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CN111916374A - Chip array mass transfer device - Google Patents

Chip array mass transfer device Download PDF

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Publication number
CN111916374A
CN111916374A CN202010779969.9A CN202010779969A CN111916374A CN 111916374 A CN111916374 A CN 111916374A CN 202010779969 A CN202010779969 A CN 202010779969A CN 111916374 A CN111916374 A CN 111916374A
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film stretching
assembly
alignment
film
frame
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CN111916374B (en
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杨志军
苏丽云
黄晓鸿
黄瑞锐
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Foshan Huadao Chaojing Technology Co ltd
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    • H10P72/0446
    • HELECTRICITY
    • H10SEMICONDUCTOR DEVICES; ELECTRIC SOLID-STATE DEVICES NOT OTHERWISE PROVIDED FOR
    • H10HINORGANIC LIGHT-EMITTING SEMICONDUCTOR DEVICES HAVING POTENTIAL BARRIERS
    • H10H20/00Individual inorganic light-emitting semiconductor devices having potential barriers, e.g. light-emitting diodes [LED]
    • H10H20/01Manufacture or treatment

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Abstract

本申请公开了一种芯片阵列巨量转移装置,包括薄膜拉伸对位机构,所述薄膜拉伸对位机构包括薄膜拉伸机构和梳齿机构,梳齿机构包括驱动组件、传送组件和对位模具,传送组件包括至少两个传送单元,每个传送单元包括同步带,每条同步带绕接于至少两个同步轮上,其中对位模具可拆卸地安装于所述同步带的内表面,驱动组件用于驱动所述传送单元的一端的同步轮转动,传送单元的另一端的同步轮分别与薄膜拉伸机构固定端和薄膜拉伸机构活动端相连。两传送单元的同步带在驱动组件的驱动下运动,从而带动其上的对位模具向同步带的长度方向运动,从而对一行芯片的对位,可实现芯片阵列的批量转移,在保证转移良率的同时,提高了巨量转移的效率。

Figure 202010779969

The present application discloses a chip array mass transfer device, including a film stretching and alignment mechanism, the film stretching and alignment mechanism includes a film stretching mechanism and a comb mechanism, and the comb mechanism includes a drive assembly, a transmission assembly, and an alignment mechanism. Positioning mold, the transfer assembly includes at least two transfer units, each transfer unit includes a timing belt, and each timing belt is wound around at least two timing wheels, wherein the positioning mold is detachably mounted on the inner surface of the timing belt The drive assembly is used to drive the synchronizing wheel at one end of the conveying unit to rotate, and the synchronizing wheel at the other end of the conveying unit is respectively connected with the fixed end of the film stretching mechanism and the movable end of the film stretching mechanism. The synchronous belts of the two transfer units move under the drive of the drive assembly, thereby driving the alignment molds on them to move in the length direction of the synchronous belts, so as to align a row of chips, which can realize the batch transfer of chip arrays, and ensure good transfer. At the same time, the efficiency of mass transfer is improved.

Figure 202010779969

Description

芯片阵列巨量转移装置Chip Array Mass Transfer Device

技术领域technical field

本发明属于涉及芯片制造的技术领域,具体涉及一种芯片阵列巨量转移装置。The invention belongs to the technical field related to chip manufacturing, and in particular relates to a chip array mass transfer device.

背景技术Background technique

随着LED像素化逐步发展带来的难度升级,面临芯片,封装,驱动IC等诸多难题。巨量转移就是像素化带来的另一难点,将LED芯片批量式转移至电路基板需要耗费较多时间且转移良率不易控制,即巨量转移的效率、成功率是决定着其商业化的成功与否。巨量转移技术的难点在于如何提升转移良率,且每颗芯片的转移精准度控制在正负0.5微米以内,同时要求提高生产效率。目前巨量转移技术大多还是单粒芯片转移,虽良率高,但效率低下,不符合当前电子技术行业的高速发展,因此在保证转移良率的同时对于巨量转移的效率有待提高。With the escalation of difficulty brought about by the gradual development of LED pixelation, it is faced with many problems such as chips, packaging, and driver ICs. Mass transfer is another difficulty brought by pixelation. It takes a lot of time to transfer LED chips to circuit substrates in batches, and the transfer yield is not easy to control. That is, the efficiency and success rate of mass transfer determine its commercialization. success or failure. The difficulty of mass transfer technology is how to improve the transfer yield, and the transfer accuracy of each chip is controlled within plus or minus 0.5 microns, and it is required to improve production efficiency. At present, the mass transfer technology is mostly single-chip transfer. Although the yield rate is high, the efficiency is low, which is not in line with the current rapid development of the electronic technology industry. Therefore, the efficiency of mass transfer needs to be improved while ensuring the transfer yield.

发明内容SUMMARY OF THE INVENTION

鉴于现有技术中的上述缺陷或不足,期望提供一种芯片阵列巨量转移装置。In view of the above-mentioned defects or deficiencies in the prior art, it is desirable to provide a chip array mass transfer device.

为了克服现有技术的不足,本发明所提供的技术方案是:In order to overcome the deficiencies in the prior art, the technical scheme provided by the present invention is:

本发明提供一种芯片阵列巨量转移装置,包括框架、焊盘升降对位机构、薄膜拉伸对位机构和解键合操纵组件,所述焊盘升降对位机构用于水平横向移动和竖直移动调整焊盘的位置;所述薄膜拉伸对位机构用于夹紧并拉伸薄膜,调整所述薄膜水平方向上的位置以对准焊盘;所述解键合操纵组件用于剥离芯片;The invention provides a chip array mass transfer device, which includes a frame, a pad lifting and aligning mechanism, a film stretching and aligning mechanism and a debonding manipulation assembly. The pad lifting and aligning mechanism is used for horizontal and vertical movement and vertical movement. moving and adjusting the position of the pad; the film stretching and alignment mechanism is used for clamping and stretching the film, and adjusting the position of the film in the horizontal direction to align the pad; the debonding manipulation component is used for peeling off the chip;

所述薄膜拉伸对位机构包括薄膜拉伸机构和梳齿机构,所述薄膜拉伸机构包括薄膜拉伸机构固定端和薄膜拉伸机构活动端,所述薄膜拉伸机构固定端和所述薄膜拉伸机构活动端分别用于夹紧所述薄膜两端,所述薄膜拉伸机构活动端通过接近或远离所述薄膜拉伸机构固定端与拉伸所述薄膜;The film stretching and alignment mechanism includes a film stretching mechanism and a comb mechanism, the film stretching mechanism includes a fixed end of the film stretching mechanism and a movable end of the film stretching mechanism, and the fixed end of the film stretching mechanism and the The movable ends of the film stretching mechanism are respectively used for clamping the two ends of the film, and the movable ends of the film stretching mechanism are close to or away from the fixed ends of the film stretching mechanism and stretch the film;

所述梳齿机构包括驱动组件、传送组件和对位模具,所述传送组件包括至少两个传送单元,每个所述传送单元包括同步带,每条所述同步带绕接于至少两个同步轮上,其中所述对位模具可拆卸地安装于所述同步带的内表面,所述驱动组件用于驱动所述传送单元的一端的所述同步轮转动,所述传送单元的另一端的所述同步轮分别与所述薄膜拉伸机构固定端和所述薄膜拉伸机构活动端相连。The comb mechanism includes a drive assembly, a transmission assembly and an alignment mold, the transmission assembly includes at least two transmission units, each of the transmission units includes a synchronous belt, and each of the synchronous belts is wound around at least two synchronous belts wheel, wherein the alignment mold is detachably mounted on the inner surface of the synchronous belt, the driving assembly is used to drive the synchronous wheel at one end of the transmission unit to rotate, and the other end of the transmission unit rotates. The synchronizing wheels are respectively connected with the fixed end of the film stretching mechanism and the movable end of the film stretching mechanism.

在一个实施例中,所述驱动组件包括花键轴、联轴器和驱动电机,所述花键轴一端通过联轴器与驱动电机连接,所述花键轴另一端键连接于各所述传送单元的对应同步轮的中心。In one embodiment, the drive assembly includes a spline shaft, a coupling and a drive motor, one end of the spline shaft is connected to the drive motor through a coupling, and the other end of the spline shaft is keyed to each of the The center of the corresponding synchronizing wheel of the transfer unit.

在一个实施例中,所述花键轴另一端分别键连接于所述两组所述传送组件各自同步轮的中心,所述梳齿型板状结构的两端分别可拆卸连接于两组所述传送组件各自同步带的内表面。In one embodiment, the other ends of the spline shafts are respectively keyed to the centers of the respective synchronizing wheels of the two groups of transmission assemblies, and the two ends of the comb-tooth-shaped plate-like structures are detachably connected to the two groups of the inner surfaces of the respective timing belts of the transfer assemblies.

在一个实施例中,所述对位模具包括梳齿型板状结构,相邻两个梳齿之间形成梳齿缝,所述梳齿缝的形成位置与芯片的设定位置相对应,所述梳齿缝的根部宽度与所要放置芯片的尺寸和数量相匹配。In one embodiment, the alignment mold includes a comb-tooth-shaped plate structure, and a comb-tooth slot is formed between two adjacent comb-tooths, and the formation position of the comb-tooth slot corresponds to the set position of the chip, so The width of the root of the comb slot matches the size and number of chips to be placed.

在一个实施例中,所述梳齿缝的形成位置与基板焊盘上芯片的设定位置相对应,所述梳齿缝的根部宽度等于一个芯片的宽度和/或多个芯片的宽度与多个芯片之间的距离之和。In one embodiment, the formation position of the comb-tooth slot corresponds to the set position of the chip on the substrate pad, and the width of the root of the comb-tooth slot is equal to the width of one chip and/or the width of multiple chips is different from that of multiple chips. The sum of the distances between the chips.

在一个实施例中,所述的框架包括框架底座、框架支柱、框架横梁和框架纵梁,所述框架支柱固定于所述框架底座并支撑所述框架横梁和所述框架纵梁;所述的焊盘升降对位机构安装于框架底座之上,所述的薄膜拉伸对位机构安装于两框架横梁底部,所述的解键合操纵组件安装于框架横梁上。In one embodiment, the frame includes a frame base, a frame strut, a frame beam and a frame longitudinal beam, and the frame strut is fixed to the frame base and supports the frame beam and the frame longitudinal beam; the The pad lifting and aligning mechanism is installed on the frame base, the film stretching and aligning mechanism is installed on the bottoms of the two frame beams, and the debonding manipulation assembly is installed on the frame beams.

在一个实施例中,所述解键合操纵组件包括横向移动组件和解键合操纵机构,所述解键合操纵机构包括激光器和摄像头,所述摄像头与所述激光器的输出端相连,所述摄像头用于将所述激光器发出的激光束投射到晶圆片上;所述横向移动组件固定于所述框架横梁上,并能够在所述框架横梁上移动,所述横向移动组件包括横向移动直角块,其中所述激光器安装于所述横向移动直角块上。In one embodiment, the debonding manipulation assembly includes a lateral movement assembly and a debonding manipulation mechanism, the debonding manipulation mechanism includes a laser and a camera, the camera is connected to the output end of the laser, and the camera is used to The laser beam emitted by the laser is projected onto the wafer; the lateral movement assembly is fixed on the frame beam and can move on the frame beam, the lateral movement assembly includes a lateral movement right-angle block, wherein the laser Installed on the laterally moving right-angle block.

在一个实施例中,所述解键合操纵组件包括横向移动组件和解键合操纵机构,所述解键合操纵机构包括顶针机构竖向移动组件、顶针机构和精密摄像装置;所述横向移动组件固定于所述框架横梁上,并能够在所述框架横梁上移动,所述顶针机构竖向移动组件固定于所述横向移动组件上,并能够上下移动,所述顶针机构安装在顶针机构竖向移动组件上;所述精密摄像装置用于检测薄膜拉伸机构上的芯片与基板上焊盘芯片对应位置在拉伸方向的距离是否有偏差。In one embodiment, the debonding manipulation assembly includes a lateral movement assembly and a debonding manipulation mechanism, and the debonding manipulation mechanism includes a vertical movement assembly of an ejector mechanism, an ejector mechanism and a precision camera device; the lateral movement assembly is fixed to the on the frame beam, and can move on the frame beam, the vertical movement component of the thimble mechanism is fixed on the lateral movement component, and can move up and down, and the thimble mechanism is installed on the vertical movement component of the thimble mechanism; The precise camera device is used to detect whether the distance between the chip on the film stretching mechanism and the corresponding position of the pad chip on the substrate in the stretching direction is deviated.

