CN111926628A - Combined steel beam and application method thereof - Google Patents
Combined steel beam and application method thereof Download PDFInfo
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- CN111926628A CN111926628A CN202010994197.0A CN202010994197A CN111926628A CN 111926628 A CN111926628 A CN 111926628A CN 202010994197 A CN202010994197 A CN 202010994197A CN 111926628 A CN111926628 A CN 111926628A
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- 229910000831 Steel Inorganic materials 0.000 title claims abstract description 24
- 239000010959 steel Substances 0.000 title claims abstract description 24
- 238000000034 method Methods 0.000 title claims abstract description 9
- 239000000758 substrate Substances 0.000 claims 2
- 238000013016 damping Methods 0.000 claims 1
- 238000009434 installation Methods 0.000 abstract description 8
- 238000010276 construction Methods 0.000 abstract description 3
- 238000003780 insertion Methods 0.000 abstract description 3
- 230000037431 insertion Effects 0.000 abstract description 3
- 239000004677 Nylon Substances 0.000 description 3
- 229920001778 nylon Polymers 0.000 description 3
- 230000035939 shock Effects 0.000 description 3
- 238000010521 absorption reaction Methods 0.000 description 1
- 230000007812 deficiency Effects 0.000 description 1
- 238000010586 diagram Methods 0.000 description 1
- 238000012986 modification Methods 0.000 description 1
- 230000004048 modification Effects 0.000 description 1
- 238000009417 prefabrication Methods 0.000 description 1
- 230000009466 transformation Effects 0.000 description 1
- 238000000844 transformation Methods 0.000 description 1
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- E—FIXED CONSTRUCTIONS
- E01—CONSTRUCTION OF ROADS, RAILWAYS, OR BRIDGES
- E01B—PERMANENT WAY; PERMANENT-WAY TOOLS; MACHINES FOR MAKING RAILWAYS OF ALL KINDS
- E01B1/00—Ballastway; Other means for supporting the sleepers or the track; Drainage of the ballastway
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- E—FIXED CONSTRUCTIONS
- E01—CONSTRUCTION OF ROADS, RAILWAYS, OR BRIDGES
- E01B—PERMANENT WAY; PERMANENT-WAY TOOLS; MACHINES FOR MAKING RAILWAYS OF ALL KINDS
- E01B2/00—General structure of permanent way
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- Bridges Or Land Bridges (AREA)
Abstract
本发明涉及轨道施工的技术领域,尤其是一种组合式钢便梁及其应用方法,包括若干便梁模块组成的钢便梁主体,便梁模块间通过榫卯结构配合连接,便梁模块的两侧各设有一可移动斜撑,便梁模块底部的两侧分别安装有升降支脚。本发明采用模块化设计,结合既有道床切割分块,采用3.6m、2.4m两种固定模块,两模块间设计榫卯式插入可快速对位连接,适用于直线、曲线地段;安全可靠,可满足现场各种安装工况;可快速拆装,轻便;满足地铁车辆45km/h通过需求。
The invention relates to the technical field of track construction, in particular to a combined steel facilitation beam and an application method thereof, comprising a steel facilitation beam main body composed of a plurality of facilitation beam modules, and the facilitation beam modules are connected by a mortise-and-mortise structure. A movable diagonal brace is arranged on each side, and lifting feet are respectively installed on both sides of the bottom of the beam module. The invention adopts modular design, combined with the existing track bed cutting and dividing, adopts two fixed modules of 3.6m and 2.4m, and the mortise and tenon type insertion between the two modules can be quickly aligned and connected, and is suitable for straight and curved sections; it is safe and reliable, and It can meet various installation conditions on site; it can be quickly disassembled and assembled, and it is lightweight; it can meet the 45km/h passage requirements of subway vehicles.
Description
技术领域technical field
本发明涉及轨道施工的技术领域,尤其是一种组合式钢便梁及其应用方法。The invention relates to the technical field of track construction, in particular to a combined steel stool beam and an application method thereof.
