CN111962201A - Computerized flat knitting coil pressing device using electromagnetic needle selection and its working method - Google Patents
Computerized flat knitting coil pressing device using electromagnetic needle selection and its working method Download PDFInfo
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- CN111962201A CN111962201A CN202010835256.XA CN202010835256A CN111962201A CN 111962201 A CN111962201 A CN 111962201A CN 202010835256 A CN202010835256 A CN 202010835256A CN 111962201 A CN111962201 A CN 111962201A
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- D—TEXTILES; PAPER
- D04—BRAIDING; LACE-MAKING; KNITTING; TRIMMINGS; NON-WOVEN FABRICS
- D04B—KNITTING
- D04B7/00—Flat-bed knitting machines with independently-movable needles
- D04B7/04—Flat-bed knitting machines with independently-movable needles with two sets of needles
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- D—TEXTILES; PAPER
- D04—BRAIDING; LACE-MAKING; KNITTING; TRIMMINGS; NON-WOVEN FABRICS
- D04B—KNITTING
- D04B15/00—Details of, or auxiliary devices incorporated in, weft knitting machines, restricted to machines of this kind
- D04B15/32—Cam systems or assemblies for operating knitting instruments
- D04B15/36—Cam systems or assemblies for operating knitting instruments for flat-bed knitting machines
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- D—TEXTILES; PAPER
- D04—BRAIDING; LACE-MAKING; KNITTING; TRIMMINGS; NON-WOVEN FABRICS
- D04B—KNITTING
- D04B15/00—Details of, or auxiliary devices incorporated in, weft knitting machines, restricted to machines of this kind
- D04B15/66—Devices for determining or controlling patterns ; Programme-control arrangements
- D04B15/68—Devices for determining or controlling patterns ; Programme-control arrangements characterised by the knitting instruments used
- D04B15/70—Devices for determining or controlling patterns ; Programme-control arrangements characterised by the knitting instruments used in flat-bed knitting machines
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- D—TEXTILES; PAPER
- D04—BRAIDING; LACE-MAKING; KNITTING; TRIMMINGS; NON-WOVEN FABRICS
- D04B—KNITTING
- D04B15/00—Details of, or auxiliary devices incorporated in, weft knitting machines, restricted to machines of this kind
- D04B15/66—Devices for determining or controlling patterns ; Programme-control arrangements
- D04B15/68—Devices for determining or controlling patterns ; Programme-control arrangements characterised by the knitting instruments used
- D04B15/78—Electrical devices
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Abstract
Description
技术领域technical field
本发明涉及电脑横机领域,具体地讲,涉及一种采用电磁选针的电脑横机线圈下压装置及其工作方法。The invention relates to the field of computerized flat knitting machines, in particular to a coil pressing device of a computerized flat knitting machine using electromagnetic needle selection and a working method thereof.
背景技术Background technique
电脑横机编织过程中需要填充大量的纱线,为防止浮纱,通常在前后针床上设置线圈下压装置来压住纱线使其不上浮,现有的线圈下压装置通常采用交叉沉降片,例如申请号为2019114156111的专利申请:一种沉降片机构及电脑横机,沉降片具有动力片踵部,在沉降片的上方设置信克导块,动力片踵部在信克导块作用下,使沉降片以定位钢丝为转动轴来回转动进而实现下压纱线或解除下压纱线,此种沉降片式的线圈下压装置存在压不到浮在洞口的纱线,也就无法将浮在洞口的纱线压到沉降片的交点以下,出现浮线问题,影响针织产品的质量,另外,信克导块在随机头运行时,在其行程范围内的沉降片不论是否需要下压纱线都会进行下压动作,无法实现选择单个沉降片进行工作,因此有必要对现有的电脑横机线圈下压装置进行改进和优化。A large amount of yarn needs to be filled in the knitting process of the computerized flat knitting machine. In order to prevent floating yarn, a loop pressing device is usually installed on the front and rear needle beds to press the yarn so that it does not float. The existing loop pressing device usually adopts a cross sinker For example, the patent application with the application number of 2019114156111: a sinker mechanism and a computerized flat knitting machine. , make the sinker rotate back and forth with the positioning steel wire as the rotation axis to realize the down-pressing or release of the down-pressing yarn. This kind of sinker-type coil pressing device cannot press down the yarn floating in the hole, so it is impossible to press the yarn down. The yarn floating in the hole is pressed below the intersection point of the sinker, and the floating thread problem occurs, which affects the quality of the knitted product. In addition, when the Xinke guide block is running at random, the sinker within its travel range needs to be pressed down or not. The yarn will be pressed down, and it is impossible to select a single sinker to work. Therefore, it is necessary to improve and optimize the existing computerized flat knitting machine coil pressing device.
