CN111909840A - Carbon dioxide utilization control system for preparing protein by fermentation method - Google Patents
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Abstract
本发明提供了一种发酵法制蛋白的二氧化碳利用控制系统,包括发酵罐、工业尾气进气管线、二氧化碳气体进气管线和气体缓冲罐,所述发酵罐上设置有第一进气口和尾气出口,所述气体缓冲罐上设置有第二进气口和出气口,所述工业尾气进气管线和所述二氧化碳气体进气管线均连通所述第二进气口,所述出气口连通所述第一进气口,所述尾气出口连接有尾气管线,利用控制系统充分利用了工厂尾气中的有效气体参于到发酵过程中,使其转化为一种附加值高的产品蛋白,同时又捕集利用了工厂中的CO2,降低了碳排放。
The invention provides a carbon dioxide utilization control system for protein production by fermentation, including a fermentation tank, an industrial exhaust gas inlet pipeline, a carbon dioxide gas inlet pipeline and a gas buffer tank. The fermentation tank is provided with a first gas inlet and a tail gas outlet. , the gas buffer tank is provided with a second air inlet and an air outlet, the industrial exhaust gas inlet line and the carbon dioxide gas inlet line are both connected to the second air inlet, and the air outlet is connected to the The first air inlet, the tail gas outlet is connected with a tail gas pipeline, and the control system makes full use of the effective gas in the factory tail gas to participate in the fermentation process, so that it can be converted into a product protein with high added value, and at the same time capture The set utilizes the CO2 in the factory and reduces carbon emissions.
Description
技术领域technical field
本发明涉及生物技术领域,尤其涉及一种发酵法制蛋白的二氧化碳利用控制系统。The invention relates to the field of biotechnology, in particular to a carbon dioxide utilization control system for protein production by fermentation.
背景技术Background technique
煤化工,炼油,钢厂,冶炼,焦化等企业存在大量的工业尾气,该尾气的特点是还有一定组分的H2,CO,CH4,CO2,N2等,常规的处理方法有送至锅炉燃烧副产部分蒸汽,也有因热值低采用RTO(Regenerative Thermal Oxidizer,简称RTO),这些方法都不能利用其中的有效气体如H2,CO,而只是经过燃烧生成了H2O和CO2,最后向大气排放了大量CO2,不能解决根本问题。近年来,随着全球气候的变暖严重影响到人们的健康,作为温室气体的二氧化碳尤为突出的导致气温升高,如果再不减少二氧化碳排放量,带来的全球变暖将对人类是灾难性的。 因此合理利用捕集的CO2技术显得尤为重要。Coal chemical, oil refining, steel mills, smelting, coking and other enterprises have a large amount of industrial exhaust gas. The exhaust gas is characterized by a certain component of H2, CO, CH4, CO2, N2, etc. The conventional treatment method is to send it to the boiler for combustion Part of the steam is produced by-product, and RTO (Regenerative Thermal Oxidizer, referred to as RTO) is also used due to its low calorific value. These methods cannot use the effective gases such as H2 and CO, but only generate H2O and CO2 through combustion, which are finally emitted to the atmosphere. A large amount of CO2 cannot solve the fundamental problem. In recent years, as the global warming has seriously affected people's health, carbon dioxide as a greenhouse gas is particularly prominent, causing the temperature to rise. If carbon dioxide emissions are not reduced, the resulting global warming will be catastrophic to human beings . Therefore, the rational use of captured CO2 technology is particularly important.
发明内容SUMMARY OF THE INVENTION
本发明要解决的技术问题是现有处理工业尾气的办法不能利用其中的有效气体如H2,CO,而只是经过燃烧生成了H2O和CO2,最后向大气排放了大量CO2,对环境造成一定的影响,本发明提供了一种发酵法制蛋白的二氧化碳利用控制系统来解决上述问题。The technical problem to be solved by the present invention is that the existing method for treating industrial exhaust gas cannot utilize the effective gases such as H2 and CO2, but only generates H2O and CO2 through combustion, and finally discharges a large amount of CO2 into the atmosphere, which has a certain impact on the environment. , The present invention provides a carbon dioxide utilization control system for protein production by fermentation to solve the above problems.
