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CN1119202C - Process for preparing Fe-Si Molecular sieve - Google Patents

Process for preparing Fe-Si Molecular sieve Download PDF

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CN1119202C
CN1119202C CN 99122123 CN99122123A CN1119202C CN 1119202 C CN1119202 C CN 1119202C CN 99122123 CN99122123 CN 99122123 CN 99122123 A CN99122123 A CN 99122123A CN 1119202 C CN1119202 C CN 1119202C
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titanium
silicon
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titanium source
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CN1294030A (en
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程时标
吴巍
闵恩泽
孙斌
朱丽
张树忠
王恩泉
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Sinopec Research Institute of Petroleum Processing
China Petrochemical Corp
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China Petrochemical Corp
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Abstract

本发明提供了一种具有MFI结构、晶粒尺寸小于0.3微米的钛硅分子筛的制备方法,该方法是按照反应混合物SiO2∶TiO2∶TPA+∶H2O=1∶0.005~0.1∶0.10~0.20∶20~50的摩尔配比,将硅源、钛源、四丙基氢氧化铵和水混合均匀,在室温下保持0.5~3小时,70~90℃保持3~6小时后,于110~150℃水热晶化1~3天,150~180℃水热晶化0~10小时。与现有技术相比,本发明所提供的方法降低了铵硅比,减少了四丙基氢氧化铵的用量,大大降低了制备成本。The present invention provides a method for preparing a titanium - silicon molecular sieve with an MFI structure and a grain size of less than 0.3 microns. 0.20: 20-50 molar ratio, mix silicon source, titanium source, tetrapropylammonium hydroxide and water evenly, keep at room temperature for 0.5-3 hours, keep at 70-90°C for 3-6 hours, then place at 110 ~150°C hydrothermal crystallization for 1-3 days, 150-180°C hydrothermal crystallization for 0-10 hours. Compared with the prior art, the method provided by the invention reduces the ratio of ammonium to silicon, reduces the consumption of tetrapropylammonium hydroxide, and greatly reduces the preparation cost.

Description

A kind of preparation method of HTS
The invention relates to the synthetic method of HTS, more specifically say so about having MFI topological structure, crystallite dimension preparation method less than 0.3 micron HTS.
HTS is that a class is in developing new catalytic material, they have regular pore passage structure, the titanium derivative that belongs to the Silicalite zeolite mainly comprises Ti-Si-1, Ti-Si-2, Ti-β, Ti-MCM-41, Ti-MCM-48, Ti-HMS, Ti-MSU etc.The Ti-Si-1 molecular sieve (being called for short TS-1) that wherein has the MFI topological structure is selected the catalytic performance that has uniqueness in the shape oxidation reaction at the organic compound that with the hydrogen peroxide is oxidant, it can be in reactions such as the oxidation of the oxidation of catalysis saturated hydrocarbons under the mild reaction conditions, alcohol, alkene epoxidation, aromatic hydrocarbon hydroxylating, ammoxidation of cyclohexanone, technology is simple and safe, environmentally friendly, not only conversion ratio height, and selectivity is good.
The TS-1 molecular sieve is general to adopt organic hydro-thermal method synthetic.USP4410501 has at first disclosed its preparation method, this method is after mixing silicon source, titanium source, organic base and water evenly by certain reaction thing proportioning, 130--200 ℃ of following hydrothermal crystallizing is 6-30 days in autoclave, separate then, wash, dry and product.Wherein the silicon source can be the tetraalkyl esters of silicon acis, silica colloidal or alkali silicate, preferred silicon tetraethyl acid esters; The titanium source is hydrolyzable titanium compound, preferred tetraethyl titanate esters; Organic base is a tetra-alkyl ammonium hydroxide, preferred TPAOH (TPAOH).Wherein the mole compositing range of reactant mixture is:
The general range preferable range
SiO 2/TiO 2 5~200 35~65
OH -/SiO 2 0.1~1.0 0.3~0.6
H 2O/SiO 2 20~200 60~100
RN +/SiO 2 0.1~2.0 0.4~1.0
Zeolites, Vol 12, and p943 has reported a kind of method of improved synthetic TS-1 molecular sieve in 1992, can make in the framework of molecular sieve Ti content higher.This method is to substitute the tetraethyl titanate esters with the slower tetrabutyl titanate ester of hydrolysis rate, and is cosolvent with anhydrous isopropyl alcohol, is SiO with the mole proportioning 2: xTiO 2: 0.36TPA +: 35H 2The reactant mixture of O was 170 ℃ of following hydrothermal crystallizings 1~2 day.