在一个实施例中,所述的焊盘升降对位机构包括斜块组件、基板组件和焊盘;所述基板组件安装在所述斜块组件上,所述焊盘放置在所述基板组件的基板上;所述斜块组件能够承载所述基板组件沿所述框架的长度方向水平横向移动,所述基板组件能够承载所述焊盘上下竖直移动。In one embodiment, the pad lifting and aligning mechanism includes a sloping block assembly, a substrate assembly and a pad; the substrate assembly is mounted on the sloping block assembly, and the pad is placed on the base plate assembly. on the base plate; the inclined block assembly can carry the base plate assembly to move horizontally and laterally along the length direction of the frame, and the base plate assembly can carry the pad to move vertically up and down.

在一个实施例中,所述薄膜拉伸对位机构还包括薄膜拉伸横向对位组件和薄膜拉伸纵向对位组件;所述薄膜拉伸横向对位组件固定于框架横梁底部;所述薄膜拉伸纵向对位组件固定在所述薄膜拉伸横向对位组件上,并能够在所述薄膜拉伸横向对位组件上沿着框架横梁的长度方向水平移动;所述薄膜拉伸机构固定于所述薄膜拉伸纵向对位组件上,并能够在所述薄膜拉伸纵向对位组件上沿框架纵梁的长度方向水平移动;所述薄膜拉伸机构固定端固定于所述薄膜拉伸纵向对位组件上,所述薄膜拉伸机构活动端能够在所述薄膜拉伸纵向对位组件上沿着框架横梁的长度方向水平移动。In one embodiment, the film stretching alignment mechanism further includes a film stretching transverse alignment assembly and a film stretching longitudinal alignment assembly; the film stretching transverse alignment assembly is fixed on the bottom of the frame beam; the film The stretching longitudinal alignment assembly is fixed on the film stretching transverse alignment assembly, and can move horizontally along the length direction of the frame beam on the film stretching transverse alignment assembly; the film stretching mechanism is fixed on the on the film stretching longitudinal alignment assembly, and can move horizontally along the length direction of the frame longitudinal beam on the film stretching longitudinal alignment assembly; the fixed end of the film stretching mechanism is fixed on the film stretching longitudinal direction On the alignment assembly, the movable end of the film stretching mechanism can move horizontally along the length direction of the frame beam on the film stretching longitudinal alignment assembly.

与现有技术相比,本发明的有益效果是:Compared with the prior art, the beneficial effects of the present invention are:

本发明提供一种芯片阵列巨量转移装置,一种芯片阵列巨量转移装置,包括薄膜拉伸对位机构,所述薄膜拉伸对位机构包括薄膜拉伸机构和梳齿机构,梳齿机构包括驱动组件、传送组件和对位模具,传送组件包括至少两个传送单元,每个传送单元包括同步带,每条同步带绕接于至少两个同步轮上,其中对位模具可拆卸地安装于所述同步带的内表面,驱动组件用于驱动所述传送单元的一端的同步轮转动,传送单元的另一端的同步轮分别与薄膜拉伸机构固定端和薄膜拉伸机构活动端相连。两传送单元的同步带在驱动组件的驱动下运动,从而带动其上的对位模具向同步带的长度方向运动,从而对一行芯片的对位,可实现芯片阵列的批量转移,在保证转移良率的同时,提高了巨量转移的效率。The invention provides a chip array mass transfer device, a chip array mass transfer device, comprising a film stretching alignment mechanism, the film stretching alignment mechanism comprising a film stretching mechanism and a comb mechanism, the comb mechanism It includes a drive assembly, a transfer assembly and an alignment mold, the transfer assembly includes at least two transfer units, each transfer unit includes a synchronous belt, and each synchronous belt is wound around at least two synchronous wheels, wherein the alignment mold is detachably installed On the inner surface of the synchronous belt, the drive assembly is used to drive the synchronous wheel at one end of the transmission unit to rotate, and the synchronous wheel at the other end of the transmission unit is respectively connected with the fixed end of the film stretching mechanism and the movable end of the film stretching mechanism. The synchronous belts of the two transfer units move under the drive of the drive assembly, thereby driving the alignment molds on them to move in the length direction of the synchronous belt, so as to align a row of chips, which can realize the batch transfer of chip arrays, and ensure good transfer. At the same time, the efficiency of mass transfer is improved.

附图说明Description of drawings

附图作为本申请的一部分,用来提供对本发明的进一步的理解,本发明的示意性实施例及其说明用于解释本发明,但不构成对本发明的不当限定。显然,下面描述中的附图仅仅是一些实施例,对于本领域普通技术人员来说,在不付出创造性劳动的前提下,还可以根据这些附图获得其他附图。在附图中:The accompanying drawings are used as a part of the present application to provide a further understanding of the present invention, and the exemplary embodiments of the present invention and their descriptions are used to explain the present invention, but do not constitute an improper limitation of the present invention. Obviously, the drawings in the following description are only some embodiments, and for those of ordinary skill in the art, other drawings can also be obtained from these drawings without any creative effort. In the attached image:

图1为本发明实施例所述的一种芯片阵列巨量转移装置的总体图;FIG. 1 is an overall diagram of a chip array mass transfer device according to an embodiment of the present invention;

图2为本发明实施例所述的框架示意图;2 is a schematic diagram of a framework according to an embodiment of the present invention;

图3为本发明实施例所述的焊盘升降对位机构示意图;FIG. 3 is a schematic diagram of a pad lifting and aligning mechanism according to an embodiment of the present invention;

图4为本发明实施例所述的斜块组件示意图;4 is a schematic diagram of the inclined block assembly according to the embodiment of the present invention;

图5为本发明实施例所述的斜块驱动组件示意图;5 is a schematic diagram of the inclined block drive assembly according to the embodiment of the present invention;

图6为本发明实施例所述的基板组件示意图;FIG. 6 is a schematic diagram of a substrate assembly according to an embodiment of the present invention;

图7为本发明实施例所述的薄膜拉伸对位机构示意图;7 is a schematic diagram of a film stretching alignment mechanism according to an embodiment of the present invention;

图8为本发明实施例所述的薄膜拉伸横向对位组件示意图;8 is a schematic diagram of a film stretching transverse alignment assembly according to an embodiment of the present invention;

图9为本发明实施例所述的薄膜拉伸纵向对位组件示意图;9 is a schematic diagram of a longitudinal alignment assembly for film stretching according to an embodiment of the present invention;

图10为本发明实施例所述的薄膜拉伸机构示意图;10 is a schematic diagram of a film stretching mechanism according to an embodiment of the present invention;

图11为本发明实施例所述的薄膜拉伸机构固定端示意图;11 is a schematic diagram of a fixed end of a film stretching mechanism according to an embodiment of the present invention;

图12为本发明实施例所述的薄膜拉伸机构活动端一个示意图;12 is a schematic diagram of the movable end of the film stretching mechanism according to the embodiment of the present invention;

图13为本发明实施例所述的薄膜拉伸机构活动端另一个示意图;13 is another schematic diagram of the movable end of the film stretching mechanism according to the embodiment of the present invention;

图14为本发明实施例所述的梳齿机构一个示意图;14 is a schematic diagram of the comb mechanism according to the embodiment of the present invention;

图15为本发明实施例所述的梳齿机构另一个示意图;15 is another schematic diagram of the comb mechanism according to the embodiment of the present invention;

图16为图15中A部位的局部放大图;Fig. 16 is a partial enlarged view of A part in Fig. 15;

图17为本发明实施例所述的对位模具对位前的一种结构示意图;17 is a schematic structural diagram of the alignment mold before alignment according to an embodiment of the present invention;

图18为本发明实施例所述的对位模具对位后的一种结构示意图;18 is a schematic structural diagram of the alignment mold after alignment according to an embodiment of the present invention;

图19为本发明实施例所述的对位模具对位前的另一种结构示意图;19 is another schematic structural diagram of the alignment mold before alignment according to the embodiment of the present invention;

图20为本发明实施例所述的对位模具对位后的另一种结构示意图;20 is another schematic structural diagram of the alignment mold after alignment according to the embodiment of the present invention;

图21为发明实施例所述的对位模具对位后的又一种结构示意图;21 is another structural schematic diagram of the alignment mold after alignment according to the embodiment of the invention;

图22为本发明实施例所述的顶针解键合操纵组件一个示意图;22 is a schematic diagram of the ejector pin debonding manipulation assembly according to the embodiment of the present invention;

图23为本发明实施例所述的顶针解键合操纵组件另一个示意图;23 is another schematic diagram of the ejector pin debonding manipulation assembly according to the embodiment of the present invention;

图24为本发明实施例所述的顶针解键合操纵组件又一个示意图;Fig. 24 is another schematic diagram of the ejector pin debonding manipulation assembly according to the embodiment of the present invention;

图25为本发明实施例所述的顶针解键合操纵组件再一个示意图;25 is another schematic diagram of the ejector pin debonding manipulation assembly according to the embodiment of the present invention;

图26为图25中B部位的局部放大图Fig. 26 is a partial enlarged view of part B in Fig. 25

图27为本发明实施例所述的顶针机构示意图;27 is a schematic diagram of the ejector mechanism according to the embodiment of the present invention;

图28为本发明实施例所述的激光解键合操纵机构示意图;28 is a schematic diagram of a laser debonding manipulation mechanism according to an embodiment of the present invention;

图29-32为本发明实施例所述的芯片阵列巨量转移装置工作原理图。29-32 are working principle diagrams of the chip array mass transfer device according to the embodiment of the present invention.

需要说明的是,这些附图和文字描述并不旨在以任何方式限制本发明的构思范围,而是通过参考特定实施例为本领域技术人员说明本发明的概念。It should be noted that these drawings and written descriptions are not intended to limit the scope of the present invention in any way, but to illustrate the concept of the present invention to those skilled in the art by referring to specific embodiments.

具体实施方式Detailed ways

下面结合附图和实施例对本申请作进一步的详细说明。可以理解的是,此处所描述的具体实施例仅仅用于解释相关发明,而非对该发明的限定。另外还需要说明的是,为了便于描述,附图中仅示出了与发明相关的部分。The present application will be further described in detail below with reference to the accompanying drawings and embodiments. It should be understood that the specific embodiments described herein are only used to explain the related invention, but not to limit the invention. In addition, it should be noted that, for the convenience of description, only the parts related to the invention are shown in the drawings.

需要说明的是,在不冲突的情况下,本申请中的实施例及实施例中的特征可以相互组合。下面将参考附图并结合实施例来详细说明本申请。It should be noted that the embodiments in the present application and the features of the embodiments may be combined with each other in the case of no conflict. The present application will be described in detail below with reference to the accompanying drawings and in conjunction with the embodiments.

如背景技术中提到的,目前巨量转移技术大多还是单粒芯片转移,虽良率高,但效率低下,不符合当前电子技术行业的高速发展,因此在保证转移良率的同时提高巨量转移的效率将成为本申请改进的方向。As mentioned in the background art, most of the current mass transfer technology is single chip transfer, although the yield is high, but the efficiency is low, which is not in line with the current rapid development of the electronic technology industry. The efficiency of transfer will be the direction of improvement in this application.

参见图1至图32,图1至图32示出了本实施例芯片阵列巨量转移装置的具体结构和工作原理。Referring to FIG. 1 to FIG. 32 , FIG. 1 to FIG. 32 show the specific structure and working principle of the chip array mass transfer apparatus of this embodiment.

