CN111959604A - Multi-mode steering system - Google Patents
Multi-mode steering system Download PDFInfo
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- CN111959604A CN111959604A CN202010731037.7A CN202010731037A CN111959604A CN 111959604 A CN111959604 A CN 111959604A CN 202010731037 A CN202010731037 A CN 202010731037A CN 111959604 A CN111959604 A CN 111959604A
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B62—LAND VEHICLES FOR TRAVELLING OTHERWISE THAN ON RAILS
- B62D—MOTOR VEHICLES; TRAILERS
- B62D5/00—Power-assisted or power-driven steering
- B62D5/06—Power-assisted or power-driven steering fluid, i.e. using a pressurised fluid for most or all the force required for steering a vehicle
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- A—HUMAN NECESSITIES
- A01—AGRICULTURE; FORESTRY; ANIMAL HUSBANDRY; HUNTING; TRAPPING; FISHING
- A01B—SOIL WORKING IN AGRICULTURE OR FORESTRY; PARTS, DETAILS, OR ACCESSORIES OF AGRICULTURAL MACHINES OR IMPLEMENTS, IN GENERAL
- A01B69/00—Steering of agricultural machines or implements; Guiding agricultural machines or implements on a desired track
- A01B69/007—Steering or guiding of agricultural vehicles, e.g. steering of the tractor to keep the plough in the furrow
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B62—LAND VEHICLES FOR TRAVELLING OTHERWISE THAN ON RAILS
- B62D—MOTOR VEHICLES; TRAILERS
- B62D7/00—Steering linkage; Stub axles or their mountings
- B62D7/06—Steering linkage; Stub axles or their mountings for individually-pivoted wheels, e.g. on king-pins
- B62D7/14—Steering linkage; Stub axles or their mountings for individually-pivoted wheels, e.g. on king-pins the pivotal axes being situated in more than one plane transverse to the longitudinal centre line of the vehicle, e.g. all-wheel steering
- B62D7/142—Steering linkage; Stub axles or their mountings for individually-pivoted wheels, e.g. on king-pins the pivotal axes being situated in more than one plane transverse to the longitudinal centre line of the vehicle, e.g. all-wheel steering specially adapted for particular vehicles, e.g. tractors, carts, earth-moving vehicles, trucks
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Abstract
一种多模式转向系统,液压泵的出油口与优先阀的P口连接,优先阀的CF口、LS口分别与液压转向器的P口、LS口连接;优先阀的EF口通过第三换向阀与蓄能器连接;转向器的A口分别与第一定差减压阀的A口和第五换向阀的A口连接,其B口分别与第二定差减压阀的A口和第四换向阀的A口连接;第四换向阀的B口、第五换向阀的B口和压力检测装置均与蓄能器连接;第一和第二定差减压阀的B口分别与第一和第二换向阀的P口连接;第一和第二换向阀的T口互连;第一换向阀通过第一液控单向阀组与前轮转向液压缸的连接;第二换向阀通过第二液控单向阀组与后轮转向液压缸连接。该系统采用液压传动方式,其转向方式灵活,转弯掉头容易,同时,其操作过程方便。
A multi-mode steering system, the oil outlet of the hydraulic pump is connected to the P port of the priority valve, the CF port and the LS port of the priority valve are respectively connected to the P port and the LS port of the hydraulic steering gear; the EF port of the priority valve passes through the third port. The reversing valve is connected with the accumulator; the A port of the steering gear is respectively connected with the A port of the first differential pressure reducing valve and the A port of the fifth reversing valve, and its B port is respectively connected with the second fixed differential pressure reducing valve. Port A is connected to port A of the fourth reversing valve; port B of the fourth reversing valve, port B of the fifth reversing valve and pressure detection device are all connected to the accumulator; the first and second fixed differential pressure reduction The B port of the valve is connected with the P port of the first and second reversing valves respectively; the T ports of the first and second reversing valves are interconnected; the first reversing valve is connected to the front wheel through the first hydraulic control check valve group. The connection of the steering hydraulic cylinder; the second reversing valve is connected with the rear wheel steering hydraulic cylinder through the second hydraulic control one-way valve group. The system adopts hydraulic transmission mode, its steering mode is flexible, it is easy to turn and turn around, and at the same time, its operation process is convenient.
Description
技术领域technical field
本发明涉及农业种植机械技术领域,具体是一种多模式转向系统。The invention relates to the technical field of agricultural planting machinery, in particular to a multi-mode steering system.