发明内容SUMMARY OF THE INVENTION
本发明的目的在于克服现有技术中存在的上述不足,而提供一种结构设计合理、压纱效果好的采用电磁选针的电脑横机线圈下压装置,并给出其工作方法。The purpose of the present invention is to overcome the above-mentioned deficiencies in the prior art, and to provide a computerized flat knitting machine coil pressing device with a reasonable structure design and good yarn pressing effect using electromagnetic needle selection, and a working method thereof.
本发明解决上述问题所采用的技术方案是:一种采用电磁选针的电脑横机线圈下压装置,布置在电脑横机前、后针床至少一个针床的上方,前、后针床两者的前端形成齿口部,其特征在于:该线圈下压装置包括压针、用于安装所述压针的辅助针板以及用于作用于所述压针、使压针相对于齿口部做进退动作的压针山板;所述压针包括一呈薄片状的针杆,所述针杆的前部延伸有用于下压纱线的压纱部,针杆的尾部延伸有选针部,针杆的上面设置有前针踵和后针踵,针杆的下面连接有一个具有弹性变形、能提供一定弹性力的压针杆;所述辅助针板安装在电脑横机前针床或后针床的上方,在辅助针板上沿其长度方向设置一排间隔均匀的针槽,所述压针安装在针槽中,并使压针杆抵靠住针槽的槽底,利用压针杆的弹力使前针踵和后针踵从针槽中露出后受压针山板的推抵作用;所述压针山板设置在辅助针板上方,随横机机头同步移动;压针山板上至少设置一个压针单元,每个压针单元配置有用于对压针的前针踵和后针踵起推抵作用的推抵三角,以及用于对压针进行选针的左选针器和右选针器;选针时,左选针器或右选针器作用于压针的选针部。The technical scheme adopted by the present invention to solve the above problems is: a coil pressing device of a computerized flat knitting machine using electromagnetic needle selection, which is arranged above at least one needle bed of the front and rear needle beds of the computerized flat knitting machine, and two needle beds of the front and rear needle beds. A tooth gap is formed at the front end of the coil, and it is characterized in that: the coil pressing device includes a pressing needle, an auxiliary needle plate for installing the pressing needle, and an auxiliary needle plate for acting on the pressing needle to make the pressing needle relative to the tooth gap. A needle pressing mountain board for advancing and retreating; the pressing needle includes a needle bar in the shape of a sheet, the front part of the needle bar is extended with a yarn pressing part for pressing down the yarn, and the tail part of the needle bar is extended with a needle selection part , the top of the needle bar is provided with a front needle butt and a rear needle butt, and the bottom of the needle bar is connected with a needle press bar that has elastic deformation and can provide a certain elastic force; the auxiliary needle plate is installed on the front needle bed of the computerized flat knitting machine or Above the rear needle bed, a row of evenly spaced needle grooves is arranged on the auxiliary needle plate along its length direction. The elastic force of the needle bar makes the front needle butt and the rear needle butt exposed from the needle groove and then pushed by the needle-pressing mountain plate; the needle-pressing mountain plate is arranged above the auxiliary needle plate and moves synchronously with the head of the flat knitting machine; At least one needle pressing unit is arranged on the needle mount plate, and each pressing needle unit is equipped with a pushing cam for pushing the front butt and rear butt of the pressing needle, and a left pressing unit for selecting the pressing needle. Needle selector and right needle selector; when selecting needles, the left needle selector or the right needle selector acts on the needle selection part of the pressing needle.
优选的,所述针杆、压纱部、选针部、前针踵、后针踵和压针杆一体成型制成压针。Preferably, the needle bar, the yarn pressing part, the needle selection part, the front butt, the rear butt and the needle pressing bar are integrally formed into a pressing needle.
优选的,所述辅助针板与前针床或后针床之间的夹角范围为58-60°。Preferably, the included angle between the auxiliary needle plate and the front needle bed or the rear needle bed ranges from 58° to 60°.