We know that TS-1 molecular sieve catalytic oxidation reaction generally mostly is DIFFUSION CONTROLLED, because diffusion-restricted effect in existing, the activity of catalytic reaction is relevant with the macrostructure and the utilization rate of inner surface of TS-1 molecular sieve with selectivity.Catalyst crystal grain is bigger, and the diffusion length in the micropore increases, and the concentration of intragranular each point and temperature distributing disproportionation are even, causes the reaction rate difference of the inner each point of catalyst, thereby influences the activity and the selectivity of catalytic reaction.If catalyst crystal grain is very little, effective diffusion cofficient is very big, the influence of diffusion effect in then can eliminating substantially.Hence one can see that, and the zeolite crystal size is very important in the shape selective catalysis reaction, and crystal grain is more little, and oxidation susceptibility is good more.
Appl.Catal.A 92 (1992) 93-111 system thinkings in preparation process ammonium-silicon ratio to the influence of HTS grain size and surface topography, 175 ℃ of crystallization temperatures, when ammonium-silicon ratio 0.22~0.4 the time, TS-1 zeolite crystal size is less, be about 0.15~0.3 μ m, and ammonium-silicon ratio is beyond this scope, and as 0.11,0.54 and 0.76 o'clock, grain size is all more than 0.6 μ m.
Applied Catalysis A:General, 99 (1993) 71~84 have reported the work of European catalysis association (Eurocat) aspect synthetic, the sign of formulating standard TS-1 molecular sieve and catalytic reaction.The raw material of the synthetic TS-1 molecular sieve that it adopts is silicon tetraethyl acid esters, tetraethyl titanate esters and TPAOH, and the mole proportioning of reactant mixture is SiO 2/ TiO 2=35; TPA +/ SiO 2=0.36; H 2O/SiO 2=28.2, reaction condition is 175 ℃ of following hydrothermal crystallizings 4 days, and synthetic grain size is about 0.15 μ m.
In addition, be that author's " Studies in SurfaceScience and Catalysis; 37 (1988) 413 " etc. is synthetic or characterize in the document of TS-1 at " Applied Catalysis A:General 110 (1994) 137~151 ", " Journalof Catalysis 129; (1991) 1 ", " Journal of Catalysis 133 (1992) 220~230 ", particularly one of USP4410501 inventor's B.NOTARI, the preparation crystallization temperature that TS-1 adopted is all at 160~180 ℃.
As seen, the existing preparation in the method for TS-1, in order to guarantee the grain size below the molecular sieve 0.3 μ m, all between 0.2~0.4, crystallization temperature is all in 160~180 ℃ of scopes for ammonium-silicon ratio in its batching.
TPAOH (TPAOH) is considered to synthetic optimal alkali source of TS-1 molecular sieve and template agent, but its price is very expensive, if be 0.3~0.4 to calculate synthetic 1 ton of TS-1 with ammonium-silicon ratio, probably need 1~1.33 ton of TPAOH, cause the cost of synthetic TS-1 very high.
The objective of the invention is to provide on the basis of existing technology a kind of TPAOH consumption that reduces, synthetic grain size is less than the method for the HTS of 0.3 μ m.
The inventor finds, TPAOH is as alkali source and template agent, under crystallization temperature, is decomposed into Tri-n-Propylamine easily and loses the effect of template agent.At reaction condition is 170 ℃, in the time of 12 hours, the resolution ratio of TPAOH has reached 87.2%, and the TPAOH in feeding intake is described, under 170 ℃ of crystallization temperatures, really plays template agent and alkali source effect, and only less than 20%, the overwhelming majority has been decomposed; And 110~150 ℃ of temperature ranges, the resolution ratio of TPAOH is only less than 20%.