该装置总体图如图1所示。本实施例为一种芯片阵列巨量转移装置,主要包括框架1、焊盘升降对位机构2、薄膜拉伸对位机构3、解键合操纵组件4。所述焊盘升降对位机构2用于水平横向移动和竖直移动调整焊盘的位置;所述薄膜拉伸对位机构3用于夹紧并拉伸薄膜,调整所述薄膜水平方向上的位置以对准焊盘;所述解键合操纵组件4用于剥离芯片.The overall diagram of the device is shown in Figure 1. This embodiment is a chip array mass transfer device, which mainly includes a frame 1 , a pad lifting and aligning mechanism 2 , a film stretching and aligning mechanism 3 , and a debonding manipulation component 4 . The pad lift alignment mechanism 2 is used for horizontal and vertical movement to adjust the position of the pad; the film stretch alignment mechanism 3 is used to clamp and stretch the film, and adjust the horizontal direction of the film. position to align the pads; the debonding steering assembly 4 is used to peel off the chip.

如图2所示,所述的框架1主要包括:框架底座101、框架支柱 102、框架横梁103、框架纵梁104。所述的焊盘升降对位机构2安装在框架底座101之上;所述的薄膜拉伸对位机构3安装在两框架横梁 103底部;所述的解键合操纵组件4安装在一框架横梁103上。As shown in Figure 2, the frame 1 mainly includes: a frame base 101, a frame pillar 102, a frame beam 103, and a frame longitudinal beam 104. The pad lifting alignment mechanism 2 is installed on the frame base 101; the film stretching alignment mechanism 3 is installed on the bottom of the two frame beams 103; the debonding manipulation assembly 4 is installed on a frame beam 103 .

如图3所示,所述焊盘升降对位机构2包包括:斜块组件201、基板组件202、焊盘203,如图4所示。所述的斜块组件201固定在框架底座101上,所述的基板组件202叠于斜块组件201上,焊盘203 则放置在基板组件202上,所述斜块组件201能够承载所述基板组件202沿所述框架1的长度方向水平横向移动,所述基板组件202能够承载所述焊盘上下竖直移动。As shown in FIG. 3 , the pad lifting and aligning mechanism 2 includes: an inclined block assembly 201 , a substrate assembly 202 , and a pad 203 , as shown in FIG. 4 . The inclined block assembly 201 is fixed on the frame base 101, the substrate assembly 202 is stacked on the inclined block assembly 201, and the pads 203 are placed on the substrate assembly 202, and the inclined block assembly 201 can carry the substrate The assembly 202 moves horizontally and laterally along the length direction of the frame 1 , and the substrate assembly 202 can support the pads to move up and down vertically.

如图4所示,所述焊盘升降对位机构2的斜块组件201包括:底部直线导轨模组201A、斜块201B、斜块直线导轨模组201C、斜块驱动模组201D,如图5所示。所述的斜块201B通过所述的底部直线导轨模组201A连接到框架底座101上,其中斜块201B的底部与底部直线导轨模组201A的滑块相连,而底部直线导轨模组201A的导轨与框架底座101固定;所述的斜块驱动模组201D装配在两斜块201B的两相对内侧面;所述的斜块直线导轨模组201C的导轨固定在斜块201B 的两斜面上,共包括六组,两块斜块201B各安装三组。As shown in FIG. 4 , the inclined block assembly 201 of the pad lifting and aligning mechanism 2 includes: a bottom linear guide module 201A, an inclined block 201B, an inclined block linear guide module 201C, and an inclined block driving module 201D, as shown in the figure 5 shown. The inclined block 201B is connected to the frame base 101 through the bottom linear guide module 201A, wherein the bottom of the inclined block 201B is connected with the slider of the bottom linear guide module 201A, and the guide rail of the bottom linear guide module 201A is connected. Fixed with the frame base 101; the inclined block drive module 201D is assembled on the two opposite inner sides of the two inclined blocks 201B; the guide rails of the inclined block linear guide module 201C are fixed on the two inclined surfaces of the inclined block 201B, a total of It includes six groups, and each of the two inclined blocks 201B is installed with three groups.

如图5所示,所述斜块组件201的斜块驱动模组201D主要包括固定块201D1、螺母201D2、正反向丝杠201D3、联轴器201D4、电机201D5、电机支撑块201D6等部件。其中所述的固定块201D1安装在框架底座 101上,共三块;所述的螺母201D2共两个,分别安装在两边的斜块 201B上;所述的正反向丝杠201D3与固定块201D1和螺母201D2都相连,并在靠近所述的电机201D5一端的固定块201D1伸出一段距离,通过所述的联轴器201D4将正反向丝杠201D3和电机201D5连在一起;由此电机201D5可带动正反向丝杠201D3运动和螺母201D2,然后带动与两螺母201D2固定的两斜块201B,由于所用的丝杠为正反向丝杠,工作时两斜块201B可在电机201D5的驱动对向运动,以此来调节安装在其斜面上的部件的升降。As shown in FIG. 5 , the inclined block drive module 201D of the inclined block assembly 201 mainly includes a fixed block 201D1, a nut 201D2, a forward and reverse lead screw 201D3, a coupling 201D4, a motor 201D5, a motor support block 201D6 and other components. The fixing block 201D1 is installed on the frame base 101, and there are three pieces in total; the nuts 201D2 are two in total, which are respectively installed on the inclined blocks 201B on both sides; the forward and reverse screw 201D3 and the fixing block 201D1 It is connected with the nut 201D2, and extends a distance from the fixing block 201D1 near the end of the motor 201D5, and the forward and reverse screw 201D3 and the motor 201D5 are connected together through the coupling 201D4; thus the motor 201D5 It can drive the forward and reverse screw 201D3 to move and the nut 201D2, and then drive the two inclined blocks 201B fixed with the two nuts 201D2. Since the used screws are forward and reverse screws, the two inclined blocks 201B can be driven by the motor 201D5 during operation. Opposite movement, so as to adjust the lifting and lowering of the components installed on its slope.

如图6所示,所述焊盘升降对位机构2的基板组件202包括:斜面平台202A、基板驱动模组202B、基板202C、基板直线导轨模组202D、基板位移检测装置202E、基板位移检测装置连接块202F。其中所述的斜面平台202A与所述斜块直线导轨模组201C的滑块连接,由此基板组件202与斜块组件201连接在一起;所述的基板202C与基板直线导轨模组202D的滑块连接,基板直线导轨模组202D的直线导轨固定在斜面平台202A上,焊盘203即放置在基板202C上;基板驱动模组202B 的定子固定在斜面平台202A上,其动子与基板202C的底部固定,即基板驱动模组202B驱动基板202C在基板直线导轨模组202D的导轨长度方向上运动,从而使其上的焊盘203运动;所述的基板位移检测装置202E包括检测头和刻度元件,其检测头与所述的基板位移检测装置连接块202F固定,基板位移检测装置连接块202F安装在基板202C 的底部,而基板位移检测装置202E的刻度元件贴于斜面平台202A上,故可检测基板202C运动时的位移和速度。As shown in FIG. 6 , the substrate assembly 202 of the pad lifting and aligning mechanism 2 includes: an inclined plane platform 202A, a substrate driving module 202B, a substrate 202C, a substrate linear guide module 202D, a substrate displacement detection device 202E, and a substrate displacement detection device 202E. Device connection block 202F. The inclined plane platform 202A is connected with the slider of the inclined block linear guide module 201C, so that the base plate assembly 202 and the inclined block assembly 201 are connected together; block connection, the linear guide of the substrate linear guide module 202D is fixed on the inclined platform 202A, and the pad 203 is placed on the substrate 202C; the stator of the substrate driving module 202B is fixed on the inclined platform 202A, and its mover and the The bottom is fixed, that is, the substrate driving module 202B drives the substrate 202C to move in the length direction of the guide rail of the substrate linear guide module 202D, so as to make the pads 203 on it move; the substrate displacement detection device 202E includes a detection head and a scale element , the detection head is fixed with the substrate displacement detection device connection block 202F, the substrate displacement detection device connection block 202F is installed on the bottom of the substrate 202C, and the scale element of the substrate displacement detection device 202E is attached to the inclined surface platform 202A, so it can detect Displacement and velocity of substrate 202C in motion.

如图7所示,所述薄膜拉伸对位机构3包括所述薄膜拉伸对位机构还包括薄膜拉伸横向对位组件301和薄膜拉伸纵向对位组件302;所述薄膜拉伸横向对位组件固定于框架横梁103底部;所述薄膜拉伸纵向对位组件302固定在所述薄膜拉伸横向对位组件301上,所述薄膜拉伸机构303固定端固定于所述薄膜拉伸纵向对位组件302上,所述薄膜拉伸机构活动端能够在所述薄膜拉伸纵向对位组件上沿着框架横梁的长度方向水平移动。As shown in FIG. 7 , the film stretching alignment mechanism 3 includes the film stretching alignment mechanism and also includes a film stretching transverse alignment assembly 301 and a film stretching longitudinal alignment assembly 302; the film stretching transverse alignment The alignment assembly is fixed on the bottom of the frame beam 103; the film stretching longitudinal alignment assembly 302 is fixed on the film stretching transverse alignment assembly 301, and the fixed end of the film stretching mechanism 303 is fixed on the film stretching On the longitudinal alignment assembly 302, the movable end of the film stretching mechanism can move horizontally along the longitudinal direction of the frame beam on the film stretching longitudinal alignment assembly.

薄膜拉伸横向对位组件301、薄膜拉伸纵向对位组件302、薄膜拉伸机构303、薄膜304、晶圆305、梳齿机构306。其中所述的薄膜拉伸横向对位组件301与框架横梁103固定;所述薄膜拉伸横向对位组件301固定于框架横梁103底部,所述的薄膜拉伸纵向对位组件302安装在薄膜拉伸横向对位组件301上,并能够在所述薄膜拉伸横向对位组件上沿着框架横梁103的长度方向水平移动;所述的薄膜拉伸机构303用于压紧放置在其上的薄膜304,并向外侧横向拉伸薄膜304,所述薄膜拉伸机构303固定于所述薄膜拉伸纵向对位组件上,并能够在所述薄膜拉伸纵向对位组件上沿框架纵梁的长度方向水平移动;所述的晶圆305放置在薄膜304上;所述的梳齿机构306安装在薄膜拉伸机构303上,用于改变晶圆305上芯片间的距离。Film stretching transverse alignment assembly 301 , film stretching longitudinal alignment assembly 302 , film stretching mechanism 303 , film 304 , wafer 305 , and comb mechanism 306 . The film stretching transverse alignment assembly 301 is fixed with the frame beam 103; the film stretching transverse alignment assembly 301 is fixed at the bottom of the frame beam 103, and the film stretching longitudinal alignment assembly 302 is installed on the film stretching stretched on the transverse alignment assembly 301, and can move horizontally along the length direction of the frame beam 103 on the film stretching transverse alignment assembly; the film stretching mechanism 303 is used to compress the film placed thereon 304, and stretch the film 304 laterally to the outside, the film stretching mechanism 303 is fixed on the film stretching longitudinal alignment assembly, and can be along the length of the frame longitudinal beam on the film stretching longitudinal alignment assembly The direction moves horizontally; the wafer 305 is placed on the film 304 ; the comb mechanism 306 is installed on the film stretching mechanism 303 for changing the distance between chips on the wafer 305 .