背景技术Background technique
现有的钢便梁主要存在以下问题:1、安装麻烦,施工步骤繁琐;2、钢便梁两侧的支撑装置不牢固,并且安装复杂,轨距不好控制;3、对于不同高度的浮置板基底,安装困难;4、整体性差,抗横向力能力差,不适合曲线地段,尤其是小半径曲线地段。The existing steel stool beams mainly have the following problems: 1. The installation is troublesome and the construction steps are cumbersome; 2. The supporting devices on both sides of the steel stool beam are not firm, and the installation is complicated, and the gauge is not well controlled; It is difficult to install on the base of the board; 4. The integrity is poor, and the ability to resist lateral force is poor, so it is not suitable for curved areas, especially small-radius curved areas.
发明内容SUMMARY OF THE INVENTION
本发明的目的是根据上述现有技术的不足,提供了一种组合式钢便梁,将尼龙套管与垫板一体制造成型,提高了其整体性,使尼龙套管更容易精准定位,同时也增加了尼龙套管强度与抗拔力。The purpose of the present invention is to provide a combined steel stool beam based on the above-mentioned deficiencies of the prior art. The nylon sleeve and the backing plate are integrally manufactured and formed, so as to improve its integrity, make the nylon sleeve easier and more accurate to locate, and at the same time It also increases the strength and pullout resistance of the nylon sleeve.
本发明目的实现由以下技术方案完成:The realization of the object of the present invention is accomplished by the following technical solutions:
一种组合式钢便梁,安装于道床上,其特征在于:包括若干便梁模块组成的钢便梁主体,所述便梁模块间通过榫卯结构配合连接,所述便梁模块的两侧各设有一可移动斜撑,所述便梁模块底部的两侧分别安装有升降支脚。A combined steel stool beam, which is installed on a track bed, is characterized in that: it comprises a steel stool beam main body composed of several stool beam modules, the stool beam modules are connected by a mortise-and-mortise structure, and two sides of the stool beam module are matched and connected. Each is provided with a movable diagonal brace, and two sides of the bottom of the commode beam module are respectively provided with lifting feet.
所述便梁模块的两端分别设有第一固定结构和第二固定结构,所述第一固定结构包括第一榫头和第一榫槽,所述第二固定结构包括第二榫头和第二榫槽,所述第一榫头与所述第二榫槽、所述第二榫头与所述第一榫槽分别相适配。Both ends of the toilet beam module are respectively provided with a first fixing structure and a second fixing structure, the first fixing structure includes a first tenon and a first tenon and groove, and the second fixing structure includes a second tenon and a second A tenon and groove, the first tenon and the second tenon groove, and the second tenon and the first tenon groove are respectively matched.
所述第一固定结构和所述第二固定结构上分别设有长螺纹孔和螺纹孔,所述第一固定结构和所述第二固定结构可通过对拉螺栓连接。The first fixing structure and the second fixing structure are respectively provided with long threaded holes and threaded holes, and the first fixing structure and the second fixing structure can be connected by a pair of tension bolts.
所述可移动斜撑包括伸缩连杆和浮动撑脚,所述伸缩连杆的两端分别铰接于所述浮动撑脚和所述便梁模块,所述浮动撑脚可放置于盾构管片上。The movable diagonal bracing includes a telescopic link and a floating support foot. Both ends of the telescopic link are hinged to the floating support foot and the beam module respectively, and the floating support foot can be placed on the shield segment. .
所述升降支脚通过螺栓固定于浮置板基底。The lifting feet are fixed to the base of the floating plate by means of bolts.
所述便梁模块设有钢轨扣板,并且所述钢轨扣板内设有减震垫层。The utility beam module is provided with a rail gusset plate, and a shock-absorbing cushion is arranged in the rail gusset plate.