优选的,选针部的底面为平面,左选针器和右选针器选用电磁选针器;进行选针时,左选针器或右选针器与选针部的底面吸合,从而下拉压针,使前针踵和后针踵沉入针槽、不受推抵三角的推抵作用。Preferably, the bottom surface of the needle selection part is flat, and electromagnetic needle selectors are used for the left needle selector and the right needle selector; when the needle is selected, the left needle selector or the right needle selector is sucked and engaged with the bottom surface of the needle selection part, thereby Pull down the pressing needle so that the front butt and the rear needle butt sink into the needle groove without being pushed by the pushing triangle.
优选的,压纱部的底面为内凹曲面。Preferably, the bottom surface of the yarn pressing portion is a concave curved surface.
本发明还提供了采用电磁选针的电脑横机线圈下压装置的工作方法:初始状态时,压针杆对压针提供向上的弹力,使压针的前针踵和后针踵从针槽中露出;压针山板随横机机头同步移动,压针山板移动至压针上方时,需要参加压纱的压针的前针踵和后针踵受推抵三角的推抵作用,压针朝向齿口部先做前进压纱动作然后再做后退解除压纱动作;不需要压纱的压针由左选针器或右选针器进行选针,左选针器或右选针器与选针部的底面吸合,从而下拉压针,使前针踵和后针踵沉入针槽、不受推抵三角的推抵作用,从而不参加压纱工作。The invention also provides the working method of the coil pressing device of the computerized flat knitting machine using electromagnetic needle selection: in the initial state, the needle pressing rod provides upward elastic force to the pressing needle, so that the front butt and the rear needle butt of the pressing needle are removed from the needle groove. exposed in the middle; the needle-pressing mountain plate moves synchronously with the flat knitting machine head, and when the needle-pressing mountain plate moves to the top of the pressing needle, the front butt and the rear needle butt of the pressing needle that need to participate in the yarn pressing are pushed by the pushing triangle. The pressing needle moves forward and then moves backward to release the pressing action towards the tooth gap; the pressing needle that does not need to be pressed is selected by the left needle selector or the right needle selector, and the left needle selector or the right needle selector The lower surface of the needle selection part sucks and engages with the device to pull down the pressing needle, so that the front needle butt and the rear needle butt sink into the needle groove and are not pushed by the pushing triangle, so they do not participate in the yarn pressing work.
本发明与现有技术相比,具有以下优点和效果:本线圈下压装置仅设置在电脑横机针床的一侧即可满足编织时的压纱要求,克服了交叉沉降片易被打坏的缺陷;本线圈下压装置中,压针的前后移动依靠推抵三角的推抵,推抵三角安装在压针山板上,压针山板随电脑横机的机头一同移动,并且压针山板上设置的压针单元的个数与横机三角底板所采用的系统个数相对应,比如横机三角底板采用三系统底板,相应地压针山板上设置三个压针单元,由于每个压针单元均配置有选针器,可选择单枚压针进行单个系统的压纱,压纱效果好、可靠性强、织物质量得到保障。Compared with the prior art, the present invention has the following advantages and effects: the loop pressing device is only arranged on one side of the needle bed of the computerized flat knitting machine to meet the yarn pressing requirements during knitting, and overcomes the fact that the cross sinkers are easily damaged. In this coil pressing device, the forward and backward movement of the pressing needle depends on the push of the push-up triangle, and the push-up triangle is installed on the needle-pressing mountain plate, and the needle-pressing mountain plate moves together with the head of the computerized flat knitting machine, and presses the needle. The number of needle pressing units set on the needle mountain board corresponds to the number of systems used by the flat knitting triangle base plate. Since each needle pressing unit is equipped with a needle selector, a single pressing needle can be selected to perform a single system of yarn pressing, with good yarn pressing effect, strong reliability and guaranteed fabric quality.
附图说明Description of drawings
为了更清楚地说明本发明具体实施方式或现有技术中的方案,下面将对具体实施方式或现有技术描述中所需要使用的附图作简单的介绍,显而易见地,下面描述中的附图是本发明的一些实施方式,对于本领域技术人员来讲,在不付出创造性劳动的前提下,还可以根据这些附图获得其他的附图。In order to more clearly illustrate the specific embodiments of the present invention or the solutions in the prior art, the following will briefly introduce the accompanying drawings used in the description of the specific embodiments or the prior art. Obviously, the accompanying drawings in the following description These are some embodiments of the present invention, and for those skilled in the art, other drawings can also be obtained from these drawings without any creative effort.