如图8所示,所述薄膜拉伸对位机构3的薄膜拉伸横向对位组件 301包括横向直线导轨模组301A、薄膜拉伸横向对位框架301B、薄膜拉伸横向对位框架驱动模组301C、薄膜拉伸横向对位框架位移检测装置301D、薄膜拉伸横向对位框架位移检测装置连接块301E。其中,所述的薄膜拉伸横向对位框架301B与横向直线导轨模组301A的滑块连接,而横向直线导轨模组301A中的直线导轨固定在框架1中的框架横梁103底部;所述的薄膜拉伸横向对位框架驱动模组301C的定子安装在框架1中的框架横梁103底部,其动子与所述的薄膜拉伸横向对位框架位移检测装置连接块301E固定,而薄膜拉伸横向对位框架位移检测装置连接块301E与薄膜拉伸横向对位框架301B连接,故在薄膜拉伸横向对位框架驱动模组301C的驱动下,薄膜拉伸横向对位框架301B 可在横向直线导轨模组301A的导轨长度方向上运动;所述的薄膜拉伸横向对位框架位移检测装置301D包括检测头和刻度元件,其检测头固定在薄膜拉伸横向对位框架位移检测装置连接块301E上,其刻度元件贴于框架1中的框架横梁103底部,则薄膜拉伸横向对位框架301B 的位移和速度即由此薄膜拉伸横向对位框架位移检测装置301D检测。此薄膜拉伸横向对位组件301用于薄膜304拉伸后芯片的横向对位。As shown in FIG. 8 , the film stretching transverse alignment component 301 of the film stretching alignment mechanism 3 includes a transverse linear guide module 301A, a film stretching transverse alignment frame 301B, and a film stretching transverse alignment frame driving die Group 301C, film stretching transverse alignment frame displacement detection device 301D, film stretching transverse alignment frame displacement detection device connecting block 301E. Wherein, the film stretching transverse alignment frame 301B is connected with the slider of the transverse linear guide module 301A, and the linear guide in the transverse linear guide module 301A is fixed at the bottom of the frame beam 103 in the frame 1; the described The stator of the film stretching transverse alignment frame driving module 301C is installed at the bottom of the frame beam 103 in the frame 1, and its mover is fixed with the connection block 301E of the film stretching transverse alignment frame displacement detection device, while the film stretching The connecting block 301E of the lateral alignment frame displacement detection device is connected with the film stretching lateral alignment frame 301B, so driven by the film stretching lateral alignment frame driving module 301C, the film stretching lateral alignment frame 301B can be moved in a straight horizontal direction. The guide rail of the guide rail module 301A moves in the length direction; the film stretching transverse alignment frame displacement detection device 301D includes a detection head and a scale element, and the detection head is fixed on the film stretching transverse alignment frame displacement detection device connecting block 301E If the scale element is attached to the bottom of the frame beam 103 in the frame 1, the displacement and speed of the film stretching transverse alignment frame 301B are detected by the film stretching transverse alignment frame displacement detection device 301D. The film stretching transverse alignment assembly 301 is used for transverse alignment of the chip after the film 304 is stretched.

如图9所示,所述薄膜拉伸对位机构3的薄膜拉伸纵向对位组件 302包括:纵向直线导轨模组302A、薄膜拉伸纵向对位框架302B、薄膜拉伸纵向对位框架驱动模组302C、薄膜拉伸纵向对位框架位移检测装置302D、薄膜拉伸纵向对位框架位移检测装置连接块302E。其中所述的薄膜拉伸纵向对位框架302B与所述的纵向直线导轨模组302A的直线导轨固定,而纵向直线导轨模组302A中的滑块固定在所述的薄膜拉伸横向对位框架301B上;所述的薄膜拉伸纵向对位框架驱动模组 302C的定子安装在薄膜拉伸横向对位框架301B上,其动子通过薄膜拉伸纵向对位框架位移检测装置连接块302E连接薄膜拉伸纵向对位框架302B上,故薄膜拉伸纵向对位框架302B可在薄膜拉伸纵向对位框架驱动模组302C的驱动下沿着纵向直线导轨模组302A的导轨长度方向运动;所述的薄膜拉伸纵向对位框架位移检测装置302D包括检测头和刻度元件,其检测头固定在薄膜拉伸纵向对位框架位移检测装置连接块302E上,刻度元件则贴于薄膜拉伸横向对位框架301B上,故可检测薄膜拉伸纵向对位框架302B的位移和速度。此薄膜拉伸纵向对位组件302用于薄膜304拉伸后芯片的纵向对位。As shown in FIG. 9 , the film stretching longitudinal alignment component 302 of the film stretching alignment mechanism 3 includes: a longitudinal linear guide module 302A, a film stretching longitudinal alignment frame 302B, a film stretching longitudinal alignment frame drive The module 302C, the film stretching longitudinal alignment frame displacement detection device 302D, and the film stretching longitudinal alignment frame displacement detection device connecting block 302E. The film stretching longitudinal alignment frame 302B is fixed to the linear guide of the longitudinal linear guide module 302A, and the slider in the longitudinal linear guide module 302A is fixed to the film stretching lateral alignment frame 301B; the stator of the film stretching longitudinal alignment frame drive module 302C is installed on the film stretching transverse alignment frame 301B, and its mover connects the film through the film stretching longitudinal alignment frame displacement detection device connecting block 302E stretched on the longitudinal alignment frame 302B, so the film stretching longitudinal alignment frame 302B can move along the length of the guide rail of the longitudinal linear guide module 302A under the driving of the film stretching longitudinal alignment frame driving module 302C; the The film stretching longitudinal alignment frame displacement detection device 302D includes a detection head and a scale element, the detection head is fixed on the connection block 302E of the film stretching longitudinal alignment frame displacement detection device, and the scale element is attached to the film stretching transverse alignment On the frame 301B, the displacement and speed of the film stretching longitudinal alignment frame 302B can be detected. The film stretching longitudinal alignment assembly 302 is used for longitudinal alignment of the chip after the film 304 is stretched.

如图10所示,所述薄膜拉伸对位机构3的薄膜拉伸机构303包括:薄膜拉伸机构固定端303A、薄膜拉伸机构活动端303B,所述薄膜拉伸机构活动端303A能够在所述薄膜拉伸纵向对位组件302上沿着框架横梁103的长度方向水平移动。As shown in FIG. 10 , the film stretching mechanism 303 of the film stretching and positioning mechanism 3 includes: a fixed end 303A of the film stretching mechanism, and a movable end 303B of the film stretching mechanism, and the movable end 303A of the film stretching mechanism can be The film stretching longitudinal alignment assembly 302 moves horizontally along the length direction of the frame beam 103 .

如图11和图12所示,所述薄膜拉伸机构303中的薄膜拉伸机构固定端303A包括:薄膜拉伸机构固定端压膜定块303A1、薄膜拉伸机构固定端压膜动块303A2、薄膜拉伸机构固定端压膜动块直线导轨模组303A3、薄膜拉伸机构固定端压膜动块驱动装置303A4、薄膜拉伸机构固定端压膜定块固定轴承凸台303A5。其中所述的薄膜拉伸机构固定端压膜定块303A1固定在薄膜拉伸纵向对位组件302中的薄膜拉伸纵向对位框架302B上;所述的薄膜拉伸机构固定端压膜动块直线导轨模组303A3的导轨固定在薄膜拉伸机构固定端压膜定块303A1上,其滑块与薄膜拉伸机构固定端压膜动块303A2固定;所述的薄膜拉伸机构固定端压膜动块驱动装置303A4可驱动薄膜拉伸机构固定端压膜动块303A2沿直线导轨模组303A3中导轨的长度方向上运动;薄膜拉伸机构固定端压膜动块303A2再与薄膜拉伸机构固定端压膜定块303A1 配合以实现薄膜304的压紧与松开;所述的薄膜拉伸机构固定端压膜定块固定轴承凸台303A5与薄膜拉伸机构固定端压膜定块303A1为一体式加工,位于“L”型固定端压膜定块的外侧。As shown in FIG. 11 and FIG. 12 , the film stretching mechanism fixed end 303A in the film stretching mechanism 303 includes: the film stretching mechanism fixed end pressing film fixed block 303A1, the film stretching mechanism fixed end pressing film moving block 303A2 , Film stretching mechanism fixed end pressing film moving block linear guide module 303A3, film stretching mechanism fixed end pressing film moving block driving device 303A4, film stretching mechanism fixed end pressing film fixed block fixed bearing boss 303A5. The film stretching mechanism fixed end pressing film block 303A1 is fixed on the film stretching longitudinal alignment frame 302B in the film stretching longitudinal alignment assembly 302; the film stretching mechanism fixed end pressing film moving block The guide rail of the linear guide module 303A3 is fixed on the fixed end pressure film block 303A1 of the film stretching mechanism, and its slider is fixed with the film stretching mechanism fixed end pressure film moving block 303A2; the film stretching mechanism fixed end pressure film The moving block driving device 303A4 can drive the film stretching mechanism fixed end pressing film moving block 303A2 to move along the length direction of the guide rail in the linear guide module 303A3; the film stretching mechanism fixed end pressing film moving block 303A2 is then fixed with the film stretching mechanism The end pressing film fixing block 303A1 cooperates to realize the pressing and loosening of the film 304; the fixed end pressing film fixing block of the film stretching mechanism and the fixed end pressing film fixing block 303A1 of the film stretching mechanism are integrated into one. Type processing, located on the outside of the "L"-shaped fixed end lamination block.

如图12和图13所示,所述薄膜拉伸机构303中的薄膜拉伸机构活动端303B包括:薄膜拉伸机构活动端直线导轨模组303B1、薄膜拉伸机构活动端压膜定块303B2、薄膜拉伸机构活动端压膜动块303B3、薄膜拉伸机构活动端压膜动块直线导轨模组303B4、薄膜拉伸机构活动端压膜动块驱动装置303B5、薄膜拉伸机构活动端位移检测装置连接块303B6、薄膜拉伸机构活动端驱动模组303B7、薄膜拉伸机构活动端压膜定块固定轴承凸台303B8、薄膜拉伸机构活动端位移检测装置 303B9。其中所述的薄膜拉伸机构活动端压膜定块303B2与薄膜拉伸机构活动端直线导轨模组303B1中的滑块连接,而薄膜拉伸机构活动端直线导轨模组303B1中的直线导轨固定于薄膜拉伸纵向对位组件302 中的薄膜拉伸纵向对位框架302B上;所述的薄膜拉伸机构活动端驱动模组303B7的定子固定在薄膜拉伸纵向对位组件302的薄膜拉伸纵向对位框架302B上,其动子通过所述的薄膜拉伸机构活动端位移检测装置连接块303B6与薄膜拉伸机构活动端压膜定块303B2相连,可驱动整个薄膜拉伸机构活动端303B沿薄膜拉伸机构活动端直线导轨模组 303B1的导轨长度方向运动;所述的薄膜拉伸机构活动端位移检测装置303B9包括检测头和刻度元件,检测头安装在薄膜拉伸机构活动端位移检测装置连接块303B6上,其刻度元件则贴于薄膜拉伸纵向对位组件302的薄膜拉伸纵向对位框架302B上,因此可用于检测薄膜拉伸机构活动端压膜定块303B2沿薄膜拉伸机构活动端直线导轨模组 303B1的导轨长度方向运动的位移和速度;所述的薄膜拉伸机构活动端压膜动块303B3安装在所述的薄膜拉伸机构活动端压膜动块直线导轨模组303B4的滑块上,而薄膜拉伸机构活动端压膜动块直线导轨模组303B4的导轨则固定在薄膜拉伸机构活动端压膜定块303B2上;所述的薄膜拉伸机构活动端压膜动块驱动装置303B5可驱动薄膜拉伸机构活动端压膜动块303B3在薄膜拉伸机构活动端压膜动块直线导轨模组303B4的导轨长度方向运动;薄膜拉伸机构活动端压膜动块303B3 再与薄膜拉伸机构活动端压膜定块303B2配合以实现薄膜304的压紧与松开;其中的薄膜拉伸机构活动端压膜定块固定轴承凸台303B8与薄膜拉伸机构活动端压膜定块303B2为一体式加工,位于“L”型活动端压膜定块的外侧。故薄膜拉伸机构303可通过薄膜拉伸机构固定端303A和薄膜拉伸机构活动端303B压紧薄膜304,待薄膜304两端压紧后,薄膜拉伸机构活动端303B即在薄膜拉伸机构活动端驱动模组 303B7的驱动下沿薄膜拉伸机构活动端直线导轨模组303B1中的导轨长度方向上移动,以此实现横向拉伸薄膜304。As shown in FIG. 12 and FIG. 13 , the movable end 303B of the film stretching mechanism in the film stretching mechanism 303 includes: a linear guide module 303B1 at the movable end of the film stretching mechanism, and a film pressing block 303B2 at the movable end of the film stretching mechanism , Film stretching mechanism movable end pressing film moving block 303B3, film stretching mechanism movable end pressing film moving block linear guide module 303B4, film stretching mechanism movable end pressing film moving block driving device 303B5, film stretching mechanism movable end displacement Detection device connecting block 303B6, film stretching mechanism movable end drive module 303B7, film stretching mechanism movable end pressing film fixed block fixed bearing boss 303B8, film stretching mechanism movable end displacement detection device 303B9. The film-stretching mechanism movable end pressing film fixing block 303B2 is connected with the slider in the movable-end linear guide module 303B1 of the film stretching mechanism, and the linear guide in the movable-end linear guide module 303B1 of the film stretching mechanism is fixed On the film stretching longitudinal alignment frame 302B in the film stretching longitudinal alignment assembly 302; the stator of the movable end driving module 303B7 of the film stretching mechanism is fixed on the film stretching of the film stretching longitudinal alignment assembly 302 On the vertical alignment frame 302B, its mover is connected to the movable end pressing block 303B2 of the film stretching mechanism through the connecting block 303B6 of the movable end displacement detection device of the film stretching mechanism, which can drive the entire movable end 303B of the film stretching mechanism. It moves along the length direction of the guide rail of the movable end linear guide module 303B1 of the film stretching mechanism; the movable end displacement detection device 303B9 of the film stretching mechanism includes a detection head and a scale element, and the detection head is installed at the movable end of the film stretching mechanism. On the device connecting block 303B6, the scale element is attached to the film stretching longitudinal alignment frame 302B of the film stretching longitudinal alignment assembly 302, so it can be used to detect the movable end of the film stretching mechanism. The displacement and speed of the linear guide rail module 303B1 at the movable end of the mechanism in the longitudinal direction of the guide rail; the movable end lamination moving block 303B3 of the film stretching mechanism is installed on the linear guide mold On the slider of the group 303B4, the guide rail of the linear guide module 303B4 of the movable end of the film stretching mechanism is fixed on the movable end of the film stretching mechanism and the film fixed block 303B2; the movable end of the film stretching mechanism The film pressing moving block driving device 303B5 can drive the film stretching mechanism movable end film pressing block 303B3 to move in the length direction of the guide rail of the film stretching mechanism movable end pressing film moving block linear guide module 303B4; the film stretching mechanism movable end film pressing The moving block 303B3 cooperates with the movable end pressing and fixing block 303B2 of the film stretching mechanism to realize the pressing and loosening of the film 304; the movable end pressing and fixing block of the film stretching mechanism fixes the bearing boss 303B8 and the film stretching mechanism The movable end lamination block 303B2 is integrally processed and is located on the outside of the "L" type movable end lamination block. Therefore, the film stretching mechanism 303 can press the film 304 through the fixed end 303A of the film stretching mechanism and the movable end 303B of the film stretching mechanism. The movable end driving module 303B7 moves in the longitudinal direction of the guide rail in the movable end linear guide module 303B1 of the film stretching mechanism under the driving of the movable end driving module 303B7, so as to realize the transverse stretching of the film 304.

