selective laser sintering
- B29C64/20—Apparatus for additive manufacturing; Details thereof or accessories therefor
- B29C64/205—Means for applying layers
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B33—ADDITIVE MANUFACTURING TECHNOLOGY
- B33Y—ADDITIVE MANUFACTURING, i.e. MANUFACTURING OF THREE-DIMENSIONAL [3-D] OBJECTS BY ADDITIVE DEPOSITION, ADDITIVE AGGLOMERATION OR ADDITIVE LAYERING, e.g. BY 3-D PRINTING, STEREOLITHOGRAPHY OR SELECTIVE LASER SINTERING
- B33Y30/00—Apparatus for additive manufacturing; Details thereof or accessories therefor
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Abstract
本发明属于增材制造技术领域,尤其涉及一种多功能定量供粉定量铺粉装置,包括工作台、成型仓、两个供粉装置、铺粉装置和驱动装置,工作台为中空的长方体结构,铺粉装置、驱动装置和供粉装置均置于工作台中,工作台的侧壁开设操作窗;平台下方设成型仓,平台上方左右两侧设供粉仓一和供粉仓二,平台上设铺粉装置,铺粉装置连接驱动装置,该装置能够实现在单周期两次定量铺粉、供粉,节省了时间,避免了空行程,在打印过程中提高工作效率,并且控制机构简单紧凑,操作方便。
The invention belongs to the technical field of additive manufacturing, and in particular relates to a multifunctional quantitative powder supply and quantitative powder spreading device, comprising a worktable, a molding bin, two powder supply devices, a powder spreading device and a driving device, and the worktable is a hollow cuboid structure , the powder spreading device, the driving device and the powder supply device are all placed in the worktable, and the side wall of the worktable is provided with an operation window; the forming bin is set under the platform, and the powder supply bin one and the powder supply bin two are set on the left and right sides above the platform. A powder spreading device is set up, which is connected to the driving device. This device can realize quantitative powder spreading and powder supply twice in a single cycle, saving time, avoiding empty strokes, improving work efficiency in the printing process, and the control mechanism is simple and compact. , easy to operate.
Description
技术领域technical field
本发明属于增材制造技术领域,尤其是涉及一种多功能定量供粉定量铺粉装置。The invention belongs to the technical field of additive manufacturing, and in particular relates to a multifunctional quantitative powder supply and quantitative powder spreading device.
背景技术Background technique
基于增材制造逐层成型的工艺特点,每次激光扫描加工之前,都需要重新铺一层新粉末,用于熔化成型,完成后去掉多余的粉末,对零件进行打磨和烘干等,完成整个零件的加工制造;对于大型增材制造装备成型面积大,所需要的铺粉刮刀结构跨距大,行程远,需要对刮刀装置的工作效率有更高的要求,在铺粉装置的一个周期内进行单次铺粉并刮粉,容易造成致空行程,工作效率低;随着科学技术和社会的发展,单种铺粉材料已经不能满足增材制造领域的工作效率。Based on the process characteristics of layer-by-layer molding in additive manufacturing, before each laser scanning process, a new layer of powder needs to be re-applied for melting and molding. After completion, the excess powder is removed, and the parts are polished and dried to complete the entire Processing and manufacturing of parts; for large-scale additive manufacturing equipment with a large molding area, the required powder-spreading scraper structure has a large span and a long stroke, which requires higher requirements for the working efficiency of the scraper device. Within one cycle of the powder-spreading device Spreading and scraping powder for a single time is easy to cause empty strokes and low work efficiency; with the development of science, technology and society, a single powder spreading material can no longer meet the work efficiency in the field of additive manufacturing.
发明内容SUMMARY OF THE INVENTION
为了解决上述技术问题,本发明提供了一种多功能定量供粉定量铺粉装置,能够实现在单周期两次定量铺粉、供粉,节省时间,避免空行程,在打印过程中提高工作效率,并且控制机构简单紧凑,操作方便。In order to solve the above technical problems, the present invention provides a multifunctional quantitative powder supply and quantitative powder spreading device, which can realize twice quantitative powder coating and powder supply in a single cycle, save time, avoid empty strokes, and improve work efficiency during the printing process. , and the control mechanism is simple and compact, and the operation is convenient.