背景技术Background technique
随着农业现代化的进程不断推进,农业生产已由传统的粗放式向着精细化、智能化的方向进行了发展,而现有的农业机械大多采用前轮转向的方式,部分机型采用四轮转向的方式,但由于农业机械的整车体积大,同时,重心也较高,这使得大中型农业机械在换行、掉头、转场过程中的机动性较差。同时,由于我国农田的面积相对较小,限制了农业机械作业的转向范围,这就对农业机械转向的机动性提出了更加苛刻的要求。因此,迫切需要对适用于农业机械的多模式转向系统进行研究。With the continuous advancement of agricultural modernization, agricultural production has developed from the traditional extensive type to the refined and intelligent direction. Most of the existing agricultural machinery adopts the method of front wheel steering, and some models adopt four-wheel steering. However, due to the large volume of the whole vehicle of agricultural machinery and the high center of gravity, the mobility of large and medium-sized agricultural machinery in the process of changing rows, U-turns and transitions is poor. At the same time, due to the relatively small area of farmland in my country, the steering range of agricultural machinery operations is limited, which puts forward more stringent requirements for the maneuverability of agricultural machinery steering. Therefore, research on multi-mode steering systems suitable for agricultural machinery is urgently needed.
发明内容SUMMARY OF THE INVENTION
针对上述现有技术存在的问题,本发明提供一种多模式转向系统,该系统采用液压传动方式,其转向方式灵活,转弯掉头容易,且转向过程中秧床破坏程度小,同时,其操作过程方便。Aiming at the problems existing in the above-mentioned prior art, the present invention provides a multi-mode steering system. The system adopts a hydraulic transmission mode, the steering mode is flexible, the turning is easy, and the damage to the seedling bed is small during the steering process. At the same time, its operation process convenient.
为了实现上述目的,本发明提供一种多模式转向系统,包括液压泵、油箱、优先阀、液压转向器、溢流阀、第三换向阀、第一定差减压阀、第五换向阀、第二定差减压阀、第四换向阀、压力检测装置、前轮转向液压缸、第一换向阀、第二换向阀、第一液控单向阀组、第一梭阀、第二液控单向阀组、后轮转向液压缸和第二梭阀;In order to achieve the above object, the present invention provides a multi-mode steering system, which includes a hydraulic pump, a fuel tank, a priority valve, a hydraulic steering gear, a relief valve, a third reversing valve, a first differential pressure reducing valve, and a fifth reversing valve. Valve, second fixed differential pressure reducing valve, fourth reversing valve, pressure detection device, front wheel steering hydraulic cylinder, first reversing valve, second reversing valve, first hydraulic control check valve group, first shuttle valve, second hydraulic control check valve group, rear wheel steering hydraulic cylinder and second shuttle valve;
所述液压泵的进油口和出油口分别与油箱和优先阀的P口连接,液压泵的出油口还通过安全阀与油箱连接;所述优先阀的CF口、LS口分别与液压转向器的P口、LS口连接,优先阀的P口通过溢流阀与优先阀的CF口连接;优先阀的EF口与第三换向阀的A口连接;转向器的A口分别与第一定差减压阀的A口和第五换向阀的A口连接;转向器的B口分别与第二定差减压阀的A口和第四换向阀的A口连接;第三换向阀的B口、第四换向阀的B口、第五换向阀的B口和压力检测装置均与蓄能器连接;The oil inlet and oil outlet of the hydraulic pump are respectively connected with the oil tank and the P port of the priority valve, and the oil outlet of the hydraulic pump is also connected with the oil tank through a safety valve; the CF port and the LS port of the priority valve are respectively connected with the hydraulic pressure. The P port and LS port of the steering gear are connected, the P port of the priority valve is connected to the CF port of the priority valve through the relief valve; the EF port of the priority valve is connected to the A port of the third reversing valve; the A port of the steering gear is respectively connected with Port A of the first differential pressure reducing valve is connected to port A of the fifth reversing valve; port B of the steering gear is respectively connected to port A of the second differential pressure reducing valve and port A of the fourth reversing valve; The B port of the three reversing valve, the B port of the fourth reversing valve, the B port of the fifth reversing valve and the pressure detection device are all connected to the accumulator;
第一定差减压阀的B口和第二定差减压阀的B口分别与第一换向阀的P口和第二换向阀的P口连接;第一换向阀的T口和第二换向阀的T口连接;第一换向阀的A口和B口分别与第一液控单向阀组的A1口和A2口连接,第一液控单向阀组的B1口和B2口分别与前轮转向液压缸的A口和B口连接;第一梭阀的A口和B口分别与第一换向阀的A口和B口连接,第一梭阀的C口与第一定差减压阀的X口连接;第二换向阀的A口和B口分别与第二液控单向阀组的A1口和A2口连接,第二液控单向阀组的B1口和B2口分别与后轮转向液压缸的A口和B口连接;第二梭阀的A口和B口分别与第二换向阀的A口和B口连接,第二梭阀的C口与第二定差减压阀的X口连接;The B port of the first constant differential pressure reducing valve and the B port of the second constant differential pressure reducing valve are respectively connected to the P port of the first reversing valve and the P port of the second reversing valve; the T port of the first reversing valve It is connected with the T port of the second reversing valve; the A port and B port of the first reversing valve are respectively connected with the A1 port and A2 port of the first hydraulic control check valve group, and the B1 port of the first hydraulic control check valve group Port and port B2 are respectively connected with port A and port B of the front wheel steering hydraulic cylinder; port A and port B of the first shuttle valve are respectively connected with port A and port B of the first reversing valve, and port C of the first shuttle valve The port is connected to the X port of the first differential pressure reducing valve; the A port and B port of the second reversing valve are respectively connected to the A1 port and A2 port of the second hydraulic control check valve group, and the second hydraulic control check valve The B1 port and B2 port of the group are respectively connected with the A port and B port of the rear wheel steering hydraulic cylinder; the A port and B port of the second shuttle valve are respectively connected with the A port and the B port of the second reversing valve. The C port of the valve is connected to the X port of the second differential pressure reducing valve;
所述前轮转向液压缸和后轮转向液压缸均为双活塞杆双作用式对称液压缸。The front wheel steering hydraulic cylinder and the rear wheel steering hydraulic cylinder are both double piston rod double acting symmetrical hydraulic cylinders.