所述薄膜拉伸机构303的主要用于固定并拉伸贴有晶圆305的薄膜304,使芯片横向阵列排布,其芯片颗粒间距与基板202C上焊盘203 芯片相应位置成倍数关系,以便于实现批量巨量转移,提高效率。The film stretching mechanism 303 is mainly used to fix and stretch the film 304 attached to the wafer 305, so that the chips are arranged in a horizontal array, and the chip particle spacing is in a multiple relationship with the corresponding position of the pad 203 on the substrate 202C, so that It is used to realize mass transfer in batches and improve efficiency.

参见图14至图16,所示所述薄膜拉伸机构303中的梳齿机构306 包括所述梳齿机构包括驱动组件306D、传送组件和对位模具306E,所述传送组件包括两个传送单元,每个所述传送单元包括同步带,每条所述同步带绕接于至少两个同步轮306B上,其中所述对位模具306E 可拆卸地安装于所述同步带306A的内表面,所述驱动组件306D用于驱动所述传送单元的一端的所述同步轮306B转动,所述传送单元的另一端的所述同步轮306B分别与所述薄膜拉伸机构固定端和所述薄膜拉伸机构活动端相连。两传送单元的同步带306B在驱动组件306D的驱动下运动,从而带动其上的对位模具306E向同步带306A的长度方向运动,从而对一行芯片的对位,可实现芯片阵列的批量转移,在保证转移良率的同时,提高了巨量转移的效率。14 to 16 , the comb mechanism 306 in the film stretching mechanism 303 is shown including the comb mechanism including a driving assembly 306D, a conveying assembly and an alignment mold 306E, the conveying assembly including two conveying units , each of the transmission units includes a timing belt, and each of the timing belts is wound around at least two timing wheels 306B, wherein the alignment mold 306E is detachably installed on the inner surface of the timing belt 306A, so The driving assembly 306D is used to drive the synchronizing wheel 306B at one end of the conveying unit to rotate, and the synchronizing wheel 306B at the other end of the conveying unit is respectively connected to the fixed end of the film stretching mechanism and the film stretching mechanism. Organization activities are connected. The synchronous belts 306B of the two transfer units move under the driving of the driving component 306D, thereby driving the alignment mold 306E thereon to move in the length direction of the synchronous belt 306A, so as to align a row of chips, which can realize the batch transfer of chip arrays. While ensuring the transfer yield, the efficiency of mass transfer is improved.

具体地,传送单元包括同步带306A、同步轮306B、轴承306C。所述的梳齿机构驱动组件306D包括花键轴306D1、联轴器306D2、梳齿机构驱动电机306D3,如图14所示。所述的同步轮306B共包括四个,其中两个与梳齿机构驱动组件306D的花键轴306D1相连,另两个分别通过轴承306C与薄膜拉伸机构固定端压膜定块固定轴承凸台 303A5和薄膜拉伸机构活动端压膜定块固定轴承凸台303B8相连;所述的对位模具306E安装在两同步带306A的内表面,可拆装式,有稀疏尺和密集尺两种;所述的同步带306A包括两条,其中一条靠近梳齿机构驱动电机306D3,两同步带306A安装在四个同步轮306B上,一条同步带306A配两个同步轮306B;与花键轴306D1连接的两同步轮 306B又通过轴承306C分别与薄膜拉伸机构连接的薄膜拉伸机构固定端压膜定块303A1和薄膜拉伸机构活动端压膜定块303B2相连,故与花键轴306D1连接的两同步轮306B可随着薄膜拉伸机构活动端303B 的移动而调整两同步轮306B的间距;待间距调整好后再装配上所述的对位模具306E;所述的花键轴306D1通过联轴器306D2与梳齿机构驱动电机306D3连接,由此实现两同步带结构在电机的驱动下运动,从而带动其上的对位模具306E向同步带306A的长度方向运动,从而使晶圆305上的一行芯片对位。Specifically, the transfer unit includes a timing belt 306A, a timing pulley 306B, and a bearing 306C. The comb-tooth mechanism drive assembly 306D includes a spline shaft 306D1, a coupling 306D2, and a comb-tooth mechanism drive motor 306D3, as shown in FIG. 14 . The synchronizing wheel 306B includes a total of four, two of which are connected to the spline shaft 306D1 of the comb-tooth mechanism drive assembly 306D, and the other two are respectively connected to the fixed end of the film stretching mechanism through the bearing 306C. 303A5 is connected to the fixed bearing boss 303B8 of the movable end of the film stretching mechanism; the alignment die 306E is installed on the inner surface of the two synchronous belts 306A, and it can be disassembled and has two kinds of sparse ruler and dense ruler; The synchronous belt 306A includes two synchronous belts, one of which is close to the drive motor 306D3 of the comb gear mechanism, the two synchronous belts 306A are installed on the four synchronous wheels 306B, and the one synchronous belt 306A is equipped with two synchronous wheels 306B; it is connected to the spline shaft 306D1. The two synchronizing wheels 306B are connected with the film stretching mechanism fixed end pressing block 303A1 and the film stretching mechanism movable end pressing block 303B2 through the bearing 306C, respectively, so they are connected with the spline shaft 306D1. The distance between the two synchronization wheels 306B can be adjusted with the movement of the movable end 303B of the film stretching mechanism; after the distance is adjusted, the alignment mold 306E is assembled; the spline shaft 306D1 is connected to The shaft 306D2 is connected with the driving motor 306D3 of the comb mechanism, thereby realizing the movement of the two synchronous belt structures under the driving of the motor, thereby driving the alignment mold 306E thereon to move in the length direction of the synchronous belt 306A, thereby making the wafer 305 move on the one row of chip alignment.

特别的,其中对位模具306E所述对位模具包括梳齿型板状结构 306E1,相邻两个梳齿306E11之间形成梳齿缝306E12,所述梳齿缝 306E12的形成位置与芯片306E2的设定位置相对应,所述梳齿缝 306E12的根部宽度与所要放置芯片306E2的尺寸和数量相匹配。所述梳齿缝306E12的形成位置与基板焊盘上芯片306E2的设定位置相对应,所述梳齿缝306E12的根部宽度等于一个芯片306E2的宽度和/或多个芯片的宽度与多个芯片之间的距离之和。具体地,对位模具306E的齿形可作以下两种设计。In particular, the alignment mold 306E includes a comb-tooth-shaped plate structure 306E1, a comb-tooth slit 306E12 is formed between two adjacent comb-tooth 306E11, and the formation position of the comb-tooth slit 306E12 is the same as that of the chip 306E2. Corresponding to the set position, the width of the root of the comb-tooth slot 306E12 matches the size and quantity of the chips 306E2 to be placed. The formation position of the comb-tooth slit 306E12 corresponds to the set position of the chip 306E2 on the substrate pad, and the root width of the comb-tooth slit 306E12 is equal to the width of one chip 306E2 and/or the width of multiple chips and the width of multiple chips. The sum of the distances between. Specifically, the tooth profile of the alignment die 306E can be designed in the following two ways.

1)密集齿,如图17和图18所示:即每个芯片306E2占据一个梳齿位,可实现一次性对位一整行芯片306E2,再选择性刺晶,该密集齿的齿距与晶圆305上的芯片间距相匹配。1) Intensive teeth, as shown in Figure 17 and Figure 18: that is, each chip 306E2 occupies a comb tooth position, which can realize one-time alignment of a whole row of chips 306E2, and then selectively stab the crystals. The chip pitches on wafer 305 are matched.

2)稀疏齿,如图19和图20所示:夹在两个梳齿306E12间的芯片306E2位置是被固定的,梳齿306E11夹住的芯片即为被转移的芯片,该稀疏齿的梳齿缝306E12与基板上的焊盘203上的芯片位置间距相匹配。这种稀疏齿的设计减低了梳齿的对位难度,同时也降低了梳齿的制造难度,但是不足之处是转移一行芯片需要对位几次,巨量转移效率较密集齿对位低。2) The sparse teeth, as shown in Figure 19 and Figure 20: the position of the chip 306E2 sandwiched between the two comb teeth 306E12 is fixed, and the chip clamped by the comb teeth 306E11 is the chip to be transferred. The serrations 306E12 match the chip position pitch on the pads 203 on the substrate. The design of sparse teeth reduces the difficulty of alignment of the comb teeth, and also reduces the difficulty of manufacturing the comb teeth.

特别的,所述的对位模具306E可采用刻蚀制作方式,也可采用如图21所示梳齿结构,尺寸相对较大,可采用机械加工方式,制作方便。In particular, the alignment mold 306E can be fabricated by etching, or a comb-tooth structure as shown in FIG. 21 , which is relatively large in size and can be fabricated by machining.

特别的,所述的薄膜拉伸机构303可以有两种工作方式:In particular, the film stretching mechanism 303 can have two working modes:

1)薄膜拉伸方案:拉伸薄膜304至芯片间距与基板202C上的焊盘203芯片位置相应间距在拉伸方向成倍数关系。但由于薄膜的拉伸时会产生不均匀变形,无法保证批量对位,故利用所述的稀疏齿固定需转移的芯片。1) Film stretching scheme: the distance between the stretched film 304 and the chip and the corresponding distance between the chip positions of the pads 203 on the substrate 202C have a multiple relationship in the stretching direction. However, due to the uneven deformation of the film during stretching, the batch alignment cannot be guaranteed, so the chips to be transferred are fixed by the sparse teeth.