为了达到上述目的,本发明采用如下技术方案:In order to achieve the above object, the present invention adopts the following technical solutions:
一种多功能定量供粉定量铺粉装置,包括工作台、成型仓、两个供粉装置、铺粉装置和驱动装置;所述工作台为中空的长方体结构,铺粉装置、驱动装置和供粉装置均置于工作台中,工作台的侧壁开设操作窗,工作台的成型平台可升降式设于成型通道内;所述成型平台下方设成型仓,所述成型仓两侧设有收粉仓一和收粉仓二,成型仓可升降设于成型通道内;成型平台上方左右两侧设供粉仓一和供粉仓二,固定于工作台的左右两侧,在供粉仓内部分别设供粉滚子一和供粉滚子二,在供粉滚子上设均匀分布的半圆槽;平台上设铺粉装置,采用目字形结构;A multifunctional quantitative powder feeding and quantitative powder spreading device includes a workbench, a forming bin, two powder feeding devices, a powder coating device and a driving device; the workbench is a hollow cuboid structure, and the powder coating device, the driving device and the driving device The powder devices are all placed in the workbench, the side wall of the workbench is provided with an operation window, and the forming platform of the workbench can be raised and lowered in the forming channel; a forming bin is arranged under the forming platform, and the two sides of the forming bin are provided with
所述铺粉装置包括两个收粉仓、一个滚子刮刀、两个送粉滚子、连接台和三个电机;铺粉装置两侧设收粉仓三和收粉仓四,收粉仓顶端设收粉槽,收粉仓三和收粉仓四内部下表面设存放出粉滚子和滚子刮刀的凹槽,安装出粉滚子一和出粉滚子二,收粉仓三和收粉仓四之间设连接台,连接台下方安装滚子刮刀和固定板,滚子刮刀设相应的电机三,在固定板上设有六个螺纹孔,收粉仓与出粉滚子相切,在收粉仓的两侧分别设有四个螺纹孔和三个圆柱销;The powder spreading device includes two powder collecting bins, a roller scraper, two powder feeding rollers, a connecting table and three motors; powder collecting bins three and four are arranged on both sides of the powder spreading device. There is a powder collecting groove at the top, and the inner lower surface of the third and fourth collecting chambers is provided with grooves for storing the powder discharging roller and the roller scraper. There is a connecting table between the four powder collecting bins. A roller scraper and a fixed plate are installed under the connecting table. The roller scraper is equipped with a corresponding motor three. There are six threaded holes on the fixed plate. There are four threaded holes and three cylindrical pins on both sides of the powder collecting bin;
所述驱动装置包括连接架、滑动板、导轨和丝杆;所述连接架的一端与连接台相连,另一端与滑动板通过四个螺纹孔相连,滑动板与丝杆通过螺纹配合相连接,并且与导轨相配合,丝杆固定于两侧的基板上,通过电机带动丝杆转动。The driving device includes a connecting frame, a sliding plate, a guide rail and a screw rod; one end of the connecting frame is connected with the connecting table, the other end is connected with the sliding plate through four threaded holes, and the sliding plate and the screw rod are connected by threaded fitting, And in cooperation with the guide rail, the screw rod is fixed on the base plates on both sides, and the screw rod is driven to rotate by the motor.
所述电机通过四个耳朵座固定,电机套筒和电机轴通过花键相连,电机反向扣和电机轴通过螺纹相连接,三个电机分别驱动两个出粉滚子和一个滚子刮刀旋转。The motor is fixed by four ear seats, the motor sleeve and the motor shaft are connected by splines, the motor reverse buckle and the motor shaft are connected by threads, and the three motors respectively drive two powder discharge rollers and a roller scraper to rotate. .
收粉仓内设感应装置,收粉仓的外形上设斜面,收粉仓的上表面设有槽,与供粉仓下表面槽的宽度是上窄下宽,出粉滚子的正下方设出粉槽,出粉槽的宽度和出粉滚子上的每一个凹槽的宽度一样大。There is an induction device in the powder collecting bin. The shape of the powder collecting bin is provided with a slope, and the upper surface of the powder collecting bin is provided with a groove. The powder chute, the width of the powder chute is as large as the width of each groove on the powder output roller.
所述出粉滚子为圆柱形,在上面设均匀的凹槽,假设凹槽的截面积为S,长度为h,体积为V,个数为a,滚子旋转一周的出粉量计算公式为The powder output roller is cylindrical, with uniform grooves on it. Assuming that the cross-sectional area of the groove is S, the length is h, the volume is V, and the number is a, the formula for calculating the powder output for one rotation of the roller for
和现有技术相比,本发明取得的有益效果:(1)供粉仓和收粉仓都设计了出粉滚子,在铺粉过程中可以达到边出粉边铺粉的效果;(2)在左右两侧设供粉仓,供粉方便,在两边都可以加粉,无需到指定的一边加粉,能够实现在单周期两次定量铺粉、供粉,节省时间,避免空行程;(3)可以实现不同粉末的双铺粉,在打印过程中提高工作效率,并且控制机构简单紧凑,操作方便;(4)铺设的粉末层始终保持薄厚均匀,提高了铺粉质量。Compared with the prior art, the present invention has the following beneficial effects: (1) both the powder supplying bin and the powder collecting bin are designed with powder output rollers, which can achieve the effect of powder spreading while discharging powder during the powder spreading process; (2) ) There are powder supply bins on the left and right sides, which is convenient for powder supply. Powder can be added on both sides, and there is no need to add powder to the designated side. It can realize quantitative powder spreading and powder supply twice in a single cycle, saving time and avoiding empty strokes; (3) Double-laying of different powders can be realized, improving work efficiency during the printing process, and the control mechanism is simple and compact, and the operation is convenient; (4) The powder layer is always uniform in thickness and thickness, which improves the quality of powder spreading.