本发明解决其技术问题所采用的技术方案是:一种发酵法制蛋白的二氧化碳利用控制系统,包括发酵罐、工业尾气进气管线、二氧化碳气体进气管线和气体缓冲罐,所述发酵罐上设置有第一进气口和尾气出口,所述气体缓冲罐上设置有第二进气口和出气口,所述工业尾气进气管线和所述二氧化碳气体进气管线均连通所述第二进气口,所述出气口连通所述第一进气口,所述尾气出口连接有尾气管线。The technical scheme adopted by the present invention to solve the technical problem is as follows: a carbon dioxide utilization control system for protein production by fermentation method, comprising a fermentation tank, an industrial exhaust gas inlet pipeline, a carbon dioxide gas inlet pipeline and a gas buffer tank, and the fermentation tank is provided with There is a first air inlet and a tail gas outlet, the gas buffer tank is provided with a second air inlet and an air outlet, and the industrial tail gas inlet line and the carbon dioxide gas inlet line are both connected to the second inlet The air outlet is connected to the first air inlet, and the exhaust gas outlet is connected with an exhaust gas pipeline.
进一步地:所述控制系统还包括相互电性连接的流量控制模块、转化率计算模块和精密计算反馈模块,所述流量控制模块对所述工业尾气进气管线和尾气管线中的信息进行采集,并将采集到的信息发送至所述转化率计算模块,所述转化率计算模块将所述信息进行计算得到转化率,并将所述转化率发送至所述精密计算反馈模块,所述精密计算反馈模块根据所述转化率生成指令发送至所述流量控制模块,所述流量控制模块执行所述指令。Further: the control system also includes a flow control module, a conversion rate calculation module and a precise calculation feedback module that are electrically connected to each other, and the flow control module collects the information in the industrial exhaust gas inlet pipeline and the exhaust gas pipeline, and send the collected information to the conversion rate calculation module, the conversion rate calculation module calculates the information to obtain the conversion rate, and sends the conversion rate to the precise calculation feedback module, the precise calculation The feedback module generates an instruction according to the conversion rate and sends it to the flow control module, and the flow control module executes the instruction.
进一步地:所述信息包括所述工业尾气进气管线和所述尾气管线中的气体流量和H2,CO,CO2的浓度。Further: the information includes the gas flow rate and the concentration of H2, CO, and CO2 in the industrial exhaust gas inlet pipeline and the exhaust gas pipeline.
进一步地:所述流量控制模块包括设置在所述工业尾气进气管线上的第一流量计和第一分析仪,所述第一分析仪用于测量所述工业尾气进气管线中H H2,CO,CO2的浓度,所述第一流量计用于计量所述工业尾气进气管线中气体的流量;所述流量控制模块包括设置在所述尾气管线上的第二流量计和第二分析仪,所述第二流量计用于计量所述尾气管线中气体的流量,所述第二分析仪用于测量所述尾气管线中H2,CO,CO2的浓度;所述流量控制模块还包括设置在所述二氧化碳气体进气管线上的第三控制阀和第三流量计;所述第三控制阀和第三流量计电性连接,所述第三流量计用于执行所述精密计算反馈模块的指令并控制所述第三控制阀开度,以控制所述二氧化碳气体进气管线中气体进入所述气体缓冲罐的流量。Further: the flow control module includes a first flow meter and a first analyzer arranged on the industrial exhaust gas intake pipeline, and the first analyzer is used to measure H H2 in the industrial exhaust gas intake pipeline, CO, CO2 concentration, the first flow meter is used to measure the flow of gas in the industrial exhaust gas inlet pipeline; the flow control module includes a second flow meter and a second analyzer arranged on the exhaust gas pipeline , the second flow meter is used to measure the flow rate of the gas in the exhaust gas pipeline, and the second analyzer is used to measure the concentrations of H2, CO, and CO2 in the exhaust gas pipeline; the flow control module also includes a set of The third control valve and the third flowmeter on the carbon dioxide gas inlet line; the third control valve and the third flowmeter are electrically connected, and the third flowmeter is used to execute the precision calculation feedback module. The opening degree of the third control valve is instructed and controlled to control the flow rate of the gas in the carbon dioxide gas inlet line into the gas buffer tank.
