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CN111926628A - Combined steel beam and application method thereof - Google Patents

Combined steel beam and application method thereof Download PDF

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Publication number
CN111926628A
CN111926628A CN202010994197.0A CN202010994197A CN111926628A CN 111926628 A CN111926628 A CN 111926628A CN 202010994197 A CN202010994197 A CN 202010994197A CN 111926628 A CN111926628 A CN 111926628A
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fixing structure
tenon
mortise
modules
threaded hole
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吴俊�
许兆俊
段桂平
夏旭峰
郑玄东
王子杰
秦邦
柯赟
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China Railway Shanghai Design Institute Group Co Ltd
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China Railway Shanghai Design Institute Group Co Ltd
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    • EFIXED CONSTRUCTIONS
    • E01CONSTRUCTION OF ROADS, RAILWAYS, OR BRIDGES
    • E01BPERMANENT WAY; PERMANENT-WAY TOOLS; MACHINES FOR MAKING RAILWAYS OF ALL KINDS
    • E01B1/00Ballastway; Other means for supporting the sleepers or the track; Drainage of the ballastway
    • EFIXED CONSTRUCTIONS
    • E01CONSTRUCTION OF ROADS, RAILWAYS, OR BRIDGES
    • E01BPERMANENT WAY; PERMANENT-WAY TOOLS; MACHINES FOR MAKING RAILWAYS OF ALL KINDS
    • E01B2/00General structure of permanent way

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  • Civil Engineering (AREA)
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  • Bridges Or Land Bridges (AREA)

Abstract

本发明涉及轨道施工的技术领域,尤其是一种组合式钢便梁及其应用方法,包括若干便梁模块组成的钢便梁主体,便梁模块间通过榫卯结构配合连接,便梁模块的两侧各设有一可移动斜撑,便梁模块底部的两侧分别安装有升降支脚。本发明采用模块化设计,结合既有道床切割分块,采用3.6m、2.4m两种固定模块,两模块间设计榫卯式插入可快速对位连接,适用于直线、曲线地段;安全可靠,可满足现场各种安装工况;可快速拆装,轻便;满足地铁车辆45km/h通过需求。

Figure 202010994197

The invention relates to the technical field of track construction, in particular to a combined steel facilitation beam and an application method thereof, comprising a steel facilitation beam main body composed of a plurality of facilitation beam modules, and the facilitation beam modules are connected by a mortise-and-mortise structure. A movable diagonal brace is arranged on each side, and lifting feet are respectively installed on both sides of the bottom of the beam module. The invention adopts modular design, combined with the existing track bed cutting and dividing, adopts two fixed modules of 3.6m and 2.4m, and the mortise and tenon type insertion between the two modules can be quickly aligned and connected, and is suitable for straight and curved sections; it is safe and reliable, and It can meet various installation conditions on site; it can be quickly disassembled and assembled, and it is lightweight; it can meet the 45km/h passage requirements of subway vehicles.

Figure 202010994197

Description

一种组合式钢便梁及其应用方法A combined steel stool beam and application method thereof

技术领域technical field

本发明涉及轨道施工的技术领域,尤其是一种组合式钢便梁及其应用方法。The invention relates to the technical field of track construction, in particular to a combined steel stool beam and an application method thereof.

背景技术Background technique

现有的钢便梁主要存在以下问题:1、安装麻烦,施工步骤繁琐;2、钢便梁两侧的支撑装置不牢固,并且安装复杂,轨距不好控制;3、对于不同高度的浮置板基底,安装困难;4、整体性差,抗横向力能力差,不适合曲线地段,尤其是小半径曲线地段。The existing steel stool beams mainly have the following problems: 1. The installation is troublesome and the construction steps are cumbersome; 2. The supporting devices on both sides of the steel stool beam are not firm, and the installation is complicated, and the gauge is not well controlled; It is difficult to install on the base of the board; 4. The integrity is poor, and the ability to resist lateral force is poor, so it is not suitable for curved areas, especially small-radius curved areas.