2)薄膜不拉伸方案:薄膜304上的晶圆305经划片处理后直接固定在所述的薄膜拉伸机构303上,不经过拉伸机构的拉伸或只进行适当拉伸以增加芯片间的间距,由于不需拉伸,故可适用多尺寸晶圆片转移,可利用所述的密集齿进行芯片的固定,以便于顶针402-1D3刺晶。2) The film is not stretched scheme: the wafer 305 on the film 304 is directly fixed on the film stretching mechanism 303 after being diced, without being stretched by the stretching mechanism or only properly stretched to increase the number of chips Since there is no need to stretch the distance between the two, it can be applied to the transfer of multi-size wafers, and the above-mentioned dense teeth can be used to fix the chip, so that the ejector pin 402-1D3 can pierce the crystal.

特别的,对位模具306E在同步带306A上是可拆卸的。当薄膜拉伸机构固定端303A、薄膜拉伸机构活动端之间的距离固定时,再装上对位模具306E,以适应不同尺寸的晶圆片。In particular, the alignment die 306E is detachable on the timing belt 306A. When the distance between the fixed end 303A of the film stretching mechanism and the movable end of the film stretching mechanism is fixed, an alignment mold 306E is installed to accommodate wafers of different sizes.

所述解键合操纵组件4包括横向移动组件和解键合操纵机构402,所述横向移动组件固定于所述框架横梁103上,并能够在所述框架横梁103上移动,所述横向移动组件包括横向移动直角块401、解键合操纵机构402、横向移动直角块驱动模组403、横向移动直线导轨模组 404、横向移动直角块位移检测装置405、横向移动直角块驱动模组连接块406。The debonding manipulation assembly 4 includes a lateral movement assembly and a debonding manipulation mechanism 402. The lateral movement assembly is fixed on the frame beam 103 and can move on the frame beam 103. The lateral movement assembly includes lateral movement. Right-angle block 401 , debonding manipulation mechanism 402 , laterally moving right-angle block drive module 403 , laterally moving linear guide rail module 404 , laterally moving right-angle block displacement detection device 405 , laterally moving right-angle block drive module connecting block 406 .

参见图22,所述的横向移动直角块驱动模组403和横向移动直线导轨模组404安装在框架横梁103的一侧,其中横向移动直线导轨模组404的两模组分别固定在框架横梁103一侧的上部和内侧面,构成直角。所述的横向移动直角块401则安装在横向移动直线导轨模组404 上,并与横向移动直角块驱动模组403的动子通过横向移动直角块驱动模组连接块406连接,由此横向移动直角块401可在驱动模组的带动下沿直线导轨模组长度方向移动,即实现在框架横梁103上的横向运动。所述的解键合操纵机构402安装在横向移动直角块401上;所述的横向移动直角块位移检测装置405用于检测横向移动直角块401 即其上部件的位移和速度。Referring to FIG. 22 , the laterally moving right-angle block drive module 403 and the laterally moving linear guide module 404 are installed on one side of the frame beam 103 , wherein the two modules of the laterally moving linear guide module 404 are respectively fixed on the frame beam 103 The upper and inner sides of one side form a right angle. The laterally moving right-angle block 401 is installed on the laterally moving linear guide rail module 404, and is connected with the mover of the laterally moving right-angle block driving module 403 through the laterally moving right-angle block driving module connecting block 406, thereby moving laterally. The right-angle block 401 can move along the length direction of the linear guide rail module under the driving of the driving module, that is, realize the lateral movement on the frame beam 103 . The debonding manipulation mechanism 402 is installed on the laterally moving right-angle block 401 ; the laterally-moving right-angle block displacement detection device 405 is used to detect the displacement and speed of the laterally moving right-angle block 401 , ie, the components on it.

其中,解键合操纵机构402可以有两种形式,分别是顶针解键合操纵机构402-1和激光解键合操纵机构402-2。需要说明的是,图1 所示的装置总体图为顶针解键合操纵机构形式。Wherein, the debonding manipulation mechanism 402 may have two forms, namely, a thimble debonding manipulation mechanism 402-1 and a laser debonding manipulation mechanism 402-2. It should be noted that the overall diagram of the device shown in FIG. 1 is in the form of an ejector pin debonding operating mechanism.

接下来说明两种解键合操纵机构的结构与工作形式。Next, the structure and working form of the two debonding operating mechanisms will be described.

参照图22-图27,首先说明顶针解键合操纵机构402-1的形式。所述的顶针解键合操纵机构402-1包括:刚柔耦合运动台机构402-1A、顶针解键合竖直移动驱动组件402-1B、顶针机构402-1C和精密摄像装置402-1D。其中,所述顶针机构竖向移动组件402-1B固定于所述横向移动组件上,并能够上下移动,所述顶针机构安装在顶针机构竖向移动组件上,所述精密摄像装置用于检测薄膜拉伸机构303上的芯片与基板上焊盘芯片对应位置在拉伸方向的距离是否有偏差。22-27, the form of the ejector pin debonding operation mechanism 402-1 will be described first. The ejector pin debonding manipulation mechanism 402-1 includes: a rigid-flexible coupling motion table mechanism 402-1A, an ejector pin debonding vertical movement drive assembly 402-1B, an ejector pin mechanism 402-1C and a precision camera device 402-1D. The vertical movement component 402-1B of the ejector mechanism is fixed on the lateral movement component and can move up and down, the ejector mechanism is installed on the vertical movement component of the ejector mechanism, and the precision camera is used to detect the film Whether the distance between the chip on the stretching mechanism 303 and the corresponding position of the pad chip on the substrate in the stretching direction is deviated.

其中所述的刚柔耦合运动台机构402-1A包括:刚柔耦合运动台刚性框架402-1A1、刚柔耦合运动台核心运动平台402-1A2和刚柔耦合运动台柔性铰链402-1A3;而所述的刚柔耦合运动台核心运动平台 402-1A2又包括刚柔耦合运动台核心运动平台驱动装置402-1A21、刚柔耦合运动台核心运动平台驱动装置连接块402-1A22、刚柔耦合运动台核心运动平台位移检测装置402-1A23和刚柔耦合运动台核心运动平台位移检测装置固定块402-1A24;所述的顶针解键合竖直移动驱动组件402-1B包含顶针解键合竖直移动驱动组件连接块402-1B1、顶针解键合竖直移动直线导轨模组402-1B2;所述的顶针机构402-1C包含顶针安装块402-1D1、顶针安装块推动装置402-1D2和顶针402-1D3。The rigid-flexible coupling motion table mechanism 402-1A includes: a rigid-flexible coupling motion table rigid frame 402-1A1, a rigid-flexible coupling motion table core motion platform 402-1A2, and a rigid-flexible coupling motion table flexible hinge 402-1A3; and The rigid-flexible coupling motion table core motion platform 402-1A2 further includes a rigid-flexible coupling motion table core motion platform driving device 402-1A21, a rigid-flexible coupling motion table core motion platform driving device connecting block 402-1A22, a rigid-flexible coupling motion The table core motion platform displacement detection device 402-1A23 and the rigid-flexible coupling motion table core motion platform displacement detection device fixing block 402-1A24; the ejector pin debonding vertical movement drive assembly 402-1B includes the ejector pin debonding vertical movement drive assembly connection Block 402-1B1, ejector pin debonding and vertically moving linear guide module 402-1B2; the ejector pin mechanism 402-1C includes ejector pin mounting block 402-1D1, ejector pin mounting block pushing device 402-1D2 and ejector pin 402-1D3.

其中,所述的顶针解键合操纵机构402-1通过顶针解键合竖直移动驱动组件连接块402-1B1连接到横向移动直角块401上;此外,所述的顶针解键合竖直移动直线导轨模组402-1B2的滑块固定在横向移动直角块401的侧面,其直线导轨则固定在刚柔耦合运动台机构 402-1A上,由顶针解键合竖直移动驱动组件402-1B驱动;其中顶针解键合竖直移动驱动组件402-1B的定子固定在所述的刚柔耦合运动台机构402-1A上,动子则与顶针解键合竖直移动驱动组件连接块 402-1B1连接,在竖直移动的驱动组件的驱动下,所述的刚柔耦合运动台机构402-1A就可沿着顶针解键合竖直移动直线导轨模组402-1B2 直线导轨的长度方向移动,即实现在Z方向的竖直运动。Wherein, the ejector pin debonding operating mechanism 402-1 is connected to the laterally moving right-angle block 401 through ejector pin debonding vertical movement drive assembly connecting block 402-1B1; in addition, the ejector pin debonding vertical movement linear guide module 402- The slider of 1B2 is fixed on the side of the laterally moving right-angle block 401, and its linear guide is fixed on the rigid-flexible coupling motion table mechanism 402-1A, which is driven by the ejector pin debonding vertical movement drive assembly 402-1B; wherein the ejector pin debonding vertically moves The stator of the drive assembly 402-1B is fixed on the rigid-flexible coupling motion table mechanism 402-1A, and the mover is connected with the thimble unbonded vertically moving drive assembly connecting block 402-1B1. Then, the rigid-flexible coupling motion table mechanism 402-1A can move along the length direction of the linear guide rail module 402-1B2 for debonding and vertical movement of the thimble, that is, to realize vertical movement in the Z direction.

所述刚柔耦合运动台机构402-1A的刚柔耦合运动台核心运动平台402-1A2通过刚柔耦合运动台核心运动平台驱动装置402-1A21驱动,在驱动力作用下带动所述刚柔耦合运动台柔性铰链402-1A3弹性变形,并通过刚柔耦合运动台柔性铰链402-1A3的弹性变形产生微小位移,实现竖直方向的精密微运动。这就使得设备能用于Mini/Micro LED 等亚微米甚至纳米级巨量转移技术中。The rigid-flexible coupling motion table core motion platform 402-1A2 of the rigid-flexible coupling motion table mechanism 402-1A is driven by the rigid-flexible coupling motion table core motion platform driving device 402-1A21, and drives the rigid-flexible coupling under the action of a driving force The flexible hinge 402-1A3 of the motion table is elastically deformed, and a small displacement is generated by the elastic deformation of the flexible hinge 402-1A3 of the rigid-flexible coupling motion table, so as to realize precise micro-motion in the vertical direction. This enables the device to be used in sub-micron or even nano-scale mass transfer technologies such as Mini/Micro LED.

所述解键合操纵组件4的顶针机构402-1C通过顶针安装块推动装置402-1D2安装在刚柔耦合运动台核心运动平台402-1A2下端,并不与刚柔耦合运动台刚性框架402-1A1接触;所述的顶针安装块402-1D1 固定在顶针安装块推动装置402-1D2的末端,顶针402-1D3则阵列在顶针安装块402-1D1底部。则对于顶针402-1D3的位移:顶针解键合竖直移动驱动组件402-1B驱动402-1A刚柔耦合运动台机构实现大行程,使得顶针402-1D3初步到达预定位置,而刚柔耦合运动台核心运动平台驱动装置402-1A21用于驱动刚柔耦合运动台核心运动平台 402-1A2,进而在顶针安装块推动装置402-1D2的推动下使顶针 402-1D3实现精密微位移,完成竖直方向的精密定位。The ejector mechanism 402-1C of the debonding manipulation assembly 4 is installed at the lower end of the core motion platform 402-1A2 of the rigid-flexible coupling motion table through the ejector mounting block pushing device 402-1D2, and is not in contact with the rigid frame 402-1A1 of the rigid-flexible coupling motion table ; The thimble installation block 402-1D1 is fixed at the end of the thimble installation block pushing device 402-1D2, and the thimble 402-1D3 is arrayed at the bottom of the thimble installation block 402-1D1. Then for the displacement of the ejector pin 402-1D3: the ejector pin debonding vertical movement drive assembly 402-1B drives the rigid-flexible coupling motion table mechanism 402-1A to achieve a large stroke, so that the ejector pin 402-1D3 initially reaches the predetermined position, while the rigid-flexible coupling motion table core The motion platform driving device 402-1A21 is used to drive the rigid-flexible coupling motion table core motion platform 402-1A2, and then the ejector pin 402-1D3 realizes precise micro-displacement under the pushing of the ejector pin mounting block pushing device 402-1D2, and completes the vertical direction. Precise positioning.

所述的精密摄像装置402-1D安装在刚柔耦合运动台机构402-1A 的刚柔耦合运动台刚性框架402-1A1外侧,用于观测整个解键合操纵组件4的运动定位。The precise camera device 402-1D is installed on the outside of the rigid-flexible coupling motion table rigid frame 402-1A1 of the rigid-flexible coupling motion table mechanism 402-1A, and is used to observe the motion positioning of the entire debonding manipulation assembly 4.