图1是本发明实施例的结构示意图(压针未伸出针槽进行压纱)。Fig. 1 is a schematic structural diagram of an embodiment of the present invention (the pressing needle does not extend out of the needle groove to press the yarn).
图2是本发明实施例的结构示意图(压针伸出针槽进行压纱)。Fig. 2 is a schematic structural diagram of an embodiment of the present invention (the pressing needle extends out of the needle groove to press the yarn).
图3是本发明实施例中压针的结构示意图。FIG. 3 is a schematic diagram of the structure of the pressing needle in the embodiment of the present invention.
图4是本发明实施例中压针山板的结构示意图。FIG. 4 is a schematic structural diagram of a needle-pressing mountain board in an embodiment of the present invention.
图5至图7依次示意了左、中、右三个单系统需要压纱时,压针在压针山板上的走针轨迹。Figures 5 to 7 illustrate the needle moving trajectories of the pressing needle on the needle pressing mountain plate when the left, middle and right single systems need to be pressed.
图8示意了压针不需要出针压纱时,压针的走针轨迹。Fig. 8 shows the needle movement track of the pressing needle when the pressing needle does not need to be out of the needle and pressing the yarn.
附图标记说明:压针1、辅助针板2、压针山板3、针杆11、压纱部12、选针部13、前针踵111、后针踵112、压针杆14、推抵三角31、左选针器32、右选针器33。Description of reference numerals: press needle 1, auxiliary needle plate 2, needle press mountain plate 3,
具体实施方式Detailed ways
下面结合附图并通过实施例对本发明作进一步的详细说明,以下实施例是对本发明的解释而本发明并不局限于以下实施例。The present invention will be further described in detail below with reference to the accompanying drawings and through the examples. The following examples are to explain the present invention and the present invention is not limited to the following examples.
实施例。Example.
参见图1至图8。See Figures 1 through 8.
本实施例中公开了一种采用电磁选针的电脑横机线圈下压装置,该线圈下压装置布置在电脑横机前、后针床至少一个针床的上方,前、后针床两者的前端形成齿口部。该线圈下压装置包括压针1、用于安装所述压针1的辅助针板2以及用于作用于所述压针1、使压针1相对于齿口部做进退动作的压针山板3。This embodiment discloses a coil pressing device for a computerized flat knitting machine using electromagnetic needle selection. The coil pressing device is arranged above at least one needle bed of the front and rear needle beds of the computerized flat knitting machine, and both the front and rear needle beds are arranged above at least one needle bed. The front end forms the tooth gap. The coil pressing device includes a pressing needle 1, an auxiliary needle plate 2 for installing the pressing needle 1, and a pressing needle mountain for acting on the pressing needle 1 to make the pressing needle 1 move forward and backward relative to the tooth gap. plate 3.
在本实施例中,具体地讲,压针1包括一呈薄片状的针杆11,针杆11的前部延伸有用于下压纱线的压纱部12,压纱部12的底面为内凹曲面,方便压住纱线。针杆11的尾部延伸有选针部13,选针部13的底面为平面,更好地使选针器吸附。针杆11的上面设置有前针踵111和后针踵112,针杆11的下面连接有一个具有弹性变形、能提供一定弹性力的压针杆14,压针杆14提供的弹力能使压针一直保持有向上拱起的趋势。针杆11、压纱部12、选针部13、前针踵111、后针踵112和压针杆14一体成型制成压针1。In this embodiment, specifically, the pressing needle 1 includes a
本实施例中,辅助针板2以保持与前针床或后针床59°夹角的姿态固定安装在电脑横机前针床或后针床的上方,在辅助针板2上沿其长度方向设置一排间隔均匀的针槽,压针1安装在针槽中,并使压针杆14抵靠住针槽的槽底,利用压针杆14的弹力使前针踵111和后针踵112从针槽中露出后受压针山板3的推抵作用。In this embodiment, the auxiliary needle plate 2 is fixedly installed above the front needle bed or the rear needle bed of the computerized flat knitting machine in a posture of maintaining an angle of 59° with the front needle bed or the rear needle bed. A row of evenly spaced needle grooves is arranged in the direction, the press needle 1 is installed in the needle groove, and the
本实施例中,压针山板3设置在辅助针板2上方,随横机机头同步移动;压针山板3上至少设置一个压针单元,每个压针单元配置有用于对压针1的前针踵111和后针踵112起推抵作用的推抵三角31,以及用于对压针1进行选针的左选针器32和右选针器33;选针时,左选针器32或右选针器33作用于压针1的选针部13,与选针部13的底面吸合,从而下拉压针1,使前针踵111和后针踵112沉入针槽、不受推抵三角31的推抵作用。In this embodiment, the needle press mount plate 3 is arranged above the auxiliary needle plate 2 and moves synchronously with the flat knitting machine head; at least one needle press unit is set on the needle press mount plate 3, and each needle press unit is configured with a The
压针山板3上设置的压针单元的个数与所匹配的横机三角底板所采用的系统个数相对应,例如横机三角底板为三系统底板,则需要设置三个压针单元(参考图4),每相邻两个压针单元共用一个选针器。The number of needle pressing units set on the needle pressing mountain plate 3 corresponds to the number of systems used by the matching flat knitting triangle bottom plate. For example, the flat knitting triangle bottom plate is a three-system bottom plate, and three needle pressing units ( Referring to Figure 4), every two adjacent needle pressing units share a needle selector.