还包括控制器和控制箱;Also includes controllers and control boxes;
所述前轮转向液压缸和后轮转向液压缸上分别连接有拉线式位移传感器A和B;拉线式位移传感器A和B分别用于实时获取前轮转向液压缸的行程信号A和后轮转向液压缸的行程信号B,并实时发送给控制器;The front wheel steering hydraulic cylinder and the rear wheel steering hydraulic cylinder are respectively connected with wire-pull displacement sensors A and B; the wire-pull displacement sensors A and B are respectively used to obtain the travel signal A of the front wheel steering hydraulic cylinder and the rear wheel steering in real time. The stroke signal B of the hydraulic cylinder is sent to the controller in real time;
所述压力检测装置用于实时采集蓄能器的压力信号,并实时发送给控制器;The pressure detection device is used to collect the pressure signal of the accumulator in real time and send it to the controller in real time;
所述控制箱上至少设置有前轮转向模式按钮、后轮转向模式按钮和四轮转向模式按钮,分别用于根据操作人员的控制向控制器发出前轮转向模式信号、后轮转向模式信号和四轮转向模式信号;The control box is provided with at least a front-wheel steering mode button, a rear-wheel steering mode button and a four-wheel steering mode button, which are respectively used to send the front-wheel steering mode signal, the rear-wheel steering mode signal and the four-wheel steering mode button to the controller according to the control of the operator. Four-wheel steering mode signal;
所述控制器分别与拉线式位移传感器A、拉线式位移传感器B、压力检测装置、第一换向阀、第二换向阀、第三换向阀、第四换向阀、第五换向阀和控制箱连接;用于根据接收的行程信号A和B获得行程信息A和行程信息B;用于根据接收的压力信号获得压力值,并在压力值小于设定压力值时,控制第三换向阀通电、第四换向阀断电、第五换向阀断电,在压力值大于等于设定压力值时,控制第三换向阀断电;用于在接收到前轮转向模式信号时,控制第一换向阀得电工作在上位或下位、并控制第二换向阀不得电,以仅通过前轮实现转向动作;用于在接收到后轮转向模式信号时,控制第二换向阀得电工作在上位或下位、并控制第一换向阀不得电,以仅通过前轮实现转向动作;用于在接收到四轮转向模式信号时,同时控制第一换向阀和第二换向阀同时得电工作在上位,或者同时控制第一换向阀和第二换向阀同时得电工作在下位,且在设定时间内先接收到前轮转向模式信号后再接收到四轮转向模式信号时,控制第一换向阀断电、第三换向阀断电、第五换向阀断电、第四换向阀通电、第二换向阀得电;在设定时间内先接收到后轮转向模式信号后再接收到四轮转向模式信号时,控制第二换向阀断电、第三换向阀断电、第五换向阀通电、第四换向阀断电、第一换向阀得电,并根据接收的行程信息B与行程信息A相匹配,使前轮转向液压缸和后轮转向液压缸保持同步动作,以便于实现四轮转向动作。The controller is respectively connected with the wire-pull displacement sensor A, the wire-pull displacement sensor B, the pressure detection device, the first reversing valve, the second reversing valve, the third reversing valve, the fourth reversing valve, and the fifth reversing valve. The valve is connected to the control box; it is used to obtain stroke information A and stroke information B according to the received stroke signals A and B; it is used to obtain the pressure value according to the received pressure signal, and when the pressure value is less than the set pressure value, control the third The reversing valve is energized, the fourth reversing valve is de-energized, and the fifth reversing valve is de-energized. When the pressure value is greater than or equal to the set pressure value, the third reversing valve is controlled to be de-energized; it is used to receive the front wheel steering mode When the signal is turned on, control the first reversing valve to work in the upper or lower position, and control the second reversing valve not to energize, so as to realize the steering action only through the front wheel; it is used to control the first steering mode signal when receiving the rear wheel steering mode signal. The second reversing valve is energized and works in the upper or lower position, and controls the first reversing valve not to be energized, so as to realize the steering action only through the front wheels; it is used to control the first reversing valve at the same time when receiving the four-wheel steering mode signal It works in the upper position when it is energized with the second reversing valve at the same time, or controls the first reversing valve and the second reversing valve at the same time and works in the lower position, and receives the front wheel steering mode signal within the set time before When receiving the four-wheel steering mode signal, control the first reversing valve to de-energize, the third reversing valve to de-energize, the fifth reversing valve to de-energize, the fourth reversing valve to energize, and the second reversing valve to be energized; When the rear wheel steering mode signal is received first and then the four-wheel steering mode signal is received within the set time, the second reversing valve is de-energized, the third reversing valve is de-energized, the fifth reversing valve is energized, and the fourth reversing valve is energized. The valve is de-energized, the first reversing valve is energized, and according to the received travel information B and travel information A, the front wheel steering hydraulic cylinder and the rear wheel steering hydraulic cylinder are kept synchronized, so as to realize the four-wheel steering action. .