本发明的有益效果是,本发明一种发酵法制蛋白的二氧化碳利用控制系统充分利用了工厂尾气中的有效气体参于到发酵过程中,使其转化为一种附加值高的产品蛋白,同时又捕集利用了工厂中的CO2,降低了碳排放;The beneficial effect of the present invention is that the carbon dioxide utilization control system for protein production by fermentation of the present invention makes full use of the effective gas in the exhaust gas of the factory to participate in the fermentation process, so that it can be converted into a product protein with high added value, and at the same time Capture utilizes CO2 in the factory, reducing carbon emissions;
控制系统根据工业尾气进气管线中的第一流量计的流量、第一分析仪H2,CO,CO2的浓度、尾气管线中的第二分析仪H2,CO,CO2的浓度和第二流量计的流量,根据需求计算流量值并生成流量需求指令,控制系统根据流量需求指令发送信号至二氧化碳气体进气管线的第三流量计,第三流量计通过控制二氧化碳气体进气管线上的第三控制阀开度来控制二氧化碳参与发酵的流量,实现蛋白产品生产的稳定运行。The control system is based on the flow rate of the first flowmeter in the industrial exhaust gas intake line, the concentration of the first analyzer H2, CO, CO2, the concentration of the second analyzer H2, CO, CO2 in the exhaust gas line and the second flowmeter. Flow, calculate the flow value according to the demand and generate the flow demand command, the control system sends a signal to the third flowmeter of the carbon dioxide gas intake line according to the flow demand command, and the third flowmeter controls the third control valve on the carbon dioxide gas intake line The opening degree is used to control the flow of carbon dioxide involved in the fermentation to achieve stable operation of protein product production.
附图说明Description of drawings
下面结合附图和实施例对本发明进一步说明。The present invention will be further described below in conjunction with the accompanying drawings and embodiments.
图1是本发明一种发酵法制蛋白的二氧化碳利用控制系统的结构示意图。FIG. 1 is a schematic structural diagram of a carbon dioxide utilization control system for protein production by fermentation of the present invention.
图中1、发酵罐,2、工业尾气进气管线,3、二氧化碳气体进气管线,4、气体缓冲罐,5、第一进气口,6、尾气出口,7、第二进气口,8、出气口,9、尾气管线,10、转化率计算模块,11、精密计算反馈模块,13、第一流量计,14、第一分析仪,15、第二流量计,16、第二分析仪,17、第三控制阀,18、第三流量计。In the figure, 1, fermentation tank, 2, industrial exhaust gas inlet pipeline, 3, carbon dioxide gas inlet pipeline, 4, gas buffer tank, 5, first gas inlet, 6, exhaust gas outlet, 7, second gas inlet, 8. Air outlet, 9. Tail gas pipeline, 10. Conversion rate calculation module, 11. Precision calculation feedback module, 13. First flowmeter, 14. First analyzer, 15, Second flowmeter, 16, Second analysis instrument, 17, the third control valve, 18, the third flow meter.