优选的,所述刚柔耦合运动台核心运动平台402-1A2与刚柔耦合运动台刚性框架402-1A1之间的刚柔耦合运动台柔性铰链402-1A3为对称布置,且为一体式加工制造。Preferably, the rigid-flexible coupling motion table flexible hinges 402-1A3 between the rigid-flexible coupling motion table core motion platform 402-1A2 and the rigid-flexible coupling motion table rigid frame 402-1A1 are symmetrically arranged and manufactured in one piece .

特别的,除采用机械顶针形式的刺晶装置外,还可以采用激光剥落芯片的形式,不接触转移。参照图28,接下来对激光解键合操纵机构402-2形式进行说明。In particular, in addition to the crystal thorn device in the form of a mechanical thimble, the form of laser chip peeling can also be used without contact transfer. Referring to FIG. 28 , the form of the laser debonding manipulation mechanism 402 - 2 will be described next.

所述的激光解键合操纵机构402-2包括激光器402-2A和摄像头 402-2B。其中所述的激光器402-2A安装在所述的横向移动直角块401 上,摄像头402-2B与激光器402-2A的输出端相连。通过激光器402-2A 发出激光,由摄像头402-2B把激光束投射到晶圆片上,以实现芯片剥离。The laser debonding manipulation mechanism 402-2 includes a laser 402-2A and a camera 402-2B. The laser 402-2A is installed on the laterally moving right-angle block 401, and the camera 402-2B is connected to the output end of the laser 402-2A. The laser 402-2A emits laser light, and the camera 402-2B projects the laser beam onto the wafer, so as to realize chip debonding.

此外,由于激光是经专用光学系统聚焦后成为一个非常小的光点,能量密度高,且其工作时是非接触式的,因此采用激光解键合方式对工件本身无机械冲压力,工件不易变形,且具有热影响极小、精度高等优点。In addition, because the laser is focused by a special optical system to become a very small spot, the energy density is high, and it works non-contact, so the laser debonding method has no mechanical punching force on the workpiece itself, the workpiece is not easily deformed, and It has the advantages of minimal thermal influence and high precision.

本发明实施例所述的芯片阵列巨量转移装置的工作过程:The working process of the chip array mass transfer device according to the embodiment of the present invention:

1)薄膜拉伸:原理如图29所示,将贴于薄膜304上的晶圆305 经划片处理后固定在所述的薄膜拉伸机构303上,启动薄膜拉伸机构固定端压膜动块驱动装置303A4、薄膜拉伸机构活动端压膜动块驱动装置303B5,使所述的薄膜拉伸机构303的两压膜动块薄膜拉伸机构固定端压膜动块303A2、薄膜拉伸机构活动端压膜动块303B3与其对应的薄膜拉伸机构固定端压膜定块303A1、薄膜拉伸机构活动端压膜定块303B2 配合以压紧薄膜304;薄膜拉伸机构活动端驱动模组303B7持续加力,使薄膜304拉伸变形,并用精密摄像装置402-1D检测晶圆305芯片的间距,直至拉伸至芯片间距与基板202C上的焊盘203芯片位置相应间距在拉伸方向成倍数关系。但由于薄膜的拉伸时会产生不均匀变形,无法保证批量对位,故利用所述的稀疏齿固定需转移的芯片。1) Film stretching: The principle is shown in Figure 29. The wafer 305 attached to the film 304 is fixed on the film stretching mechanism 303 after being diced, and the fixed end of the film stretching mechanism is activated to press the film. The block driving device 303A4, the movable end pressing film moving block driving device 303B5 of the film stretching mechanism, the film stretching mechanism fixed end pressing film moving block 303A2, the film stretching mechanism of the film stretching mechanism 303 The movable end film pressing block 303B3 cooperates with the corresponding film stretching mechanism fixed end film pressing block 303A1 and the film stretching mechanism movable end film pressing block 303B2 to press the film 304; the film stretching mechanism movable end driving module 303B7 Continue to apply force to stretch and deform the film 304, and use the precision camera 402-1D to detect the distance between the chips of the wafer 305 until the distance between the chips and the corresponding distance between the chip positions of the pads 203 on the substrate 202C becomes a multiple in the stretching direction relation. However, due to the uneven deformation of the film during stretching, the batch alignment cannot be guaranteed, so the chips to be transferred are fixed by the sparse teeth.

2)薄膜不拉伸方案:薄膜304上的晶圆305经划片处理后固定在所述的薄膜拉伸机构303上,不经过拉伸机构的拉伸以增加芯片间的间距,直接利用所述的密集齿进行需转移芯片的固定,以便于顶针 402-1D3刺晶。2) Non-stretching scheme of the film: the wafer 305 on the film 304 is fixed on the film stretching mechanism 303 after being diced. The above-mentioned dense teeth are used to fix the chip to be transferred, so that the ejector pin 402-1D3 can pierce the crystal.

芯片对位:利用精密摄像装置402-1D检测薄膜304拉伸后的芯片位置,横向移动所述的薄膜拉伸对位机构3的薄膜拉伸横向对位组件 301,使其沿着安装在框架1中的框架横梁103底部的横向直线导轨模组301A长度方向上整体移动,即为芯片的横向对位过程,如图30所示;再纵向移动所述的薄膜拉伸对位机构3的薄膜拉伸纵向对位组件 302,使薄膜拉伸纵向对位组件302和薄膜拉伸机构303沿着安装在薄膜拉伸横向对位框架301B上的纵向直线导轨模组302A长度方向上移动,即为芯片的纵向对位过程,如图31所示;所述基板202C上焊盘 203可在斜块组件201中的斜块驱动模组201D的驱动下随着斜面平台 202A的高度变化而变化;并且,基板202C上焊盘203可随基板驱动模组202B驱动基板202C而沿着基板直线导轨模组202D长度方向移动,即为焊盘203的纵向进给过程,如图32所示。Chip alignment: use the precision camera 402-1D to detect the position of the chip after the film 304 is stretched, and move the film stretch lateral alignment component 301 of the film stretch alignment mechanism 3 laterally, so that it is installed along the frame. The transverse linear guide module 301A at the bottom of the frame beam 103 in 1 moves as a whole in the length direction, which is the transverse alignment process of the chip, as shown in Figure 30; The longitudinal alignment assembly 302 is stretched, and the film stretching longitudinal alignment assembly 302 and the film stretching mechanism 303 are moved along the longitudinal direction of the longitudinal linear guide module 302A installed on the film stretching transverse alignment frame 301B, that is, The vertical alignment process of the chip is shown in FIG. 31 ; the pads 203 on the substrate 202C can be driven by the inclined block driving module 201D in the inclined block assembly 201 to change with the height of the inclined plane platform 202A; and , the pads 203 on the substrate 202C can move along the longitudinal direction of the substrate linear guide module 202D when the substrate driving module 202B drives the substrate 202C, which is the longitudinal feeding process of the pads 203 , as shown in FIG. 32 .

梳齿固定芯片。对位过程后再利用梳齿机构306的对位模具306E 进行转移芯片的固定,以避免在顶针402-1D3刺晶时薄膜进一步发生变形,部分芯片转移后,薄膜变形重新分布,导致芯片错位增加,影响芯片转移良率。The comb teeth fix the chip. After the alignment process, the alignment mold 306E of the comb mechanism 306 is used to fix the transfer chip, so as to avoid further deformation of the film when the ejector pin 402-1D3 pierces the crystal. After part of the chips are transferred, the film is deformed and redistributed, resulting in increased chip dislocation. , affecting the chip transfer yield.

再次检测,保证精准对位,巨量转移。利用精密摄像装置402-1D 再次检测对位后的芯片位置是否与基板202C上焊盘203芯片对应位置的偏差,若有偏差,调整至正确位置后再进行批量转移。制作显示面板,分次转移红、绿、蓝三色芯片即可。Test again to ensure accurate alignment and mass transfer. The precise camera device 402-1D is used to detect again whether the position of the aligned chip deviates from the position of the chip corresponding to the pad 203 on the substrate 202C. If there is a deviation, adjust the position to the correct position and then perform batch transfer. To make a display panel, transfer the red, green and blue chips in stages.

参见图6,图6示出了本实施例用于芯片阵列巨量转移的对位机构。Referring to FIG. 6, FIG. 6 shows the alignment mechanism used for the mass transfer of the chip array in this embodiment.

对位机构包括驱动组件、传送组件和上面所述的对位模具,所述传送组件包括同步带和至少两个同步轮,所述同步带绕接于所述至少两个同步轮上,其中梳齿型板状结构可拆卸地安装于所述同步带的内表面,所述驱动组件用于驱动所述同步轮转动。The alignment mechanism includes a drive assembly, a transmission assembly and the above-mentioned alignment mold, the transmission assembly includes a synchronous belt and at least two synchronous wheels, the synchronous belt is wound around the at least two synchronous wheels, wherein the comb The toothed plate-like structure is detachably mounted on the inner surface of the synchronous belt, and the driving assembly is used for driving the synchronous wheel to rotate.

传送组件的结构包括但不限于上述方式,也可以采用其他能够将转动运动转换为平动运动的结构,比如相互咬合的齿轮和齿条,再比如相互配合的涡轮和蜗杆。The structure of the transmission assembly includes but is not limited to the above-mentioned methods, and other structures capable of converting rotational motion into translational motion can also be used, such as gears and racks that mesh with each other, and worm gears and worms that cooperate with each other.

其中,所述驱动组件包括驱动电机、联轴器和花键轴,所述花键轴一端通过联轴器与驱动电机连接,所述花键轴另一端键连接于其中一个所述同步轮的中心。驱动电机通过联轴器带动花键轴转动,花键轴带动同步轮转动。Wherein, the drive assembly includes a drive motor, a coupling and a spline shaft, one end of the spline shaft is connected to the drive motor through the coupling, and the other end of the spline shaft is keyed to one of the synchronizing wheels center. The drive motor drives the spline shaft to rotate through the coupling, and the spline shaft drives the synchronous wheel to rotate.

优选的,传送组件包括两组传送组件,所述花键轴另一端分别键连接于所述两组所述传送组件的各自同步轮的中心,所述梳齿型板状结构的两端分别可拆卸连接于两组所述传送组件各自同步带的内表面。Preferably, the transmission assembly includes two groups of transmission assemblies, the other ends of the spline shafts are respectively keyed to the centers of the respective synchronizing wheels of the two groups of the transmission assemblies, and the two ends of the comb-shaped plate-shaped structure can be respectively It is detachably connected to the inner surfaces of the respective synchronous belts of the two sets of transmission assemblies.

根据本申请的上述实施例对现有芯片阵列的批量转移方式进行改进,驱动组件驱动所述同步轮转动,同步轮转动带动同步带运动,安装于所述同步带的内表面的梳齿型板状结构向前运动,梳齿型板状结构的梳齿顶部插入相邻两个芯片间隙,继续运动直至将芯片完全卡入梳齿缝内,以实现对芯片的固定,从而完成一行芯片对位,可实现芯片阵列的批量转移,在保证转移良率的同时,提高了巨量转移的效率。According to the above-mentioned embodiments of the present application, the existing batch transfer method of chip arrays is improved. The drive assembly drives the synchronous wheel to rotate, and the rotation of the synchronous wheel drives the movement of the synchronous belt. The comb-shaped plate installed on the inner surface of the synchronous belt The comb-shaped structure moves forward, and the top of the comb teeth of the comb-tooth plate-shaped structure is inserted into the gap between two adjacent chips, and continues to move until the chip is completely inserted into the comb teeth slot, so as to realize the fixation of the chip and complete the alignment of a row of chips. , which can realize batch transfer of chip arrays, and improve the efficiency of mass transfer while ensuring the transfer yield.