所述第一液控单向阀组由第一液控单向阀和第二液控单向阀组成,第一液控单向阀的进油口和出油口分别连接第一液控单向阀组的A口和B口,第二液控单向阀的进油口和出油口分别连接第一液控单向阀组的A口和B口,第一液控单向阀的液控口和第二液控单向阀的液控口分别与第二液控单向阀的进油口和第一液控单向阀的进油口连接;The first hydraulic control check valve group is composed of a first hydraulic control check valve and a second hydraulic control check valve, and the oil inlet and the oil outlet of the first hydraulic control check valve are respectively connected to the first hydraulic control check valve. Port A and port B of the valve group, the oil inlet and oil outlet of the second hydraulic control check valve are respectively connected to the A port and B port of the first hydraulic control check valve group, and the first hydraulic control check valve The hydraulic control port and the hydraulic control port of the second hydraulic control check valve are respectively connected with the oil inlet of the second hydraulic control check valve and the oil inlet of the first hydraulic control check valve;
所述第二液控单向阀组由第三液控单向阀和第四液控单向阀组成,第三液控单向阀的进油口和出油口分别连接第二液控单向阀组的A口和B口,第四液控单向阀的进油口和出油口分别连接第二液控单向阀组的A口和B口,第三液控单向阀的液控口和第四液控单向阀的液控口分别与第四液控单向阀的进油口和第三液控单向阀的进油口连接。The second hydraulic control check valve group is composed of a third hydraulic control check valve and a fourth hydraulic control check valve. The oil inlet and the oil outlet of the third hydraulic control check valve are respectively connected to the second hydraulic control check valve. Port A and port B of the valve group, the oil inlet and oil outlet of the fourth hydraulic control check valve are respectively connected to the A port and B port of the second hydraulic control check valve group, and the third hydraulic control check valve The hydraulic control port and the hydraulic control port of the fourth hydraulic control check valve are respectively connected with the oil inlet of the fourth hydraulic control check valve and the oil inlet of the third hydraulic control check valve.
进一步,为了对进入系统的油液进行有效的过滤,所述液压泵通过过滤器与油箱连接。Further, in order to effectively filter the oil entering the system, the hydraulic pump is connected to the oil tank through a filter.
作为一种优选,所述控制器为PLC控制器。As a preference, the controller is a PLC controller.
作为一种优选,所述第三换向阀、第四换向阀和第五换向阀均为两位两通电磁换向阀;第三换向阀得电后工作在左位,失电后工作在右位,其工作在右位时,其A口与B口之间的油路断开,其工作在左位时,其A口和B口之间的油路连通;第四换向阀得电后工作在左位,失电后工作在右位,其工作在左位时,其A口与B口之间的油路连通,其工作在右位时,其A口和B口之间的油路断开;第五换向阀得电后工作在下位,失电时工作在上位,其工作在下位时,其A口与B口之间的油路连通,其工作在上位时,其A口和B口之间的油路断开。As a preference, the third reversing valve, the fourth reversing valve and the fifth reversing valve are all two-position two-way electromagnetic reversing valves; the third reversing valve works in the left position after being energized, and is de-energized After working in the right position, when it works in the right position, the oil circuit between the A port and the B port is disconnected, and when it works in the left position, the oil circuit between the A port and the B port is connected; the fourth change When the valve is energized, it works in the left position, and when it is de-energized, it works in the right position. When it works in the left position, the oil circuit between the A port and the B port is connected. When it works in the right position, the A port and the B port are connected. The oil circuit between the ports is disconnected; the fifth reversing valve works in the lower position after being energized, and works in the upper position when the power is lost. When it works in the lower position, the oil circuit between the A port and the B port is connected, and it works in the When in the upper position, the oil circuit between the A port and the B port is disconnected.