采用电磁选针的电脑横机线圈下压装置的工作方法:初始状态时,压针杆14对压针1提供向上的弹力,使压针1的前针踵111和后针踵112从针槽中露出;压针山板3随横机机头同步移动,压针山板3移动至压针1上方时,需要参加压纱的压针1的前针踵111和后针踵112受推抵三角31的推抵作用,压针1朝向齿口部先做前进压纱动作然后再做后退解除压纱动作;不需要压纱的压针1由左选针器32或右选针器33进行选针,左选针器32或右选针器33与选针部13的底面吸合,从而下拉压针1,使前针踵111和后针踵112沉入针槽、不受推抵三角31的推抵作用,从而不参加压纱工作。The working method of the coil pressing device of the computerized flat knitting machine using electromagnetic needle selection: in the initial state, the
本线圈下压装置仅设置在电脑横机针床的一侧即可满足编织时的压纱要求,克服了交叉沉降片易被打坏的缺陷。The loop pressing device is only arranged on one side of the needle bed of the computerized flat knitting machine to meet the yarn pressing requirements during knitting, and overcomes the defect that the cross sinker is easily broken.
本线圈下压装置中,压针的前后移动依靠推抵三角的推抵,推抵三角安装在压针山板上,压针山板随电脑横机的机头一同移动,并且压针山板上设置的压针单元的个数与横机三角底板所采用的系统个数相对应,由于每个压针单元均配置有选针器,可选择单枚压针进行单个系统的压纱,例如图5所示的为左边单个系统需要压纱时,压针的走针轨迹图,图6所示为中间单个系统需要压纱时,压针的走针轨迹图,图7所示为右边单个系统需要压纱时,压针的走针轨迹图。In this coil pressing device, the forward and backward movement of the pressing needle depends on the pushing of the pushing triangle, and the pushing triangle is installed on the pressing needle mountain plate. The number of needle press units set on the upper corresponds to the number of systems used by the flat knitting triangle bottom plate. Since each needle press unit is equipped with a needle selector, a single press needle can be selected to perform a single system of yarn pressing, such as Figure 5 shows the needle movement trajectory of the pressing needle when the single system on the left needs to press yarn, Figure 6 shows the needle movement trajectory of the pressing needle when the single system in the middle needs yarn pressing, and Figure 7 shows the needle movement trajectory of the right single system When the system needs to press the yarn, the needle moving trajectory diagram of the pressing needle.
此外,需要说明的是,本说明书中所描述的具体实施例,其零、部件的形状、所取名称等可以不同,本说明书中所描述的以上内容仅仅是对本发明结构所作的举例说明。凡依据本发明专利构思的构造、特征及原理所做的等效变化或者简单变化,均包括于本发明专利的保护范围内。本发明所属技术领域的技术人员可以对所描述的具体实施例做各种各样的修改或补充或采用类似的方式替代,只要不偏离本发明的结构或者超越本权利要求书所定义的范围,均应属于本发明的保护范围。In addition, it should be noted that the specific embodiments described in this specification may have different shapes and names of parts and components, and the above content described in this specification is only an illustration of the structure of the present invention. All equivalent changes or simple changes made according to the structure, features and principles of the patented concept of the present invention are included in the protection scope of the patent of the present invention. Those skilled in the art to which the present invention pertains can make various modifications or supplements to the described specific embodiments or substitute in similar manners, as long as they do not deviate from the structure of the present invention or go beyond the scope defined by the claims, All should belong to the protection scope of the present invention.
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