附图说明Description of drawings
图1为本发明装置结构示意图;1 is a schematic diagram of the structure of the device of the present invention;
图2为铺粉装置结构示意图;Fig. 2 is the structure schematic diagram of powder spreading device;
图3为供粉仓具体结构及局部放大图;Fig. 3 is the concrete structure and partial enlarged view of the powder silo;
图4为电机结构示意图;Figure 4 is a schematic diagram of the motor structure;
1、供粉仓一;2、供粉仓二;3、连接台;4、铺粉装置;5、连接架;6、滑动板;7、导轨;8、收粉仓一;9、成型仓;10、丝杆;11、收粉仓二;12、出粉滚子一;13、收粉仓三;14、收粉槽;15、出粉滚子反转扣;16、皮带;17、电机反转扣;18、电机一;19、电机二;20、皮带;21、收粉仓四;22、出粉滚子二;23、固定板;24、滚子刮刀;25、电机三;26、供粉滚子一;27、供粉滚子二;28、电机套筒;29、电机耳朵座;30、电机轴。1. Powder supply bin one; 2. Powder supply bin two; 3. Connecting table; 4. Powder spreading device; 5. Connecting frame; 6. Sliding plate; ;10, screw; 11,
具体实施方式Detailed ways
下面结合附图及实施例对本发明做进一步的描述。The present invention will be further described below in conjunction with the accompanying drawings and embodiments.
本发明实现同种粉末的双铺粉装置,也可以实现不同粉末的双铺粉,由于现在技术只是针对一种粉末,两种粉末在融合时会造成我们想不到的结果。The present invention realizes the double-spreading device for the same powder, and also can realize the double-spreading for different powders. Since the current technology is only for one kind of powder, the fusion of the two powders will cause unexpected results.
如图1,一种多功能定量供粉定量铺粉装置,包括工作台、成型仓9、供粉仓一1、供粉仓二2、铺粉装置4和驱动装置,工作台为中空的长方体结构,铺粉装置、驱动装置和供粉装置均置于工作台中,工作台的侧壁开设操作窗,工作台的成型平台可升降式设于成型通道内;成型平台下方设成型仓9,在成型仓9两侧设收粉仓一8和收粉仓二11;供粉装置包括供粉仓和供粉滚子,成型平台上方设供粉仓一和供粉仓二,固定于工作台的左右两侧,在供粉仓内部分别设供粉滚子一26和供粉滚子二27,如图3中的局部放大图所示,在供粉滚子上设有均匀分布的半圆槽,通过电机带动供粉滚子转动,达到出粉的效果,通过控制电机的转速和供粉滚子上均匀分布半圆槽的半径大小,达到精确出粉的目的。As shown in Figure 1, a multi-functional quantitative powder supply and quantitative powder spreading device includes a worktable, a forming
平台上设铺粉装置4,铺粉装置4包括连接台3、出粉滚子一12、收粉仓、收粉槽14、出粉滚子反转扣15、皮带、电机、出粉滚子二22、固定板23和滚子刮刀24,铺粉装置两侧设收粉仓三13和收粉仓四21,收粉仓顶端设收粉槽,收粉仓三13和收粉仓四21内部下表面设存放出粉滚子和滚子刮刀的凹槽,安装出粉滚子一12和出粉滚子二22,收粉仓三13和收粉仓四21之间设连接台3,连接台下方安装滚子刮刀24和固定板23,滚子刮刀24设相应的电机三25,通过固定板23将出粉滚子和滚子刮刀24固定,在固定板上设有六个螺纹孔,通过调节螺母的松紧程度改变压力的大小,从而使滚子水平,收粉仓与出粉滚子相切,在收粉仓的两侧分别设有四个螺纹孔和三个圆柱销,在收粉仓上设有斜面,为了让粉末更好的集中在出粉滚子上,使收粉仓的稳定性更好;两个出粉滚子分别连接对应的出粉滚子反转扣,出粉滚子反转扣设对应的电机,出粉滚子反转扣和电机通过皮带连接;铺粉装置整体采用了目字形结构,可往复左右直线滑动,铺粉灵活、方便,两边用来存放电机和固定电机;A
在收粉仓内设有感应装置,粉末一旦低于设定的高度,感应装置传给控制大脑,最后控制供粉仓供粉,设收粉仓的作用是存放一些粉末,没有必要在每次铺粉完成后经行粉末添加。There is an induction device in the powder collecting bin. Once the powder is lower than the set height, the sensing device will be transmitted to the control brain, and finally the powder supply bin will be controlled to supply powder. The function of the powder collecting bin is to store some powder. After the powder is spread, the powder is added.