作为一种优选,所述第一换向阀为三位四通电磁换向阀,其得电工作在上位时,其P口与A口之间的油路连通,其T口和B口之间的油路连通;其失电工作在中位时,其P口和T口相互连通,其A口和B口相互截止;其得电工作在下位时,其P口和B口之间的油路连通,其T口和A口之间的油路连通;第二换向阀为三位四通电磁换向阀,其得电工作在下位时,其P口与B口之间的油路连通,其T口和A口之间的油路连通;其失电工作在中位时,其P口和T口相互连通,其A口和B口相互截止;其得电工作在上位时,其P口和A口之间的油路连通,其T口和B口之间的油路连通。As a preference, the first reversing valve is a three-position four-way electromagnetic reversing valve. When it is powered on and works in the upper position, the oil circuit between the P port and the A port is connected, and the T port and the B port are connected. The oil circuit between them is connected; when the power is in the neutral position, the P port and the T port are connected with each other, and the A port and the B port are cut off with each other; when the power is in the lower position, the P port and the B port are connected to each other. The oil circuit is connected, and the oil circuit between the T port and the A port is connected; the second reversing valve is a three-position four-way electromagnetic reversing valve. The oil circuit between the T port and the A port is connected; when the power failure is in the neutral position, the P port and the T port are connected with each other, and the A port and the B port are cut off with each other; when the power is in the upper position , the oil circuit between the P port and the A port is connected, and the oil circuit between the T port and the B port is connected.
本发明中,优先阀为负载敏感型,可以根据系统需求,自动调节流量,如方向盘快速转动时,流量大,反之,则流量小;通过优先阀的设置能配合负载敏感型液压转向器使用,优先阀的LS油口可实时获取转向系统的工作压力,进而可以先保证液压转向器转向油路的流量要求,这样能将系统供油优先供给前轮转向回路,确保了转向的灵敏度。定差减压阀配合梭阀使用实现压力补偿,且梭阀将高压油路的压力引入定差减压阀的X口(弹簧腔一侧),确保了第一换向阀和第二换向阀的流量不受负载大小的影响,而仅与其开度相关,进一步提高了系统的控制精度。通过控制器和控制箱的设置,能便于实现前轮转向模式、后轮转向模式和四轮转向模式之间的便捷切换,进一步提高了转向的灵活性;同时,优先阀EF油口将多余流量可为蓄能器进行充能,提高了系统效率的同时,还避免了油液溢流发热的情况发生;通过控制器和控制箱的设置,能合理控制蓄能器的接入时机,从而可以在仅利用一个液压泵和转向器的前提下就可以实现多种转向模式的组合;同时,还能便于根据转向液压缸的位移信息来控制换向阀的通断,进而使系统自动调整转向状态,并能使转向状态符合阿克曼转向原理;液控单向阀组的设置可精确锁死液压缸的位置,液压缸不会因外部负载而发生位移。该系统采用液压传动方式,其转向方式灵活,转弯掉头容易,且转向过程中秧床破坏程度小,同时,其操作过程方便。In the present invention, the priority valve is a load-sensitive type, which can automatically adjust the flow according to the system requirements. For example, when the steering wheel is turned rapidly, the flow rate is large, otherwise, the flow rate is small; the setting of the priority valve can be used with the load-sensitive hydraulic steering gear, The LS oil port of the priority valve can obtain the working pressure of the steering system in real time, and then can first ensure the flow requirements of the steering oil circuit of the hydraulic steering gear, so that the system oil can be preferentially supplied to the front wheel steering circuit to ensure the sensitivity of steering. The fixed differential pressure reducing valve is used in conjunction with the shuttle valve to achieve pressure compensation, and the shuttle valve introduces the pressure of the high-pressure oil circuit into the X port (spring cavity side) of the fixed differential pressure reducing valve, ensuring the first reversing valve and the second reversing valve. The flow of the valve is not affected by the size of the load, but is only related to its opening, which further improves the control accuracy of the system. Through the setting of the controller and the control box, it is easy to realize the convenient switching between the front wheel steering mode, the rear wheel steering mode and the four-wheel steering mode, which further improves the flexibility of steering; at the same time, the EF oil port of the priority valve will remove the excess flow. It can charge the accumulator, improve the efficiency of the system, and avoid the occurrence of oil overflow and heating; through the setting of the controller and the control box, the connection timing of the accumulator can be reasonably controlled, so that the The combination of various steering modes can be realized under the premise of only using one hydraulic pump and steering gear; at the same time, it is also convenient to control the on-off of the reversing valve according to the displacement information of the steering hydraulic cylinder, so that the system can automatically adjust the steering state , and can make the steering state conform to the Ackerman steering principle; the setting of the hydraulic control check valve group can precisely lock the position of the hydraulic cylinder, and the hydraulic cylinder will not be displaced due to external loads. The system adopts hydraulic transmission mode, its steering mode is flexible, it is easy to turn and turn around, and the damage to the seedling bed is small during the steering process, and at the same time, its operation process is convenient.