发明内容SUMMARY OF THE INVENTION

本发明的目的是根据上述现有技术的不足,提供了一种组合式钢便梁,将尼龙套管与垫板一体制造成型,提高了其整体性,使尼龙套管更容易精准定位,同时也增加了尼龙套管强度与抗拔力。The purpose of the present invention is to provide a combined steel stool beam based on the above-mentioned deficiencies of the prior art. The nylon sleeve and the backing plate are integrally manufactured and formed, so as to improve its integrity, make the nylon sleeve easier and more accurate to locate, and at the same time It also increases the strength and pullout resistance of the nylon sleeve.

本发明目的实现由以下技术方案完成:The realization of the object of the present invention is accomplished by the following technical solutions:

一种组合式钢便梁,安装于道床上,其特征在于:包括若干便梁模块组成的钢便梁主体,所述便梁模块间通过榫卯结构配合连接,所述便梁模块的两侧各设有一可移动斜撑,所述便梁模块底部的两侧分别安装有升降支脚。A combined steel stool beam, which is installed on a track bed, is characterized in that: it comprises a steel stool beam main body composed of several stool beam modules, the stool beam modules are connected by a mortise-and-mortise structure, and two sides of the stool beam module are matched and connected. Each is provided with a movable diagonal brace, and two sides of the bottom of the commode beam module are respectively provided with lifting feet.

所述便梁模块的两端分别设有第一固定结构和第二固定结构,所述第一固定结构包括第一榫头和第一榫槽,所述第二固定结构包括第二榫头和第二榫槽,所述第一榫头与所述第二榫槽、所述第二榫头与所述第一榫槽分别相适配。Both ends of the toilet beam module are respectively provided with a first fixing structure and a second fixing structure, the first fixing structure includes a first tenon and a first tenon and groove, and the second fixing structure includes a second tenon and a second A tenon and groove, the first tenon and the second tenon groove, and the second tenon and the first tenon groove are respectively matched.

所述第一固定结构和所述第二固定结构上分别设有长螺纹孔和螺纹孔,所述第一固定结构和所述第二固定结构可通过对拉螺栓连接。The first fixing structure and the second fixing structure are respectively provided with long threaded holes and threaded holes, and the first fixing structure and the second fixing structure can be connected by a pair of tension bolts.

所述可移动斜撑包括伸缩连杆和浮动撑脚,所述伸缩连杆的两端分别铰接于所述浮动撑脚和所述便梁模块,所述浮动撑脚可放置于盾构管片上。The movable diagonal bracing includes a telescopic link and a floating support foot. Both ends of the telescopic link are hinged to the floating support foot and the beam module respectively, and the floating support foot can be placed on the shield segment. .

所述升降支脚通过螺栓固定于浮置板基底。The lifting feet are fixed to the base of the floating plate by means of bolts.

所述便梁模块设有钢轨扣板,并且所述钢轨扣板内设有减震垫层。The utility beam module is provided with a rail gusset plate, and a shock-absorbing cushion is arranged in the rail gusset plate.

一种涉及上述的组合式钢便梁的应用方法,其特征在于:所述的应用方法包括如下步骤:An application method involving the above-mentioned combined steel stool beam, characterized in that: the application method comprises the following steps:

a、将各便梁模块的升降支脚固定在浮置板基底的设计位置上,调节升降支脚的高度,使其适应不同的浮置板基底的高度;a. Fix the lifting feet of each beam module on the design position of the floating board base, and adjust the height of the lifting feet to adapt to the height of different floating board bases;

b、各便梁模块间通过榫卯结构配合连接,根据轨道线路的位置,调整第一固定结构的长螺纹孔与第二固定结构的螺纹孔的相对位置,并通过对拉螺栓将其固定;b. Each beam module is connected by a mortise-and-mortise structure. According to the position of the track line, adjust the relative position of the long threaded hole of the first fixing structure and the threaded hole of the second fixing structure, and fix them by the tension bolts;

c、展开可移动斜撑,调整可移动斜撑的伸缩连杆的长度与位置,使可移动斜撑的浮动撑脚可以固定于盾构管片上。c. Expand the movable diagonal brace, adjust the length and position of the telescopic link of the movable diagonal brace, so that the floating support foot of the movable diagonal brace can be fixed on the shield segment.