Method provided by the invention is according to reactant mixture SiO 2: TiO 2: TPA +: H 2O=1: 0.005~0.1: 0.10~0.20: 20~50 mole proportioning, silicon source, titanium source, TPAOH and water are mixed, at room temperature kept 0.5~3 hour, 70~90 ℃ kept after 3~6 hours, in 110~150 ℃ of hydrothermal crystallizings 1~3 day, 150~180 ℃ of hydrothermal crystallizings 0~10 hour.
Said silicon source is selected from silica gel, Ludox or organosilicon acid esters; Preferred formula is (OR 1) 4The organosilicon acid esters of Si, R 1It is the alkyl of 1~4 carbon atom; More preferably tetraethyl orthosilicate.
Said titanium source is selected from inorganic titanium salt or organic titanate, and inorganic titanium salt is optional from TiCl 4, TiOCl 2, TiOSO 4Or Ti (SO 4) 2One of; Preferred formula is (OR 2) 4The organic titanate of Ti, R 2It is the alkyl of 2~4 carbon atoms; More preferably butyl titanate.When the titanium source is organic titanate, before the use, preferably organic titanate is dissolved in earlier in the anhydrous isopropyl alcohol, the mol ratio of organic titanate and anhydrous isopropyl alcohol is 1: 0~60.
In the method provided by the invention, used silicon source, titanium source and TPAOH, method is they to be cooled to 0 ℃ respectively in advance before mixing preferably; Preferably batching be in proper order earlier with the silicon source be cooled to 0 ℃ after mix in the titanium source and mix with the TPAOH that is cooled to 0 ℃ in advance again.
In the method provided by the invention, for the generation of other compound of preventing titanium better, silicon source, titanium source and TPAOH preferably mix under nitrogen protection, with isolated CO 2Atmosphere.
In order to improve the MFI topology structure of molecular sieve more, after low temperature crystallized end, also crystallization temperature can be brought up to conventional 160~180 ℃, again one short period of crystallization.
Method provided by the invention, having adopted than prior art is low crystallization temperature, 110~150 ℃ of following crystallization, can significantly reduce the decomposition of TPAOH, not only improve the utilization rate of TPAOH, and increased the basicity of system relatively, and then shortened crystallization time.
Method provided by the invention can synthesize little crystal grain TS-1 molecular sieve under low ammonium-silicon ratio condition, by electromicroscopic photograph as can be known, its crystal grain is 0.2~0.3 μ m and cauliflower type of uniform size; Owing to reduced the consumption of TPAOH, synthetic 1 ton of crystallite dimension is less than the TS-1 of 0.3 μ m, and needing 1~1.33 ton TPAOH to reduce to by prior art only needs 0.45~0.67 ton of TPAOH, greatly reduce preparation cost.
Fig. 1 is " Microporous Materials ", and Vol 22, p637, the standard x optical diffraction spectrogram (XRD) of the HTS with MFI structure of record on 1998.
Fig. 2 is the transmission electron microscope photo of sample, and wherein a and b are respectively the transmission electron microscope photo of Comparative Examples 1 and embodiment 1 gained sample.
Following example will the present invention is further illustrated, but the present invention is not subjected to the restriction of these examples.
In each of the embodiments described below, used tetraethyl orthosilicate is Beijing chemical reagents corporation product; Butyl titanate is Beijing imperial chemical reagent of gold Co., Ltd product; TPAOH (TPAOH) changes into product for Tokyo; Anhydrous isopropyl alcohol is a chemical pure, Beijing Chemical Plant's product.
Comparative Examples 1
The explanation of this Comparative Examples is according to Applied Catalysis A:General, and 99 (1993) 71~84 reported method prepare the feature of TS-1 molecular sieve.