附图说明Description of drawings
图1是本发明的液压原理图;Fig. 1 is the hydraulic principle diagram of the present invention;
图2是本发明中前轮转向的示意图;Fig. 2 is the schematic diagram of front wheel steering in the present invention;
图3是本发明中后轮转向的示意图;Fig. 3 is the schematic diagram of rear wheel steering in the present invention;
图4是本发明中四轮转向的示意图。FIG. 4 is a schematic diagram of four-wheel steering in the present invention.
图中:1、油箱,2、过滤器,3、液压泵,4、安全阀,5、溢流阀,6、优先阀,7、转向阀,8、计量马达,9、第一定差减压阀,10、第一换向阀,11、第一梭阀,12、第一液控单向阀组,13、前轮转向液压缸,14、液压转向器,15、第五换向阀,16、第二定差减压阀,17、第二换向阀,18、第二梭阀,19、第二液控单向阀组,20、后轮转向液压缸,21、蓄能器,22、第三换向阀,23、压力检测装置,24、第四换向阀。In the picture: 1. Fuel tank, 2. Filter, 3. Hydraulic pump, 4. Safety valve, 5. Relief valve, 6. Priority valve, 7. Steering valve, 8. Metering motor, 9. First differential reduction Pressure valve, 10, first reversing valve, 11, first shuttle valve, 12, first hydraulic control check valve group, 13, front wheel steering hydraulic cylinder, 14, hydraulic steering gear, 15, fifth reversing valve , 16, the second fixed differential pressure reducing valve, 17, the second reversing valve, 18, the second shuttle valve, 19, the second hydraulic control check valve group, 20, the rear wheel steering hydraulic cylinder, 21, the accumulator , 22, the third reversing valve, 23, the pressure detection device, 24, the fourth reversing valve.
具体实施方式Detailed ways
下面结合附图对本发明作进一步说明。The present invention will be further described below in conjunction with the accompanying drawings.
如图1至图4所示,本发明提供一种多模式转向系统,包括液压泵3、油箱1、优先阀6、液压转向器14、溢流阀5、第三换向阀22、第一定差减压阀9、第五换向阀15、第二定差减压阀16、第四换向阀24、压力检测装置23、第一换向阀10、第二换向阀17、第一液控单向阀组12、前轮转向液压缸13、第一梭阀11、第二液控单向阀组19、后轮转向液压缸20和第二梭阀18;As shown in FIGS. 1 to 4 , the present invention provides a multi-mode steering system, including a
所述液压泵3的进油口和出油口分别与油箱1和优先阀6的P口连接,液压泵3的出油口还通过安全阀4与油箱1连接;所述优先阀6的CF口、LS口分别与液压转向器14的P口、LS口连接,优先阀6的P口通过溢流阀5与优先阀6的CF口连接;优先阀6的EF口与第三换向阀22的A口连接;转向器14的A口分别与第一定差减压阀9的A口和第五换向阀15的A口连接;转向器14的B口分别与第二定差减压阀16的A口和第四换向阀24的A口连接;第三换向阀22的B口、第四换向阀24的B口、第五换向阀15的B口和压力检测装置23均与蓄能器21连接;The oil inlet and oil outlet of the
第一定差减压阀9的B口和第二定差减压阀16的B口分别与第一换向阀10的P口和第二换向阀17的P口连接;第一换向阀10的T口和第二换向阀17的T口连接;第一换向阀10的A口和B口分别与第一液控单向阀组12的A1口和A2口连接,第一液控单向阀组12的B1口和B2口分别与前轮转向液压缸13的A口和B口连接;第一梭阀11的A口和B口分别与第一换向阀10的A口和B口连接,第一梭阀11的C口与第一定差减压阀9的X口连接;第二换向阀17的A口和B口分别与第二液控单向阀组19的A1口和A2口连接,第二液控单向阀组19的B1口和B2口分别与后轮转向液压缸20的A口和B口连接;第二梭阀18的A口和B口分别与第二换向阀17的A口和B口连接,第二梭阀18的C口与第二定差减压阀16的X口连接;The B port of the first differential