本发明的优点是:采用模块化设计,结合既有道床切割分块,可采用3.6m、2.4m两种固定模块,两模块间设计榫卯式插入可快速对位连接,适用于直线、曲线地段;安全可靠,可满足现场各种安装工况;可快速拆装,轻便;满足地铁车辆45km/h通过需求。The advantages of the present invention are: the modular design is adopted, combined with the existing track bed cutting and subdivision, two fixed modules of 3.6m and 2.4m can be used, and the mortise and tenon type insertion between the two modules can be quickly aligned and connected, and is suitable for straight lines and curves. Location; safe and reliable, it can meet various installation conditions on site; it can be quickly disassembled and assembled, light; it can meet the 45km/h passage requirements of subway vehicles.

附图说明Description of drawings

图1为本发明的安装结构示意图;Fig. 1 is the installation structure schematic diagram of the present invention;

图2为本发明的便梁模块的结构示意图;Fig. 2 is the structural representation of the utility beam module of the present invention;

图3为本发明的便梁模块拼接前的俯视图;Fig. 3 is the top view before the splicing of the utility beam module of the present invention;

图4为本发明的便梁模块拼接后的俯视图;Fig. 4 is the top view after the splicing of the utility beam module of the present invention;

图5为本发明的便梁模块安装的横断面图。5 is a cross-sectional view of the installation of the utility beam module of the present invention.

具体实施方式Detailed ways

以下结合附图通过实施例对本发明特征及其它相关特征作进一步详细说明,以便于同行业技术人员的理解:Below in conjunction with the accompanying drawings, the features of the present invention and other related features will be described in further detail by embodiments, so as to facilitate the understanding of those skilled in the same industry:

如图1-5所示,图中1-15标记分别表示为:便梁模块1、第一榫头2、第一榫槽3、第二榫头4、第二榫槽5、长螺纹孔6、螺纹孔7、可移动斜撑8、伸缩连杆9、浮动撑脚10、升降支脚11、钢轨扣板12、盾构管片13、浮置板基底14、减震垫层15。As shown in Figure 1-5, the marks 1-15 in the figure are respectively indicated as: Beam module 1, first tenon 2, first tenon 3, second tenon 4, second tenon 5, long threaded hole 6, Threaded holes 7 , movable diagonal braces 8 , telescopic connecting rods 9 , floating feet 10 , lifting feet 11 , rail gussets 12 , shield segments 13 , floating plate bases 14 , and shock-absorbing cushions 15 .

实施例:本实施例中的组合式钢便梁,安装于道床上。如图1-5所示,本钢便梁主要包括由若干便梁模块1组成的钢便梁主体,便梁模块1间通过榫卯结构配合连接。便梁模块1的两端分别设有第一固定结构和第二固定结构,第一固定结构包括第一榫头2和第一榫槽3,第二固定结构包括第二榫头4和第二榫槽5,第一榫头2与第二榫槽5、第二榫头4与第一榫槽3分别相适配,用于便梁模块1间的定位与预固定。其中,第一固定结构和第二固定结构上分别设有长螺纹孔6和螺纹孔7,可根据轨道线路的位置,适当调整第一固定结构的长螺纹孔6与第二固定结构的螺纹孔7的相对位置,并通过对拉螺栓对其进行固定。因此,本实施例不仅适用于轨道直线地段,还适用于曲线地段,上述设计可以满足曲线地段的曲率要求。Embodiment: The combined steel stool beam in this embodiment is installed on the track bed. As shown in Figure 1-5, the Benxi steel stool beam mainly includes a steel stool beam main body composed of several stool beam modules 1, and the stool beam modules 1 are connected by a mortise and tenon structure. Both ends of the toilet beam module 1 are respectively provided with a first fixing structure and a second fixing structure. The first fixing structure includes a first tenon 2 and a first tenon 3, and the second fixing structure includes a second tenon 4 and a second tenon and groove. 5. The first tenon 2 and the second tenon groove 5 and the second tenon 4 and the first tenon groove 3 are respectively adapted to facilitate the positioning and pre-fixing of the beam modules 1 . The first fixing structure and the second fixing structure are respectively provided with a long threaded hole 6 and a threaded hole 7, and the long threaded hole 6 of the first fixing structure and the threaded hole of the second fixing structure can be appropriately adjusted according to the position of the track line. 7 and fix it by pulling the bolts. Therefore, this embodiment is not only applicable to straight track sections, but also to curvilinear sections, and the above-mentioned design can meet the curvature requirements of curved sections.