According to reactant mixture SiO 2: TiO 2: TPA +: H 2O=1: 0.029: 0.13: 28.2 mole proportioning; in nitrogen protection; under 35 ℃ 20 gram tetraethyl orthosilicates and tetraethyl titanate are mixed; be cooled to 0 ℃, the TPAOH that is cooled to 0 ℃ is slowly splashed into, form clear liquid; this clear liquid is warmed up under 80~90 ℃ of stirrings kept 4 hours; add a certain amount of deionized water, above-mentioned reactant mixture is moved into autoclave, 175 ℃ of following hydrothermal crystallizings 4 days.Filter according to a conventional method, wash, drying and roasting get zeolite product, its XRD spectra has the feature of standard TS-1 spectrogram, transmission electron microscope photo is seen a of Fig. 2.
Example 1
1.36 gram butyl titanates are dissolved in 7 milliliters of anhydrous isopropyl alcohol solution; under nitrogen protection, pour in the tetraethyl orthosilicate solution, stir half an hour; be cooled to 0 ℃; slowly splash into the TPAOH aqueous solution that has been chilled to 0 ℃ again, stir half an hour, kept 2 hours under the room temperature; being warmed up to 70~80 ℃ again stirred 4 hours; add deionized water, stir, the mole of this mixture consists of:
SiO 2∶TiO 2∶TPA +∶H 2O=1∶0.033∶0.13∶25
Said mixture is moved in the stainless steel cauldron of inner liner polytetrafluoroethylene, in 120 ℃ of crystallization 3 days, filter according to a conventional method, wash, drying and roasting get zeolite product, its XRD spectra has the feature of standard TS1 spectrogram, transmission electron microscope photo is seen the b of Fig. 2.
Example 2
0.89 gram butyl titanate is dissolved in 5 milliliters of anhydrous isopropyl alcohol solution; under nitrogen protection, pour in the tetraethyl orthosilicate solution, stir half an hour; be cooled to 0 ℃; slowly splash into the TPAOH aqueous solution that has been chilled to 0 ℃ again, stir half an hour, kept 2 hours under the room temperature; added thermal agitation 5 hours at 70~80 ℃ then; add deionized water, stir, the mole of mixture consists of:
SiO 2∶TiO 2∶TPA +∶H 2O=1∶0.022∶0.15∶20
Said mixture is moved in the stainless steel cauldron of inner liner polytetrafluoroethylene, in 130 ℃ of crystallization 2 days, filter according to a conventional method, wash, drying and roasting get zeolite product, its XRD spectra has the feature of standard TS-1 spectrogram, the b of transmission electron microscope photo and Fig. 2 is similar.
Example 3
0.89 gram butyl titanate is dissolved in 5 milliliters of anhydrous isopropyl alcohol solution; under nitrogen protection, pour in the tetraethyl orthosilicate solution, stir half an hour; be cooled to 0 ℃; slowly splash into the TPAOH aqueous solution that has been chilled to 0 ℃ again, stir half an hour, kept 2 hours under the room temperature; added thermal agitation 4 hours at 70~80 ℃ then; add deionized water, stir, the mole of mixture consists of:
SiO 2∶TiO 2∶TPA +∶H 2O=1∶0.022∶0.18∶25
Said mixture is moved in the stainless steel cauldron of inner liner polytetrafluoroethylene, in 140 ℃ of crystallization 2 days, filter according to a conventional method, wash, drying and roasting get zeolite product, its XRD spectra has the feature of standard TS-1 spectrogram, the b of transmission electron microscope photo and Fig. 2 is similar.
Example 4
0.68 gram butyl titanate is dissolved in 5 milliliters of anhydrous isopropyl alcohol solution; under nitrogen protection, pour in the tetraethyl orthosilicate solution, stir half an hour; be cooled to 0 ℃; slowly splash into the TPAOH aqueous solution that has been chilled to 0 ℃ again, stir half an hour, kept 2 hours under the room temperature; added thermal agitation 5 hours at 70~80 ℃ then; add deionized water, stir, the mole of mixture consists of:
SiO 2∶TiO 2∶TPA +∶H 2O=1∶0.017∶0.20∶25
Said mixture is moved in the stainless steel cauldron of inner liner polytetrafluoroethylene, in 150 ℃ of crystallization 1 day, filter according to a conventional method, wash, drying and roasting get zeolite product, its XRD spectra has the feature of standard TS-1 spectrogram, the b of transmission electron microscope photo and Fig. 2 is similar.