具体实施方式Detailed ways
下面详细描述本发明的实施例,所述实施例的示例在附图中示出,其中自始至终相同或类似的标号表示相同或类似的元件或具有相同或类似功能的元件。下面通过参考附图描述的实施例是示例性的,仅用于解释本发明,而不能理解为对本发明的限制。相反,本发明的实施例包括落入所附加权利要求书的精神和内涵范围内的所有变化、修改和等同物。The following describes in detail the embodiments of the present invention, examples of which are illustrated in the accompanying drawings, wherein the same or similar reference numerals refer to the same or similar elements or elements having the same or similar functions throughout. The embodiments described below with reference to the accompanying drawings are exemplary, only used to explain the present invention, and should not be construed as a limitation of the present invention. On the contrary, embodiments of the present invention include all changes, modifications and equivalents falling within the spirit and scope of the appended claims.
在本发明的描述中,需要理解的是,术语“中心”、“纵向”、“横向”、“长度”、“宽度”、“厚度”、“上”、“下”、“前”、“后”、“左”、“右”、“竖直”、“水平”、“顶”、“底”“内”、“外”、“轴向”、“径向”、“周向”等指示的方位或位置关系为基于附图所示的方位或位置关系,仅是为了便于描述本发明和简化描述,而不是指示或暗示所指的装置或元件必须具有特定的方位、以特定的方位构造和操作,因此不能理解为对本发明的限制。In the description of the present invention, it should be understood that the terms "center", "longitudinal", "lateral", "length", "width", "thickness", "upper", "lower", "front", " Rear, Left, Right, Vertical, Horizontal, Top, Bottom, Inner, Outer, Axial, Radial, Circumferential, etc. The indicated orientation or positional relationship is based on the orientation or positional relationship shown in the accompanying drawings, which is only for the convenience of describing the present invention and simplifying the description, rather than indicating or implying that the indicated device or element must have a specific orientation or a specific orientation. construction and operation, and therefore should not be construed as limiting the invention.
此外,术语“第一”、“第二”等仅用于描述目的,而不能理解为指示或暗示相对重要性。在本发明的描述中,需要说明的是,除非另有明确的规定和限定,术语“相连”、“连接”应做广义理解,例如,可以是固定连接,也可以是可拆卸连接,或一体地连接;可以是机械连接,也可以是电连接;可以是直接相连,也可以通过中间媒介间接相连。对于本领域的普通技术人员而言,可以具体情况理解上述术语在本发明中的具体含义。此外,在本发明的描述中,除非另有说明,“多个”的含义是两个或两个以上。Furthermore, the terms "first," "second," etc. are used for descriptive purposes only and should not be construed to indicate or imply relative importance. In the description of the present invention, it should be noted that, unless otherwise expressly specified and limited, the terms "connected" and "connected" should be understood in a broad sense, for example, it may be a fixed connection, a detachable connection, or an integral connection. Ground connection; it can be a mechanical connection or an electrical connection; it can be directly connected or indirectly connected through an intermediate medium. For those of ordinary skill in the art, the specific meanings of the above terms in the present invention can be understood in specific situations. Also, in the description of the present invention, unless otherwise specified, "plurality" means two or more.
流程图中或在此以其他方式描述的任何过程或方法描述可以被理解为,表示包括一个或更多个用于实现特定逻辑功能或过程的步骤的可执行指令的代码的模块、片段或部分,并且本发明的优选实施方式的范围包括另外的实现,其中可以不按所示出或讨论的顺序,包括根据所涉及的功能按基本同时的方式或按相反的顺序,来执行功能,这应被本发明的实施例所属技术领域的技术人员所理解。Any description of a process or method in the flowcharts or otherwise described herein may be understood to represent a module, segment or portion of code comprising one or more executable instructions for implementing a specified logical function or step of the process , and the scope of the preferred embodiments of the invention includes alternative implementations in which the functions may be performed out of the order shown or discussed, including performing the functions substantially concurrently or in the reverse order depending upon the functions involved, which should It is understood by those skilled in the art to which the embodiments of the present invention belong.