所述前轮转向液压缸13和后轮转向液压缸20均为双活塞杆双作用式对称液压缸。The front wheel steering
还包括控制器和控制箱;Also includes controllers and control boxes;
所述前轮转向液压缸13和后轮转向液压缸20上分别连接有拉线式位移传感器A和B;拉线式位移传感器A和B分别用于实时获取前轮转向液压缸13的行程信号A和后轮转向液压缸20的行程信号B,并实时发送给控制器;The front wheel steering
所述压力检测装置23用于实时采集蓄能器21的压力信号,并实时发送给控制器;The pressure detection device 23 is used to collect the pressure signal of the
所述控制箱上至少设置有前轮转向模式按钮、后轮转向模式按钮和四轮转向模式按钮,分别用于根据操作人员的控制向控制器发出前轮转向模式信号、后轮转向模式信号和四轮转向模式信号;The control box is provided with at least a front-wheel steering mode button, a rear-wheel steering mode button and a four-wheel steering mode button, which are respectively used to send the front-wheel steering mode signal, the rear-wheel steering mode signal and the four-wheel steering mode button to the controller according to the control of the operator. Four-wheel steering mode signal;
所述控制器分别与拉线式位移传感器A、拉线式位移传感器B、压力检测装置23、第一换向阀10、第二换向阀17、第三换向阀22、第四换向阀24、第五换向阀15和控制箱连接;用于根据接收的行程信号A和B获得行程信息A和行程信息B;用于根据接收的压力信号获得压力值,并在压力值小于设定压力值时,控制第三换向阀22通电、第四换向阀24断电、第五换向阀15断电,在压力值大于等于设定压力值时,控制第三换向阀22断电;用于在接收到前轮转向模式信号时,控制第一换向阀10得电工作在上位或下位、并控制第二换向阀17不得电,以仅通过前轮实现转向动作;用于在接收到后轮转向模式信号时,控制第二换向阀17得电工作在上位或下位、并控制第一换向阀10不得电,以仅通过前轮实现转向动作;用于在接收到四轮转向模式信号时,同时控制第一换向阀10和第二换向阀17同时得电工作在上位,或者同时控制第一换向阀10和第二换向阀17同时得电工作在下位,且在设定时间内先接收到前轮转向模式信号后再接收到四轮转向模式信号时,控制第三换向阀22断电、第五换向阀15断电、第四换向阀24通电;在设定时间内先接收到后轮转向模式信号后再接收到四轮转向模式信号时,控制第三换向阀22断电、第五换向阀15通电、第四换向阀24断电,并根据接收的行程信息B与行程信息A相匹配,使前轮转向液压缸13和后轮转向液压缸20保持同步动作,以便于实现四轮转向动作。The controller is respectively connected with the pull-wire displacement sensor A, the pull-wire displacement sensor B, the pressure detection device 23, the first reversing
所述第一液控单向阀组12由第一液控单向阀和第二液控单向阀组成,第一液控单向阀的进油口和出油口分别连接第一液控单向阀组12的A1口和B1口,第二液控单向阀的进油口和出油口分别连接第一液控单向阀组12的A2口和B2口,第一液控单向阀的液控口和第二液控单向阀的液控口分别与第二液控单向阀的进油口和第一液控单向阀的进油口连接;The first hydraulic control
所述第二液控单向阀组19由第三液控单向阀和第四液控单向阀组成,第三液控单向阀的进油口和出油口分别连接第二液控单向阀组19的A1口和B1口,第四液控单向阀的进油口和出油口分别连接第二液控单向阀组19的A2口和B2口,第三液控单向阀的液控口和第四液控单向阀的液控口分别与第四液控单向阀的进油口和第三液控单向阀的进油口连接。The second hydraulic control
为了对进入系统的油液进行有效的过滤,所述液压泵3通过过滤器2与油箱1连接。In order to effectively filter the oil entering the system, the
作为一种优选,所述控制器为PLC控制器。As a preference, the controller is a PLC controller.