一种涉及上述的组合式钢便梁的应用方法,其特征在于:所述的应用方法包括如下步骤:An application method involving the above-mentioned combined steel stool beam, characterized in that: the application method comprises the following steps:
a、将各便梁模块的升降支脚固定在浮置板基底的设计位置上,调节升降支脚的高度,使其适应不同的浮置板基底的高度;a. Fix the lifting feet of each beam module on the design position of the floating board base, and adjust the height of the lifting feet to adapt to the height of different floating board bases;
b、各便梁模块间通过榫卯结构配合连接,根据轨道线路的位置,调整第一固定结构的长螺纹孔与第二固定结构的螺纹孔的相对位置,并通过对拉螺栓将其固定;b. Each beam module is connected by a mortise-and-mortise structure. According to the position of the track line, adjust the relative position of the long threaded hole of the first fixing structure and the threaded hole of the second fixing structure, and fix them by the tension bolts;
c、展开可移动斜撑,调整可移动斜撑的伸缩连杆的长度与位置,使可移动斜撑的浮动撑脚可以固定于盾构管片上。c. Expand the movable diagonal brace, adjust the length and position of the telescopic link of the movable diagonal brace, so that the floating support foot of the movable diagonal brace can be fixed on the shield segment.
本发明的优点是:采用模块化设计,结合既有道床切割分块,可采用3.6m、2.4m两种固定模块,两模块间设计榫卯式插入可快速对位连接,适用于直线、曲线地段;安全可靠,可满足现场各种安装工况;可快速拆装,轻便;满足地铁车辆45km/h通过需求。The advantages of the present invention are: the modular design is adopted, combined with the existing track bed cutting and subdivision, two fixed modules of 3.6m and 2.4m can be used, and the mortise and tenon type insertion between the two modules can be quickly aligned and connected, and is suitable for straight lines and curves. Location; safe and reliable, it can meet various installation conditions on site; it can be quickly disassembled and assembled, light; it can meet the 45km/h passage requirements of subway vehicles.
附图说明Description of drawings
图1为本发明的安装结构示意图;Fig. 1 is the installation structure schematic diagram of the present invention;
图2为本发明的便梁模块的结构示意图;Fig. 2 is the structural representation of the utility beam module of the present invention;
图3为本发明的便梁模块拼接前的俯视图;Fig. 3 is the top view before the splicing of the utility beam module of the present invention;
图4为本发明的便梁模块拼接后的俯视图;Fig. 4 is the top view after the splicing of the utility beam module of the present invention;
图5为本发明的便梁模块安装的横断面图。5 is a cross-sectional view of the installation of the utility beam module of the present invention.
具体实施方式Detailed ways
以下结合附图通过实施例对本发明特征及其它相关特征作进一步详细说明,以便于同行业技术人员的理解:Below in conjunction with the accompanying drawings, the features of the present invention and other related features will be described in further detail by embodiments, so as to facilitate the understanding of those skilled in the same industry:
如图1-5所示,图中1-15标记分别表示为:便梁模块1、第一榫头2、第一榫槽3、第二榫头4、第二榫槽5、长螺纹孔6、螺纹孔7、可移动斜撑8、伸缩连杆9、浮动撑脚10、升降支脚11、钢轨扣板12、盾构管片13、浮置板基底14、减震垫层15。As shown in Figure 1-5, the marks 1-15 in the figure are respectively indicated as:
实施例:本实施例中的组合式钢便梁,安装于道床上。如图1-5所示,本钢便梁主要包括由若干便梁模块1组成的钢便梁主体,便梁模块1间通过榫卯结构配合连接。便梁模块1的两端分别设有第一固定结构和第二固定结构,第一固定结构包括第一榫头2和第一榫槽3,第二固定结构包括第二榫头4和第二榫槽5,第一榫头2与第二榫槽5、第二榫头4与第一榫槽3分别相适配,用于便梁模块1间的定位与预固定。其中,第一固定结构和第二固定结构上分别设有长螺纹孔6和螺纹孔7,可根据轨道线路的位置,适当调整第一固定结构的长螺纹孔6与第二固定结构的螺纹孔7的相对位置,并通过对拉螺栓对其进行固定。因此,本实施例不仅适用于轨道直线地段,还适用于曲线地段,上述设计可以满足曲线地段的曲率要求。Embodiment: The combined steel stool beam in this embodiment is installed on the track bed. As shown in Figure 1-5, the Benxi steel stool beam mainly includes a steel stool beam main body composed of several
如图1-5所示,便梁模块1的两侧各设有一可移动斜撑8,可移动斜撑8包括伸缩连杆9和浮动撑脚10,伸缩连杆9的两端分别铰接于浮动撑脚10和便梁模块1。当需要使用可移动斜撑8时,可以将便梁模块1上的可移动斜撑8展开,通过调整可移动斜撑8的伸缩连杆9的长度与位置,使可移动斜撑8的浮动撑脚固定于盾构管片13上,安装简单,此时的可移动斜撑8可用于支撑便梁模块1,同时,由于可移动斜撑8设置于便梁模块1的两侧,方便控制轨距,整体性较好,抗横向力能力强,并且适用于小半径曲线地段;当不需要使用可移动斜撑8时,可以将可移动斜撑8收起,放在便梁模块1上,运输方便。As shown in Figures 1-5, a movable
如图1、图2和图5所示,便梁模块1底部的两侧分别安装有升降支脚11,升降支脚11通过螺栓固定于浮置板基底14。由于轨道各路段的浮置板基底14高度可能存在差异,可通过调节升降支脚11的高度,使其适应不同的浮置板基底14的高度。As shown in FIG. 1 , FIG. 2 and FIG. 5 ,
如图1-4所示,便梁模块1上设有钢轨扣板12,并且钢轨扣板12内设有减震垫层15。钢轨扣板12可用于安装钢轨,而减震垫层15用于钢轨的减震。As shown in FIGS. 1-4 , a
本实施例中,便梁模块1选用3.6m和2.4m这两种规格,因为目前城市轨道交通扣件布置间距大部分是600mm,2.4m及3.6m便梁模块1可使得安装完组合式钢便梁后扣件间距仍然维持600mm,并且既有道床切割时也可按照此模数切割。此外,目前城市轨道交通使用的预制板模数基本为3.6m、4.8m及6m,采用2.4m、3.6m的组合式钢便梁组合均可以匹配现有的预制板模数,满足运营期间预制板吊除后的临时通行需求,并且2.4m及3.6m便梁模块1均采用直线地段工况设计,曲线地段曲率通过调整扣件实现,如便梁模块1太长扣件的调整将进一步加大。In this embodiment, the
此外,结合图1-5所示,本实施例还具有以下应用方法:In addition, with reference to Figures 1-5, this embodiment also has the following application methods:
a、将各便梁模块1的升降支脚11固定在浮置板基底14的设计位置上,调节升降支脚11的高度,使其适应不同的浮置板基底14的高度;a. Fix the lifting
b、各便梁模块1间通过榫卯结构配合连接,根据轨道线路的位置,调整第一固定结构的长螺纹孔6与第二固定结构的螺纹孔7的相对位置,使各便梁模块1间安装位置满足设计的要求(适用于轨道曲线地段),并通过对拉螺栓将其固定;b. The
c、展开可移动斜撑8,调整可移动斜撑8的伸缩连杆9的长度与位置,使可移动斜撑8的浮动撑脚10可以固定于盾构管片13上,两可移动斜撑8用于固定便梁模块1,防止固定便梁模块1移动。c. Expand the movable
综上所述,本实施例采用模块化设计,结合既有道床切割分块,采用3.6m、2.4m两种固定模块,两模块间设计榫卯式插入可快速对位连接,适用于直线、曲线地段。In summary, this embodiment adopts a modular design, combined with the existing track bed cutting and dividing, adopts two fixed modules of 3.6m and 2.4m, and the mortise and tenon type insertion between the two modules can be quickly aligned and connected, which is suitable for straight, Curve lot.
虽然以上实施例已经参照附图对本发明目的的构思和实施例做了详细说明,但本领域普通技术人员可以认识到,在没有脱离权利要求限定范围的前提条件下,仍然可以对本发明作出各种改进和变换,故在此不一一赘述。Although the above embodiments have described in detail the concept and embodiments of the present invention with reference to the accompanying drawings, those of ordinary skill in the art can recognize that various modifications to the present invention can still be made without departing from the scope of the claims. Improvements and transformations will not be repeated here.
Claims (7)
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| CN115652699A (en) * | 2022-10-24 | 2023-01-31 | 中铁三局集团线桥工程有限公司 | Construction method of prefabricated plate type steel fiber concrete monolithic roadbed for urban rail transit |
| CN115728078A (en) * | 2022-11-30 | 2023-03-03 | 中车株洲车辆有限公司 | A kind of track simulation unit and the hoisting test method of rail vehicle group |
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