在收粉仓的上表面设有槽与供粉仓下表面槽的宽度是上窄下宽,更有利于粉末的传递。There is a groove on the upper surface of the powder collecting bin and the width of the groove on the lower surface of the powder feeding bin is narrow at the top and wide at the bottom, which is more conducive to the transfer of powder.
在出粉滚子的正下方设有出粉槽,出粉槽的宽度和出粉滚子上的每一个凹槽的宽度一样大,这样出粉滚子出粉时更容易控制,便于精确计算。There is a powder outlet groove directly below the powder outlet roller. The width of the powder outlet channel is as large as the width of each groove on the powder outlet roller, so that the powder outlet roller is easier to control when the powder is ejected, and it is convenient for accurate calculation. .
出粉滚子为圆柱形,在上面设均匀的凹槽,凹槽的截面积为S,长度为h,体积为V,个数为a,滚子旋转一周的出粉量计算公式为The powder output roller is cylindrical, with a uniform groove on it. The cross-sectional area of the groove is S, the length is h, the volume is V, and the number is a. The formula for calculating the powder output for one rotation of the roller is:
可以在铺粉过程中通过调整出粉滚子的转速改变出粉量,达到定量铺粉。During the powder spreading process, the powder output amount can be changed by adjusting the rotation speed of the powder output roller to achieve quantitative powder spreading.
铺粉装置可实现双向铺粉,在一个周期内可以铺设两次粉末。The powder spreading device can realize two-way powder spreading, and the powder can be laid twice in one cycle.
驱动装置包括连接架5、滑动板6、导轨7和丝杆10,连接架5一端与连接台3相连,另一端与滑动板6通过四个螺纹孔相连,滑动板6与丝杆10通过螺纹与导轨7配合相连接,丝杆固定于两侧的基板上,通过电机带动丝杆转动,实现铺粉装置左右直线运动。The driving device includes a connecting
电机的具体结构如图4所示,电机通过四个耳朵座30固定,电机套筒28和电机轴31通过花键相连,电机反向扣29和电机轴31通过螺纹相连接。The specific structure of the motor is shown in Figure 4. The motor is fixed by four
本实施例中工作台并不限于传统的开放式平台,本实例优选的工作台为工作舱,工作舱的具体结构并不限于长方体结构,可以根据实际情况改变工作舱的结构;工作舱内设有成型仓,成型仓可升降的设于成型通道内,具体升降形式可以通过直线电机、液压缸或者其他结构实现。In this embodiment, the workbench is not limited to a traditional open platform. The preferred workbench in this example is a work cabin. The specific structure of the work cabin is not limited to a cuboid structure, and the structure of the work cabin can be changed according to the actual situation; There is a forming bin, and the forming bin can be lifted and lowered in the forming channel. The specific lifting form can be realized by a linear motor, a hydraulic cylinder or other structures.
本发明还可以实现另外一种功能两种粉末的单铺粉过程,针对一些有着特殊结构零件的加工。The present invention can also realize the single-spreading process of two powders with another function, which is aimed at the processing of some parts with special structures.
以上实施例仅为本发明的优选技术方案,其并不仅限于说明书和实施方式中所列运用,它完全可以被适用于各种适合本发明的领域,对于熟悉本领域的人员而言,可容易地实现另外的修改,在不背离权利要求及等同范围所限定的一般概念下,本发明并不限于特定的细节和描述的图例。The above embodiments are only the preferred technical solutions of the present invention, and are not limited to the applications listed in the description and the embodiments. They can be fully applied to various fields suitable for the present invention. For those skilled in the art, they can easily The invention is not limited to the specific details and illustrations of the description, without departing from the general concept defined by the claims and the scope of equivalents, without departing from the general concept defined by the claims and the scope of equivalents.
Claims (6)
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| CN116512378A (en) * | 2023-04-10 | 2023-08-01 | 东南大学 | A ceramic multi-material integrated additive manufacturing forming system and method |
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