如图1-5所示,便梁模块1的两侧各设有一可移动斜撑8,可移动斜撑8包括伸缩连杆9和浮动撑脚10,伸缩连杆9的两端分别铰接于浮动撑脚10和便梁模块1。当需要使用可移动斜撑8时,可以将便梁模块1上的可移动斜撑8展开,通过调整可移动斜撑8的伸缩连杆9的长度与位置,使可移动斜撑8的浮动撑脚固定于盾构管片13上,安装简单,此时的可移动斜撑8可用于支撑便梁模块1,同时,由于可移动斜撑8设置于便梁模块1的两侧,方便控制轨距,整体性较好,抗横向力能力强,并且适用于小半径曲线地段;当不需要使用可移动斜撑8时,可以将可移动斜撑8收起,放在便梁模块1上,运输方便。As shown in Figures 1-5, a movable diagonal brace 8 is provided on both sides of the toilet beam module 1. The movable diagonal brace 8 includes a telescopic link 9 and a floating support foot 10. Both ends of the telescopic link 9 are hinged to the Floating feet 10 and stool beam module 1. When the movable diagonal brace 8 needs to be used, the movable diagonal brace 8 on the beam module 1 can be unfolded, and the movable diagonal brace 8 can be floated by adjusting the length and position of the telescopic link 9 of the movable diagonal brace 8 The support feet are fixed on the shield segment 13, and the installation is simple. At this time, the movable diagonal braces 8 can be used to support the beam module 1. At the same time, since the movable diagonal braces 8 are arranged on both sides of the convenient beam module 1, it is convenient to control The track gauge has good integrity, strong resistance to lateral force, and is suitable for small radius curves; when the movable diagonal brace 8 is not required, the movable diagonal brace 8 can be stowed and placed on the beam module 1 , easy to transport.

如图1、图2和图5所示,便梁模块1底部的两侧分别安装有升降支脚11,升降支脚11通过螺栓固定于浮置板基底14。由于轨道各路段的浮置板基底14高度可能存在差异,可通过调节升降支脚11的高度,使其适应不同的浮置板基底14的高度。As shown in FIG. 1 , FIG. 2 and FIG. 5 , lifting legs 11 are respectively installed on both sides of the bottom of the stool beam module 1 , and the lifting legs 11 are fixed to the floating plate base 14 by bolts. Since the heights of the floating board bases 14 in each section of the track may be different, the heights of the lifting feet 11 can be adjusted to adapt to different heights of the floating board bases 14 .

如图1-4所示,便梁模块1上设有钢轨扣板12,并且钢轨扣板12内设有减震垫层15。钢轨扣板12可用于安装钢轨,而减震垫层15用于钢轨的减震。As shown in FIGS. 1-4 , a rail gusset 12 is provided on the toilet beam module 1 , and a shock absorbing cushion 15 is provided in the rail gusset 12 . The rail gusset 12 can be used to install the rail, and the shock absorbing pad 15 is used for the shock absorption of the rail.