Example 5
0.89 gram butyl titanate is dissolved in 5 milliliters of anhydrous isopropyl alcohol solution; under nitrogen protection, pour in the tetraethyl orthosilicate solution, stir half an hour; be cooled to 0 ℃; slowly splash into the TPAOH aqueous solution that has been chilled to 0 ℃ again, stir half an hour, kept 2 hours under the room temperature; added thermal agitation 4 hours at 70~80 ℃ then; add deionized water, stir, the mole of mixture consists of:
SiO 2∶TiO 2∶TPA +∶H 2O=1∶0.022∶0.13∶20
Said mixture is moved in the stainless steel cauldron of inner liner polytetrafluoroethylene, in 125 ℃ of crystallization 3 days, 175 ℃ of following crystallization 8 hours, filter according to a conventional method, wash, drying and roasting get zeolite product, its XRD spectra has the feature of standard TS-1 spectrogram, and the b of transmission electron microscope photo and Fig. 2 is similar.
Example 6
Restrain butyl titanates under nitrogen protection with 1.36; pour in the tetraethyl orthosilicate solution; stir half an hour; slowly splash into the TPAOH aqueous solution, stir half an hour, kept 2 hours under the room temperature; added thermal agitation 3 hours at 70~80 ℃ then; add deionized water, stir, the mole of mixture consists of:
SiO 2∶TiO 2∶TPA +∶H 2O=1∶0.01∶0.13∶25
Said mixture is moved in the stainless steel cauldron of inner liner polytetrafluoroethylene, in 120 ℃ of crystallization 3 days, 175 ℃ of following crystallization 10 hours, filter according to a conventional method, wash, drying and roasting get zeolite product, its XRD spectra has the feature of standard TS-1 spectrogram, and the b of transmission electron microscope photo and Fig. 2 is similar.

Claims (11)

1、一种具有MFI拓扑结构、晶粒尺寸小于0.3微米的钛硅分子筛的制备方法,其特征是按照反应混合物SiO2∶TiO2∶TPA+∶H2O=1∶0.005~0.1∶0.10~0.20∶20~50的摩尔配比,将硅源、钛源、四丙基氢氧化铵和水混合均匀,在室温下保持0.5~3小时,70~90℃保持3~6小时后,于110~150℃水热晶化1~3天,150~180℃水热晶化0~10小时。1. A method for preparing a titanium-silicon molecular sieve with an MFI topology and a grain size of less than 0.3 microns, characterized in that the reaction mixture SiO 2 : TiO 2 : TPA + : H 2 O=1:0.005~0.1:0.10~ 0.20: 20-50 molar ratio, mix silicon source, titanium source, tetrapropylammonium hydroxide and water evenly, keep at room temperature for 0.5-3 hours, keep at 70-90°C for 3-6 hours, then place in 110 ~150°C hydrothermal crystallization for 1-3 days, 150-180°C hydrothermal crystallization for 0-10 hours. 2、按照权利要求1所述的方法,其特征在于所述的硅源选自硅胶、硅溶胶或有机硅酸酯。2. The method according to claim 1, characterized in that said silicon source is selected from silica gel, silica sol or organic silicate. 3、按照权利要求2所述的方法,其特征在于所述的硅源是通式为(OR1)4Si的有机硅酸酯,其中R1为1~4个碳原子的烷基。3. The method according to claim 2, wherein the silicon source is an organosilicate having the general formula (OR 1 ) 4 Si, wherein R 1 is an alkyl group with 1 to 4 carbon atoms. 4、按照权利要求3所述的方法,其特征在于所述的硅源是硅酸四乙酯。4. The method of claim 3, wherein said silicon source is tetraethylsilicate. 5、按照权利要求1所述的方法,其特征在于所述的钛源选自无机钛盐或有机钛酸酯。5. The method of claim 1, wherein said titanium source is selected from inorganic titanium salts or organic titanates. 6、按照权利要求5所述的方法,其特征在于所述的钛源是通式为(OR2)4Ti的有机钛酸酯,其中R2为2~4个碳原子的烷基。