如图1所示,本发明提供了一种发酵法制蛋白的二氧化碳利用控制系统,包括发酵罐1、工业尾气进气管线2、二氧化碳气体进气管线3和气体缓冲罐4,所述发酵罐1上设置有第一进气口5和尾气出口6,所述气体缓冲罐4上设置有第二进气口7和出气口8,所述工业尾气进气管线2和所述二氧化碳气体进气管线3均连通所述第二进气口7,所述出气口8连通所述第一进气口5,所述尾气出口6连接有尾气管线9。As shown in Figure 1, the present invention provides a carbon dioxide utilization control system for protein production by fermentation, comprising a fermentation tank 1, an industrial exhaust gas inlet line 2, a carbon dioxide gas inlet line 3 and a gas buffer tank 4, the fermentation tank 1 A first air inlet 5 and a tail gas outlet 6 are provided on it, the gas buffer tank 4 is provided with a second air inlet 7 and an air outlet 8, the industrial exhaust gas inlet line 2 and the carbon dioxide gas inlet line 3 are connected to the second air inlet 7 , the air outlet 8 is connected to the first air inlet 5 , and the exhaust gas outlet 6 is connected with an exhaust gas pipeline 9 .
工作时,工业尾气进气管线2输送的工厂尾气与二氧化碳气体进气管线3输送的二氧化碳气体同时进入气体缓冲罐4,经气体缓冲罐4缓冲气体的压力波动后进入发酵罐1参与发酵罐1发酵工作;由于工业尾气中主要组分为H2,CO,CH4,CO2,N2,因此单独的工业尾气中的CO量不足,不能发挥有效气体的利用率,因此通过二氧化碳气体进气管线3补充一股CO2,使其与工业尾气共同参与发酵。该方法充分利用了工厂尾气中的有效气体,使其转化为一种附加值高的产品蛋白,同时又捕集利用了工厂中的CO2,降低了碳排放同时产生了附加值高的产品,气体缓冲罐4的设置在于稳定进入发酵罐1中第一进气口5气体管线的压力,削弱因二氧化碳流量波动对系统压力带来的影响,有利于提高有效气体的转化率,减少尾气出口6的气体量。During operation, the factory exhaust gas transported by the industrial exhaust gas inlet line 2 and the carbon dioxide gas transported by the carbon dioxide gas inlet line 3 enter the gas buffer tank 4 at the same time, and enter the fermentation tank 1 after the pressure fluctuation of the buffer gas in the gas buffer tank 4 to participate in the fermentation tank 1. Fermentation work; since the main components in industrial exhaust gas are H2, CO, CH4, CO2, N2, the amount of CO in the industrial exhaust gas alone is insufficient, and the utilization rate of effective gas cannot be exerted. share CO2, so that it participates in fermentation together with industrial exhaust gas. The method makes full use of the effective gas in the exhaust gas of the factory to convert it into a high value-added product protein, and at the same time captures and utilizes the CO2 in the factory, reduces carbon emissions and produces high value-added products, gas The setting of the buffer tank 4 is to stabilize the pressure of the gas pipeline entering the first air inlet 5 in the fermenter 1, to weaken the influence of the fluctuation of the carbon dioxide flow on the system pressure, to help improve the conversion rate of effective gas, and to reduce the exhaust gas outlet 6. amount of gas.
所述控制系统还包括相互电性连接的流量控制模块、转化率计算模块10和精密计算反馈模块11,所述流量控制模块对所述工业尾气进气管线2、二氧化碳气体进气管线3和尾气管线9中的信息进行采集,并将采集到的信息发送至所述转化率计算模块10,所述转化率计算模块10将所述信息进行计算得到转化率,并将所述转化率发送至所述精密计算反馈模块11,所述精密计算反馈模块11根据所述转化率生成指令发送至所述流量控制模块,所述流量控制模块执行所述指令。The control system also includes a flow control module, a conversion
所述信息包括所述工业尾气进气管线2和所述尾气管线9中的气体流量和H2,CO,CO2的浓度。The information includes the gas flow rates and the concentrations of H2, CO, and CO2 in the industrial exhaust gas inlet line 2 and the exhaust gas line 9.