本实施例中,便梁模块1选用3.6m和2.4m这两种规格,因为目前城市轨道交通扣件布置间距大部分是600mm,2.4m及3.6m便梁模块1可使得安装完组合式钢便梁后扣件间距仍然维持600mm,并且既有道床切割时也可按照此模数切割。此外,目前城市轨道交通使用的预制板模数基本为3.6m、4.8m及6m,采用2.4m、3.6m的组合式钢便梁组合均可以匹配现有的预制板模数,满足运营期间预制板吊除后的临时通行需求,并且2.4m及3.6m便梁模块1均采用直线地段工况设计,曲线地段曲率通过调整扣件实现,如便梁模块1太长扣件的调整将进一步加大。In this embodiment, the convenience beam module 1 adopts two specifications of 3.6m and 2.4m, because most of the current urban rail transit fasteners are arranged with a spacing of 600mm. The distance between the fasteners at the rear of the commode beam is still maintained at 600mm, and it can also be cut according to this modulus when cutting the track bed. In addition, the modules of prefabricated slabs currently used in urban rail transit are basically 3.6m, 4.8m and 6m, and the combination of 2.4m and 3.6m combined steel stool beams can match the modules of the existing prefabricated slabs and meet the requirements of prefabrication during operation. Temporary traffic demand after the slab is lifted, and the 2.4m and 3.6m beam modules 1 are designed with straight section conditions, and the curvature of the curve section is realized by adjusting the fasteners. If the beam module 1 is too long, the adjustment of the fasteners will further increase. big.

此外,结合图1-5所示,本实施例还具有以下应用方法:In addition, with reference to Figures 1-5, this embodiment also has the following application methods:

a、将各便梁模块1的升降支脚11固定在浮置板基底14的设计位置上,调节升降支脚11的高度,使其适应不同的浮置板基底14的高度;a. Fix the lifting feet 11 of each toilet beam module 1 on the design position of the floating board base 14, and adjust the height of the lifting feet 11 to adapt to different heights of the floating board base 14;

b、各便梁模块1间通过榫卯结构配合连接,根据轨道线路的位置,调整第一固定结构的长螺纹孔6与第二固定结构的螺纹孔7的相对位置,使各便梁模块1间安装位置满足设计的要求(适用于轨道曲线地段),并通过对拉螺栓将其固定;b. The convenience beam modules 1 are connected by a mortise and tenon structure. According to the position of the track line, adjust the relative position of the long threaded hole 6 of the first fixed structure and the threaded hole 7 of the second fixed structure, so that each convenient beam module 1 The installation position of the room meets the design requirements (applicable to the track curve section), and it is fixed by the pull bolts;

c、展开可移动斜撑8,调整可移动斜撑8的伸缩连杆9的长度与位置,使可移动斜撑8的浮动撑脚10可以固定于盾构管片13上,两可移动斜撑8用于固定便梁模块1,防止固定便梁模块1移动。c. Expand the movable diagonal brace 8, adjust the length and position of the telescopic link 9 of the movable diagonal brace 8, so that the floating support 10 of the movable diagonal brace 8 can be fixed on the shield segment 13, and the two movable diagonal braces The support 8 is used to fix the toilet beam module 1 to prevent the fixed toilet beam module 1 from moving.

综上所述,本实施例采用模块化设计,结合既有道床切割分块,采用3.6m、2.4m两种固定模块,两模块间设计榫卯式插入可快速对位连接,适用于直线、曲线地段。In summary, this embodiment adopts a modular design, combined with the existing track bed cutting and dividing, adopts two fixed modules of 3.6m and 2.4m, and the mortise and tenon type insertion between the two modules can be quickly aligned and connected, which is suitable for straight, Curve lot.

虽然以上实施例已经参照附图对本发明目的的构思和实施例做了详细说明,但本领域普通技术人员可以认识到,在没有脱离权利要求限定范围的前提条件下,仍然可以对本发明作出各种改进和变换,故在此不一一赘述。Although the above embodiments have described in detail the concept and embodiments of the present invention with reference to the accompanying drawings, those of ordinary skill in the art can recognize that various modifications to the present invention can still be made without departing from the scope of the claims. Improvements and transformations will not be repeated here.