需要说明的是,术语“上”、“下”、“前”、“后”、“左”、“右”、“竖直”、“内”、“外”等指示的方位或位置关系为基于附图所示的方位或位置关系,仅是为了便于描述本发明和简化描述,而不是指示或暗示所指的装置或元件必须具有特定的方位、以特定的方位构造和操作,因此不能理解为对本发明的限制。It should be noted that the orientation or positional relationship indicated by the terms "up", "down", "front", "rear", "left", "right", "vertical", "inside", "outside", etc. Based on the orientation or positional relationship shown in the drawings, it is only for the convenience of describing the present invention and simplifying the description, rather than indicating or implying that the referred device or element must have a specific orientation, be constructed and operated in a specific orientation, and therefore cannot be understood to limit the present invention.

以上所述仅是本发明的较佳实施例而已,并非对本发明作任何形式上的限制,虽然本发明已以较佳实施例揭露如上,然而并非用以限定本发明,任何熟悉本专利的技术人员在不脱离本发明技术方案范围内,当可利用上述提示的技术内容作出些许更动或修饰为等同变化的等效实施例,但凡是未脱离本发明技术方案的内容,依据本发明的技术实质对以上实施例所作的任何简单修改、等同变化与修饰,均仍属于本发明方案的范围内。The above descriptions are only preferred embodiments of the present invention, and are not intended to limit the present invention in any form. Although the present invention has been disclosed above with preferred embodiments, it is not intended to limit the present invention. Within the scope of the technical solution of the present invention, personnel can make some changes or modifications to equivalent examples of equivalent changes by using the above-mentioned technical content, but any content that does not depart from the technical solution of the present invention is based on the technical solution of the present invention. Substantially any simple modifications, equivalent changes and modifications made to the above embodiments still fall within the scope of the solutions of the present invention.

Claims (10)

1.一种芯片阵列巨量转移装置,其特征在于,包括框架、焊盘升降对位机构、薄膜拉伸对位机构和解键合操纵组件,所述焊盘升降对位机构用于水平横向移动和竖直移动调整焊盘的位置;所述薄膜拉伸对位机构用于夹紧并拉伸薄膜,调整所述薄膜水平方向上的位置以对准焊盘;所述解键合操纵组件用于剥离芯片;1. A chip array mass transfer device, characterized in that it comprises a frame, a pad lifting alignment mechanism, a film stretching alignment mechanism and a debonding manipulation assembly, and the pad lifting alignment mechanism is used for horizontal lateral movement and vertical movement to adjust the position of the pad; the film stretching and alignment mechanism is used for clamping and stretching the film, and adjusting the position of the film in the horizontal direction to align the pad; the debonding manipulation assembly is used for peeling off chip; 所述薄膜拉伸对位机构包括薄膜拉伸机构和梳齿机构,所述薄膜拉伸机构包括薄膜拉伸机构固定端和薄膜拉伸机构活动端,所述薄膜拉伸机构固定端和所述薄膜拉伸机构活动端分别用于夹紧所述薄膜两端,所述薄膜拉伸机构活动端通过接近或远离所述薄膜拉伸机构固定端与拉伸所述薄膜;The film stretching and alignment mechanism includes a film stretching mechanism and a comb mechanism, the film stretching mechanism includes a fixed end of the film stretching mechanism and a movable end of the film stretching mechanism, and the fixed end of the film stretching mechanism and the The movable ends of the film stretching mechanism are respectively used for clamping the two ends of the film, and the movable ends of the film stretching mechanism are close to or away from the fixed ends of the film stretching mechanism and stretch the film; 所述梳齿机构包括驱动组件、传送组件和对位模具,所述传送组件包括至少两个传送单元,每个所述传送单元包括同步带,每条所述同步带绕接于至少两个同步轮上,其中所述对位模具可拆卸地安装于所述同步带的内表面,所述驱动组件用于驱动所述传送单元的一端的所述同步轮转动,所述传送单元的另一端的所述同步轮分别与所述薄膜拉伸机构固定端和所述薄膜拉伸机构活动端相连。The comb mechanism includes a drive assembly, a transmission assembly and an alignment mold, the transmission assembly includes at least two transmission units, each of the transmission units includes a synchronous belt, and each of the synchronous belts is wound around at least two synchronous belts wheel, wherein the alignment mold is detachably mounted on the inner surface of the synchronous belt, the driving assembly is used to drive the synchronous wheel at one end of the transmission unit to rotate, and the other end of the transmission unit rotates. The synchronizing wheels are respectively connected with the fixed end of the film stretching mechanism and the movable end of the film stretching mechanism. 2.根据权利要求1所述的芯片阵列巨量转移装置,其特征在于,所述驱动组件包括花键轴、联轴器和驱动电机,所述花键轴一端通过联轴器与驱动电机连接,所述花键轴另一端键连接于各所述传送单元的对应同步轮的中心。2 . The chip array mass transfer device according to claim 1 , wherein the drive assembly comprises a spline shaft, a coupling and a drive motor, and one end of the spline shaft is connected to the drive motor through a coupling. 3 . , the other end of the spline shaft is keyed to the center of the corresponding synchronizing wheel of each of the transmission units. 3.根据权利要求2所述的芯片阵列巨量转移装置,其特征在于,所述花键轴另一端分别键连接于所述两组所述传送组件各自同步轮的中心,所述梳齿型板状结构的两端分别可拆卸连接于两组所述传送组件各自同步带的内表面。3. The chip array mass transfer device according to claim 2, wherein the other ends of the spline shafts are respectively keyed to the centers of the respective synchronizing wheels of the two groups of the transmission assemblies, and the comb-tooth-shaped Two ends of the plate-like structure are respectively detachably connected to the inner surfaces of the respective synchronous belts of the two groups of the conveying assemblies. 4.根据权利要求1所述的芯片阵列巨量转移装置,其特征在于,所述对位模具包括梳齿型板状结构,相邻两个梳齿之间形成梳齿缝,所述梳齿缝的形成位置与芯片的设定位置相对应,所述梳齿缝的根部宽度与所要放置芯片的尺寸和数量相匹配。4 . The chip array mass transfer device according to claim 1 , wherein the alignment mold comprises a comb-tooth-shaped plate structure, and a comb-tooth slot is formed between two adjacent comb-tooths, and the comb-toothed The formation position of the slot corresponds to the set position of the chip, and the width of the root of the comb-tooth slot matches the size and quantity of the chips to be placed. 5.根据权利要求4所述的芯片阵列巨量转移装置,其特征在于,所述梳齿缝的形成位置与基板焊盘上芯片的设定位置相对应,所述梳齿缝的根部宽度等于一个芯片的宽度和/或多个芯片的宽度与多个芯片之间的距离之和。5 . The chip array mass transfer device according to claim 4 , wherein the formation position of the comb-tooth slit corresponds to the set position of the chip on the substrate pad, and the root width of the comb-tooth slit is equal to 5 . The width of one chip and/or the sum of the width of multiple chips and the distance between multiple chips. 6.根据权利要求1所述的芯片阵列巨量转移装置,其特征在于,所述的框架包括框架底座、框架支柱、框架横梁和框架纵梁,所述框架支柱固定于所述框架底座并支撑所述框架横梁和所述框架纵梁;所述的焊盘升降对位机构安装于框架底座之上,所述的薄膜拉伸对位机构安装于两框架横梁底部,所述的解键合操纵组件安装于框架横梁上。6 . The chip array mass transfer device according to claim 1 , wherein the frame comprises a frame base, a frame column, a frame beam and a frame longitudinal beam, and the frame column is fixed to the frame base and supports the frame base. 7 . The frame beams and the frame longitudinal beams; the pad lifting alignment mechanism is installed on the frame base, the film stretching alignment mechanism is installed at the bottom of the two frame beams, and the debonding manipulation assembly is installed on the frame beam. 7.根据权利要求6所述的芯片阵列巨量转移装置,其特征在于,所述解键合操纵组件包括横向移动组件和解键合操纵机构,所述解键合操纵机构包括激光器和摄像头,所述摄像头与所述激光器的输出端相连,所述摄像头用于将所述激光器发出的激光束投射到晶圆片上;所述横向移动组件固定于所述框架横梁上,并能够在所述框架横梁上移动,所述横向移动组件包括横向移动直角块,其中所述激光器安装于所述横向移动直角块上。7. The chip array mass transfer device according to claim 6, wherein the debonding manipulation assembly comprises a lateral movement assembly and a debonding manipulation mechanism, the debonding manipulation mechanism comprises a laser and a camera, the camera is connected to the The output end of the laser is connected, and the camera is used to project the laser beam emitted by the laser onto the wafer; the lateral movement component is fixed on the frame beam and can move on the frame beam, so The laterally moving assembly includes a laterally moving right-angle block, wherein the laser is mounted on the laterally moving right-angle block. 8.根据权利要求6所述的芯片阵列巨量转移装置,其特征在于,所述解键合操纵组件包括横向移动组件和解键合操纵机构,所述解键合操纵机构包括顶针机构竖向移动组件、顶针机构和精密摄像装置;所述横向移动组件固定于所述框架横梁上,并能够在所述框架横梁上移动,所述顶针机构竖向移动组件固定于所述横向移动组件上,并能够上下移动,所述顶针机构安装在顶针机构竖向移动组件上;所述精密摄像装置用于检测薄膜拉伸机构上的芯片与基板上焊盘芯片对应位置在拉伸方向的距离是否有偏差。8 . The chip array mass transfer device according to claim 6 , wherein the debonding manipulation assembly comprises a lateral movement assembly and a debonding manipulation mechanism, and the debonding manipulation mechanism comprises an ejector mechanism vertical movement assembly, an ejector mechanism and a precision camera device; the lateral movement component is fixed on the frame beam and can move on the frame beam, and the thimble mechanism vertical movement component is fixed on the lateral movement component and can move up and down, The thimble mechanism is installed on the vertical movement component of the thimble mechanism; the precision camera device is used to detect whether the distance between the chip on the film stretching mechanism and the corresponding position of the pad chip on the substrate in the stretching direction is deviated. 9.根据权利要求6所述的芯片阵列巨量转移装置,其特征在于,所述的焊盘升降对位机构包括斜块组件、基板组件和焊盘;所述基板组件安装在所述斜块组件上,所述焊盘放置在所述基板组件的基板上;所述斜块组件能够承载所述基板组件沿所述框架的长度方向水平横向移动,所述基板组件能够承载所述焊盘上下竖直移动。9 . The chip array mass transfer device according to claim 6 , wherein the pad lifting and aligning mechanism comprises an inclined block assembly, a substrate assembly and a welding pad; the substrate assembly is mounted on the inclined block. 10 . On the assembly, the pads are placed on the substrate of the substrate assembly; the inclined block assembly can carry the substrate assembly to move horizontally and laterally along the length direction of the frame, and the substrate assembly can carry the pads up and down Move vertically. 10.根据权利要求6所述的芯片阵列巨量转移装置,其特征在于,所述薄膜拉伸对位机构还包括薄膜拉伸横向对位组件和薄膜拉伸纵向对位组件;所述薄膜拉伸横向对位组件固定于框架横梁底部;所述薄膜拉伸纵向对位组件固定在所述薄膜拉伸横向对位组件上,并能够在所述薄膜拉伸横向对位组件上沿着框架横梁的长度方向水平移动;所述薄膜拉伸机构固定于所述薄膜拉伸纵向对位组件上,并能够在所述薄膜拉伸纵向对位组件上沿框架纵梁的长度方向水平移动;所述薄膜拉伸机构固定端固定于所述薄膜拉伸纵向对位组件上,所述薄膜拉伸机构活动端能够在所述薄膜拉伸纵向对位组件上沿着框架横梁的长度方向水平移动。10 . The chip array mass transfer device according to claim 6 , wherein the film stretching alignment mechanism further comprises a film stretching transverse alignment assembly and a film stretching longitudinal alignment assembly; the film stretching The stretching transverse alignment assembly is fixed on the bottom of the frame beam; the film stretching longitudinal alignment assembly is fixed on the film stretching transverse alignment assembly, and can follow the frame beam on the film stretching transverse alignment assembly The film stretching mechanism is fixed on the film stretching longitudinal alignment assembly, and can move horizontally along the longitudinal direction of the frame longitudinal beam on the film stretching longitudinal alignment assembly; the The fixed end of the film stretching mechanism is fixed on the film stretching longitudinal alignment assembly, and the movable end of the film stretching mechanism can move horizontally along the length direction of the frame beam on the film stretching longitudinal alignment assembly.
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