6. The method according to claim 5, characterized in that said titanium source is an organic titanate with the general formula (OR 2 ) 4 Ti, wherein R 2 is an alkyl group with 2-4 carbon atoms. 7、按照权利要求6所述的方法,其特征在于所述的钛源是钛酸四丁酯。7. The method of claim 6 wherein said titanium source is tetrabutyl titanate. 8、按照权利要求1所述的方法,其特征在于当钛源是有机钛酸酯时,在使用前,将有机钛酸酯先溶于无水异丙醇中,有机钛酸酯与异丙醇的摩尔比为1∶0~60。8. The method according to claim 1, characterized in that when the titanium source is an organic titanate, before use, the organic titanate is dissolved in anhydrous isopropanol, and the organic titanate and isopropyl The molar ratio of alcohol is 1:0-60. 9、按照权利要求1所述的方法,其特征在于所用的硅源、钛源和四丙基氢氧化铵,在混合前分别将它们冷却至0℃。9. The method according to claim 1, characterized in that the silicon source, titanium source and tetrapropylammonium hydroxide used are each cooled to 0°C before mixing. 10、按照权利要求1所述的方法,其特征在于硅源与钛源先混合并冷却至0℃后再与预先冷却至0℃的四丙基氢氧化铵混合。10. The method according to claim 1, characterized in that the silicon source and the titanium source are first mixed and cooled to 0°C, and then mixed with tetrapropylammonium hydroxide previously cooled to 0°C. 11、按照权利要求1所述的方法,其特征在于硅源、钛源和四丙基氢氧化铵在氮气保护下混合。11. The method according to claim 1, characterized in that silicon source, titanium source and tetrapropylammonium hydroxide are mixed under nitrogen protection.
CN 99122123 1999-10-27 1999-10-27 Process for preparing Fe-Si Molecular sieve Expired - Lifetime CN1119202C (en)

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TWI430951B (en) * 2011-02-14 2014-03-21 China Petrochemical Dev Corp Taipei Taiwan Method for preparing large-diameter titanium-silicon molecular sieve and method for producing cyclohexanone oxime using the molecular sieve
TWI426050B (en) * 2011-04-19 2014-02-11 China Petrochemical Dev Corp Taipei Taiwan A method for preparing titanium-silicon molecular sieve and method for producing cyclohexanone oxime using the molecular sieve
CN102502690A (en) 2011-10-31 2012-06-20 大连理工大学 Method for modifying TS (Titanium silicalite)-1 based on mixed liquor of quaternary ammonium salt and inorganic base
CN103896301B (en) * 2012-12-28 2015-11-25 中国石油化工股份有限公司 A kind of method of synthesis of titanium silicon molecular sieve
CN104944440B (en) * 2014-03-28 2017-11-03 中国石油化工股份有限公司 A kind of HTS poromerics and its synthetic method
CN106276944B (en) * 2015-05-29 2019-03-22 中国石油化工股份有限公司 A kind of HTS and its synthetic method and application and a kind of method for hydroxylation of phenol
DE102015016908A1 (en) 2015-12-29 2017-06-29 Friedrich-Alexander-Universität Erlangen-Nürnberg Nanometer-sized zeolitic particles and process for their preparation
CN105692648A (en) * 2016-04-06 2016-06-22 上海交通大学 Method for preparing hierarchical molecular sieve
CN107986292B (en) * 2016-10-27 2020-03-24 中国石油化工股份有限公司 A kind of titanium silicon molecular sieve and its synthesis method and application
CN109721064B (en) * 2017-10-31 2020-10-27 中国石油化工股份有限公司 Production method of titanium-silicon molecular sieve, titanium-silicon molecular sieve produced by the method and ammoximation reaction method
CN109721069B (en) * 2017-10-31 2021-02-09 中国石油化工股份有限公司 Method for producing titanium silicalite molecular sieve, titanium silicalite molecular sieve produced by method and ammoximation reaction method
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