所述流量控制模块包括设置在所述工业尾气进气管线2上的第一流量计13和第一分析仪14,所述第一分析仪14用于测量所述工业尾气进气管线2中H2,CO,CO2的浓度,所述第一流量计13用于计量所述工业尾气进气管线2中气体的流量;所述流量控制模块包括设置在所述尾气管线9上的第二流量计15和第二分析仪16,所述第二流量计15用于计量所述尾气管线9中气体的流量,所述第二分析仪16用于测量所述尾气管线9中H2,CO,CO2的浓度;所述流量控制模块还包括设置在所述二氧化碳气体进气管线3上的第三控制阀17和第三流量计18;所述第三控制阀17和第三流量计18电性连接,所述第三流量计18用于执行所述精密计算反馈模块11的指令并控制所述第三控制阀17开度,以控制所述二氧化碳气体进气管线3中气体进入所述气体缓冲罐4的流量。The flow control module includes a first flow meter 13 and a
实施例:含有H2,CO,CH4,CO2,N2组分的工业尾气,压力大约为0.8MPag,经过气体缓冲罐4进入发酵罐1,第一流量计13用于计量工业尾气进气管线2的原料流量,第一分析仪14用于测量进入工业尾气进气管线2的有效气体H2,CO,CO2的浓度;来自二氧化碳气体进气管线3的二氧化碳气体,压力大约为0.8MPag,二氧化碳气体进气管线3经过气体缓冲罐4后进入发酵罐1,第三流量计18用于计量二氧化碳气体进气管线3的流量,气体缓冲罐4的气体出口与发酵罐1的进气口连接;发酵罐1尾气管线9中设有第二流量计15和第二分析仪16;第二流量计15用于计量尾气管线9的尾气流量,第二分析仪16用于测量尾气管线9的H2,CO,CO2的浓度。转化率计算模块10分别与第一分析仪14、第二分析仪16、第一流量计13、第二流量计15连接;用于计算出有效气体组分H2,CO,CO2的转化率,计算出的转化率发送给精密计算反馈模块11生成指令,并将指令发送至第三流量计18,控制第三控制阀17工作控制二氧化碳气体进气管线3中气体的流量。Example: The industrial exhaust gas containing H2, CO, CH4, CO2, N2 components, the pressure is about 0.8MPag, enters the fermentation tank 1 through the gas buffer tank 4, and the first flow meter 13 is used to measure the industrial exhaust gas inlet line 2. Raw material flow, the
在本说明书的描述中,参考术语“一个实施例”、“一些实施例”、“示例”、“具体示例”、或“一些示例”等的描述意指结合该实施例或示例描述的具体特征、结构、材料或者特点包含于本发明的至少一个实施例或示例中。在本说明书中,对所述术语的示意性表述不一定指的是相同的实施例或示例。而且,描述的具体特征、结构、材料或者特点可以在任何的一个或多个实施例或示例中以合适的方式结合。In the description of this specification, description with reference to the terms "one embodiment," "some embodiments," "example," "specific example," or "some examples", etc., mean specific features described in connection with the embodiment or example , structure, material or feature is included in at least one embodiment or example of the present invention. In this specification, schematic representations of such terms do not necessarily refer to the same embodiment or example. Furthermore, the particular features, structures, materials or characteristics described may be combined in any suitable manner in any one or more embodiments or examples.
以上述依据本发明的理想实施例为启示,通过上述的说明内容,相关工作人员完全可以在不偏离本项发明技术思想的范围内,进行多样的变更以及修改。本项发明的技术性范围并不局限于说明书上的内容,必须要根据权利要求范围来确定其技术性范围。Taking the above ideal embodiments according to the present invention as inspiration, and through the above description, relevant personnel can make various changes and modifications without departing from the technical idea of the present invention. The technical scope of the present invention is not limited to the contents in the specification, and the technical scope must be determined according to the scope of the claims.
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