Claims (7)

1. The utility model provides a modular steel is roof beam just, installs on saying the bed, its characterized in that: the portable beam comprises a steel beam main body consisting of a plurality of beam modules, wherein the beam modules are connected in a matched mode through tenon-and-mortise structures, two sides of each beam module are respectively provided with a movable inclined strut, and two sides of the bottom of each beam module are respectively provided with a lifting support leg.
2. The combined steel girder according to claim 1, wherein: the two ends of the beam module are respectively provided with a first fixing structure and a second fixing structure, the first fixing structure comprises a first tenon and a first mortise, the second fixing structure comprises a second tenon and a second mortise, and the first tenon is matched with the second mortise and the second tenon is matched with the first mortise.
3. The combined steel girder according to claim 2, wherein: the first fixing structure and the second fixing structure are respectively provided with a long threaded hole and a threaded hole, and the first fixing structure and the second fixing structure can be connected through split bolts.
4. The combined steel girder according to claim 1, wherein: the movable inclined strut comprises a telescopic connecting rod and a floating supporting leg, two ends of the telescopic connecting rod are respectively hinged to the floating supporting leg and the temporary beam module, and the floating supporting leg can be placed on the shield pipe sheet.
5. The combined steel girder according to claim 1, wherein: the lifting support legs are fixed on the floating plate base through bolts.
6. The combined steel girder according to claim 1, wherein: the beam module is provided with a steel rail buckle plate, and a damping cushion layer is arranged in the steel rail buckle plate.
7. An application method of the combined steel girder as claimed in claims 1 to 6, which is characterized in that: the application method comprises the following steps:
a. fixing the lifting support legs of each temporary beam module on the designed position of the floating plate substrate, and adjusting the height of the lifting support legs to adapt to the height of different floating plate substrates;
b. the beam modules are connected in a matched mode through tenon-and-mortise structures, the relative positions of the long threaded hole of the first fixing structure and the threaded hole of the second fixing structure are adjusted according to the position of the track line, and the long threaded hole and the threaded hole of the second fixing structure are fixed through split bolts;
c. and unfolding the movable inclined strut, and adjusting the length and the position of a telescopic connecting rod of the movable inclined strut to ensure that the floating supporting leg of the movable inclined strut can be fixed on the shield pipe sheet.
CN202010994197.0A 2020-09-21 2020-09-21 Combined steel beam and application method thereof Pending CN111926628A (en)

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Cited By (2)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN115652699A (en) * 2022-10-24 2023-01-31 中铁三局集团线桥工程有限公司 Construction method of prefabricated plate type steel fiber concrete monolithic roadbed for urban rail transit
CN115728078A (en) * 2022-11-30 2023-03-03 中车株洲车辆有限公司 A kind of track simulation unit and the hoisting test method of rail vehicle group

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WO2002036882A1 (en) * 2000-10-31 2002-05-10 Schwarzbich Joerg Method for producing a rail infrastructure
CN205088537U (en) * 2015-10-09 2016-03-16 北京铁五院工程机械有限公司 A track adjuster for urban rail transit burys formula track system construction
CN206070342U (en) * 2016-09-26 2017-04-05 中铁第五勘察设计院集团有限公司 A kind of large span construction beam
CN209686701U (en) * 2018-11-08 2019-11-26 芦海忠 A kind of EPS module containing joinery and its construction
CN212834791U (en) * 2020-09-21 2021-03-30 中铁上海设计院集团有限公司 Combined steel beam

Patent Citations (5)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
WO2002036882A1 (en) * 2000-10-31 2002-05-10 Schwarzbich Joerg Method for producing a rail infrastructure
CN205088537U (en) * 2015-10-09 2016-03-16 北京铁五院工程机械有限公司 A track adjuster for urban rail transit burys formula track system construction
CN206070342U (en) * 2016-09-26 2017-04-05 中铁第五勘察设计院集团有限公司 A kind of large span construction beam
CN209686701U (en) * 2018-11-08 2019-11-26 芦海忠 A kind of EPS module containing joinery and its construction
CN212834791U (en) * 2020-09-21 2021-03-30 中铁上海设计院集团有限公司 Combined steel beam

Cited By (2)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN115652699A (en) * 2022-10-24 2023-01-31 中铁三局集团线桥工程有限公司 Construction method of prefabricated plate type steel fiber concrete monolithic roadbed for urban rail transit
CN115728078A (en) * 2022-11-30 2023-03-03 中车株洲车辆有限公司 A kind of track simulation unit and the hoisting test method of rail vehicle group

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