作为一种优选,所述第三换向阀22、第四换向阀24和第五换向阀15均为两位两通电磁换向阀;第三换向阀22得电后工作在左位,失电后工作在右位,其工作在右位时,其A口与B口之间的油路断开,其工作在左位时,其A口和B口之间的油路连通;第四换向阀24得电后工作在左位,失电后工作在右位,其工作在左位时,其A口与B口之间的油路连通,其工作在右位时,其A口和B口之间的油路断开;第五换向阀15得电后工作在下位,失电时工作在上位,其工作在下位时,其A口与B口之间的油路连通,其工作在上位时,其A口和B口之间的油路断开。As a preference, the third reversing
作为一种优选,所述第一换向阀10为三位四通电磁换向阀,其得电工作在上位时,其P口与A口之间的油路连通,其T口和B口之间的油路连通;其失电工作在中位时,其P口和T口相互连通,其A口和B口相互截止;其得电工作在下位时,其P口和B口之间的油路连通,其T口和A口之间的油路连通;第二换向阀17为三位四通电磁换向阀,其得电工作在下位时,其P口与B口之间的油路连通,其T口和A口之间的油路连通;其失电工作在中位时,其P口和T口相互连通,其A口和B口相互截止;其得电工作在上位时,其P口和A口之间的油路连通,其T口和B口之间的油路连通。As a preference, the first reversing
工作原理:working principle:
发动机为液压系统提供动力,发动机经联轴器带动液压泵3旋转,液压泵3的吸油口经过滤器2从油箱1吸油,过滤器2可确保较好的油液清洁度,液压泵3出油口连接优先阀6,优先阀6主油口(CF油口)连接液压转向器14的P口,液压转向器14主要包括转向阀7和计量马达8,优先阀6的LS口(压力感应油口)可实时获取液压转向器14的工作压力,并将该压力反馈给优先阀6,以实现负载敏感控制,如此,当方向盘快速转动时,液压转向器14开口大,转向液压缸速动作,当方向盘慢速转动时,液压转向器14开口小,转向液压缸慢速动作,液压转向器14的A口和B口分别连接第一定差减压阀9的A口和第二定差减压阀16的A口,第一梭阀11和第二梭阀18可将执行元件高压一侧的压力引回定差减压阀的X口(弹簧腔一侧),第一定差减压阀9和第一梭阀11、第二定差减压阀16和第二梭阀18构成两组压力补偿器,压力补偿器可确保第一换向阀10和第二换向阀17的通过流量仅与其内部阀口开度相关,而与负载压力无关。如当机器在坡道上转弯掉头时,前后轮液压缸的负载并不相同,此时压力补偿器可以确保通过液压缸的流量精确控制。The engine provides power for the hydraulic system. The engine drives the
第一换向阀10和第二换向阀17均选用M型中位机能,即当中位接入时,系统可以进行卸荷。第一换向阀10的出油口连接第一液控单向阀组12,第二换向阀17的出油口连接第二液控单向阀组19,液控单向阀组用于将对应的转向液压缸在不工作时锁死前轮转向液压缸13和后轮转向液压缸20(前、后轮转向执行元件)均为对称双活塞杆液压缸,两个液压缸均安装有拉线式位移传感器,控制器可根据拉线式位移传感器的反馈信息确定液压缸位置及系统转向模式。The first reversing
优先阀6的EF口(副油口)连接第三换向阀22的A口(进油口),第三换向阀22的B口(出油口)分别与蓄能器21、压力检测装置23、第四换向阀24的B口和第五换向阀15的B口连接。压力检测装置23能实时测定蓄能器21的压力,当蓄能器21压力低于设定压力值时,控制器控制第三换向阀22通电,第四换向阀24和第五换向阀15断电,系统为蓄能器21充能。当蓄能器21压力高于设定压力值时,控制器控制第三换向阀22断电,并根据实际需要控制第四换向阀24和第五换向阀15的工作状态。The EF port (auxiliary oil port) of the
当系统为前轮转向时,即如图2所示的状态时,控制器通过控制第一换向阀10来控制前轮转向液压缸13工作,第二换向阀17处于中位;当系统为后轮转向时,即如图3所示的状态时,控制器通过控制第二换向阀17来控制后轮转向液压缸20工作,第一换向阀10处于中位,当系统为四轮转向时,即如图4所示的状态时,第一换向阀10和第二换向阀17将前轮转向液压缸13和后轮转向液压缸20两个液压缸串联起来(同时左位通电或右位通电),此时两个转向液压缸串联,流量、位移完全一致。当系统由两轮转向切换至四轮转向模式时,假设前轮转向角不为0,后轮转向角为0,(即从前轮转向模式切换至四轮转向模式且前轮已发生转向)此时,控制器控制第一换向阀10断电、第三换向阀22断电、第五换向阀15断电、第四换向阀24通电,蓄能器21为后轮转向液压系统提供动力,控制器根据拉线式位移传感器反馈的信息,确定第二换向阀17的上位还是下位接入系统,并基于PID控制算法将后轮转向液压缸20调整至合适位置,使得转向系统满足阿克曼转向原理(轮式车辆完成转向的基本要求是各个车轮做纯滚动,即要求车辆在转向时各车轮轴心线通过同一瞬心轴线,该条件被称为阿克曼转向定理。阿克曼定理在车速较低,且侧偏角接近于0时适用,这种情况下,没有相互平衡的侧向力和离心力。),在调整完成后,上位机(如触摸屏)会显示调整完成的信息,上位机与控制器实时通讯。假设前轮转向角为0,后轮转向角不为0,(即从后轮转向模式切换至四轮转向模式且后轮已发生转向),此时,控制器控制第二换向阀17断电、第三换向阀22断电、第四换向阀24断电、第五换向阀15通电,蓄能器21为前轮转向液压系统提供动力,控制器根据拉线式位移传感器反馈的信息,控制第一换向阀10的左位还是右位接入系统,并基于PID控制算法将前轮转向液压缸13调整至合适位置,使得转向系统满足阿克曼转向原理,在调整完成后,上位机(如触摸屏)会显示调整完成的信息,上位机与控制器实时通讯。When the system is front wheel steering, that is, the state shown in Figure 2, the controller controls the front wheel steering
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